CN105478546B - A kind of semi-automatic two bending machine - Google Patents

A kind of semi-automatic two bending machine Download PDF

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Publication number
CN105478546B
CN105478546B CN201610036652.XA CN201610036652A CN105478546B CN 105478546 B CN105478546 B CN 105478546B CN 201610036652 A CN201610036652 A CN 201610036652A CN 105478546 B CN105478546 B CN 105478546B
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bending
arc
pipe
bending section
clamping device
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CN105478546A (en
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胡兵
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Taicang Shengda Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明公开了一种半自动两头弯管机,包括机架,机架上设有支撑台,支撑台上设有用于夹紧管件的第一夹紧装置和第二夹紧装置,所述的支撑台上还设有与第一夹紧装置配合而将管件一头弯折并形成第一弯折段的第一弯曲装置,支撑台上还设有与第二夹紧装置配合而将管件另一头弯折并形成第二弯折段的第二弯曲装置,第一弯曲装置一侧设有能够拨动第一弯折段从而使第一弯折段与第二弯折段二者的轴线成为异面直线的调节装置,调节装置包括能相对支撑台升降并能与第一弯折段触接而使第一弯折段相对管件在第一夹紧装置夹持处发生扭转的拨动板,支撑台上设有驱动拨动板升降的驱动装置。本发明结构简单,生产效率高,产品质量稳定。

The invention discloses a semi-automatic two-end pipe bending machine, which comprises a frame, on which a support platform is provided, and on the support platform are provided a first clamping device and a second clamping device for clamping pipe fittings, the support The platform is also equipped with a first bending device that cooperates with the first clamping device to bend one end of the pipe to form a first bending section, and the supporting platform is also equipped with a second clamping device to bend the other end of the pipe. Fold and form the second bending device of the second bending section, one side of the first bending device is provided with the ability to move the first bending section so that the axes of the first bending section and the second bending section become different planes A linear adjustment device, the adjustment device includes a toggle plate that can be raised and lowered relative to the support table and can be in contact with the first bending section so that the first bending section is twisted relative to the pipe at the clamping position of the first clamping device, and the support table A driving device for driving the lifting of the toggle plate is arranged on the top. The invention has the advantages of simple structure, high production efficiency and stable product quality.

Description

一种半自动两头弯管机A semi-automatic two-end pipe bending machine

【技术领域】【Technical field】

本发明涉及一种弯管机,更具体地说是一种半自动两头弯管机。The invention relates to a pipe bending machine, more specifically to a semi-automatic two-end pipe bending machine.

【背景技术】【Background technique】

目前很多产品都需要用到两头都弯折的管件,而且管件两头弯折段不在同一个平面上,而呈异面直线。目前生产这样的弯管所使用的设备复杂,需要经过多道工序,一般都是先弯一头,然后到另外工位调整角度重新装夹再弯一头,然后到另外一个工位将两头加工至不在一个平面内,这样的加工工艺工序多,操作烦琐、效率低,设备占用车间体积大,工人劳动强度高,尺寸误差需工人来把握,误差大,产品质量稳定性低。At present, many products need to use pipe fittings that are bent at both ends, and the bending sections at both ends of the pipe fittings are not on the same plane, but in different planes. At present, the equipment used to produce such bent pipes is complicated and needs to go through multiple processes. Generally, one end is bent first, then the angle is adjusted at another station to re-clamp and one end is bent again, and then the two ends are processed to no longer at another station. In one plane, such a processing process has many steps, cumbersome operation, low efficiency, large workshop volume occupied by equipment, high labor intensity of workers, dimensional errors need to be grasped by workers, large errors, and low stability of product quality.

因此,本发明正是基于以上的不足而产生的。Therefore, the present invention just produces based on above deficiency.

【发明内容】【Content of invention】

本发明目的是克服了现有技术的不足,提供一种结构简单,生产效率高,产品质量稳定的半自动两头弯管机。The object of the present invention is to overcome the deficiencies of the prior art and provide a semi-automatic two-end pipe bending machine with simple structure, high production efficiency and stable product quality.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种半自动两头弯管机,其特征在于:包括机架1,所述的机架1上设有支撑台2,所述的支撑台2上设有用于夹紧管件100的第一夹紧装置3和第二夹紧装置4,所述的支撑台2上还设有与第一夹紧装置3配合而将管件100一头弯折并形成第一弯折段200的第一弯曲装置5,所述的支撑台2上还设有与第二夹紧装置4配合而将管件100另一头弯折并形成第二弯折段300的第二弯曲装置6,所述的第一弯曲装置5一侧设有能够拨动第一弯折段200从而使第一弯折段200与第二弯折段300二者的轴线成为异面直线的调节装置7,所述的调节装置7包括能相对支撑台2升降并能与第一弯折段200触接而使第一弯折段200相对管件100在第一夹紧装置3夹持处发生扭转的拨动板71,所述的支撑台2上设有驱动拨动板71升降的驱动装置。A semi-automatic two-end pipe bending machine, characterized in that: it includes a frame 1, the frame 1 is provided with a support platform 2, and the support platform 2 is provided with a first clamping device for clamping pipe fittings 100 3 and the second clamping device 4, the support table 2 is also provided with the first bending device 5 which cooperates with the first clamping device 3 to bend the pipe 100 at one end and form the first bending section 200, so The support platform 2 is also provided with a second bending device 6 that cooperates with the second clamping device 4 to bend the other end of the pipe 100 to form a second bending section 300. There is an adjustment device 7 that can move the first bending section 200 so that the axes of the first bending section 200 and the second bending section 300 become straight lines in different planes. The adjustment device 7 includes a support platform that can 2. A toggle plate 71 that lifts up and contacts the first bending section 200 so that the first bending section 200 is twisted relative to the pipe 100 at the clamping position of the first clamping device 3. The support table 2 is provided with There is the driving device that drives poking plate 71 lifting.

如上所述的半自动两头弯管机,其特征在于:所述的驱动装置包括设在支撑台2上的调节气缸72,所述的拨动板71连接在调节气缸72的气缸杆上。The above-mentioned semi-automatic double-end pipe bending machine is characterized in that: the driving device includes an adjusting cylinder 72 provided on the support table 2, and the toggle plate 71 is connected to the cylinder rod of the adjusting cylinder 72.

