CN105479692A - Step-by-step oblique ejection structure - Google Patents
Step-by-step oblique ejection structure Download PDFInfo
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- CN105479692A CN105479692A CN201511028241.8A CN201511028241A CN105479692A CN 105479692 A CN105479692 A CN 105479692A CN 201511028241 A CN201511028241 A CN 201511028241A CN 105479692 A CN105479692 A CN 105479692A
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- ejector rod
- roof
- angle ejector
- product
- slanting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明涉及一种应用于模具内的分步式斜顶结构,包括斜顶、斜顶杆、斜顶座、弹性部件和导向块。斜顶杆的两端分别与斜顶和斜顶座固定连接;斜顶座活动安装在顶板上,斜顶座可以在顶板表面滑动。本发明斜顶机构通过斜顶杆和导向块之间的斜面错分结构将斜顶顶出模具内的产品的动作分为两步,首先斜顶沿竖直方向顶出产品,其次是斜顶侧向抽芯。由于离开模具的产品不再对斜顶机构有抱紧力,因此采用本发明斜顶机构脱模出来的产品形变小,质量好。
The invention relates to a step-by-step inclined roof structure applied in a mold, which comprises an inclined roof, an inclined ejector rod, an inclined ejector seat, an elastic component and a guide block. The two ends of the slanting rod are respectively fixedly connected with the slanting roof and the slanting roof seat; the slanting roof seat is movably installed on the top plate, and the slanting roof seat can slide on the surface of the roof plate. The inclined ejector mechanism of the present invention divides the action of ejecting the product in the mold by the inclined ejector into two steps through the inclined plane staggered structure between the inclined ejector rod and the guide block. First, the inclined ejector ejects the product along the vertical direction, and secondly, the inclined ejector Lateral core pull. Since the product leaving the mold no longer has a firm grip on the slanting top mechanism, the product demoulded by the slanting top mechanism of the present invention has small deformation and good quality.
Description
技术领域technical field
本发明涉及一种斜顶机构,尤其涉及一种应用于模具内的分步斜顶机构。The invention relates to an inclined roof mechanism, in particular to a step-by-step inclined roof mechanism applied in a mold.
背景技术Background technique
在注塑产品的生产中,如果成型产品的内部或外部有较浅的侧向倒钩,为了顺利脱模,常常需要在模具内设置一种斜顶机构。斜顶机构在处理具有较浅的侧向倒钩的产品时比侧抽芯具有更明显的经济优势,它既有成型作用,也有顶出作用,是模具中一种特殊形式的零部件。In the production of injection molding products, if there are shallow lateral barbs inside or outside the molded product, in order to remove the mold smoothly, it is often necessary to set a tilting mechanism in the mold. The inclined top mechanism has more obvious economic advantages than side core pulling when dealing with products with shallow side barbs. It has both forming and ejecting functions, and is a special form of parts in the mold.
图1是常见的斜顶机构工作原理示意图。斜顶机构包括斜顶1、斜顶杆2、导向块5和斜顶座4,斜顶杆2的两端分别与斜顶1和斜顶座3铰接,导向块5内设置有通孔,斜顶杆2穿过导向块5内的通孔;斜顶1位于模具7内部,斜顶1和模具一起用于成型产品,斜顶座3活动安装在顶板6上;脱模时,顶板6向上运动,顶杆8和斜顶1逐渐顶出产品9,在此过程中斜顶1逐渐向左倾斜,让出产品9的倒钩以便取出产品9。Figure 1 is a schematic diagram of the working principle of a common inclined roof mechanism. The inclined roof mechanism includes an inclined roof 1, an inclined ejector rod 2, a guide block 5 and an inclined ejector seat 4, the two ends of the inclined ejector rod 2 are respectively hinged with the inclined ejector 1 and the inclined ejector seat 3, and a through hole is arranged in the guide block 5, The inclined ejector rod 2 passes through the through hole in the guide block 5; the inclined ejector 1 is located inside the mold 7, and the inclined ejector 1 and the mold are used for forming products together, and the inclined ejector seat 3 is movably installed on the top plate 6; when demoulding, the top plate 6 Moving upwards, the ejector rod 8 and the inclined top 1 gradually push out the product 9, during which the inclined top 1 gradually tilts to the left to let out the barb of the product 9 so as to take out the product 9.
