CN105487527A - Water pump integrated measurement and control platform - Google Patents

Water pump integrated measurement and control platform Download PDF

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Publication number
CN105487527A
CN105487527A CN201610016499.4A CN201610016499A CN105487527A CN 105487527 A CN105487527 A CN 105487527A CN 201610016499 A CN201610016499 A CN 201610016499A CN 105487527 A CN105487527 A CN 105487527A
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self
priming
water
pump
centrifugal
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CN105487527B (en
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冮建华
李峰平
付培红
黄继宝
孙存轩
黄科
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Agco Intelligent Technology Zhejiang Co Ltd
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Wenzhou University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0208Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
    • G05B23/0213Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Control Of Non-Positive-Displacement Pumps (AREA)

Abstract

The invention provides a water pump integrated measurement and control platform. The water pump integrated measurement and control platform comprises a supporting platform, a portal transverse frame, an electric control cabinet, a water tank, a self-priming pump measurement and control loop, a centrifugal pump measurement and control loop, a flowmeter multiplexing pipeline and a liquid level simulation module; the self-priming pump measurement and control loop includes a self-priming type centrifugal pump, a self-priming pump controller, a self-priming pump state switching three-way ball valve, a self-priming water incoming pipeline, an inlet change-over pipeline, an outlet change-over pipeline, a self-priming water outgoing pipeline, a self-priming loop electromagnetic valve, a manual start and stop singe-way ball valve, a leakage simulation single-way ball valve and a three-way joint; and the centrifugal pump measurement and control loop includes a water pump controller, a vertical type centrifugal pump, a centrifugal water incoming pipeline, a centrifugal water outgoing pipeline, a pressure gauge, a centrifugal pump state switching three-way ball valve and a centrifugal loop three-way ball valve. With the water pump integrated measurement and control platform of the invention adopted, tests of various modes of the self-priming type centrifugal pump and the controller thereof as well as the vertical type centrifugal pump and the controller thereof can be carried out simultaneously. The water pump integrated measurement and control platform has the advantages of high test efficiency, diversified test items and accurate test results.

Description

一种水泵集成测控平台A water pump integrated measurement and control platform

技术领域technical field

本发明属于测量技术领域,具体涉及一种水泵集成测控平台。The invention belongs to the technical field of measurement, and in particular relates to a water pump integrated measurement and control platform.

背景技术Background technique

水泵控制器适用于城市供水系统中取水泵站、水厂加压泵站、中途加压泵站、小区加压泵站的远程监控及管理。泵站管理人员在监控中心可远程监测现场设备的工作状态和运行参数;可远程控制供水设备的启停;可图像监视站内全景或重要工位。水泵控制器是根据所检测到的水源状态,管道用水量和管道压力变化等数据去启动与停止水泵。目前,水泵控制器的智能化程度得到了显著提高,且安装方便,只要直接把控制器接入管路内,无需外接继电器,实现低压水泵抽水,高压停止抽水,以节省能源和延长水泵寿命,并实现水泵无人看管作业,能完全替代由压力罐、压力开关、缺水保护装置、止回阀、四通等所构成的传统系统。适用于家庭、单位供、排水系统和庭院花圃灌溉的自动化,自动保持管道内压力。The water pump controller is suitable for remote monitoring and management of water intake pumping stations, water plant pressurized pump stations, midway pressurized pump stations, and community pressurized pump stations in urban water supply systems. The management personnel of the pumping station can remotely monitor the working status and operating parameters of the on-site equipment in the monitoring center; remotely control the start and stop of the water supply equipment; and monitor the panorama or important positions in the station with images. The water pump controller starts and stops the water pump according to the detected water source status, pipeline water consumption and pipeline pressure changes and other data. At present, the intelligence of the water pump controller has been significantly improved, and it is easy to install. As long as the controller is directly connected to the pipeline, no external relay is needed to realize low-pressure water pumping and stop pumping at high pressure, so as to save energy and prolong the life of the pump. And realize the unattended operation of the water pump, which can completely replace the traditional system composed of pressure tank, pressure switch, water shortage protection device, check valve, four-way, etc. It is suitable for the automation of home and unit water supply and drainage systems and garden flower garden irrigation, and automatically maintains the pressure in the pipeline.

水泵控制器在出厂前通常都要进行各项有关性能的检测。目前已有的用于水泵控制器产品各项性能参数的检测装置有很多种,但他们也都有各自的缺点。比如常见的手动检测系统,其使用机械压力表、流量计、机械阀门等装置组成,测试整个性能参数时是分开分步测试,从而效率低、准确性差。另外有些半自动检测系统主要由机械压力表、流量计、机械阀门、电磁阀等装置再配合一定的简单硬件继电线路组成,也同样具有效率低、准确性差等缺点。目前,市面上已经出现了全自动检测系统,比如专利号为ZL201310005681.6的中国发明专利《PLC与触摸式水泵控制器测试系统》,但这种测试系统结构复杂、体积偏大、测试数据单一,而且测试时只能单个测试某种特定型号的水泵控制器,比如不能实现离心泵控制器和自吸泵控制器的同时测试。Before leaving the factory, the water pump controller usually needs to carry out various related performance tests. At present, there are many kinds of detection devices for various performance parameters of water pump controller products, but they all have their own shortcomings. For example, the common manual detection system is composed of mechanical pressure gauges, flow meters, mechanical valves and other devices. When testing the entire performance parameters, it is tested separately and step by step, resulting in low efficiency and poor accuracy. In addition, some semi-automatic detection systems are mainly composed of mechanical pressure gauges, flow meters, mechanical valves, solenoid valves and other devices combined with certain simple hardware relay circuits, which also have the disadvantages of low efficiency and poor accuracy. At present, there are fully automatic detection systems on the market, such as the Chinese invention patent "PLC and touch pump controller test system" with the patent number ZL201310005681.6, but this kind of test system has complex structure, large volume and single test data , and only a specific type of water pump controller can be tested individually during the test, for example, the simultaneous test of the centrifugal pump controller and the self-priming pump controller cannot be realized.

