CN105491758A - A new energy efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption - Google Patents
A new energy efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及电力电子技术,尤其是一种高功率因素超低待机功耗的新能效标准节能电路。 The invention relates to power electronic technology, in particular to a new energy efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption.
背景技术 Background technique
以往传统设计低PFC单端反击电子电路在最优化设计下只能满足单一DOE能效指标而不能满足CEC标准,此能效标准要求功率因素要求大于0.7。另外一种传统电路设计为带功率因素校正APFC单级或双级单端反击逆变电路,其电子自身也存在局限性,无法满足新六级能效标准要求条款,空载功率在现有的技术背景下无法满足空载功耗小于0.1W。因此,这两种电路设计均不能满足最新标准的设计要求。 In the past, the traditionally designed low-PFC single-end counter electronic circuit can only meet a single DOE energy efficiency index under the optimal design and cannot meet the CEC standard. This energy efficiency standard requires a power factor greater than 0.7. Another traditional circuit design is APFC single-stage or double-stage single-end counter-attack inverter circuit with power factor correction. The electronics itself has limitations and cannot meet the requirements of the new six-level energy efficiency standard. The background cannot meet the no-load power consumption of less than 0.1W. Therefore, neither of these two circuit designs can meet the design requirements of the latest standards.
发明内容 Contents of the invention
针对上述两种传统电子电路自身的局限性,本设计为达到最新的能效标准,采用一种新型的PPFC与单端反击逆变电路设相结合的新型设计电路,使之整体电路解决方案能同时满足两大能效指标CEC(具体技术指标能PF>0.7)和DOE能效标准要求(具体技术指标:空载功耗小于0.1W,并且电源工作效率大于81.81%)。 Aiming at the limitations of the above two traditional electronic circuits, this design adopts a new design circuit combining a new type of PPFC and a single-ended counter-attack inverter circuit design in order to meet the latest energy efficiency standards, so that the overall circuit solution can simultaneously Meet the two major energy efficiency indicators CEC (specific technical indicators can PF>0.7) and DOE energy efficiency standards (specific technical indicators: no-load power consumption is less than 0.1W, and power supply efficiency is greater than 81.81%).
本发明采用的技术方案是: The technical scheme adopted in the present invention is:
一种高功率因素超低待机功耗的新能效标准节能电路,包括自输入端起依次连接的EMI抗电磁干扰电路(10)、整流电路(20)、PPFC逐流校正电路(30)、单端反击逆变电路(40)、调光控制电路(50),该调光控制电路(50)的输出端用于连接光源负载,所述PPFC逐流校正电路(30)用于控制输入电流追随输出电路波形的波形变化以降低输出电流畸变。 A new energy-efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption, including an EMI anti-electromagnetic interference circuit (10), a rectifier circuit (20), a PPFC current-by-current correction circuit (30), and a single terminal counter-attack inverter circuit (40), dimming control circuit (50), the output terminal of the dimming control circuit (50) is used to connect the light source load, and the PPFC current-by-current correction circuit (30) is used to control the input current to follow The waveform of the output circuit waveform is changed to reduce output current distortion.
所述PPFC逐流校正电路(30)包括并联在整流电路(20)两输出端之间的第一放电回路和第二放电回路,第一放电回路由电解电容C2、二极管D2串联而成,第二放电回路由电解电容C16、二极管D4串联而成,电解电容C2与二极管D2之间公共点为n1,电解电容C16与二极管D4之间公共点为n2,公共点n1和n2之间连接有二极管D3。 The PPFC current-by-current correction circuit (30) includes a first discharge circuit and a second discharge circuit connected in parallel between the two output terminals of the rectification circuit (20), the first discharge circuit is formed by electrolytic capacitor C2 and diode D2 in series, and the second The second discharge circuit is composed of electrolytic capacitor C16 and diode D4 in series, the common point between electrolytic capacitor C2 and diode D2 is n1, the common point between electrolytic capacitor C16 and diode D4 is n2, and a diode is connected between common points n1 and n2 D3.
所述单端反击逆变电路(40)包括电源控制IC1以及分别与电源控制IC1连接的变压器T1、光电耦合器IC2,变压器T1的输出端连接次级变压器T2,次级变压器T2与调光控制电路(50)连接以提供调光控制电路(50)的工作电压以及光源负载的驱动电压,所述光电耦合器IC2用于变压器T1的输出光电隔离。 The single-ended counter-attack inverter circuit (40) includes a power control IC1, a transformer T1 connected to the power control IC1, and a photocoupler IC2, the output end of the transformer T1 is connected to a secondary transformer T2, and the secondary transformer T2 is connected to the dimming control The circuit (50) is connected to provide the working voltage of the dimming control circuit (50) and the driving voltage of the light source load, and the photocoupler IC2 is used for photoelectric isolation of the output of the transformer T1.