在上述现有技术的斜顶机构顶出产品9的过程中,斜顶1沿着一条倾斜的路线逐渐与产品9分离。在脱模的初期阶段,产品9的带有倒钩的叉脚91仍然位于模具内,产品9对斜顶1有抱紧力,叉脚91会随着斜顶1的运动发生弯折,使得脱模出来的产品9容易变形。During the process of ejecting the product 9 by the above-mentioned inclined lift mechanism in the prior art, the inclined lift 1 is gradually separated from the product 9 along an inclined route. In the initial stage of demoulding, the prongs 91 with barbs of the product 9 are still located in the mould, and the product 9 has a holding force on the inclined roof 1, and the prongs 91 will bend along with the movement of the inclined roof 1, so that The product 9 out of the mold is easily deformed.
发明内容Contents of the invention
本发明要解决的技术问题是:为了解决现有斜顶机构容易使脱模出来的产品变形的问题,本发明提供一种分步式的斜顶机构来解决上述问题。The technical problem to be solved by the present invention is: in order to solve the problem that the existing inclined top mechanism easily deforms the demoulded product, the present invention provides a step-by-step inclined top mechanism to solve the above problem.
本发明解决其技术问题所采用的技术方案是:一种分步斜顶结构,包括斜顶、斜顶杆、斜顶座、弹性部件和导向块;斜顶杆的两端分别与斜顶和斜顶座固定连接;斜顶座活动安装在顶板上,斜顶座可以在顶板表面滑动;斜顶杆位于模具的内部,斜顶杆的一个侧面设置有第一斜面;导向块的表面设置有与斜顶杆的第一斜面相对应的第二斜面,导向块位于斜顶杆的运动路径上用于改变斜顶杆的运动路径;所述弹性部件包括两根导轨、两根弹簧和一个滑块,两根导轨平行固定安装在模具内部,斜顶杆位于两根导轨之间,滑块安装在两根导轨之间,滑块上嵌有多颗滚珠,滚珠位于滑块和斜顶杆之间,两根弹簧分别安装在导轨内部,弹性部件内的两根弹簧推动滑块对斜顶杆施加由斜顶杆指向导向块方向的力。The technical solution adopted by the present invention to solve its technical problems is: a step-by-step slanted roof structure, including slanted roof, slanted jack rod, slanted roof seat, elastic parts and guide block; The inclined top seat is fixedly connected; the inclined top seat is movably installed on the top plate, and the inclined top seat can slide on the surface of the top plate; the inclined ejector rod is located inside the mold, and one side of the inclined ejector rod is provided with a first slope; The second inclined surface corresponding to the first inclined surface of the inclined ejector rod, the guide block is located on the movement path of the inclined ejector rod to change the movement path of the inclined ejector rod; the elastic part includes two guide rails, two springs and a slide Two guide rails are fixed and installed inside the mold in parallel. The inclined ejector rod is located between the two guide rails. The slider is installed between the two guide rails. There are many balls embedded in the slider. Between them, two springs are respectively installed inside the guide rail, and the two springs in the elastic part push the slider to exert force on the inclined ejector rod from the inclined ejector rod to the direction of the guide block.
分步式斜顶结构顶出模具内的产品分为两步:第一步是沿竖直方向顶出产品,第二步是侧向抽芯。The step-by-step inclined top structure ejects the product in the mold in two steps: the first step is to eject the product along the vertical direction, and the second step is to pull the core laterally.
本发明的有益效果是:(1)本发明分步式斜顶结构是在将模具内的产品完全顶出模具之后再进行侧向抽芯,离开模具的产品不再对斜顶机构有抱紧力,因此脱模出来的产品不容易变形。The beneficial effects of the present invention are: (1) The step-by-step inclined roof structure of the present invention is to pull the core sideways after the product in the mold is completely ejected out of the mold, and the product leaving the mold no longer has a tight grip on the inclined roof mechanism. Force, so the product released from the mold is not easy to deform.