发明内容Contents of the invention

本发明针对上述现有技术的不足,提供了一种水泵集成测控平台;该水泵集成测控平台可以同时进行自吸式离心泵及其控制器,以及立式离心泵及其控制器的多种模式的测试,测试效率高,测试项目多样,测试结果准确。Aiming at the deficiencies of the above-mentioned prior art, the present invention provides an integrated measurement and control platform for water pumps; the integrated measurement and control platform for water pumps can perform multiple modes of self-priming centrifugal pumps and their controllers, as well as vertical centrifugal pumps and their controllers at the same time High test efficiency, various test items and accurate test results.

本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:

一种水泵集成测控平台,包括支撑平台、龙门横架、电控柜、水箱、自吸泵测控回路、离心泵测控回路、流量计复用管路和液位模拟模块;A water pump integrated measurement and control platform, including a support platform, a gantry horizontal frame, an electric control cabinet, a water tank, a self-priming pump measurement and control circuit, a centrifugal pump measurement and control circuit, a flowmeter multiplexing pipeline, and a liquid level simulation module;

所述龙门横架竖直安装在支撑平台的后端,电控柜和水箱均固定安装在支撑平台的上表面,并且水箱位于龙门横架之下;支撑平台的底部安装有多个脚轮;The gantry cross frame is vertically installed on the rear end of the support platform, the electric control cabinet and the water tank are fixedly installed on the upper surface of the support platform, and the water tank is located under the gantry cross frame; a plurality of casters are installed on the bottom of the support platform;

所述自吸泵测控回路包括自吸式离心泵、自吸泵控制器、自吸泵状态切换三通球阀、自吸进水管道、入口转接管道、出口转接管道、自吸出水管道、自吸回路电磁阀、手动启停单通球阀、渗漏模拟单通球阀和三通接头;The self-priming pump measurement and control circuit includes a self-priming centrifugal pump, a self-priming pump controller, a self-priming pump state switching three-way ball valve, a self-priming water inlet pipe, an inlet transfer pipe, an outlet transfer pipe, a self-priming outlet pipe, Self-priming circuit solenoid valve, manual start-stop one-way ball valve, leakage simulation one-way ball valve and three-way joint;

所述自吸式离心泵和自吸泵控制器通过支架安装在支撑平台上;所述自吸式离心泵和自吸泵控制器之间电连接;所述自吸进水管道的一端与水箱左侧底部的出水口连通,另一端与自吸泵状态切换三通球阀的第一通道连通;自吸泵状态切换三通球阀的第二通道空置,自吸泵状态切换三通球阀的第三通道与入口转接管道的一端连通;入口转接管道的另一端与自吸式离心泵的入口连通;所述自吸式离心泵的出口与出口转接管道的一端连通,所述出口转接管道的另一端与手动启停单通球阀的一端连通,手动启停单通球阀的另一端与自吸出水管道的一端连通;所述自吸出水管道的另一端从水箱的顶部插入水箱内;The self-priming centrifugal pump and the self-priming pump controller are installed on the support platform through a bracket; the self-priming centrifugal pump and the self-priming pump controller are electrically connected; one end of the self-priming water inlet pipe is connected to the water tank The water outlet at the left bottom is connected, and the other end is connected with the first channel of the self-priming pump state switching three-way ball valve; the second channel of the self-priming pump state switching three-way ball valve is empty, and the third channel of the self-priming pump state switching three-way ball valve The channel communicates with one end of the inlet transfer pipe; the other end of the inlet transfer pipe communicates with the inlet of the self-priming centrifugal pump; the outlet of the self-priming centrifugal pump communicates with one end of the outlet transfer pipe, and the outlet transfer The other end of the pipeline communicates with one end of the manual start-stop one-way ball valve, and the other end of the manual start-stop one-way ball valve communicates with one end of the self-suction water outlet pipeline; the other end of the self-suction water outlet pipeline is inserted into the water tank from the top of the water tank;

所述自吸回路电磁阀安装在自吸出水管道上,用于自动周期性的控制自吸出水管道的通断;所述自吸回路电磁阀的控制端接入电控柜内;The self-priming circuit solenoid valve is installed on the self-priming water outlet pipeline, and is used to automatically and periodically control the on-off of the self-priming water outlet pipeline; the control end of the self-priming circuit solenoid valve is connected to the electric control cabinet;

所述渗漏模拟单通球阀安装在自吸出水管道上,并位于自吸回路电磁阀之后,用于手动控制自吸出水管道的通断;The leakage simulation one-way ball valve is installed on the self-priming water outlet pipeline, and after the self-priming circuit solenoid valve, it is used to manually control the on-off of the self-suction water outlet pipeline;

所述三通接头的第一通道和第二通道串接在自吸出水管道上,第三通道与流量计复用管路连通;所述三通接头位于渗漏模拟单通球阀与自吸回路电磁阀之间;The first channel and the second channel of the three-way joint are connected in series on the self-suction water outlet pipeline, and the third channel is connected with the multiplexing pipeline of the flowmeter; the three-way joint is located between the leakage simulation one-way ball valve and the self-priming circuit between solenoid valves;

所述离心泵测控回路包括水泵控制器、立式离心泵、离心进水管道、离心出水管道、压力表、离心泵状态切换三通球阀和离心回路三通球阀;The centrifugal pump measurement and control circuit includes a water pump controller, a vertical centrifugal pump, a centrifugal water inlet pipe, a centrifugal water outlet pipe, a pressure gauge, a centrifugal pump state switching three-way ball valve and a centrifugal circuit three-way ball valve;