如上所述的半自动两头弯管机,其特征在于:所述的支撑台2上设有固定柱73,所述的固定柱73上设有竖向的燕尾槽74,所述的拨动板71上设有能与燕尾槽74配合从而在拨动板71升降时对拨动板71进行导向的导向块75。The above-mentioned semi-automatic two-end pipe bending machine is characterized in that: the support platform 2 is provided with a fixed column 73, the fixed column 73 is provided with a vertical dovetail groove 74, and the toggle plate 71 There is a guide block 75 which can cooperate with the dovetail groove 74 so as to guide the toggle plate 71 when the toggle plate 71 is raised and lowered.

如上所述的半自动两头弯管机,其特征在于:所述的固定柱73上设有能够调节拨动板71行程进而调整第一弯折段200扭转角度的螺杆76。The above-mentioned semi-automatic double-end pipe bending machine is characterized in that: the fixed column 73 is provided with a screw rod 76 capable of adjusting the stroke of the toggle plate 71 and thereby adjusting the torsion angle of the first bending section 200 .

如上所述的半自动两头弯管机,其特征在于:所述的支撑台2包括左支撑板21和右支撑板22,所述的第二夹紧装置4和第二弯曲装置6设在左支撑板21上,所述的第一夹紧装置3、第一弯曲装置5和调节装置7设在右支撑板22上,所述的左支撑板21与右支撑板22之间设有用于调节二者间隔的调节件8。The above-mentioned semi-automatic two-end pipe bending machine is characterized in that: the support table 2 includes a left support plate 21 and a right support plate 22, and the second clamping device 4 and the second bending device 6 are arranged on the left support plate On the board 21, the first clamping device 3, the first bending device 5 and the adjusting device 7 are arranged on the right support board 22, and two Or interval adjustment member 8.

如上所述的半自动两头弯管机,其特征在于:所述的调节件8包括设在左支撑板21上的调节块81,所述的调节块81上设有条形孔82,所述的条形孔82内设有用于将调节块81与右支撑板22连接的调节螺栓83。The above-mentioned semi-automatic two-end pipe bending machine is characterized in that: the adjustment member 8 includes an adjustment block 81 arranged on the left support plate 21, and the adjustment block 81 is provided with a bar-shaped hole 82. An adjustment bolt 83 for connecting the adjustment block 81 to the right support plate 22 is provided in the strip hole 82 .

如上所述的半自动两头弯管机,其特征在于:所述的右支撑板22上设有用于调节第一弯折段200长度的调整件9,所述的调整件9包括能调整管件100端部的调整块91,所述的调整块91上设有条状孔92,所述的条状孔92内设有用于将调整块91与右支撑板22连接的调整螺栓93。The above-mentioned semi-automatic two-end pipe bending machine is characterized in that: the right support plate 22 is provided with an adjustment piece 9 for adjusting the length of the first bending section 200, and the adjustment piece 9 includes an adjustable pipe 100 end. The adjusting block 91 of the part, the adjusting block 91 is provided with a strip-shaped hole 92, and the described strip-shaped hole 92 is provided with an adjusting bolt 93 for connecting the adjusting block 91 with the right support plate 22.

如上所述的半自动两头弯管机,其特征在于:所述的第一夹紧装置3包括设在支撑台2上的第一定模31和能相对第一定模31移动的第一动模32,所述的第一定模31上设有与管件100外壁匹配的第一定弧形槽33,所述的第一动模32上设有与第一定弧形槽33配合而夹持管件100的第一动弧形槽34,所述的第一动模32上连接有驱动其移动的第一气缸35;所述的第二夹紧装置4包括设在支撑台2上的第二定模41和能相对第二定模41移动的第二动模42,所述的第二定模41上设有与管件100外壁匹配的第二定弧形槽43,所述的第二动模42上设有与第二定弧形槽43配合而夹持管件100的第二动弧形槽44,所述的第二动模42上连接有驱动其移动的第二气缸45。The above-mentioned semi-automatic double-end pipe bending machine is characterized in that: the first clamping device 3 includes a first fixed mold 31 arranged on the support table 2 and a first movable mold that can move relative to the first fixed mold 31 32. The first fixed mold 31 is provided with a first fixed arc groove 33 matching the outer wall of the pipe fitting 100, and the first movable mold 32 is provided with the first fixed arc groove 33 to clamp The first movable arc-shaped groove 34 of the pipe 100, the first movable mold 32 is connected with the first cylinder 35 to drive it to move; the second clamping device 4 includes a second The fixed mold 41 and the second movable mold 42 that can move relative to the second fixed mold 41, the second fixed mold 41 is provided with a second fixed arc-shaped groove 43 that matches the outer wall of the pipe fitting 100, and the second movable mold The mold 42 is provided with a second movable arc-shaped groove 44 that cooperates with the second fixed arc-shaped groove 43 to clamp the pipe 100 , and the second movable mold 42 is connected with a second air cylinder 45 to drive it to move.

如上所述的半自动两头弯管机,其特征在于:所述的第一弯曲装置5包括设在第一定模31上的第一弧形部51和设在支撑台2上的第一弧形孔52,所述的第一弧形孔52内设有能在其内沿弧线运动的第一运动杆53,所述的第一运动杆53上设有与第一弧形部51配合而使管件100弯折的第一弯折轮54,所述的机架1上设有驱动第一运动杆53运动的第一驱动机构55;所述的第二弯曲装置6包括设在第二定模41上的第二弧形部61和设在支撑台2上的第二弧形孔62,所述的第二弧形孔62内设有能在其内沿弧线运动的第二运动杆63,所述的第二运动杆63上设有与第二弧形部61配合而使管件100弯折的第二弯折轮64,所述的机架1上设有驱动第二运动杆63运动的第二驱动机构65。The above-mentioned semi-automatic double-end pipe bending machine is characterized in that: the first bending device 5 includes a first arc portion 51 provided on the first fixed die 31 and a first arc portion provided on the support table 2 hole 52, the first arc-shaped hole 52 is provided with a first movement rod 53 that can move along an arc in it, and the first movement rod 53 is provided with a The first bending wheel 54 that bends the pipe 100, the frame 1 is provided with a first driving mechanism 55 that drives the first moving rod 53 to move; the second bending device 6 includes a second fixed The second arc-shaped portion 61 on the mold 41 and the second arc-shaped hole 62 provided on the support table 2, the second arc-shaped hole 62 is provided with a second moving rod that can move along an arc in it 63, the second movement rod 63 is provided with a second bending wheel 64 that cooperates with the second arc portion 61 to bend the pipe 100, and the frame 1 is provided with a driving second movement rod 63 The second driving mechanism 65 of the movement.