所述单端反击逆变电路(40)还包括用于吸收反击尖峰脉冲的RCD脉冲吸收回路,该RCD脉冲吸收回路连接在PPFC逐流校正电路(30)的输出端与变压器T1输入端之间,并与电源控制IC1连接。 The single-ended counter-attack inverter circuit (40) also includes an RCD pulse absorption circuit for absorbing counter-attack peak pulses, and the RCD pulse absorption circuit is connected between the output terminal of the PPFC current-by-current correction circuit (30) and the input terminal of the transformer T1 , and connected with the power control IC1.
该RCD脉冲吸收回路由电阻R5、电阻R6、电容C6和二极管D5构成,电阻R5、电阻R6、电容C6同时并联于PPFC逐流校正电路(30)的输出端与二极管D5负极之间,二极管D5正极与电源控制IC1连接。 The RCD pulse absorbing circuit is composed of resistor R5, resistor R6, capacitor C6 and diode D5. The resistor R5, resistor R6 and capacitor C6 are simultaneously connected in parallel between the output terminal of the PPFC current-by-current correction circuit (30) and the cathode of the diode D5. The diode D5 The positive pole is connected to the power control IC1.
所述调光控制电路(50)包括依次连接的三端集成稳压器IC3、调光控制器IC4、MOS管Q1以及负载输出端SIP2。 The dimming control circuit (50) includes a three-terminal integrated voltage regulator IC3, a dimming controller IC4, a MOS transistor Q1 and a load output terminal SIP2 connected in sequence.
本发明的有益效果:本发明采用PPFC逐流校正电路可提高整机功率因素,PF>0.7,设计特点能满足美国能源能效CEC标准条款要求指标值;并采用超低功耗单端反击逆变电路方案,设计特点满足美国能效DOE标准指标,空载功耗小于0.1W,工作效率大于81.81%,上述电路能同时满足最新美国能源标准CEC和DOE能效指标。 Beneficial effects of the present invention: the present invention adopts the PPFC current-by-flow correction circuit to improve the power factor of the whole machine, PF>0.7, and the design features can meet the index value required by the American energy efficiency CEC standard clause; and adopt ultra-low power consumption single-ended counter-attack inverter The circuit scheme and design features meet the US energy efficiency DOE standard indicators, the no-load power consumption is less than 0.1W, and the work efficiency is greater than 81.81%. The above circuits can meet the latest US energy standard CEC and DOE energy efficiency indicators at the same time.
附图说明 Description of drawings
下面结合附图对本发明的具体实施方式做进一步的说明。 The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明新能效标准节能电路的原理框图; Fig. 1 is the functional block diagram of new energy efficiency standard energy-saving circuit of the present invention;
图2是本发明EMI抗电磁干扰电路与整流电路的线路图; Fig. 2 is the circuit diagram of EMI anti-electromagnetic interference circuit and rectifier circuit of the present invention;
图3是本发明PPFC逐流校正电路的线路图; Fig. 3 is the circuit diagram of PPFC flow-by-flow correction circuit of the present invention;
图4是本发明单端反击逆变电路的线路图; Fig. 4 is a circuit diagram of the single-ended counter-attack inverter circuit of the present invention;
图5是本发明调光控制电路的线路图。 Fig. 5 is a circuit diagram of the dimming control circuit of the present invention.
具体实施方式 detailed description
如图1所示为本发明的一种高功率因素超低待机功耗的新能效标准节能电路,包括自输入端起依次连接的EMI抗电磁干扰电路10、整流电路20、PPFC逐流校正电路30、单端反击逆变电路40、调光控制电路50,该调光控制电路50的输出端用于连接光源负载,所述PPFC逐流校正电路30用于控制输入电流追随输出电路波形的波形变化以降低输出电流畸变。 As shown in Figure 1, it is a new energy-efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption of the present invention, including an EMI anti-electromagnetic interference circuit 10, a rectifier circuit 20, and a PPFC current-by-current correction circuit connected sequentially from the input end 30. Single-ended counter-attack inverter circuit 40, dimming control circuit 50, the output end of the dimming control circuit 50 is used to connect the light source load, and the PPFC current-by-current correction circuit 30 is used to control the input current to follow the waveform of the output circuit waveform change to reduce output current distortion.