所述水泵控制器通过泵控制器主托盘、泵控制器副托盘和直立型材安装于支撑平台上;所述立式离心泵安装在支撑平台的上表面,并与水泵控制器电连接;The water pump controller is installed on the support platform through the main tray of the pump controller, the sub-tray of the pump controller and the upright profile; the vertical centrifugal pump is installed on the upper surface of the support platform and is electrically connected to the pump controller;

所述离心进水管道的一端与水箱前侧底部的出水口连通,另一端与立式离心泵的入口连通;立式离心泵的出口与离心出水管道的一端连通,离心出水管道的另一端从水箱的顶部插入水箱内;One end of the centrifugal water inlet pipe communicates with the water outlet at the front bottom of the water tank, and the other end communicates with the inlet of the vertical centrifugal pump; the outlet of the vertical centrifugal pump communicates with one end of the centrifugal water outlet pipe, and the other end of the centrifugal water outlet pipe connects with the The top of the water tank is inserted into the water tank;

所述离心泵状态切换三通球阀安装在离心进水管道上,用于手动控制离心进水管道的通断;所述压力表安装在离心出水管道上,用于测量离心出水管道内的压力;The state switching three-way ball valve of the centrifugal pump is installed on the centrifugal water inlet pipe for manually controlling the on-off of the centrifugal water inlet pipe; the pressure gauge is installed on the centrifugal water outlet pipe for measuring the pressure in the centrifugal water outlet pipe;

所述离心回路三通球阀的第一通道和第二通道串接在离心出水管道上,第三通道与流量计复用管路连通;The first channel and the second channel of the three-way ball valve of the centrifugal circuit are connected in series on the centrifugal water outlet pipeline, and the third channel is communicated with the flowmeter multiplexing pipeline;

所述流量计复用管路包括流量计控制阀和流量计,流量计控制阀的控制端接入电控柜内;流量计控制阀的一端与自吸泵测控回路的三通接头连通,另一端与流量计的第一端连通;流量计的第二端通过管道与离心泵测控回路的离心回路三通球阀的第三通道连通;The flowmeter multiplexing pipeline includes a flowmeter control valve and a flowmeter, the control end of the flowmeter control valve is connected to the electric control cabinet; one end of the flowmeter control valve is connected with the tee joint of the self-priming pump measurement and control circuit, and the other One end communicates with the first end of the flowmeter; the second end of the flowmeter communicates with the third channel of the centrifugal circuit three-way ball valve of the centrifugal pump measurement and control circuit through a pipeline;

所述液位模拟模块包括给水高位推杆电机、给水中位推杆电机、给水低位推杆电机、排水高位推杆电机、排水中位推杆电机和排水低位推杆电机;六个推杆电机的控制端均接入控制柜内;给水高位推杆电机、给水中位推杆电机和给水低位推杆电机相邻的固定安装在龙门横架上,动作端均伸入水箱的右侧槽孔内;排水高位推杆电机、排水中位推杆电机和排水低位推杆电机相邻的固定安装在龙门横架上,动作端均伸入水箱的左侧槽孔内;每个推杆电机的末端均安装有一水位探头,给水高位推杆电机、给水中位推杆电机和给水低位推杆电机末端的三个水位探头分别位于水箱右侧的上、中、下三个位置;排水高位推杆电机、排水中位推杆电机和排水低位推杆电机末端的三个水位探头分别位于水箱左侧的上、中、下三个位置。The liquid level simulation module includes a water supply high level push rod motor, a water supply high level push rod motor, a water supply low level push rod motor, a drainage high level push rod motor, a drainage middle position push rod motor and a drainage low position push rod motor; six push rod motors The control ends of the water supply are all connected to the control cabinet; the high water supply push rod motor, the water supply high push rod motor and the water supply low push rod motor are fixedly installed on the gantry horizontal frame adjacent to each other, and the action ends all extend into the right slot of the water tank Inside; the drainage high position push rod motor, the drainage middle position push rod motor and the drainage low position push rod motor are fixedly installed on the horizontal frame of the gantry, and the action ends all extend into the left slot of the water tank; each push rod motor A water level probe is installed at the end, and the three water level probes at the end of the water supply high level push rod motor, water supply high level push rod motor and water supply low level push rod motor are respectively located at the upper, middle and lower positions on the right side of the water tank; the drainage high level push rod The three water level probes at the end of the motor, the drain middle push rod motor and the drain low push rod motor are respectively located at the upper, middle and lower positions on the left side of the water tank.

本发明具有如下有益效果:The present invention has following beneficial effects:

1、本发明所述的水泵集成测控平台将自吸式离心泵和立式离心泵,以及其所对应的泵控制器集成在同一个系统中,可以同时进行自吸式离心泵控制器和立式离心泵控制器的多种模式的测试。与单一测试相比,本发明的测试效率大大提高。1. The water pump integrated measurement and control platform of the present invention integrates the self-priming centrifugal pump, the vertical centrifugal pump, and the corresponding pump controller in the same system, and can simultaneously perform the self-priming centrifugal pump controller and the vertical pump controller. Multi-mode testing of centrifugal pump controllers. Compared with a single test, the test efficiency of the present invention is greatly improved.

2、本发明所述的水泵集成测控平台可以实现立式离心泵压力模式、给水模式和排水模式的综合测试,以及自吸式离心泵有载状态和无载状态的测试,测试项目多样,测试结果准确。2. The water pump integrated measurement and control platform of the present invention can realize the comprehensive test of vertical centrifugal pump pressure mode, water supply mode and drainage mode, as well as the test of self-priming centrifugal pump on-load state and no-load state. The test items are various, and the test The result is accurate.