如上所述的半自动两头弯管机,其特征在于:所述的第一驱动机构55包括设在支撑台2上的第一驱动气缸551,所述的第一驱动气缸551的气缸杆上连接有第一齿条552,所述的第一齿条552与连接在第一运动杆53上的第一齿轮553配合;所述的第二驱动机构65包括设在支撑台2上的第二驱动气缸651,所述的第二驱动气缸651的气缸杆上连接有第二齿条652,所述的第二齿条652与连接在第二运动杆63上的第二齿轮653配合。The above-mentioned semi-automatic two-end pipe bender is characterized in that: the first driving mechanism 55 includes a first driving cylinder 551 arranged on the support table 2, and the cylinder rod of the first driving cylinder 551 is connected with The first rack 552, the first rack 552 cooperates with the first gear 553 connected to the first moving rod 53; the second driving mechanism 65 includes a second driving cylinder arranged on the supporting platform 2 651 , the cylinder rod of the second driving cylinder 651 is connected with a second rack 652 , and the second rack 652 cooperates with the second gear 653 connected with the second moving rod 63 .

与现有技术相比,本发明有如下优点:Compared with prior art, the present invention has following advantage:

1、本发明的第一夹紧装置和第二夹紧装置夹紧管件,第一弯曲装置和第二弯曲装置弯曲管件的两头,而调节装置的拨动板在上升的过程中拨动第一弯折段,使第一弯折段相对第一夹紧装置夹持处发生扭转,进而使第一弯折段与第二弯折段呈异面直线而不在同一平面内,整个加工过程在同一台机器上一气呵成,只需装夹一次,确保了产品质量的稳定,而且生产效率高,降低工人劳动强度。1. The first clamping device and the second clamping device of the present invention clamp the pipe fittings, the first bending device and the second bending device bend the two ends of the pipe fittings, and the toggle plate of the adjusting device toggles the first The bending section, so that the first bending section is twisted relative to the clamping position of the first clamping device, so that the first bending section and the second bending section are straight lines in different planes and not in the same plane. The entire processing process is in the same It can be completed in one go on one machine, and only needs to be clamped once, which ensures the stability of product quality, high production efficiency, and reduces labor intensity of workers.

2、本发明的支撑台包括左支撑板和右支撑板,第二夹紧装置和第二弯曲装置设在左支撑板上,所述的第一夹紧装置、第一弯曲装置和调节装置设在右支撑板上,左支撑板与右支撑板之间设有用于调节二者间隔的调节件,调节件包括设在左支撑板上的调节块,所述的调节块上设有条形孔,条形孔内设有用于将调节块与右支撑板连接的调节螺栓。通过松动调节螺栓,然后拉动左支撑板,调节螺栓与条形孔发生相对移动,当左支撑板拉到所需的位置,然后锁紧调节螺栓即可。通过左支撑板与右支撑板的间隔调整,可以调节管件上第二弯折段的长度。2. The support platform of the present invention includes a left support plate and a right support plate, the second clamping device and the second bending device are arranged on the left support plate, and the first clamping device, the first bending device and the adjusting device are provided On the right support plate, there is an adjustment piece between the left support plate and the right support plate for adjusting the distance between the two. The adjustment piece includes an adjustment block on the left support plate, and the adjustment block is provided with a strip hole , there is an adjusting bolt used to connect the adjusting block with the right support plate in the strip hole. By loosening the adjusting bolt and then pulling the left supporting plate, the adjusting bolt and the strip hole will move relative to each other. When the left supporting plate is pulled to the required position, then lock the adjusting bolt. By adjusting the distance between the left support plate and the right support plate, the length of the second bending section on the pipe fitting can be adjusted.

3、本发明的右支撑板上设有用于调节第一弯折段长度的调整件,调整件包括能推动管件端部的调整块,调整块上设有条状孔,条状孔内设有用于将调整块与右支撑板连接的调整螺栓。在管件被第一夹紧装置和第二夹紧装置夹紧前,通过松动调整螺栓并向前推动调整块,调整块则向前推动管件,当管件在所需的位置时,锁紧调整螺栓即可,这样可以调节管件上第一弯折段的长度。3. The right support plate of the present invention is provided with an adjustment piece for adjusting the length of the first bending section. The adjustment piece includes an adjustment block that can push the end of the pipe fitting. The adjustment block is provided with a strip hole, and the strip hole is provided with a For the adjustment bolt that connects the adjustment block to the right support plate. Before the pipe is clamped by the first clamping device and the second clamping device, by loosening the adjustment bolt and pushing the adjustment block forward, the adjustment block pushes the pipe forward, and when the pipe is in the desired position, lock the adjustment bolt That is, the length of the first bent section on the pipe can be adjusted in this way.

4、本发明结构简单,生产效率高,操作简单,产品质量稳定,适合推广。4. The invention has the advantages of simple structure, high production efficiency, simple operation, stable product quality, and is suitable for popularization.

【附图说明】【Description of drawings】

图1是本发明立体图;Fig. 1 is a perspective view of the present invention;

图2是图1中A处的放大视图;Fig. 2 is the enlarged view of place A in Fig. 1;

图3是本发明的部件的立体图之一;Figure 3 is one of the perspective views of the components of the present invention;

图4是本发明的部件的立体图之二;Fig. 4 is the second perspective view of parts of the present invention;

图5是图4中B处的放大视图;Fig. 5 is the enlarged view of place B among Fig. 4;

图6是图4中C处的放大视图;Fig. 6 is the enlarged view of C place in Fig. 4;

图7是本发明加工产品的弯曲后立体图。Fig. 7 is a perspective view of the processed product of the present invention after bending.

