CN105466944B - A light guide plate surface inspection fixture device - Google Patents
A light guide plate surface inspection fixture device Download PDFInfo
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- CN105466944B CN105466944B CN201510961929.5A CN201510961929A CN105466944B CN 105466944 B CN105466944 B CN 105466944B CN 201510961929 A CN201510961929 A CN 201510961929A CN 105466944 B CN105466944 B CN 105466944B
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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Abstract
Description
技术领域:Technical field:
本发明涉及导光板行业,具体而言,涉及一种导光板面检治具装置。The invention relates to the industry of light guide plates, in particular to a fixture device for surface inspection of light guide plates.
背景技术:Background technique:
导光板面检治具装置,指用LED灯条为治具装置的光源,通过LED灯条高亮度发光,透入导光板中形成光转换使其发亮与黑底背光玻璃形成鲜明的色差,快速的检验产品是否有异常。实际生产中,导光板的面检有采用人工灯照方式的检验,如此,不仅不易检出不良品,而且,检验效率低,生产成本高。Light guide plate surface inspection fixture device refers to the use of LED light strips as the light source of the fixture device, which emits light with high brightness through the LED light strip, penetrates into the light guide plate to form light conversion, and makes it bright to form a sharp color difference with the black backlight glass. Quickly check whether the product is abnormal. In actual production, the surface inspection of the light guide plate is carried out by artificial lighting. In this way, it is not only difficult to detect defective products, but also the inspection efficiency is low and the production cost is high.
针对上述技术问题,授权公告号为CN204116242U的实用新型公开了一种用于导光板或扩散板的面检治具装置,包括:不锈钢制支架、黑底背光玻璃、导光板支撑面、集尘器和LED灯条,所述黑底背光玻璃固定在不锈钢制支架上部,所述导光板支撑面固定在不锈钢制支架上部与黑底背光玻璃底端垂直,其底部开设有开口朝上的条形凹槽,所述集尘器固定在导光板支撑面的下方,所述LED灯条镶嵌于导光板支撑面底部凹槽中,平行于黑底背光玻璃面。该新型治具把导光板与黑色背光玻璃隔开,可防止黑色玻璃对导光板网点的污染。产生的灰尘收集在集尘器内,方面灰尘的清理;利用LED光源射入印刷导光板或扩散板中能清楚的检验产品上的异常,达到高效产出,降低不良率、节约成本。In view of the above technical problems, the utility model with the authorized notification number CN204116242U discloses a surface inspection fixture device for light guide plates or diffuser plates, including: stainless steel brackets, black backlight glass, light guide plate support surfaces, dust collectors and the LED light bar, the black backlight glass is fixed on the upper part of the stainless steel bracket, the support surface of the light guide plate is fixed on the upper part of the stainless steel bracket and is perpendicular to the bottom end of the black backlight glass, and the bottom is provided with a bar-shaped recess with an opening facing upward. Groove, the dust collector is fixed under the support surface of the light guide plate, and the LED light bar is embedded in the groove at the bottom of the support surface of the light guide plate, parallel to the backlight glass surface of the black background. The new fixture separates the light guide plate from the black backlight glass, which can prevent the black glass from polluting the dots of the light guide plate. The generated dust is collected in the dust collector to clean up the dust; the abnormality of the product can be clearly inspected by using the LED light source to inject into the printed light guide plate or diffuser plate, so as to achieve efficient output, reduce the defective rate, and save costs.
然而,上述实用新型中,用于检验导光板的检验工位与地面有一定的距离,以避免检验人员过度过频地弯腰查验导光板的各个部位。如此,工作人员需将导光板从地面搬运至检治具装置的检验工位,不仅增加了工作人员的劳动强度,而且,也不利于检验效率的提高。However, in the above-mentioned utility model, the inspection station used for inspecting the light guide plate has a certain distance from the ground, so as to prevent the inspector from bending over and inspecting various parts of the light guide plate excessively and frequently. In this way, the staff need to transport the light guide plate from the ground to the inspection station of the inspection fixture device, which not only increases the labor intensity of the staff, but also is not conducive to the improvement of inspection efficiency.