3、本发明所述的水泵集成测控平台通过设置流量计复用管路使得整个系统可以复用流量计。通过该流量计复用管路可以模拟自吸式离心泵的渗漏状态,还可以检测离心泵测控回路在不同流量状态下,以及不同压力值下,水泵控制器对立式离心泵控制的影响。3. The water pump integrated measurement and control platform of the present invention enables the entire system to reuse the flowmeter by setting the flowmeter reuse pipeline. The leakage state of the self-priming centrifugal pump can be simulated through the multiplexing pipeline of the flowmeter, and the influence of the water pump controller on the control of the vertical centrifugal pump can also be detected under different flow states and pressure values of the centrifugal pump measurement and control circuit. .

4、本发明所述的水泵集成测控平台通过在水箱内设置六个推杆电机,并在每个推杆电机的末端均安装一个水位探头,通过水位探头的运动来模拟水箱当前所处的水位,从而可以快速、可控的模拟无水状态和满水状态,显著提高整个测试系统的工作效率。4. The water pump integrated measurement and control platform of the present invention sets six push rod motors in the water tank, and installs a water level probe at the end of each push rod motor, and simulates the current water level of the water tank through the movement of the water level probe , so that the anhydrous state and the full water state can be simulated quickly and controllably, and the working efficiency of the entire test system is significantly improved.

附图说明Description of drawings

图1为本发明所述水泵集成测控平台的结构图一;Fig. 1 is a structural diagram one of the water pump integrated measurement and control platform of the present invention;

图2为本发明所述水泵集成测控平台的结构图二;Fig. 2 is a structural diagram two of the water pump integrated measurement and control platform of the present invention;

图中各标号的含义如下:The meanings of the symbols in the figure are as follows:

泵控制器主托盘1、泵控制器副托盘2、水泵控制器3、电控柜4、自吸式离心泵5、手动启停单通球阀6、自吸回路电磁阀7、自吸泵状态切换三通球阀8、流量计控制阀9、排水下位推杆电机10、排水中位推杆电机11、排水高位推杆电机12、流量计13、给水下位推杆电机14、给水中位推杆电机15、给水高位推杆电机16、离心回路三通球阀17、压力表18、水箱19、立式离心泵20、脚轮21、离心泵状态切换三通球阀22、龙门横架23、支撑平台24、自吸泵控制器25、渗漏模拟单通球阀26。Pump controller main tray 1, pump controller sub-tray 2, water pump controller 3, electric control cabinet 4, self-priming centrifugal pump 5, manual start-stop one-way ball valve 6, self-priming circuit solenoid valve 7, self-priming pump status Switching three-way ball valve 8, flow meter control valve 9, drainage lower push rod motor 10, drainage middle push rod motor 11, drainage high push rod motor 12, flow meter 13, water supply lower push rod motor 14, water supply level push rod Motor 15, water supply high push rod motor 16, centrifugal circuit three-way ball valve 17, pressure gauge 18, water tank 19, vertical centrifugal pump 20, casters 21, centrifugal pump state switching three-way ball valve 22, gantry horizontal frame 23, support platform 24 , self-priming pump controller 25, leakage simulation one-way ball valve 26.

具体实施方式detailed description

下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1-2所示,本发明提供了一种水泵集成测控平台,包括支撑平台24、龙门横架23、电控柜4、水箱19、自吸泵测控回路、离心泵测控回路、流量计复用管路和液位模拟模块。As shown in Figures 1-2, the present invention provides a water pump integrated measurement and control platform, including a support platform 24, a gantry horizontal frame 23, an electric control cabinet 4, a water tank 19, a self-priming pump measurement and control circuit, a centrifugal pump measurement and control circuit, and a flow meter. Reuse pipeline and liquid level simulation modules.

所述龙门横架23竖直安装在支撑平台24的后端,电控柜4和水箱19均固定安装在支撑平台24的上表面,并且水箱19位于龙门横架23之下。为了便于移动整个测控平台,支撑平台24的底部还安装有多个脚轮21。Described gantry cross frame 23 is vertically installed on the rear end of support platform 24, and electric control cabinet 4 and water tank 19 are all fixedly installed on the upper surface of support platform 24, and water tank 19 is positioned under gantry cross frame 23. In order to facilitate the movement of the entire measurement and control platform, a plurality of casters 21 are installed on the bottom of the support platform 24 .

所述自吸泵测控回路包括自吸式离心泵5、自吸泵控制器25、自吸泵状态切换三通球阀8、自吸进水管道、入口转接管道、出口转接管道、自吸出水管道、自吸回路电磁阀7、手动启停单通球阀6、渗漏模拟单通球阀26和三通接头。The self-priming pump measurement and control circuit includes a self-priming centrifugal pump 5, a self-priming pump controller 25, a self-priming pump state switching three-way ball valve 8, a self-priming water inlet pipe, an inlet transfer pipe, an outlet transfer pipe, a self-priming outlet Water pipeline, self-priming circuit solenoid valve 7, manual start-stop one-way ball valve 6, leakage simulation one-way ball valve 26 and three-way joint.