(2)传统的斜顶机构利用导向块来限制斜顶杆的运动路径,这需要斜顶杆和导向块的尺寸之间具有较高的尺寸配合,当斜顶杆的磨损打破了该尺寸配合之后,斜顶杆在导向块内受力变得不稳定而容易折断;本发明斜顶机构是利用导向块的斜面来改变斜顶杆的运动路径,斜顶杆和导向块之间的尺寸配合要求很低,斜顶杆的磨损对本发明斜顶机构正常工作的影响很小,提高了斜顶机构的工作寿命。(2) The traditional lifter mechanism uses the guide block to limit the movement path of the lifter rod, which requires a high size fit between the lifter rod and the guide block. When the wear of the lifter rod breaks the size fit Afterwards, the inclined ejector rod is stressed in the guide block and becomes unstable and easily broken; the inclined ejector mechanism of the present invention utilizes the slope of the guide block to change the movement path of the inclined ejector rod, and the size fit between the inclined ejector rod and the guide block The requirements are very low, and the wear of the lift rod has little influence on the normal operation of the lift mechanism of the present invention, which improves the working life of the lift mechanism.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是现有技术斜顶机构工作原理示意图。Fig. 1 is a schematic diagram of the working principle of the inclined roof mechanism in the prior art.
图2是实施例1分步式斜顶机构工作原理示意图(产品脱模前)。Fig. 2 is a schematic diagram of the working principle of the step-by-step inclined roof mechanism in Embodiment 1 (before the product is demolded).
图3是实施例1分步式斜顶机构工作原理示意图(产品脱模前)。Fig. 3 is a schematic diagram of the working principle of the step-by-step inclined roof mechanism in Embodiment 1 (before the product is demolded).
图4是图3的A放大图。FIG. 4 is an enlarged view of A in FIG. 3 .
图5是图3的B-B方向视图。Fig. 5 is a view along the B-B direction of Fig. 3 .
图中1-斜顶、2-斜顶杆、21-第一斜面、3-斜顶座、4-弹性部件、41-导轨、42-弹簧、43-滑块、44-滚珠、5-导向块、51-第二斜面、6-顶板、7-模具、8-顶杆、9-产品、91-叉脚、10-导柱。In the figure 1-slope top, 2-slope top rod, 21-first slope, 3-slope top seat, 4-elastic part, 41-guide rail, 42-spring, 43-slider, 44-ball, 5-guide Block, 51-second slope, 6-top plate, 7-mold, 8-ejector, 9-product, 91-fork foot, 10-guide post.
具体实施方式detailed description
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
(实施例1)(Example 1)
如图2至图4所示,本实施例斜顶结构包括斜顶1、斜顶杆2、斜顶座3、弹性部件4和导向块5;斜顶杆2的两端分别与斜顶1和斜顶座3固定连接;斜顶座3活动安装在顶板6上,斜顶座6可以在顶板6表面滑动;斜顶杆2位于模具7的内部,斜顶杆2的一个侧面设置有第一斜面21;导向块5的表面设置有与斜顶杆2的第一斜面21相对应的第二斜面51,导向块5位于斜顶杆2的运动路径上用于改变斜顶杆2的运动路径。As shown in Figures 2 to 4, the inclined roof structure of this embodiment includes an inclined roof 1, an inclined ejector rod 2, an inclined ejector seat 3, an elastic member 4 and a guide block 5; It is fixedly connected with the inclined top seat 3; the inclined top seat 3 is movably installed on the top plate 6, and the inclined top seat 6 can slide on the surface of the top plate 6; the inclined ejector rod 2 is located inside the mold 7, and one side of the inclined ejector rod 2 is provided with a second A slope 21; the surface of the guide block 5 is provided with a second slope 51 corresponding to the first slope 21 of the ramp 2, and the guide block 5 is located on the movement path of the ramp 2 for changing the motion of the ramp 2 path.