图中各附图标记为:Each reference mark in the figure is:

1:机架;2:支撑台;21:左支撑板;22:右支撑板;3:第一夹紧装置;31:第一定模;32:第一动模;33:第一定弧形槽;34:第一动弧形槽;35:第一气缸;4:第二夹紧装置;41:第二定模;42:第二动模;43:第二定弧形槽;44:第二动弧形槽;45:第二气缸;5:第一弯曲装置;51:第一弧形部;52:第一弧形孔;53:第一运动杆;54:第一弯折轮;55:第一驱动机构;551:第一驱动气缸;552:第一齿条;553:第一齿轮;6:第二弯曲装置;61:第二弧形部;62:第二弧形孔;63:第二运动杆;64:第二弯折轮;65:第二驱动机构;651:第二驱动气缸;652:第二齿条;653:第二齿轮;7:调节装置;71:拨动板;72:调节气缸;73:固定柱;74:燕尾槽;75:导向块;76:螺杆;8:调节件;81:调节块;82:条形孔;83:调节螺栓;9:调整件;91:调整块;92:条状孔;93:调整螺栓;100:管件;200:第一弯折段;300:第二弯折段。1: rack; 2: support table; 21: left support plate; 22: right support plate; 3: first clamping device; 31: first fixed mold; 32: first movable mold; 33: first fixed arc 34: the first movable arc groove; 35: the first cylinder; 4: the second clamping device; 41: the second fixed mold; 42: the second movable mold; 43: the second fixed arc groove; 44 : the second moving arc groove; 45: the second cylinder; 5: the first bending device; 51: the first arc portion; 52: the first arc hole; 53: the first moving rod; 54: the first bending wheel; 55: first driving mechanism; 551: first driving cylinder; 552: first rack; 553: first gear; 6: second bending device; 61: second arc; 62: second arc Hole; 63: second movement rod; 64: second bending wheel; 65: second driving mechanism; 651: second driving cylinder; 652: second rack; 653: second gear; 7: adjustment device; 71 : toggle plate; 72: adjusting cylinder; 73: fixed column; 74: dovetail groove; 75: guide block; 76: screw; 8: adjusting piece; 81: adjusting block; 82: strip hole; 83: adjusting bolt; 9: adjustment piece; 91: adjustment block; 92: strip hole; 93: adjustment bolt; 100: pipe fitting; 200: first bending section; 300: second bending section.

【具体实施方式】【detailed description】

下面结合附图对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing:

如图1、图2、图7所示,一种半自动两头弯管机,包括机架1,所述的机架1上设有支撑台2,所述的支撑台2上设有用于夹紧管件100的第一夹紧装置3和第二夹紧装置4,所述的支撑台2上还设有与第一夹紧装置3配合而将管件100一头弯折并形成第一弯折段200的第一弯曲装置5,所述的支撑台2上还设有与第二夹紧装置4配合而将管件100另一头弯折并形成第二弯折段300的第二弯曲装置6,所述的第一弯曲装置5一侧设有能够拨动第一弯折段200从而使第一弯折段200与第二弯折段300二者的轴线成为异面直线的调节装置7,所述的调节装置7包括能相对支撑台2升降并能与第一弯折段200触接而使第一弯折段200相对管件100在第一夹紧装置3夹持处发生扭转的拨动板71,所述的支撑台2上设有驱动拨动板71升降的驱动装置。As shown in Fig. 1, Fig. 2 and Fig. 7, a semi-automatic two-end pipe bending machine includes a frame 1, and the frame 1 is provided with a support platform 2, and the support platform 2 is provided with a The first clamping device 3 and the second clamping device 4 of the pipe fitting 100, the support table 2 is also equipped with the first clamping device 3 to bend the pipe fitting 100 at one end and form the first bending section 200 The first bending device 5, the support table 2 is also provided with the second bending device 6 that cooperates with the second clamping device 4 to bend the other end of the pipe 100 and form the second bending section 300, the said One side of the first bending device 5 is provided with an adjusting device 7 capable of moving the first bending section 200 so that the axes of the first bending section 200 and the second bending section 300 become straight lines in different planes. The adjustment device 7 includes a toggle plate 71 that can be raised and lowered relative to the support table 2 and can be in contact with the first bending section 200 so that the first bending section 200 is twisted relative to the pipe 100 at the clamping position of the first clamping device 3 , The supporting platform 2 is provided with a driving device for driving the toggle plate 71 to go up and down.

如图2、图3所示,所述的驱动装置包括设在支撑台2上的调节气缸72,所述的拨动板71连接在调节气缸72的气缸杆上。As shown in FIG. 2 and FIG. 3 , the driving device includes an adjustment cylinder 72 arranged on the support platform 2 , and the toggle plate 71 is connected to the cylinder rod of the adjustment cylinder 72 .

如图2、图4所示,所述的支撑台2上设有固定柱73,所述的固定柱73上设有竖向的燕尾槽74,所述的拨动板71上设有能与燕尾槽74配合从而在拨动板71升降时对拨动板71进行导向的导向块75。As shown in Figures 2 and 4, the support platform 2 is provided with a fixed column 73, the fixed column 73 is provided with a vertical dovetail groove 74, and the toggle plate 71 is provided with a The dovetail groove 74 cooperates with the guide block 75 that guides the toggle plate 71 when the toggle plate 71 is raised and lowered.

如图3、图4所示,所述的固定柱73上设有能够调节拨动板71行程进而调整第一弯折段200扭转角度的螺杆76。As shown in FIG. 3 and FIG. 4 , the fixed column 73 is provided with a screw rod 76 capable of adjusting the stroke of the toggle plate 71 and thereby adjusting the torsion angle of the first bending section 200 .

如图2至图4所示,所述的支撑台2包括左支撑板21和右支撑板22,所述的第二夹紧装置4和第二弯曲装置6设在左支撑板21上,所述的第一夹紧装置3、第一弯曲装置5和调节装置7设在右支撑板22上,所述的左支撑板21与右支撑板22之间设有用于调节二者间隔的调节件8。As shown in Figures 2 to 4, the support table 2 includes a left support plate 21 and a right support plate 22, and the second clamping device 4 and the second bending device 6 are arranged on the left support plate 21, so The first clamping device 3, the first bending device 5 and the adjusting device 7 are arranged on the right support plate 22, and an adjusting piece for adjusting the distance between the left support plate 21 and the right support plate 22 is provided 8.

