CN105479123B - A kind of casing processing tool and its processing technology - Google Patents

A kind of casing processing tool and its processing technology Download PDF

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Publication number
CN105479123B
CN105479123B CN201610089337.3A CN201610089337A CN105479123B CN 105479123 B CN105479123 B CN 105479123B CN 201610089337 A CN201610089337 A CN 201610089337A CN 105479123 B CN105479123 B CN 105479123B
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China
Prior art keywords
faces
workpiece
tool
case body
holes
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CN105479123A (en
Inventor
岳连义
段士博
郑象坤
李莉
张勇
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Shandong Fuyuan Track Machinery Co Ltd
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Shandong Fuyuan Track Machinery Co Ltd
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Priority to CN201610089337.3A priority Critical patent/CN105479123B/en
Publication of CN105479123A publication Critical patent/CN105479123A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material

Abstract

The invention discloses a kind of casing processing tool, including the column, tool for case body I and tool for case body II being arranged on horizontal Machining centers rotary table, tool for case body I and tool for case body II are symmetrically arranged at column both sides, tool for case body I is positioned by detent mechanism I using workpiece B faces and M faces as machining benchmark, and is fixed by the N faces, L faces and Q faces of clamp system I workpiece pressings;Tool for case body II is coordinated by detent mechanism II with the J holes on workpiece and K holes to be positioned, and is fixed by the M faces of clamp system II workpiece pressings;It is that workpiece is arranged on tool for case body I and tool for case body II successively, required cutter, and good procedure prepared in advance is installed in tool magazine in advance, then starts shooting and workpiece is processed using the casing processing technology of the frock.The present invention only need to can complete casing processing by clamping twice, simplify processing technology, it is ensured that crudy, reduce the labor intensity of operating personnel, improve processing efficiency.