弹性部件4包括两根导轨41、两根弹簧42和一个滑块43,两根导轨41平行固定安装在模具7内部,斜顶杆2位于两根导轨41之间,滑块43安装在两根导轨41之间,滑块43上嵌有多颗滚珠44,滚珠44位于滑块43和斜顶杆2之间;两根弹簧42分别安装在导轨41内部,弹性部件4通过滑块3对斜顶杆2施加由斜顶杆2指向导向块5方向的力。The elastic part 4 includes two guide rails 41, two springs 42 and a slider 43, the two guide rails 41 are fixed and installed inside the mold 7 in parallel, the inclined ejector rod 2 is located between the two guide rails 41, and the slider 43 is installed on two Between the guide rails 41, a plurality of balls 44 are embedded on the slider 43, and the balls 44 are located between the slider 43 and the tilting rod 2; The push rod 2 exerts a force directed from the inclined push rod 2 to the direction of the guide block 5 .
开模时,导柱10驱动顶板6向上运动,顶杆8和斜顶1共同向上运动顶出产品9。在产品9完全脱离模具7之后,斜顶杆2继续向上运动的过程中第一斜面21触碰到导向块5的第二斜面,斜顶杆2带动斜顶1向左上方运动完成侧向抽芯动作。由于侧向抽芯动作是在产品9完全离开模具7之后进行的,产品9不再对斜顶1有抱紧力,因此脱模出来的产品9形变小,质量好。When the mold is opened, the guide post 10 drives the top plate 6 to move upward, and the ejector rod 8 and the inclined top 1 move upward together to eject the product 9 . After the product 9 is completely separated from the mold 7, the first inclined surface 21 touches the second inclined surface of the guide block 5 while the inclined ejector rod 2 continues to move upward, and the inclined ejector rod 2 drives the inclined ejector 1 to move upward to the left to complete the lateral drawing. core action. Because the lateral core-pulling action is carried out after the product 9 completely leaves the mold 7, the product 9 no longer has a tight force on the inclined roof 1, so the product 9 after demoulding becomes smaller and of better quality.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511028241.8A CN105479692B (en) | 2015-12-31 | 2015-12-31 | A kind of substep ramp-roof structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511028241.8A CN105479692B (en) | 2015-12-31 | 2015-12-31 | A kind of substep ramp-roof structure |
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| CN105479692A true CN105479692A (en) | 2016-04-13 |
| CN105479692B CN105479692B (en) | 2018-02-13 |
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| CN106239783A (en) * | 2016-08-08 | 2016-12-21 | 青岛海尔股份有限公司 | A kind of mould emptier |
| CN113843982A (en) * | 2021-08-25 | 2021-12-28 | 浙江凯华模具有限公司 | Inclined ejection spring needle linkage mechanism |
| CN116872454A (en) * | 2023-09-08 | 2023-10-13 | 宁波兴利汽车模具有限公司 | Product demoulding mechanism |
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| CN116872454A (en) * | 2023-09-08 | 2023-10-13 | 宁波兴利汽车模具有限公司 | Product demoulding mechanism |
| CN116872454B (en) * | 2023-09-08 | 2023-12-05 | 宁波兴利汽车模具有限公司 | Product demoulding mechanism |
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| CN105479692B (en) | 2018-02-13 |
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Address after: 224114 small and medium-sized enterprise park, Yancheng City, Dafeng Town, Dafeng, Jiangsu Applicant after: Jiangsu Datong precision machinery parts Co.,Ltd. Address before: 224114 small and medium-sized enterprise park, Yancheng City, Dafeng Town, Dafeng, Jiangsu Applicant before: JIANGSU DATONG AUTOMOBILE MOULD COMPONENTS CO.,LTD. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A step-by-step inclined top structure Granted publication date: 20180213 Pledgee: Jiangsu Dafeng Rural Commercial Bank Co.,Ltd. Pledgor: Jiangsu Datong precision machinery parts Co.,Ltd. Registration number: Y2025980050820 |