如图2、图4所示,所述的调节件8包括设在左支撑板21上的调节块81,所述的调节块81上设有条形孔82,所述的条形孔82内设有用于将调节块81与右支撑板22连接的调节螺栓83。As shown in Fig. 2 and Fig. 4, the adjustment member 8 includes an adjustment block 81 arranged on the left support plate 21, and the adjustment block 81 is provided with a bar-shaped hole 82, and the inside of the bar-shaped hole 82 is An adjustment bolt 83 for connecting the adjustment block 81 to the right support plate 22 is provided.

如图2、图4所示,所述的右支撑板22上设有用于调节第一弯折段200长度的调整件9,所述的调整件9包括能调整管件100端部的调整块91,所述的调整块91上设有条状孔92,所述的条状孔92内设有用于将调整块91与右支撑板22连接的调整螺栓93。As shown in Figures 2 and 4, the right support plate 22 is provided with an adjustment piece 9 for adjusting the length of the first bending section 200, and the adjustment piece 9 includes an adjustment block 91 capable of adjusting the end of the pipe fitting 100 , the adjustment block 91 is provided with a strip hole 92, and the strip hole 92 is provided with an adjustment bolt 93 for connecting the adjustment block 91 with the right support plate 22.

如图2、图4、图5、图6所示,所述的第一夹紧装置3包括设在支撑台2上的第一定模31和能相对第一定模31移动的第一动模32,所述的第一定模31上设有与管件100外壁匹配的第一定弧形槽33,所述的第一动模32上设有与第一定弧形槽33配合而夹持管件100的第一动弧形槽34,所述的第一动模32上连接有驱动其移动的第一气缸35;所述的第二夹紧装置4包括设在支撑台2上的第二定模41和能相对第二定模41移动的第二动模42,所述的第二定模41上设有与管件100外壁匹配的第二定弧形槽43,所述的第二动模42上设有与第二定弧形槽43配合而夹持管件100的第二动弧形槽44,所述的第二动模42上连接有驱动其移动的第二气缸45。As shown in Fig. 2, Fig. 4, Fig. 5 and Fig. 6, the first clamping device 3 includes a first fixed mold 31 arranged on the support table 2 and a first movable mold that can move relative to the first fixed mold 31. mold 32, the first fixed mold 31 is provided with a first fixed arc-shaped groove 33 matching the outer wall of the pipe fitting 100, and the first movable mold 32 is provided with a first fixed arc-shaped groove 33 for clamping The first movable arc-shaped groove 34 of the pipe fitting 100 is connected to the first movable mold 32 to drive the first cylinder 35 to move; the second clamping device 4 includes a first Two fixed molds 41 and a second movable mold 42 that can move relative to the second fixed mold 41, the second fixed mold 41 is provided with a second fixed arc-shaped groove 43 that matches the outer wall of the pipe fitting 100, and the second fixed mold 43 The movable die 42 is provided with a second movable arc-shaped groove 44 that cooperates with the second fixed arc-shaped groove 43 to clamp the pipe 100 , and the second movable die 42 is connected with a second air cylinder 45 to drive it to move.

如图2至图6所示,所述的第一弯曲装置5包括设在第一定模31上的第一弧形部51和设在支撑台2上的第一弧形孔52,所述的第一弧形孔52内设有能在其内沿弧线运动的第一运动杆53,所述的第一运动杆53上设有与第一弧形部51配合而使管件100弯折的第一弯折轮54,所述的机架1上设有驱动第一运动杆53运动的第一驱动机构55;所述的第二弯曲装置6包括设在第二定模41上的第二弧形部61和设在支撑台2上的第二弧形孔62,所述的第二弧形孔62内设有能在其内沿弧线运动的第二运动杆63,所述的第二运动杆63上设有与第二弧形部61配合而使管件100弯折的第二弯折轮64,所述的机架1上设有驱动第二运动杆63运动的第二驱动机构65。As shown in Figures 2 to 6, the first bending device 5 includes a first arc-shaped portion 51 provided on the first fixed mold 31 and a first arc-shaped hole 52 provided on the support table 2, the The first arc-shaped hole 52 is provided with a first movement rod 53 that can move along an arc in it, and the first movement rod 53 is provided with a first arc-shaped portion 51 to cooperate with the pipe fitting 100 to bend The first bending wheel 54, the frame 1 is provided with a first driving mechanism 55 that drives the first moving rod 53 to move; Two arc-shaped parts 61 and a second arc-shaped hole 62 arranged on the support platform 2, the second arc-shaped hole 62 is provided with a second movement rod 63 that can move along an arc in it, and the described second arc-shaped hole 62 The second moving rod 63 is provided with a second bending wheel 64 that cooperates with the second arc portion 61 to bend the pipe 100, and the frame 1 is provided with a second drive that drives the second moving rod 63 to move. Agency65.

如图3所示,所述的第一驱动机构55包括设在支撑台2上的第一驱动气缸551,所述的第一驱动气缸551的气缸杆上连接有第一齿条552,所述的第一齿条552与连接在第一运动杆53上的第一齿轮553配合;所述的第二驱动机构65包括设在支撑台2上的第二驱动气缸651,所述的第二驱动气缸651的气缸杆上连接有第二齿条652,所述的第二齿条652与连接在第二运动杆63上的第二齿轮653配合。As shown in Figure 3, the first driving mechanism 55 includes a first driving cylinder 551 arranged on the supporting platform 2, and a first rack 552 is connected to the cylinder rod of the first driving cylinder 551. The first rack 552 is matched with the first gear 553 connected to the first moving rod 53; the second drive mechanism 65 includes a second drive cylinder 651 arranged on the support table 2, and the second drive A second rack 652 is connected to the cylinder rod of the cylinder 651 , and the second rack 652 cooperates with a second gear 653 connected to the second moving rod 63 .