所述自吸式离心泵5通过支架安装在支撑平台24上;所述自吸进水管道的一端与水箱19左侧底部的出水口连通,另一端与自吸泵状态切换三通球阀8的第一通道连通;自吸泵状态切换三通球阀8的第二通道空置,自吸泵状态切换三通球阀8的第三通道与入口转接管道的一端连通;入口转接管道的另一端与自吸式离心泵5的入口连通;所述自吸式离心泵5的出口与出口转接管道的一端连通,所述出口转接管道的另一端与手动启停单通球阀6的一端连通,手动启停单通球阀6的另一端与自吸出水管道的一端连通;所述自吸出水管道的另一端从水箱19的顶部插入水箱19内。Described self-priming centrifugal pump 5 is installed on the support platform 24 by bracket; One end of described self-priming water inlet pipe is communicated with the water outlet of water tank 19 left bottoms, and the other end is connected with self-priming pump state switching three-way ball valve 8. The first passage is connected; the second passage of the self-priming pump state switching three-way ball valve 8 is vacant, and the third passage of the self-priming pump state switching three-way ball valve 8 is connected with one end of the inlet transfer pipe; the other end of the inlet transfer pipe is connected with The inlet of the self-priming centrifugal pump 5 is communicated; the outlet of the self-priming centrifugal pump 5 is communicated with an end of the outlet transfer pipe, and the other end of the outlet transfer pipe is communicated with an end of the manual start-stop one-way ball valve 6, The other end of the manual start-stop one-way ball valve 6 communicates with one end of the self-suction water pipeline; the other end of the self-suction water pipeline is inserted into the water tank 19 from the top of the water tank 19 .

所述自吸回路电磁阀7安装在自吸出水管道上,用于自动周期性的控制自吸出水管道的通断;所述自吸回路电磁阀7的控制端接入电控柜4内。The self-priming circuit solenoid valve 7 is installed on the self-priming water outlet pipeline for automatically and periodically controlling the on-off of the self-suction water outlet pipeline; the control end of the self-priming circuit solenoid valve 7 is connected to the electric control cabinet 4 .

所述渗漏模拟单通球阀26安装在自吸出水管道上,并位于自吸回路电磁阀7之后,用于手动控制自吸出水管道的通断。The leakage simulation one-way ball valve 26 is installed on the self-suction water outlet pipeline and behind the self-suction circuit solenoid valve 7, and is used for manually controlling the on-off of the self-suction water outlet pipeline.

所述三通接头的第一通道和第二通道串接在自吸出水管道上,第三通道与流量计复用管路连通。所述三通接头位于渗漏模拟单通球阀26与自吸回路电磁阀7之间。The first channel and the second channel of the three-way joint are connected in series to the self-suction water outlet pipeline, and the third channel communicates with the flowmeter multiplexing pipeline. The three-way joint is located between the leakage simulation one-way ball valve 26 and the self-priming circuit solenoid valve 7 .

所述自吸出水管道的下端还安装有支撑架,以使其位置稳定,不晃动。The lower end of the self-suction water outlet pipeline is also equipped with a support frame so that its position is stable and does not shake.

所述自吸泵测控回路的工作原理和过程为:The working principle and process of the self-priming pump measurement and control circuit are:

1、打开自吸泵状态切换三通球阀8,连通自吸进水管道与入口转接管道,模拟自吸式离心泵5的有载状态。由电控柜4控制自吸回路电磁阀7周期性开关,来测试自吸式离心泵5的开关情况。1. Open the self-priming pump state switching three-way ball valve 8, connect the self-priming water inlet pipe and the inlet transfer pipe, and simulate the loaded state of the self-priming centrifugal pump 5. The electric control cabinet 4 controls the periodic switching of the self-priming circuit solenoid valve 7 to test the switching status of the self-priming centrifugal pump 5 .

2、关闭自吸泵状态切换三通球阀8,将入口转接管道与外部空气连通,模拟自吸式离心泵5的无载状态。由电控柜4控制自吸回路电磁阀7周期性开关,来测试自吸式离心泵5的工作情况。2. Close the state switching three-way ball valve 8 of the self-priming pump, connect the inlet transfer pipe with the external air, and simulate the no-load state of the self-priming centrifugal pump 5 . The self-priming circuit solenoid valve 7 is periodically switched on and off by the electric control cabinet 4 to test the working conditions of the self-priming centrifugal pump 5 .

所述离心泵测控回路包括水泵控制器3、立式离心泵20、离心进水管道、离心出水管道、压力表18、离心泵状态切换三通球阀22和离心回路三通球阀17。The centrifugal pump measurement and control circuit includes a water pump controller 3, a vertical centrifugal pump 20, a centrifugal water inlet pipe, a centrifugal water outlet pipe, a pressure gauge 18, a centrifugal pump state switching three-way ball valve 22 and a centrifugal circuit three-way ball valve 17.

所述水泵控制器3通过泵控制器主托盘1、泵控制器副托盘2和直立型材安装于支撑平台24上。所述立式离心泵20安装在支撑平台24的上表面,并与水泵控制器3电连接。The water pump controller 3 is installed on the support platform 24 through the pump controller main tray 1, the pump controller sub-tray 2 and the upright profile. The vertical centrifugal pump 20 is installed on the upper surface of the supporting platform 24 and is electrically connected with the water pump controller 3 .

所述离心进水管道的一端与水箱19前侧底部的出水口连通,另一端与立式离心泵20的入口连通;立式离心泵20的出口与离心出水管道的一端连通,离心出水管道的另一端从水箱19的顶部插入水箱19内。One end of the centrifugal water inlet pipeline communicates with the water outlet at the bottom of the front side of the water tank 19, and the other end communicates with the inlet of the vertical centrifugal pump 20; the outlet of the vertical centrifugal pump 20 communicates with one end of the centrifugal water outlet pipeline, and the outlet of the centrifugal water outlet pipeline The other end is inserted in the water tank 19 from the top of the water tank 19 .

所述离心泵状态切换三通球阀22安装在离心进水管道上,用于手动控制离心进水管道的通断。所述压力表18安装在离心出水管道上,用于测量离心出水管道内的压力。The state switching three-way ball valve 22 of the centrifugal pump is installed on the centrifugal water inlet pipe, and is used for manually controlling the on-off of the centrifugal water inlet pipe. The pressure gauge 18 is installed on the centrifugal water outlet pipeline for measuring the pressure in the centrifugal water outlet pipeline.