如图2所示,EMI抗电磁干扰电路10输入端连接交流电源,由熔断器F1,以及电容C1、电阻RL1、电阻RL2以及电感L1串并联而成的RLC阻容滤波电路,然后接入全桥整流电路D1。 As shown in Figure 2, the input end of the EMI anti-electromagnetic interference circuit 10 is connected to the AC power supply, and the RLC resistance-capacitance filter circuit formed by series-parallel connection of the fuse F1, the capacitor C1, the resistor RL1, the resistor RL2, and the inductor L1 is then connected to the full Bridge rectifier circuit D1.
如图3所示,所述PPFC逐流校正电路30包括并联在整流电路20两输出端之间的第一放电回路和第二放电回路,第一放电回路由电解电容C2、二极管D2串联而成,第二放电回路由电解电容C16、二极管D4串联而成,电解电容C2与二极管D2之间公共点为n1,电解电容C16与二极管D4之间公共点为n2,公共点n1和n2之间连接有二极管D3。 As shown in FIG. 3 , the PPFC current-by-current correction circuit 30 includes a first discharge loop and a second discharge loop connected in parallel between the two output terminals of the rectifier circuit 20, and the first discharge loop is formed by connecting an electrolytic capacitor C2 and a diode D2 in series. , the second discharge circuit is composed of electrolytic capacitor C16 and diode D4 in series, the common point between electrolytic capacitor C2 and diode D2 is n1, the common point between electrolytic capacitor C16 and diode D4 is n2, and the common point n1 and n2 are connected There is diode D3.
电源输入经整流后,在电源输入的正半周经整流后电流经过电容C2、二极管D3、电容C16给两颗电容C2、C16充电,当到达正半周峰值时,电容C2和辅助放电二极管D2与后级电路形成放电回路,电容开始放电,当电容C2电压跌落到1/2的VCC(VCC定义为两颗电容C2和C16充满电的总电压)时,C2不再放电,而此时,电容C16和二极管D4与后级电路形成放电回路,电容C16开始放电,两颗电容轮流放电,使之输入电流波形得以连续,减小电流畸变,从而达到提供功率因素的目的,实现功率因素大于0.7指标。 After the power input is rectified, the rectified current passes through capacitor C2, diode D3, and capacitor C16 to charge the two capacitors C2 and C16 in the positive half cycle of the power input. When the peak value of the positive half cycle is reached, the capacitor C2 and the auxiliary discharge diode D2 The stage circuit forms a discharge circuit, and the capacitor starts to discharge. When the voltage of capacitor C2 drops to 1/2 of VCC (VCC is defined as the total voltage of two capacitors C2 and C16 fully charged), C2 will no longer discharge, and at this time, capacitor C16 And the diode D4 forms a discharge circuit with the subsequent circuit, the capacitor C16 starts to discharge, and the two capacitors discharge in turn, so that the input current waveform can be continuous and the current distortion can be reduced, so as to achieve the purpose of providing power factor and achieve a power factor greater than 0.7.
除了上述对具体方案的实现及应用介绍,整机电路为PPFC逐流校正电,30与单端反击逆变电路40组合形成一控制电路核心。 In addition to the above-mentioned implementation and application introduction of specific solutions, the circuit of the whole machine is a PPFC current-by-current correction circuit 30 combined with a single-ended counter-attack inverter circuit 40 to form a control circuit core.
鉴于传统设计低PFC单端反击电子电路因为无法实现功率因素大于0.7指标而不能满足CEC标准。另外一种传统电路设计为带功率因素校正APFC单级或双级单端反击逆变电路,因APFC启动后虽然可以实现功率因素校正,但由于启动损耗最小需要0.2—0.3W,无法实现低于0.1W的空载损耗标准,因此也无法满足新六级能效DOE标准要求。 In view of the traditional design of low PFC single-ended counter electronic circuit, it cannot meet the CEC standard because the power factor cannot be greater than 0.7. Another traditional circuit design is an APFC single-stage or double-stage single-end counter-attack inverter circuit with power factor correction. Although the power factor correction can be realized after the APFC is started, it cannot be achieved due to the minimum start-up loss of 0.2-0.3W. The no-load loss standard of 0.1W cannot meet the requirements of the new DOE standard for energy efficiency level VI.