工作原理:working principle:

首先,第一夹紧装置3和第二夹紧装置4处于打开状态。放入一根管件100到第一夹紧装置3和第二夹紧装置4内。接着,松开调整螺栓93,向前推动调整块91,使管件100被调整块91向前推动,当调整块91到达所需的位置时锁紧调整螺栓93,从而调整了管件100露在第一夹紧装置3外侧的长度,这样就能使第一弯折段200的长度得到控制,这样的好处还包括当加工第二根管件100时,对管件100装夹时将管件100的端部直接顶在调整块91上,能够确保加工的每根管件100最后得到的第一弯折段200的长度相等。First, the first clamping device 3 and the second clamping device 4 are in an open state. Put a pipe piece 100 into the first clamping device 3 and the second clamping device 4 . Then, loosen the adjustment bolt 93, push the adjustment block 91 forward, so that the pipe fitting 100 is pushed forward by the adjustment block 91, and lock the adjustment bolt 93 when the adjustment block 91 reaches the desired position, thereby adjusting the pipe fitting 100 exposed on the first position. The length of the outside of a clamping device 3, so that the length of the first bending section 200 can be controlled, and this benefit also includes that when the second pipe 100 is processed, the end of the pipe 100 will be clamped when the pipe 100 is clamped. The upper part directly bears on the adjustment block 91, which can ensure that the length of the first bending section 200 finally obtained by each processed pipe member 100 is equal.

当第一弯折段200的长度调整完毕,通过松开调节螺栓83,使左支撑板21相对右支撑板22移动,在左支撑板21移动的过程中,其上的第二夹紧装置4和第二弯曲装置6也跟随移动,从而调整了管件100另一端露在第二夹紧装置4外侧的长度,这样就能使第二弯折段300的长度得到控制,这样的好处还包括当加工第二根管件100时,由于管件100的一端被调整块91定位,所以每根管件100另一端最后得到的第二弯折段300的长度相等。When the length of the first bending section 200 is adjusted, the left support plate 21 is moved relative to the right support plate 22 by loosening the adjusting bolt 83. During the movement of the left support plate 21, the second clamping device 4 on it will And the second bending device 6 also moves accordingly, thereby adjusting the length of the other end of the pipe fitting 100 exposed outside the second clamping device 4, so that the length of the second bending section 300 can be controlled, and such benefits also include when When processing the second pipe 100 , since one end of the pipe 100 is positioned by the adjustment block 91 , the length of the second bent section 300 finally obtained at the other end of each pipe 100 is equal.

当管件100被调整块91定位后,第一气缸35推动第一动模32,因此,第一动模32上的第一动弧形槽34与第一定模31上的第一定弧形槽33将管件100夹紧。与此同时,第二气缸45推动第二动模42,因此,第二动模42上的第二动弧形槽44与第二定模41上的第二定弧形槽43将管件100另一侧夹紧。接着第一驱动气缸551推动第一齿条552动作,第一齿条552推动第一齿轮553转动,第一齿轮553带动第一运动杆53在第一弧形孔52内沿弧线运动,第一连动杆53上的第一弯折轮54就与第一弧形部51配合将将管件100弯折而形成第一弯折段200。然后第一气缸35和第二气缸45断气,但第一动弧形槽34与第一定弧形槽33仍闭合,第二动弧形槽44与第二定弧形槽43仍然闭合,只是对管件100没有夹紧力。接着调节气缸72推动拨动板71上升,拨动板71上升的过程中推动第一弯折段200,因此,第一弯折段200相对第一夹紧装置3的夹持处发生向上扭转,第一弯折段200的角度就得到调整,通过螺杆76调整调节气缸72的行程可以调节第一弯折段200的扭转角度。之所以在扭转角度前将第一气缸35和第二气缸45断气,是为了用较小的力就能扭转第一弯折段200,这样不仅尺寸精确而且不会扭伤管。如果第一气缸35和第二气缸45不断气,第一气缸35和第二气缸45会夹得非常紧,调节气缸72就需要很大的力才能使第一弯折段200扭转,而且管件100在扭转的部位容易出现损伤,同时出现回弹,无法保证扭转角度的精确要求。After the pipe fitting 100 is positioned by the adjustment block 91, the first cylinder 35 pushes the first movable die 32, so the first movable arc-shaped groove 34 on the first movable die 32 and the first fixed arc-shaped groove on the first fixed die 31 The groove 33 grips the pipe 100 . At the same time, the second cylinder 45 pushes the second movable mold 42, therefore, the second movable arc-shaped groove 44 on the second movable mold 42 and the second fixed arc-shaped groove 43 on the second fixed mold 41 separate the pipe fitting 100 Clamp on one side. Then the first drive cylinder 551 pushes the first rack 552 to move, and the first rack 552 pushes the first gear 553 to rotate. A first bending wheel 54 on the linkage rod 53 cooperates with the first arc portion 51 to bend the pipe 100 to form the first bending section 200 . Then the first cylinder 35 and the second cylinder 45 are cut off, but the first moving arc groove 34 is still closed with the first fixed arc groove 33, and the second moving arc groove 44 is still closed with the second fixed arc groove 43, only There is no clamping force on the pipe 100 . Then adjust the cylinder 72 to push the toggle plate 71 to rise, and the toggle plate 71 pushes the first bending section 200 during the rising process. Therefore, the first bending section 200 is twisted upward relative to the clamping position of the first clamping device 3 , The angle of the first bending section 200 is adjusted, and the torsion angle of the first bending section 200 can be adjusted by adjusting the stroke of the cylinder 72 through the screw 76 . The reason why the first air cylinder 35 and the second air cylinder 45 are cut off before the twisting angle is that the first bending section 200 can be twisted with less force, so that not only the size is accurate but also the pipe will not be twisted. If the first air cylinder 35 and the second air cylinder 45 are not continuously aired, the first air cylinder 35 and the second air cylinder 45 will be clamped very tightly, and adjusting the air cylinder 72 requires a lot of force to make the first bending section 200 twist, and the pipe fitting 100 The torsion part is prone to damage and rebound at the same time, so the precise requirement of the torsion angle cannot be guaranteed.

然后第一气缸35和第二气缸45再次通气,管件100再次被夹紧。接着第二驱动气缸651推动第二齿条652动作,第二齿条652推动第二齿轮653转动,第二齿轮653带动第二运动杆63在第二弧形孔62内沿弧线运动,第二连动杆63上的第二弯折轮64就与第二弧形部61配合而将管件100弯折而形成第二弯折段300。两头弯曲完成后第一气缸35和第二气缸45通气退回,人工取出管件。Then the first air cylinder 35 and the second air cylinder 45 are ventilated again, and the pipe 100 is clamped again. Then the second drive cylinder 651 promotes the second rack 652 to move, and the second rack 652 promotes the second gear 653 to rotate, and the second gear 653 drives the second moving rod 63 to move along the arc in the second arc hole 62. The second bending wheel 64 on the second linkage rod 63 cooperates with the second arc portion 61 to bend the pipe 100 to form the second bending section 300 . After the bending at both ends is completed, the first cylinder 35 and the second cylinder 45 ventilate and retreat, and the pipe fittings are taken out manually.