所述离心回路三通球阀17的第一通道和第二通道串接在离心出水管道上,第三通道与流量计复用管路连通。The first channel and the second channel of the three-way ball valve 17 of the centrifugal circuit are connected in series to the centrifugal outlet water pipeline, and the third channel is communicated with the flowmeter multiplexing pipeline.

所述流量计复用管路包括流量计控制阀9和流量计13,流量计控制阀9的控制端接入电控柜4内。流量计控制阀9的一端与自吸泵测控回路的三通接头连通,另一端与流量计13的第一端连通;流量计13的第二端通过管道与离心泵测控回路的离心回路三通球阀17的第三通道连通。The flowmeter multiplexing pipeline includes a flowmeter control valve 9 and a flowmeter 13 , and the control end of the flowmeter control valve 9 is connected to the electric control cabinet 4 . One end of the flowmeter control valve 9 communicates with the three-way joint of the self-priming pump measurement and control circuit, and the other end communicates with the first end of the flowmeter 13; the second end of the flowmeter 13 communicates with the centrifugal circuit tee of the centrifugal pump measurement and control circuit through a pipeline The third passage of the ball valve 17 communicates.

当流量计控制阀9关闭时,可以实现两条水道的同时运行,包括自吸泵测控回路和离心泵测控回路。When the flowmeter control valve 9 is closed, the simultaneous operation of the two water channels can be realized, including the self-priming pump measurement and control circuit and the centrifugal pump measurement and control circuit.

当立式离心泵20不工作时,所述流量计复用管路用于检测自吸式离心泵5在渗漏条件下的工作情况,检测时首先关闭渗漏模拟单通球阀26,然后经电控柜4开启流量计控制阀9,使管道内有微小的流量,则自吸出水管道上内的液体会进入流量计复用管路,流量计13则会检测到泄漏流量,此时可以模拟渗漏条件下自吸式离心泵5的启动和停止,数据记录与处理。When the vertical centrifugal pump 20 is not working, the multiplexing pipeline of the flow meter is used to detect the working condition of the self-priming centrifugal pump 5 under the leakage condition. During the detection, the leakage simulation one-way ball valve 26 is first closed, and then through The electric control cabinet 4 opens the flowmeter control valve 9, so that there is a small flow in the pipeline, then the liquid in the self-suction water pipeline will enter the flowmeter reuse pipeline, and the flowmeter 13 will detect the leakage flow. Start and stop of the self-priming centrifugal pump 5 under simulated leakage conditions, data recording and processing.

当立式离心泵20工作时,关闭流量计控制阀9,可以检测离心泵测控回路在不同流量状态下,以及不同压力值下,水泵控制器3对立式离心泵20控制的影响。When the vertical centrifugal pump 20 is working, the flowmeter control valve 9 is closed to detect the influence of the pump controller 3 on the control of the vertical centrifugal pump 20 under different flow states and pressure values of the centrifugal pump measurement and control circuit.

所述液位模拟模块包括给水高位推杆电机14、给水中位推杆电机15、给水低位推杆电机16、排水高位推杆电机10、排水中位推杆电机11和排水低位推杆电机12;六个推杆电机的控制端均接入电控柜4内。给水高位推杆电机14、给水中位推杆电机15和给水低位推杆电机16相邻的固定安装在龙门横架23上,动作端均伸入水箱19的右侧槽孔内;排水高位推杆电机10、排水中位推杆电机11和排水低位推杆电机12相邻的固定安装在龙门横架23上,动作端均伸入水箱19的左侧槽孔内;每个推杆电机的末端均安装有一水位探头,给水高位推杆电机14、给水中位推杆电机15和给水低位推杆电机16末端的三个水位探头分别位于水箱右侧的上、中、下三个位置;排水高位推杆电机10、排水中位推杆电机11和排水低位推杆电机12末端的三个水位探头分别位于水箱左侧的上、中、下三个位置。The liquid level simulation module includes a water supply high level push rod motor 14, a water supply high level push rod motor 15, a water supply low level push rod motor 16, a drainage high level push rod motor 10, a drainage middle position push rod motor 11 and a drainage low position push rod motor 12 ; The control ends of the six push rod motors are connected to the electric control cabinet 4. Water supply high push rod motor 14, feed water level push rod motor 15 and water supply low push rod motor 16 are fixedly installed on the gantry cross frame 23 adjacent to each other, and the action ends all extend into the right side slot of water tank 19; Rod motor 10, drainage middle position push rod motor 11 and drainage low position push rod motor 12 are fixedly installed on the gantry cross frame 23 adjacently, and the action end all stretches in the left side slot hole of water tank 19; A water level probe is installed at the end, and the three water level probes at the end of the water supply high-level push rod motor 14, water supply high-level push rod motor 15 and water supply low-level push rod motor 16 are respectively located at the upper, middle and lower positions on the right side of the water tank; The three water level probes at the end of the high position push rod motor 10, the drainage middle position push rod motor 11 and the drainage low position push rod motor 12 are respectively located at the upper, middle and lower positions on the left side of the water tank.

所述离心泵测控回路与液位模拟模块配合可以实现立式离心泵给水模式、排水模式和压力模式的综合测试。The centrifugal pump measurement and control circuit cooperates with the liquid level simulation module to realize the comprehensive test of the water supply mode, drainage mode and pressure mode of the vertical centrifugal pump.