Description

A kind of casing processing tool and its processing technology
Technical field
The present invention relates to mechanical cool-working technology field, more particularly to a kind of casing processing tool and its processing technology.
Background technology
In traditional manufacture, add because complex-shaped box parts are frequently necessary to a variety of cutters on different lathes Work goes out different planes and hole (as shown in figures 1-8), and former processing technology is:Bore hole, boring plane, drilling;Milling flat, brill Hole, tapping, this processing technology at least need three equipment and three operators, and such a process does not only exist clamping times The problem of many, long processing time, inconvenient operation, and machining accuracy is not high, production efficiency is low.
And machining center is then the typical products of electromechanical integration, it may be said that be modern most perfect unit.It is to embody The elementary cell of flexible automation, realizes the carrier of advanced manufacturing technology, can with automatic tool changer, greatly reduce workpiece handling and Clamping times, shorten non-cutting time, further improve precision, efficiency and automaticity, reduce the cost.For such case, Simultaneously for the process characteristics of the machining box part on drilling and milling, boring class machining center, box parts processing technology road have studied Line and its frock used, solve such complicated casing and processing are had enough to meet the need between different lathes, production process clamping times are more, efficiency Relatively low present situation.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of casing processing tool and its processing technology, can simplify processing Technique, it is ensured that crudy, reduces the labor intensity of operating personnel, improves processing efficiency.
In order to solve the above technical problems, the technical solution used in the present invention is:
A kind of casing processing tool, including be arranged on horizontal Machining centers rotary table column, tool for case body I and Tool for case body II, the tool for case body I and tool for case body II are symmetricly set on column both sides, and the tool for case body I includes positioning Mechanism I and clamp system I, is positioned as machining benchmark using workpiece B faces and M faces by detent mechanism I, passes through clamp system I N faces, L faces and the Q faces of workpiece pressing are fixed;Tool for case body II includes detent mechanism II and clamp system II, passes through positioning Mechanism II coordinates with the J holes on workpiece and K holes to be positioned, and is fixed by the M faces of clamp system II workpiece pressings.
It is preferred that, the detent mechanism I include horizontal location post and vertically oriented post, the horizontal location post be four, And be square and be fixed on rotary table, the vertically oriented post is three and triangular in shape is arranged on column;The folder Tight mechanism I includes horizontal direction clamping part, vertical direction clamping part and front side clamping part I.
It is preferred that, the horizontal direction clamping part includes the left push rod and right push rod being oppositely arranged, left push rod and You Ding Bar is horizontally set on bearing, and the bearing is fixed on column, and the left push rod and right push rod are that screw thread coordinates with bearing; The front side clamping part I is three sets, including pressure plates I and check lock lever I, and check lock lever I ends coordinate with nut, the pressure plates I It is applied on check lock lever I and can be rotated around check lock lever I, a check lock lever I is fixed on top plate, and another two check lock lever I is fixed on On column and it is separately positioned on below two bearings.
It is preferred that, the detent mechanism II includes upper positioning core axle and lower positioning core axle, upper positioning core axle and lower locating core Axle is vertically arranged on support, and upper positioning core axle and lower positioning core axle are determined with the J holes on workpiece and the cooperation of K holes respectively Position;The clamp system II includes clamping part II on front side of two nested structure identicals up and down, and front side clamping part II includes pressing plate II and check lock lever II, check lock lever II ends coordinate with nut, and the pressure plates II is applied on check lock lever II and can be around check lock lever II Rotate, two check lock lever II are separately fixed at support side.
It is preferred that, the support is L-type, support while being fixed on column, another side is horizontally disposed with, two L-type supports Correspond to, be disposed opposite to each other on column up and down, support (22) horizontal sides are provided with and upper positioning core axle (21), lower positioning core axle (28) The through hole of cooperation.
It is preferred that, three vertically oriented posts are triangular in shape to be arranged on riser, and the riser is fixed on column, the water Square it is arranged to the bearing of clamping part on riser.
It is preferred that, all vacancy sections on the riser, the vacancy section matches with workpiece A* facial contours.
It is preferred that, handle is provided with the top of the upper positioning core axle, the handle is annular shape.
The invention further relates to a kind of casing processing technology, comprise the following steps:
(1) the installation casing frock I and tool for case body II on the rotary table of horizontal Machining centers, tool for case body I with Tool for case body II is symmetricly set on the column in the middle part of rotary table;Required cutter is installed in tool magazine in advance, and in control Good procedure prepared in advance on panel processed;
(2) workpiece is positioned and is pressed on tool for case body I, rough mill the A reference planes, G reference planes, E reference planes of workpiece;
(3) H holes, I holes, J holes and K holes respectively on A faces, A* faces, G faces and the E faces of borer part, and each rank inside each hole Terraced hole;
(4) the A faces of finish-milling workpiece, G faces and E faces, and chamfering is carried out to the aperture on A faces, G faces and E faces;
(5) plane at inclined hole F on finish-milling workpiece;
(6) periphery hole in H holes on drill workpiece A faces, the periphery hole in J holes on G faces, the periphery hole in K holes and F holes on E faces;
(7) workpiece is unloaded from tool for case body I, be installed on tool for case body II, workpiece is determined on tool for case body II Position is simultaneously compressed;
(8) the A* faces of coarse-fine milling workpiece, B faces and B* faces;
(9) drill workpiece B* faces Shang Ge holes, the periphery hole in I holes and B faces Shang Ge holes on A* faces;
(10) chamfering is carried out to the aperture in I holes on workpiece A* faces;
(11) drill workpiece M faces Shang Ge holes.
It is using the beneficial effect produced by above-mentioned technical proposal:The complicated case of machining shape on horizontal Machining centers Body workpiece, fixes workpiece using the tool for case body I and tool for case body II on rotary table, successively to each machined surface and respectively Hole is processed, and only need to can complete casing processing by clamping twice.Work is processed on this multiple functional horizontal Machining centers Part, it integrates milling, drilling, ream, boring, tapping and chasing, advantageously ensures that the position essence of each working position Degree is required, while decreasing the clamping times of workpiece, is saved substantial amounts of special and universal tooling, is saved the workshop taken Area;In addition, can also reduce the non-cutting time of workpiece loading and unloading, eliminate because of the position error that multiple clamping is brought, make it have many Process meanses are planted, machining accuracy is improved, the number of turnover and transport amount is reduced in processing, and consequently reduce operative employee People, reduces production cost.
Brief description of the drawings
Fig. 1 is the front view of casing;
Fig. 2 is Fig. 1 left view;
Fig. 3 is Fig. 1 right view;
Fig. 4 is the A-A sectional views in Fig. 1;
Fig. 5 is the B-B sectional views in Fig. 2;
Fig. 6 is the C-C sectional views in Fig. 2;
Fig. 7 is the D-D sectional views in Fig. 6;
Fig. 8 is Fig. 3 top and bottom perspective views;
Fig. 9 is the front view of the embodiment of the present invention;
Figure 10 is Fig. 9 S direction views;
Figure 11 is Fig. 9 T direction views;
In figure:1- rotary tables, 2- tool for case body I, 3- tool for case body II, 4- column, 5- detent mechanisms I, 7- positioning Mechanism II, 8- clamp system II, 9- horizontal location post, the vertically oriented posts of 10-, 11- handles, 12- vertical direction clamping parts, The left push rod of clamping part I, 14- on front side of 13-, the right push rods of 15-, 16- bearings, 17- top plates, 18- screw rods, 19- pressure plates Is, 20- lockings Clamping part II, 24- pressure plates II on front side of the upper positioning core axles of bar I, 21-, 22- supports, 23-, 25- check lock levers II, 26- riser, 27- Positioning core axle under vacancy section, 28-.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
A kind of casing processing tool as described in Fig. 9,10,11, including be arranged on horizontal Machining centers rotary table 1 Column 4, tool for case body I2 and tool for case body II3, the tool for case body I2 and tool for case body II3 be symmetricly set on 4 liang of column Side, the tool for case body I2 includes detent mechanism I5 and clamp system I, by detent mechanism I5 using workpiece B faces and M faces as processing Benchmark is positioned, and is fixed by the N faces, L faces and Q faces of clamp system I workpiece pressings;Tool for case body II3 includes positioning Mechanism II7 and clamp system II8, is coordinated with the J holes on workpiece and K holes by detent mechanism II7 and is positioned, pass through clamping machine The M faces of structure II8 workpiece pressings are fixed.
Wherein, the detent mechanism I5 includes horizontal location post 9 and vertically oriented post 10, and the horizontal location post 9 is four Individual and be square and be fixed on rotary table 1, the vertically oriented post 10 is three and triangular in shape is arranged on column 4 On;The clamp system I includes horizontal direction clamping part, vertical direction clamping part 12 and front side clamping part I13.Three Vertically oriented post 10 is triangular in shape to be arranged on riser 26, and the riser 26 is fixed on column 4, the horizontal direction clamping section The bearing 16 of part is arranged on riser 26.
In order to reduce frock overall weight, all vacancy sections 27 on riser 26, outside the vacancy section 27 and workpiece A* faces Shape matches, can be by when installing workpiece.