因此,第二弯折段300位于水平面内,而第一弯折段200相对第一夹紧装置3的夹持处发生了扭转,因此,第一弯折段200就与第二弯折段300不在同一个平面内,而是相互呈异面直线(如图7所示)。整个加工过程在一台机器上完成,只需装夹一次,生产效率大大提高,而且质量稳定。Therefore, the second bending section 300 is located in the horizontal plane, and the clamping position of the first bending section 200 relative to the first clamping device 3 is twisted, therefore, the first bending section 200 and the second bending section 300 Not in the same plane, but in different planes (as shown in Figure 7). The entire processing process is completed on one machine, only one clamping is required, the production efficiency is greatly improved, and the quality is stable.

Claims (10)

1.一种半自动两头弯管机,其特征在于:包括机架(1),所述的机架(1)上设有支撑台(2),所述的支撑台(2)上设有用于夹紧管件(100)的第一夹紧装置(3)和第二夹紧装置(4),所述的支撑台(2)上还设有与第一夹紧装置(3)配合而将管件(100)一头弯折并形成第一弯折段(200)的第一弯曲装置(5),所述的支撑台(2)上还设有与第二夹紧装置(4)配合而将管件(100)另一头弯折并形成第二弯折段(300)的第二弯曲装置(6),所述的第一弯曲装置(5)一侧设有能够拨动第一弯折段(200)从而使第一弯折段(200)与第二弯折段(300)二者的轴线成为异面直线的调节装置(7),所述的调节装置(7)包括能相对支撑台(2)升降并能与第一弯折段(200)触接而使第一弯折段(200)相对管件(100)在第一夹紧装置(3)夹持处发生扭转的拨动板(71),所述的支撑台(2)上设有驱动拨动板(71)升降的驱动装置。1. A semi-automatic two-end pipe bender, characterized in that: it comprises a frame (1), and the described frame (1) is provided with a support platform (2), and the described support platform (2) is provided with a The first clamping device (3) and the second clamping device (4) for clamping the pipe (100), and the support table (2) is also provided with the first clamping device (3) to cooperate with the pipe (100) A first bending device (5) that bends one end and forms a first bending section (200), and the support table (2) is also provided with a second clamping device (4) to cooperate with the pipe fitting (100) The second bending device (6) that bends the other end and forms the second bending section (300), and the first bending device (5) is provided with a side that can move the first bending section (200) ) so that the axes of the first bending section (200) and the second bending section (300) become an adjusting device (7) that is a straight line in different planes, and the adjusting device (7) includes a support platform (2 ) lifting and contacting with the first bending section (200) so that the first bending section (200) is twisted relative to the pipe (100) at the clamping place of the first clamping device (3) (71 ), the supporting platform (2) is provided with a driving device that drives the lifting of the toggle plate (71). 2.根据权利要求1所述的半自动两头弯管机,其特征在于:所述的驱动装置包括设在支撑台(2)上的调节气缸(72),所述的拨动板(71)连接在调节气缸(72)的气缸杆上。2. The semi-automatic two-end pipe bender according to claim 1, characterized in that: the driving device includes an adjustment cylinder (72) arranged on the support table (2), and the toggle plate (71) is connected to On the cylinder rod of the adjustment cylinder (72). 3.根据权利要求2所述的半自动两头弯管机,其特征在于:所述的支撑台(2)上设有固定柱(73),所述的固定柱(73)上设有竖向的燕尾槽(74),所述的拨动板(71)上设有能与燕尾槽(74)配合从而在拨动板(71)升降时对拨动板(71)进行导向的导向块(75)。3. The semi-automatic two-end pipe bender according to claim 2, characterized in that: the support platform (2) is provided with a fixed column (73), and the fixed column (73) is provided with a vertical Dovetail groove (74), described toggle plate (71) is provided with a guide block (75) that can cooperate with the dovetail groove (74) to guide the toggle plate (71) when the toggle plate (71) is raised or lowered. ). 4.根据权利要求3所述的半自动两头弯管机,其特征在于:所述的固定柱(73)上设有能够调节拨动板(71)行程进而调整第一弯折段(200)扭转角度的螺杆(76)。4. The semi-automatic two-end pipe bender according to claim 3, characterized in that: the fixed column (73) is provided with a stroke that can adjust the stroke of the toggle plate (71) and then adjust the twist of the first bending section (200). Angled screw (76). 5.根据权利要求1或2或3或4所述的半自动两头弯管机,其特征在于:所述的支撑台(2)包括左支撑板(21)和右支撑板(22),所述的第二夹紧装置(4)和第二弯曲装置(6)设在左支撑板(21)上,所述的第一夹紧装置(3)、第一弯曲装置(5)和调节装置(7)设在右支撑板(22)上,所述的左支撑板(21)与右支撑板(22)之间设有用于调节二者间隔的调节件(8)。5. The semi-automatic two-end pipe bender according to claim 1 or 2 or 3 or 4, characterized in that: the support table (2) includes a left support plate (21) and a right support plate (22), the The second clamping device (4) and the second bending device (6) are located on the left support plate (21), and the first clamping device (3), the first bending device (5) and the adjusting device ( 7) It is arranged on the right support plate (22), and an adjustment member (8) for adjusting the distance between the left support plate (21) and the right support plate (22) is provided. 6.根据权利要求5所述的半自动两头弯管机,其特征在于:所述的调节件(8)包括设在左支撑板(21)上的调节块(81),所述的调节块(81)上设有条形孔(82),所述的条形孔(82)内设有用于将调节块(81)与右支撑板(22)连接的调节螺栓(83)。6. The semi-automatic two-end pipe bender according to claim 5, characterized in that: the adjustment member (8) includes an adjustment block (81) arranged on the left support plate (21), and the adjustment block ( 81) is provided with a strip hole (82), and the strip hole (82) is provided with an adjustment bolt (83) for connecting the adjustment block (81) with the right support plate (22). 7.