在给水模式下,初始条件时给水高位推杆电机14、给水中位推杆电机15、给水低位推杆电机16连接的三个水位探头全部浸没在水中,电机处于停止状态。之后,电控柜4控制给水高位推杆电机14运行将高位水探头提出水面,接着控制给水中位推杆电机15将中水位探头提出水面,然后给水低位推杆电机16将低水位探头提出水面,模拟缺水状态;此时水泵控制器3接收到对应的电压信号,控制立式离心泵20开始运行给水。一段时间后,电控柜4控制给水低位推杆电机16将低水位探头推下水面,接着给水中位推杆电机15将中水位探头推下水面,最后给水高位推杆电机14将高水位探头推下水面,模拟满水状态;此时水泵控制器接收到对应的电压信号,控制立式离心泵20停止运行。给水模式依上述逻辑循环运行。Under the water supply mode, the three water level probes connected to the water supply high level push rod motor 14, the water supply level push rod motor 15, and the water supply low level push rod motor 16 are all submerged in the water during the initial condition, and the motor is in a stopped state. Afterwards, the electric control cabinet 4 controls the operation of the water supply high level push rod motor 14 to lift the high level water probe out of the water surface, then controls the water supply level push rod motor 15 to lift the middle water level probe out of the water surface, and then the water supply low level push rod motor 16 lifts the low water level probe out of the water surface , to simulate a water shortage state; at this time, the water pump controller 3 receives a corresponding voltage signal, and controls the vertical centrifugal pump 20 to start running to supply water. After a period of time, the electric control cabinet 4 controls the water supply low level push rod motor 16 to push the low water level probe to the water surface, then the water supply level push rod motor 15 pushes the middle water level probe to the water surface, and finally the water supply high level push rod motor 14 pushes the high water level probe to the water surface. Push it down to the water surface to simulate a full water state; at this time, the water pump controller receives a corresponding voltage signal and controls the vertical centrifugal pump 20 to stop running. The water supply mode operates cyclically according to the above logic.

排水模式下,初始条件时排水高位推杆电机10、排水中位推杆电机11和排水低位推杆电机12的水位探头全部浸没在水中,电机处于运行状态。之后,电控柜4控制排水高位推杆电机10运行将高位水探头提出水面,接着排水中位推杆电机11将中水位探头提出水面,然后排水低位推杆电机12将低水位探头提出水面,模拟无水状态,此时水泵控制器3接收到对应的电压信号,控制立式离心泵20停止运行。一段时间后,电控柜4控制排水低位推杆电机12将低水位探头推下水面,接着排水中位推杆电机11将中水位探头推下水面,最后排水高位推杆电机10将高水位探头推下水面,模拟满水状态;此时水泵控制器3接收到对应的电压信号,控制立式离心泵20开始运行排水。排水模式依上述逻辑循环运行。Under the drainage mode, the water level probes of the drainage high push rod motor 10, the drainage middle push rod motor 11 and the drainage low push rod motor 12 are all submerged in water during the initial condition, and the motors are in the running state. Afterwards, the electric control cabinet 4 controls the operation of the drainage high-level push rod motor 10 to lift the high-level water probe out of the water surface, then the drainage mid-level push rod motor 11 lifts the middle water level probe out of the water surface, and then the drainage low-level push rod motor 12 lifts the low water level probe out of the water surface, Simulating an anhydrous state, at this time the water pump controller 3 receives a corresponding voltage signal, and controls the vertical centrifugal pump 20 to stop running. After a period of time, the electric control cabinet 4 controls the drainage low level push rod motor 12 to push the low water level probe to the water surface, then the drainage middle level push rod motor 11 pushes the middle water level probe to the water surface, and finally the drainage high level push rod motor 10 pushes the high water level probe to the water surface. Push it down to the water surface to simulate a full water state; at this time, the water pump controller 3 receives a corresponding voltage signal, and controls the vertical centrifugal pump 20 to start running to drain water. The drainage mode operates in a cyclical manner according to the above logic.

压力模式下,初始条件时压力表18的压力指针位于上极限压力指针之下、下极限压力指针之上;在水泵控制器3的控制下立式离心泵20处于停止状态,此时压力表18测得的压力值逐渐下降,直到到达下压力极限时,水泵控制器3接收到电路断开电压信号,此时水泵控制器3控制立式离心泵20启动;一段时间后,压力表18的压力值恢复到上极限压力与下极限压力之间,此时立式离心泵20继续运行,当压力表18的压力值超过上极限压力时,水泵控制器3再次接到电路断开电压信号,此时在水泵控制器3的控制下,立式离心泵20停止运行;压力模式依上述逻辑循环运行。In the pressure mode, the pressure pointer of the pressure gauge 18 is located below the upper limit pressure pointer and above the lower limit pressure pointer in the initial condition; the vertical centrifugal pump 20 is in a stopped state under the control of the water pump controller 3, and the pressure gauge 18 The measured pressure value gradually decreases until the lower pressure limit is reached, the water pump controller 3 receives the circuit disconnection voltage signal, at this time the water pump controller 3 controls the vertical centrifugal pump 20 to start; after a period of time, the pressure of the pressure gauge 18 The value returns to between the upper limit pressure and the lower limit pressure. At this time, the vertical centrifugal pump 20 continues to run. When the pressure value of the pressure gauge 18 exceeds the upper limit pressure, the water pump controller 3 receives the circuit disconnection voltage signal again. At this time, under the control of the water pump controller 3, the vertical centrifugal pump 20 stops running; the pressure mode runs in a cycle according to the above logic.

本发明可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本发明的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It will be obvious to those skilled in the art that the present invention may be modified in various ways and such modifications are not to be regarded as departing from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.