发明内容:Invention content:
本发明所解决的技术问题:现有技术中的导光板面检治具装置,检验工位高于地面一定的距离,如此,工作人员需将导光板从地面搬运至检治具装置的检验工位,不仅增加了工作人员的劳动强度,而且,也不利于检验效率的提高。The technical problem solved by the present invention: in the light guide plate surface inspection fixture device in the prior art, the inspection station is higher than the ground by a certain distance. This not only increases the labor intensity of the staff, but also is not conducive to the improvement of inspection efficiency.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一种导光板面检治具装置,包括面检治具,所述面检治具包括支撑架、黑底背光玻璃、LED灯条,所述黑底背光玻璃竖直设置,黑底背光玻璃的底部固定在支撑架上,黑底背光玻璃的顶部设有一水平凸缘,所述LED灯条安装在水平凸缘上,LED灯条的光线向下射出;A surface inspection fixture device for a light guide plate, including a surface inspection fixture, the surface inspection fixture includes a support frame, a black background backlight glass, and an LED light bar, the black background backlight glass is vertically arranged, and the black background backlight glass The bottom is fixed on the supporting frame, and the top of the backlight glass with a black background is provided with a horizontal flange, the LED light bar is installed on the horizontal flange, and the light of the LED light bar is projected downward;
所述黑底背光玻璃的下方设有一对提升机构,一对提升机构包括第一提升机构和第二提升机构,第一提升机构位于黑底背光玻璃左侧下方,第二提升机构位于黑底背光玻璃右侧下方;A pair of lifting mechanisms are arranged below the black background backlight glass, and the pair of lifting mechanisms include a first lifting mechanism and a second lifting mechanism. bottom right side of the glass;
所述第一提升机构包括第一支架、第一电机、第一丝杆、第一升降块、第一气缸、第一夹块;所述第一丝杆与第一电机联接,所述第一丝杆竖直设置,第一丝杆枢接在第一支架上,第一升降块螺接在第一丝杆上,第一支架开设第一导向槽,所述第一升降块滑动配合在第一导向槽内,所述第一气缸安装在第一升降块上,第一夹块安装在第一气缸的活塞杆上;The first lifting mechanism includes a first bracket, a first motor, a first screw, a first lifting block, a first cylinder, and a first clamping block; the first screw is connected to the first motor, and the first The screw rod is vertically arranged, the first screw rod is pivotally connected to the first bracket, the first lifting block is screwed on the first screw rod, the first bracket is provided with a first guide groove, and the first lifting block is slidably fitted on the first screw rod. In a guide groove, the first cylinder is installed on the first lifting block, and the first clamping block is installed on the piston rod of the first cylinder;
所述第二提升机构包括第二支架、第二电机、第二丝杆、第二升降块、第二气缸、第二夹块;所述第二丝杆与第二电机联接,所述第二丝杆竖直设置,第二丝杆枢接在第二支架上,第二升降块螺接在第二丝杆上,第二支架开设第二导向槽,所述第二升降块滑动配合在第二导向槽内,所述第二气缸安装在第二升降块上,第二夹块安装在第二气缸的活塞杆上;The second lifting mechanism includes a second bracket, a second motor, a second screw, a second lifting block, a second cylinder, and a second clamping block; the second screw is connected to the second motor, and the second The screw mandrel is vertically arranged, the second screw mandrel is pivotally connected on the second support, the second lifting block is screwed on the second screw mandrel, the second support has a second guide groove, and the second lifting block is slidably fitted on the second screw mandrel. In the second guide groove, the second cylinder is installed on the second lifting block, and the second clamping block is installed on the piston rod of the second cylinder;
所述第一夹块和第二夹块相向设置;The first clamping block and the second clamping block are arranged facing each other;
所述一对提升机构的底部设有导光板输入机构,导光板输入机构位于第一提升机构和第二提升机构之间,所述导光板输入机构包括水平底板、第一伸缩气缸、第一连接杆、第一吸盘;所述第一伸缩气缸安装在水平底板的右侧壁上,第一连接杆的一端连接在第一伸缩气缸的活塞上,第一连接杆的另一端安装第一吸盘,所述第一伸缩气缸驱动第一吸盘前后移动。The bottom of the pair of lifting mechanisms is provided with a light guide plate input mechanism, the light guide plate input mechanism is located between the first lifting mechanism and the second lifting mechanism, and the light guide plate input mechanism includes a horizontal bottom plate, a first telescopic cylinder, a first connecting rod, the first suction cup; the first telescopic cylinder is installed on the right side wall of the horizontal base plate, one end of the first connecting rod is connected to the piston of the first telescopic cylinder, and the other end of the first connecting rod is installed with the first suction cup, The first telescopic cylinder drives the first suction cup to move back and forth.