The horizontal direction clamping part includes the left push rod 14 and right push rod 15 being oppositely arranged, left push rod 14 and right push rod 15 are horizontally set on bearing 16, and the bearing 16 is fixed on column 4, and the left push rod 14 and right push rod 15 and bearing 16 are equal Coordinate for screw thread;The vertical direction clamping part 12 includes the horizontal top 17 being vertically fixed on column 4 and run through vertically The screw rod 18 of top plate 17;The front side clamping part I13 is three sets, including pressure plates I 19 and check lock lever I20, check lock lever I20 ends Portion coordinates with nut, and the pressure plates I 19 is applied on check lock lever I20 and can rotated around check lock lever I20, a check lock lever I 20 It is fixed on top plate 17, another two check lock lever I20 is fixed on column 4 and is separately positioned on two lower sections of bearing 16.
The detent mechanism II7 includes upper positioning core axle 21 and lower positioning core axle 28, upper positioning core axle 21 and lower locating core Axle 28 is vertically arranged on support 22, and upper positioning core axle 21 and lower positioning core axle 28 coordinate with the J holes on workpiece and K holes respectively Positioned, upper positioning core axle 21 is loaded and unloaded for convenience, handle 11 is provided with the top of it, the handle 11 is annular shape;It is described Clamp system II8 includes clamping part II23 on front side of two nested structure identicals up and down, and front side clamping part II23 includes pressing plate II24 and check lock lever II25, check lock lever II25 ends coordinate with nut, and the pressure plates II 24 is applied on check lock lever II25 and can Rotated around check lock lever II25, two check lock lever II25 are separately fixed at the side of support 22.The support 22 is L-type, support 22 1 While being fixed on column 4, another side is horizontally disposed with, two L-type supports are corresponded to about 22, are disposed opposite to each other on column 4, support (22) horizontal sides are provided with the through hole coordinated with upper positioning core axle (21), lower positioning core axle (28).
Process A faces, E faces, G faces and thereon each hole when, workpiece is arranged on tool for case body I2, horizontal location post 9 is utilized Centering positioning is carried out to workpiece M faces to lower end B faces, vertically oriented post 10, using left push rod 14 and right push rod 15 to workpiece or so Two sides is fixed, and top uses the screw rod 18 through top plate 17 to be locked, and workpiece front end face then uses nut and check lock lever up and down I20, which coordinates, is fixed pressure plates I 19, and then it is processed according to the program finished;Then workpiece is unloaded, then installed On tool for case body II3, front side is then coordinated with nut and check lock lever II25 is pressed on position above and below workpiece front side by pressure plates II 24, Then workpiece A* faces, B faces, B* faces and M faces are processed according to the program finished.
Using the casing processing technology of above-mentioned casing processing tool, comprise the following steps:
(1) installation casing frock I2 and tool for case body II3, tool for case body on the rotary table 1 of horizontal Machining centers I2 and tool for case body II3 is symmetricly set on the column 4 at the middle part of rotary table 1;Required cutter is installed in tool magazine in advance, And good procedure prepared in advance on the control panel;
(2) workpiece is positioned and is pressed on tool for case body I2, rough mill the A reference planes of workpiece, then rotary table 1 Turn clockwise 90 ° and rough mill G reference planes, 180 ° of rotate counterclockwise rough mills E reference planes to rotary table 1 again;
(3) H holes, I holes, J holes and the K holes on A faces, A* faces, G faces and the E faces of borer part, and each hole are distinguished according to program Internal each shoulder hole;
(4) the A faces of finish-milling workpiece, G faces and E faces, and chamfering is carried out to the aperture on A faces, G faces and E faces;
(5) plane at inclined hole F on finish-milling workpiece;
(6) periphery hole in H holes on drill workpiece A faces, the periphery hole in J holes on G faces, the periphery hole in K holes and F holes on E faces;
(7) workpiece is unloaded from tool for case body I2, be installed on tool for case body II3, by workpiece in tool for case body II3 Upper positioning is simultaneously compressed;
(8) the A* faces of coarse-fine milling workpiece, B faces and B* faces;
(9) drill workpiece B* faces Shang Ge holes, the periphery hole in I holes and B faces Shang Ge holes on A* faces;
(10) chamfering is carried out to the aperture in I holes on workpiece A* faces;
(11) drill workpiece M faces Shang Ge holes.
In summary, invention has simplified processing process, the labor intensity for ensureing crudy, reducing operating personnel, carried The advantage of high processing efficiency.The complicated cabinet workpiece of machining shape on horizontal Machining centers, using on rotary table Tool for case body I and tool for case body II fix workpiece, and each machined surface and each hole are processed successively, only need clamping twice Complete casing processing.Process workpiece on this multiple functional horizontal Machining centers, it collect milling, drilling, ream, boring, Tapping and chasing, advantageously ensure that the position accuracy demand of each working position, while decreasing the dress of workpiece Number of times is pressed from both sides, substantial amounts of special and universal tooling is saved, the floor space taken is saved;In addition, can also reduce workpiece loading and unloading Non-cutting time, eliminate the position error brought by multiple clamping, make it have kinds of processes means, improve machining accuracy, plus The number of turnover and transport amount are reduced in work, and consequently reduces operator, production cost is reduced.