Claims (1)

1. the integrated monitoring platform of water pump, it is characterized in that, comprise support platform (24), gantry crossbearer (23), electrical control cubicles (4), water tank (19), self-priming pump observing and controlling loop, centrifugal pump observing and controlling loop, the multiplexing pipeline of flowmeter and liquid level analog module;
Described gantry crossbearer (23) is vertically arranged on the rear end of support platform (24), electrical control cubicles (4) and water tank (19) are all fixedly mounted on the upper surface of support platform (24), and water tank (19) is positioned under gantry crossbearer (23); The bottom of support platform (24) is provided with multiple castor (21);
Described self-priming pump observing and controlling loop comprises self priming centrifugal pump (5), self-priming pump controller (25), self-priming pump state switching three-way ball valve (8), self-priming inlet channel, entrance transfer pipeline, outlet transfer pipeline, self-priming outlet conduit, self-priming circuit electromagnetic valve (7), manual start and stop single-pass ball valve (6), seepage simulation single-pass ball valve (26) and three-way connection;
Described self priming centrifugal pump (5) and self-priming pump controller (25) by support installing in support platform (24); Be electrically connected between described self priming centrifugal pump (5) and self-priming pump controller (25); One end of described self-priming inlet channel is communicated with the water delivering orifice of water tank (19) left bottom, and the other end is communicated with the first passage of self-priming pump state switching three-way ball valve (8); The second channel of self-priming pump state switching three-way ball valve (8) is vacant, and the third channel of self-priming pump state switching three-way ball valve (8) is communicated with one end of entrance transfer pipeline; The other end of entrance transfer pipeline is communicated with the entrance of self priming centrifugal pump (5); The outlet of described self priming centrifugal pump (5) is communicated with one end of outlet transfer pipeline, the other end of described outlet transfer pipeline is communicated with one end of manual start and stop single-pass ball valve (6), and the other end of manual start and stop single-pass ball valve (6) is communicated with one end of self-priming outlet conduit; The other end of described self-priming outlet conduit inserts in water tank (19) from the top of water tank (19);
Described self-priming circuit electromagnetic valve (7) is arranged on self-priming outlet conduit, for the break-make of the control self-priming outlet conduit of automated periodic; In control end access electrical control cubicles (4) of described self-priming circuit electromagnetic valve (7);
Described seepage simulation single-pass ball valve (26) is arranged on self-priming outlet conduit, and after being positioned at self-priming circuit electromagnetic valve (7), for the break-make of Non-follow control self-priming outlet conduit;
The first passage of described three-way connection and second channel are serially connected on self-priming outlet conduit, third channel and the multiplexing pipeline connection of flowmeter; Described three-way connection is positioned between seepage simulation single-pass ball valve (26) and self-priming circuit electromagnetic valve (7).
Described centrifugal pump observing and controlling loop comprises water pump controller (3), centrifugal pump of vertical axis (20), centrifugal inlet channel, Centrifugal Effluent Treatment pipeline, tensimeter (18), centrifugal pump state switching three-way ball valve (22) and centrifugal loop tee ball valve (17);
Described water pump controller (3) is installed in support platform (24) by pump controller master tray (1), the secondary pallet (2) of pump controller and upright section bar; Described centrifugal pump of vertical axis (20) is arranged on the upper surface of support platform (24), and is electrically connected with water pump controller (3);
One end of described centrifugal inlet channel is communicated with the water delivering orifice of bottom, water tank (19) front side, and the other end is communicated with the entrance of centrifugal pump of vertical axis (20); The outlet of centrifugal pump of vertical axis (20) is communicated with one end of Centrifugal Effluent Treatment pipeline, and the other end of Centrifugal Effluent Treatment pipeline inserts in water tank (19) from the top of water tank (19);
Described centrifugal pump state switching three-way ball valve (22) is arranged on centrifugal inlet channel, for the break-make of the centrifugal inlet channel of Non-follow control; Described tensimeter (18) is arranged on Centrifugal Effluent Treatment pipeline, for measuring the pressure in Centrifugal Effluent Treatment pipeline;
First passage and the second channel of described centrifugal loop tee ball valve (17) are serially connected on Centrifugal Effluent Treatment pipeline, third channel and the multiplexing pipeline connection of flowmeter;
The multiplexing pipeline of described flowmeter comprises flowmeter operation valve (9) and flowmeter (13), in control end access electrical control cubicles (4) of flowmeter operation valve (9); One end of flowmeter operation valve (9) is communicated with the three-way connection in self-priming pump observing and controlling loop, and the other end is communicated with the first end of flowmeter (13); Second end of flowmeter (13) is communicated with by the third channel of pipeline with centrifugal loop tee ball valve (17) in centrifugal pump observing and controlling loop;
Described liquid level analog module comprises the high-order push-rod electric machine of feedwater (14), feedwater meta push-rod electric machine (15), feedwater low level push-rod electric machine (16), the high-order push-rod electric machine (10) of draining, draining meta push-rod electric machine (11) and draining low level push-rod electric machine (12); In the equal Access Control cabinet (4) of control end of six push-rod electric machines; Feed water high-order push-rod electric machine (14), feedwater meta push-rod electric machine (15) and feed water low level push-rod electric machine (16) adjacent be fixedly mounted on gantry crossbearer (23), motion end all stretches in the right side slotted eye of water tank (19); What the high-order push-rod electric machine of draining (10), draining meta push-rod electric machine (11) were adjacent with draining low level push-rod electric machine (12) is fixedly mounted on gantry crossbearer (23), and motion end all stretches in the left side slotted eye of water tank (19); The end of each push-rod electric machine is all provided with a water-level probe, and three water-level probes of the high-order push-rod electric machine (14) that feeds water, feedwater meta push-rod electric machine (15) and low level push-rod electric machine (16) end that feeds water lay respectively at the position, three, upper, middle and lower on the right side of water tank; Three water-level probes of the high-order push-rod electric machine (10) of draining, draining meta push-rod electric machine (11) and draining low level push-rod electric machine (12) end lay respectively at the position, three, upper, middle and lower on the left of water tank.
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