按上述技术方案,本发明所述导光板面检治具装置的工作原理如下:所述导光板输入机构中的水平底板的高度较低,贴近地面;工作人员将批量待检验的导光板竖向放置在水平底板上,批量的导光板位于水平底板的后部;之后,第一伸缩气缸动作,第一伸缩气缸通过第一连接杆驱动第一吸盘向后水平移动,第一吸盘吸取批量导光板中最前端的导光板;之后,在第一伸缩气缸的驱动下,第一吸盘带着导光板水平向前移动至水平底板的前端处,此时,被第一吸盘吸附的导光板已从黑底背光玻璃的下方经过而来到黑底背光玻璃的下方的前方且位于LED灯条的正下方;之后,第一提升机构中的第一气缸和第二提升机构中的第二气缸同时伸展,第一夹块和第二夹块相向移动而夹持住位于LED灯条正下方的导光板;之后,第一电机和第二电机同时动作,分别驱动第一丝杆和第二丝杆旋转,第一丝杆和第二丝杆分别驱动第一升降块和第二升降块沿第一导向槽和第二导向槽向上移动,第一升降块和第二升降块带动导光板上升至黑底背光玻璃的正前方,此时,通过黑底背光玻璃吸光的原理,LED光射入导光板中,工作人员能清楚的检验产品上的异常,提高了生产效率,降低了不良率,节约了生产成本。According to the above technical scheme, the working principle of the light guide plate surface inspection fixture device in the present invention is as follows: the height of the horizontal bottom plate in the light guide plate input mechanism is low and close to the ground; Placed on the horizontal bottom plate, the batch light guide plate is located at the rear of the horizontal bottom plate; after that, the first telescopic cylinder moves, the first telescopic cylinder drives the first suction cup to move backward horizontally through the first connecting rod, and the first suction cup absorbs the batch light guide plate The front end of the light guide plate; then, driven by the first telescopic cylinder, the first suction cup moves forward horizontally with the light guide plate to the front end of the horizontal bottom plate. The bottom of the backlight glass passes through and comes to the front of the bottom of the black bottom backlight glass and is located directly below the LED light bar; after that, the first cylinder in the first lifting mechanism and the second cylinder in the second lifting mechanism extend simultaneously, The first clamping block and the second clamping block move towards each other to clamp the light guide plate located directly under the LED light bar; after that, the first motor and the second motor operate simultaneously to drive the first screw rod and the second screw rod to rotate respectively, The first screw rod and the second screw rod respectively drive the first lifting block and the second lifting block to move upward along the first guide groove and the second guide groove, and the first lifting block and the second lifting block drive the light guide plate to rise to the black backlight Right in front of the glass, at this time, through the principle of light absorption of the black backlight glass, the LED light is injected into the light guide plate, and the staff can clearly inspect the abnormality of the product, which improves the production efficiency, reduces the defective rate, and saves the production cost .
通过上述技术方案,本发明所述导光板面检治具装置可将导光板自动地从地面搬运至检治具装置的检验工位,即,黑底背光玻璃的正前方,LED灯条的正下方,不仅降低了工作人员的劳动强度,而且,也有利于检验效率的进一步提高。Through the above technical solution, the light guide plate surface inspection fixture device of the present invention can automatically transport the light guide plate from the ground to the inspection station of the inspection fixture device, that is, directly in front of the black background backlight glass, and directly in front of the LED light bar. The bottom not only reduces the labor intensity of the staff, but also helps to further improve the inspection efficiency.