Claims (9)

1. a kind of casing processing tool, it is characterised in that:Including the column being arranged on horizontal Machining centers rotary table (1) (4), tool for case body I (2) and tool for case body II (3), the tool for case body I (2) and tool for case body II (3) are symmetricly set on column (4) both sides, the tool for case body I (2) includes detent mechanism I (5) and clamp system I, by detent mechanism I (5) with workpiece B faces And M faces are that machining benchmark is positioned, and are fixed by the N faces, L faces and Q faces of clamp system I workpiece pressings;Tool for case body II (3) includes detent mechanism II (7) and clamp system II (8), is coordinated by the J holes and K holes on detent mechanism II (7) and workpiece Positioned, be fixed by the M faces of clamp system II (8) workpiece pressing.
2. casing processing tool according to claim 1, it is characterised in that:The detent mechanism I (5) includes horizontal location Post (9) and vertically oriented post (10), the horizontal location post (9) is four and is square and is fixed on rotary table (1), The vertically oriented post (10) is three and triangular in shape is arranged on column (4);The clamp system I includes horizontal direction Clamping part, vertical direction clamping part (12) and front side clamping part I (13).
3. casing processing tool according to claim 2, it is characterised in that:The horizontal direction clamping part includes relative The left push rod (14) and right push rod (15) set, left push rod (14) and right push rod (15) are horizontally set on bearing (16), described Bearing (16) is fixed on column (4), and the left push rod (14) and right push rod (15) and bearing (16) are screw thread cooperation;It is described Vertical direction clamping part (12) includes the horizontal top (17) being vertically fixed on column (4) and vertically through top plate (17) Screw rod (18);The front side clamping part I (13) is three sets, including pressure plates I (19) and check lock lever I (20), check lock lever I (20) End coordinates with nut, and the pressure plates I (19) is applied on check lock lever I (20) and can rotated around check lock lever I (20), a lock Tight bar I (20) is fixed on top plate (17), and another two check lock lever I (20) is fixed on column (4) and is separately positioned on two branch Below seat (16).
4. casing processing tool according to claim 1, it is characterised in that:The detent mechanism II (7) includes upper positioning Mandrel (21) and lower positioning core axle (28), upper positioning core axle (21) and lower positioning core axle (28) are vertically arranged in support (22) On, upper positioning core axle (21) and lower positioning core axle (28) are positioned with the J holes on workpiece and the cooperation of K holes respectively;It is described to clamp Mechanism II (8) includes clamping part II (23) on front side of two nested structure identicals up and down, and front side clamping part II (23) includes pressing plate II (24) and check lock lever II (25), check lock lever II (25) end coordinate with nut, and the pressure plates II (24) is applied in check lock lever II (25) it can rotate on and around check lock lever II (25), two check lock lever II (25) are separately fixed at support (22) side.
5. casing processing tool according to claim 4, it is characterised in that:The support (22) is L-type, support (22) one While being fixed on column (4), another side is horizontally disposed with, two L-type supports (22) correspond to, are disposed opposite to each other on column (4) up and down, Support (22) horizontal sides are provided with the through hole coordinated with upper positioning core axle (21), lower positioning core axle (28).
6. casing processing tool according to claim 3, it is characterised in that:Three vertically oriented posts (10) are triangular in shape to be set Put on riser (26), the riser (26) is fixed on column (4), the bearing (16) of the horizontal direction clamping part is all provided with Put on riser (26).
7. casing processing tool according to claim 6, it is characterised in that:All vacancy sections on the riser (26) (27), the vacancy section (27) matches with workpiece A* facial contours.
8. casing processing tool according to claim 4, it is characterised in that:It is provided with and carries at the top of the upper positioning core axle (21) Hand (11), the handle (11) is annular shape.
9. the casing processing technology of casing processing tool according to any of the above-described claim, it is characterised in that including following Step:
(1) installation casing frock I (2) and tool for case body II (3), casing work on the rotary table (1) of horizontal Machining centers Dress I (2) and tool for case body II (3) is symmetricly set on the column (4) in the middle part of rotary table (1);Installed in advance in tool magazine Cutter needed for good, and good procedure prepared in advance on the control panel;
(2) workpiece is positioned and is pressed on tool for case body I (2), rough mill the A reference planes, G reference planes, E reference planes of workpiece;
(3) H holes, I holes, J holes and K holes respectively on A faces, A* faces, G faces and the E faces of borer part, and each shoulder hole inside each hole;
(4) the A faces of finish-milling workpiece, G faces and E faces, and chamfering is carried out to the aperture on A faces, G faces and E faces;
(5) plane at inclined hole F on finish-milling workpiece;
(6) periphery hole in H holes on drill workpiece A faces, the periphery hole in J holes on G faces, the periphery hole in K holes and F holes on E faces;
(7) workpiece is unloaded from tool for case body I (2), be installed on tool for case body II (3), by workpiece in tool for case body II (3) position and compress on;
(8) the A* faces of coarse-fine milling workpiece, B faces and B* faces;
(9) drill workpiece B* faces Shang Ge holes, the periphery hole in I holes and B faces Shang Ge holes on A* faces;
(10) chamfering is carried out to the aperture in I holes on workpiece A* faces;
(11) drill workpiece M faces Shang Ge holes.
CN201610089337.3A 2016-02-04 2016-02-04 A kind of casing processing tool and its processing technology Active CN105479123B (en)

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Denomination of invention: A Box Processing Fixture and Its Processing Technology

Effective date of registration: 20231211

Granted publication date: 20170922

Pledgee: Zibo Boshan Rural Commercial Bank Co.,Ltd.

Pledgor: SHANDONG FUYUAN TRACK MACHINERY Co.,Ltd.

Registration number: Y2023980070669