本电路采用PPFC校正以实现高功率因素,此为本电路应用一优点,同时也实现另一优点是,本PPFC逐流校正电路30自身损耗极低,远小于0.1W,理想状态叫无损耗。而同时后级不需要再带PF校正的单端反击逆变电路40,因为其自身启动电阻大,静态损耗小的优点,电路启动后,在没有负载的条件下基本不消耗能量,因此可以使其在空载条件下,空载损耗小于0.1W,再加上PPFC逐流校正电路总损耗也小于0.1W,因此满足DOE标准。 This circuit uses PPFC correction to achieve high power factor, which is one advantage of the application of this circuit, and another advantage is that the PPFC current-by-flow correction circuit 30 itself has extremely low loss, far less than 0.1W, and the ideal state is called no loss. At the same time, the rear stage does not need the single-ended counter-attack inverter circuit 40 with PF correction, because its own starting resistance is large and the static loss is small. After the circuit starts, it basically does not consume energy under the condition of no load, so it can be used. Under no-load conditions, the no-load loss is less than 0.1W, and the total loss of the PPFC current-by-stream correction circuit is also less than 0.1W, so it meets the DOE standard.
如图4,所述单端反击逆变电路40包括电源控制IC1以及分别与电源控制IC1连接的变压器T1、光电耦合器IC2,以及外围基本电子零件,变压器T1的输出端连接次级变压器T2,次级变压器T2与调光控制电路50连接以提供调光控制电路50的工作电压以及光源负载的驱动电压,所述光电耦合器IC2用于变压器T1的输出光电隔离。 As shown in Fig. 4, the single-ended counter-attack inverter circuit 40 includes a power control IC1, a transformer T1 connected to the power control IC1, a photocoupler IC2, and peripheral basic electronic parts, and the output terminal of the transformer T1 is connected to the secondary transformer T2. The secondary transformer T2 is connected to the dimming control circuit 50 to provide the working voltage of the dimming control circuit 50 and the driving voltage of the light source load, and the optocoupler IC2 is used for optical isolation of the output of the transformer T1.
此外,所述单端反击逆变电路40还包括用于吸收反击尖峰脉冲的RCD脉冲吸收回路60,该RCD脉冲吸收回路连接在PPFC逐流校正电路30的输出端与变压器T1输入端之间,并与电源控制IC1连接。 In addition, the single-ended counter-attack inverter circuit 40 also includes an RCD pulse absorption circuit 60 for absorbing counter-attack spikes, and the RCD pulse absorption circuit is connected between the output end of the PPFC current-by-current correction circuit 30 and the input end of the transformer T1, And connect with power control IC1.
该RCD脉冲吸收回路由电阻R5、电阻R6、电容C6和二极管D5构成,电阻R5、电阻R6、电容C6同时并联于PPFC逐流校正电路30的输出端与二极管D5负极之间,二极管D5正极与电源控制IC1连接。 The RCD pulse absorbing loop is composed of a resistor R5, a resistor R6, a capacitor C6 and a diode D5. The resistor R5, the resistor R6 and the capacitor C6 are simultaneously connected in parallel between the output terminal of the PPFC current-by-flow correction circuit 30 and the negative pole of the diode D5, and the positive pole of the diode D5 is connected to the negative pole of the diode D5. Power control IC1 connection.
如图5,所述调光控制电路50包括依次连接的三端集成稳压器IC3、调光控制器IC4、MOS管Q1以及负载输出端SIP2,以及外围基本电子零件,三端集成稳压器IC3将VCC转换为调光控制器IC4工作所需的5V电压,调光控制器IC4通过控制MOS管Q1的导通来实现负载输出端SIP2对光源负载的输出。 As shown in Figure 5, the dimming control circuit 50 includes a three-terminal integrated voltage regulator IC3, a dimming controller IC4, a MOS transistor Q1, and a load output terminal SIP2 connected in sequence, as well as peripheral basic electronic components, the three-terminal integrated voltage regulator IC3 converts VCC to the 5V voltage required for the dimming controller IC4 to work. The dimming controller IC4 realizes the output of the load output terminal SIP2 to the light source load by controlling the conduction of the MOS transistor Q1.
以上所述仅为本发明的优先实施方式,本发明并不限定于上述实施方式,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。 The above descriptions are only preferred implementations of the present invention, and the present invention is not limited to the above-mentioned implementations, as long as the technical solutions that achieve the purpose of the present invention by basically the same means fall within the protection scope of the present invention.
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| CN201510917091.XA CN105491758A (en) | 2015-12-11 | 2015-12-11 | A new energy efficiency standard energy-saving circuit with high power factor and ultra-low standby power consumption |
| US15/153,608 US9735669B2 (en) | 2015-12-11 | 2016-05-12 | Power supply |
| US15/653,082 US10148168B2 (en) | 2015-12-11 | 2017-07-18 | Power supply having high power factor and low standby power consumption |
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