作为本发明对导光板输入机构的一种说明,所述导光板输入机构独立于面检治具及第一提升机构和第二提升机构;所述导光板输入机构中的水平底板的底部的四角处设有滚轮。按上述说明,所述导光板输入机构可与面检治具及第一提升机构和第二提升机构分离,导光板输入机构相当于一个推车,以方便工作人员取用待检验的导光板。As a description of the light guide plate input mechanism in the present invention, the light guide plate input mechanism is independent of the surface inspection fixture, the first lifting mechanism and the second lifting mechanism; the four corners of the bottom of the horizontal bottom plate in the light guide plate input mechanism There are rollers. According to the above description, the light guide plate input mechanism can be separated from the surface inspection jig and the first lifting mechanism and the second lifting mechanism. The light guide plate input mechanism is equivalent to a cart, so that the staff can easily access the light guide plate to be inspected.
基于上述对导光板输入机构的说明,所述第一支架和第二支架通过一连接架连接在一起,所述连接架包括设置在第一支架和第二支架之间的挡板;所述导光板输入机构中水平底板的前端设有缓冲杆。按上述说明,相当于一个推车的导光板输入机构利用所述挡板和缓冲杆的配合而得到前后定位,导光板输入机构利用其左右两侧与第一支架和第二支架接触而得到左右定位。Based on the above description of the input mechanism of the light guide plate, the first bracket and the second bracket are connected together through a connecting frame, and the connecting frame includes a baffle arranged between the first bracket and the second bracket; A buffer bar is arranged at the front end of the horizontal bottom plate in the light board input mechanism. According to the above description, the light guide plate input mechanism equivalent to a cart uses the cooperation of the baffle plate and the buffer rod to achieve front and rear positioning, and the left and right sides of the light guide plate input mechanism are in contact with the first bracket and the second bracket to obtain left and right positioning. position.
作为本发明对导光板输入机构的一种说明,所述水平底板的左侧壁上安装有第二伸缩气缸,第二伸缩气缸的活塞上设有第二连接杆,第二连接杆的一端连接第二伸缩气缸的活塞,第二连接杆的另一端上设有第二吸盘,第二伸缩气缸驱动第二吸盘前后移动。按上述说明,第一伸缩气缸和第二伸缩气缸左右对称设置,相应地,第一吸盘和第二吸盘亦左右对称设置,在吸附导光板时,第一吸盘和第二吸盘同时工作。As a description of the input mechanism of the light guide plate in the present invention, a second telescopic cylinder is installed on the left side wall of the horizontal bottom plate, and a second connecting rod is arranged on the piston of the second telescopic cylinder, and one end of the second connecting rod is connected to The piston of the second telescopic cylinder and the other end of the second connecting rod are provided with a second sucker, and the second telescopic cylinder drives the second sucker to move back and forth. According to the above description, the first telescopic cylinder and the second telescopic cylinder are symmetrically arranged. Correspondingly, the first suction cup and the second suction cup are also symmetrically arranged. When absorbing the light guide plate, the first suction cup and the second suction cup work simultaneously.