根据权利要求5所述的半自动两头弯管机,其特征在于:所述的右支撑板(22)上设有用于调节第一弯折段(200)长度的调整件(9),所述的调整件(9)包括能调整管件(100)端部的调整块(91),所述的调整块(91)上设有条状孔(92),所述的条状孔(92)内设有用于将调整块(91)与右支撑板(22)连接的调整螺栓(93)。7. The semi-automatic two-end pipe bender according to claim 5, characterized in that: the right support plate (22) is provided with an adjustment piece (9) for adjusting the length of the first bending section (200), the The adjustment piece (9) includes an adjustment block (91) capable of adjusting the end of the pipe fitting (100), the adjustment block (91) is provided with a strip hole (92), and the strip hole (92) An adjustment bolt (93) for connecting the adjustment block (91) with the right support plate (22) is provided inside. 8.根据权利要求1或2或3或4所述的半自动两头弯管机,其特征在于:所述的第一夹紧装置(3)包括设在支撑台(2)上的第一定模(31)和能相对第一定模(31)移动的第一动模(32),所述的第一定模(31)上设有与管件(100)外壁匹配的第一定弧形槽(33),所述的第一动模(32)上设有与第一定弧形槽(33)配合而夹持管件(100)的第一动弧形槽(34),所述的第一动模(32)上连接有驱动其移动的第一气缸(35);所述的第二夹紧装置(4)包括设在支撑台(2)上的第二定模(41)和能相对第二定模(41)移动的第二动模(42),所述的第二定模(41)上设有与管件(100)外壁匹配的第二定弧形槽(43),所述的第二动模(42)上设有与第二定弧形槽(43)配合而夹持管件(100)的第二动弧形槽(44),所述的第二动模(42)上连接有驱动其移动的第二气缸(45)。8. The semi-automatic two-end pipe bender according to claim 1 or 2 or 3 or 4, characterized in that: the first clamping device (3) includes a first fixed die set on the support table (2) (31) and a first movable mold (32) that can move relative to the first fixed mold (31), the first fixed mold (31) is provided with a first fixed arc-shaped groove that matches the outer wall of the pipe fitting (100) (33), the first movable mold (32) is provided with a first movable arc-shaped groove (34) that cooperates with the first fixed arc-shaped groove (33) to clamp the pipe fitting (100), and the described first A movable mold (32) is connected with a first air cylinder (35) that drives it to move; the second clamping device (4) includes a second fixed mold (41) that is located on the support table (2) and can The second movable mold (42) moving relative to the second fixed mold (41), the second fixed mold (41) is provided with a second fixed arc-shaped groove (43) matching the outer wall of the pipe fitting (100), so The second movable mold (42) is provided with a second movable arc-shaped groove (44) that cooperates with the second fixed arc-shaped groove (43) to clamp the pipe fitting (100), and the second movable mold (42) ) is connected with a second air cylinder (45) that drives it to move. 9.根据权利要求8所述的半自动两头弯管机,其特征在于:所述的第一弯曲装置(5)包括设在第一定模(31)上的第一弧形部(51)和设在支撑台(2)上的第一弧形孔(52),所述的第一弧形孔(52)内设有能在其内沿弧线运动的第一运动杆(53),所述的第一运动杆(53)上设有与第一弧形部(51)配合而使管件(100)弯折的第一弯折轮(54),所述的机架(1)上设有驱动第一运动杆(53)运动的第一驱动机构(55);所述的第二弯曲装置(6)包括设在第二定模(41)上的第二弧形部(61)和设在支撑台(2)上的第二弧形孔(62),所述的第二弧形孔(62)内设有能在其内沿弧线运动的第二运动杆(63),所述的第二运动杆(63)上设有与第二弧形部(61)配合而使管件(100)弯折的第二弯折轮(64),所述的机架(1)上设有驱动第二运动杆(63)运动的第二驱动机构(65)。9. The semi-automatic two-end pipe bender according to claim 8, characterized in that: said first bending device (5) comprises a first arc portion (51) and The first arc-shaped hole (52) provided on the support platform (2), the first arc-shaped hole (52) is provided with a first movement rod (53) that can move along an arc in it, so The first moving rod (53) is provided with a first bending wheel (54) that cooperates with the first arc portion (51) to bend the pipe (100), and the frame (1) is provided with There is a first driving mechanism (55) that drives the first moving rod (53) to move; the second bending device (6) includes a second arc portion (61) and The second arc-shaped hole (62) provided on the support platform (2), the second arc-shaped hole (62) is provided with a second movement rod (63) that can move along an arc in it, so The second moving rod (63) is provided with a second bending wheel (64) that cooperates with the second arc portion (61) to bend the pipe (100), and the frame (1) is provided with There is a second driving mechanism (65) for driving the second moving rod (63) to move. 10.根据权利要求9所述的半自动两头弯管机,其特征在于:所述的第一驱动机构(55)包括设在支撑台(2)上的第一驱动气缸(551),所述的第一驱动气缸(551)的气缸杆上连接有第一齿条(552),所述的第一齿条(552)与连接在第一运动杆(53)上的第一齿轮(553)配合;所述的第二驱动机构(65)包括设在支撑台(2)上的第二驱动气缸(651),所述的第二驱动气缸(651)的气缸杆上连接有第二齿条(652),所述的第二齿条(652)与连接在第二运动杆(63)上的第二齿轮(653)配合。10. The semi-automatic two-end pipe bender according to claim 9, characterized in that: the first drive mechanism (55) includes a first drive cylinder (551) arranged on the support table (2), and the The cylinder rod of the first drive cylinder (551) is connected with a first rack (552), and the first rack (552) cooperates with the first gear (553) connected to the first movement rod (53) ; The second drive mechanism (65) includes a second drive cylinder (651) that is located on the support table (2), and the cylinder rod of the second drive cylinder (651) is connected with a second rack ( 652), the second rack (652) cooperates with the second gear (653) connected to the second movement bar (63).
CN201610036652.XA 2016-01-20 2016-01-20 A kind of semi-automatic two bending machine Expired - Fee Related CN105478546B (en)

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