基于上述对导光板输入机构的一种说明,所述水平底板的前端设有导光板限位板,所述导光板限位板竖直设置,导光板限位板呈T字形;在第一伸缩气缸的驱动下,第一吸盘向前移动的极限位置位于导光板限位板的前方;在第二伸缩气缸的驱动下,第二吸盘向前移动的极限位置位于导光板限位板的前方。按上述说明,当第一吸盘和第二吸盘吸附导光板并将其带至水平底板的前端时,由于第一吸盘和第二吸盘向前移动的极限位置位于导光板限位板的前方,且第一吸盘和第二吸盘具有一定的柔性,因此,所述导光板可靠在导光板限位板上,由导光板限位板对导光板的垂直度进行校正,进而保证导光板来到黑底背光玻璃的正前方时的垂直度。Based on the above description of the light guide plate input mechanism, the front end of the horizontal bottom plate is provided with a light guide plate limit plate, the light guide plate limit plate is vertically arranged, and the light guide plate limit plate is T-shaped; Driven by the cylinder, the limit position of the first suction cup moving forward is located in front of the light guide plate limit plate; driven by the second telescopic cylinder, the limit position of the second suction cup moving forward is located in front of the light guide plate limit plate. According to the above description, when the first suction cup and the second suction cup absorb the light guide plate and bring it to the front end of the horizontal bottom plate, since the limit position of the forward movement of the first suction cup and the second suction cup is located in front of the limit plate of the light guide plate, and The first suction cup and the second suction cup have a certain degree of flexibility. Therefore, the light guide plate is reliable on the light guide plate limiting plate, and the verticality of the light guide plate is corrected by the light guide plate limiting plate, thereby ensuring that the light guide plate comes to the black background. Perpendicularity when the backlight is directly in front of the glass.
作为本发明对导光板输入机构的一种说明,所述水平底板的右侧设有第一护板,水平底板的左侧设有第二护板;所述第一护板的前端开设第一豁口,所述第二护板的前端开设第二豁口,所述第一气缸的活塞杆可向右伸入第二豁口,所述第二气缸的活塞杆可向左伸入第一豁口。按本发明的整体技术方案,所述第一夹块和第二夹块应夹持在导光板的底部的两侧,由于水平底板的左右侧设有第一护板和第二护板,妨碍第一夹块和第二夹块相向移动夹持导光板,因此,本发明在第一护板和第二护板的前端分别开设第一豁口和第二豁口,以便第一夹块和第二夹块夹持导光板。As a description of the input mechanism of the light guide plate in the present invention, the right side of the horizontal base plate is provided with a first guard plate, and the left side of the horizontal base plate is provided with a second guard plate; the front end of the first guard plate is provided with a first A gap, the front end of the second guard plate is provided with a second gap, the piston rod of the first cylinder can extend rightward into the second gap, and the piston rod of the second cylinder can extend leftward into the first gap. According to the overall technical solution of the present invention, the first clamping block and the second clamping block should be clamped on both sides of the bottom of the light guide plate, since the left and right sides of the horizontal bottom plate are provided with the first guard plate and the second guard plate, which hinders The first clamping block and the second clamping block move toward each other to clamp the light guide plate. Therefore, the present invention provides a first notch and a second notch respectively at the front ends of the first guard plate and the second guard plate, so that the first clamping block and the second The clamping block clamps the light guide plate.
附图说明:Description of drawings:
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明一种导光板面检治具装置的总体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a light guide plate surface inspection fixture device according to the present invention;
图2为图1中从另一视角观察导光板面检治具装置所得的结构示意图;Fig. 2 is a schematic view of the structure obtained by observing the light guide plate surface inspection fixture device from another angle of view in Fig. 1;
图3为图1中面检治具10的结构示意图;Fig. 3 is a schematic structural view of the surface inspection fixture 10 in Fig. 1;
图4为图1中第一提升机构21和第二提升机构22的结构示意图;FIG. 4 is a schematic structural view of the first lifting mechanism 21 and the second lifting mechanism 22 in FIG. 1;
图5为图1中导光板输入机构30的结构示意图;FIG. 5 is a schematic structural diagram of the light guide plate input mechanism 30 in FIG. 1;
图6为图5中从另一视角观察导光板输入机构30所得的结构示意图。FIG. 6 is a schematic view of the structure of the light guide plate input mechanism 30 viewed from another angle in FIG. 5 .
图中符号说明:Explanation of symbols in the figure:
10、面检治具;11、支撑架;12、黑底背光玻璃;13、LED灯条;10. Face inspection fixture; 11. Support frame; 12. Black backlit glass; 13. LED light bar;
21、第一提升机构;211、第一支架;212、第一丝杆;213、第一升降块;214、第一气缸;215、第一夹块;216、第一导向槽;22、第二提升机构;23、挡板;21. The first lifting mechanism; 211. The first bracket; 212. The first screw rod; 213. The first lifting block; 214. The first cylinder; 215. The first clamping block; 216. The first guide groove; 22. The first Two lifting mechanism; 23, baffle plate;
30、导光板输入机构;31、水平底板;32、第一伸缩气缸;33、第一连接杆;34、第一吸盘;35、缓冲杆;36、第二伸缩气缸;37、第二吸盘;38、导光板限位板;391、第一护板;392、第二护板;301、第一豁口;302、第二豁口。30. Light guide plate input mechanism; 31. Horizontal bottom plate; 32. The first telescopic cylinder; 33. The first connecting rod; 34. The first suction cup; 35. The buffer rod; 36. The second telescopic cylinder; 37. The second suction cup; 38. Limiting plate of the light guide plate; 391. The first guard plate; 392. The second guard plate; 301. The first notch; 302. The second notch.
具体实施方式:Detailed ways:
如图1、图2,一种导光板面检治具装置,包括面检治具10、一对提升机构、导光板输入机构30。As shown in FIG. 1 and FIG. 2 , a light guide plate surface inspection fixture device includes a surface inspection fixture 10 , a pair of lifting mechanisms, and a light guide plate input mechanism 30 .
如图3,所述面检治具10包括支撑架11、黑底背光玻璃12、LED灯条13,所述黑底背光玻璃竖直设置,黑底背光玻璃的底部固定在支撑架上,黑底背光玻璃的顶部设有一水平凸缘,所述LED灯条安装在水平凸缘上,LED灯条的光线向下射出。As shown in Figure 3, the surface inspection tool 10 includes a support frame 11, a black backlight glass 12, and an LED light bar 13. The black backlight glass is vertically arranged, and the bottom of the black backlight glass is fixed on the support frame. The top of the bottom backlight glass is provided with a horizontal flange, the LED light bar is installed on the horizontal flange, and the light of the LED light bar emits downward.
如图1,所述一对提升机构所述黑底背光玻璃的下方,如图4,一对提升机构包括第一提升机构21和第二提升机构22,第一提升机构位于黑底背光玻璃左侧下方,第二提升机构位于黑底背光玻璃右侧下方。所述第一提升机构包括第一支架211、第一电机、第一丝杆212、第一升降块213、第一气缸214、第一夹块215;所述第一丝杆与第一电机联接,所述第一丝杆竖直设置,第一丝杆枢接在第一支架上,第一升降块螺接在第一丝杆上,第一支架开设第一导向槽216,所述第一升降块滑动配合在第一导向槽内,所述第一气缸安装在第一升降块上,第一夹块安装在第一气缸的活塞杆上。与第一提升机构相同地,所述第二提升机构包括第二支架、第二电机、第二丝杆、第二升降块、第二气缸、第二夹块;所述第二丝杆与第二电机联接,所述第二丝杆竖直设置,第二丝杆枢接在第二支架上,第二升降块螺接在第二丝杆上,第二支架开设第二导向槽,所述第二升降块滑动配合在第二导向槽内,所述第二气缸安装在第二升降块上,第二夹块安装在第二气缸的活塞杆上。所述第一夹块和第二夹块相向设置;As shown in Fig. 1, the bottom of the described black bottom backlight glass of the pair of lifting mechanisms, as shown in Fig. 4, a pair of lifting mechanisms include the first lifting mechanism 21 and the second lifting mechanism 22, and the first lifting mechanism is positioned at the left side of the black bottom backlight glass. Below the side, the second lifting mechanism is located under the right side of the backlit glass on a black background. The first lifting mechanism includes a first support 211, a first motor, a first screw mandrel 212, a first lifting block 213, a first cylinder 214, and a first clamping block 215; the first screw mandrel is connected with the first motor , the first screw rod is vertically arranged, the first screw rod is pivotally connected to the first bracket, the first lifting block is screwed to the first screw rod, the first bracket has a first guide groove 216, and the first The lifting block is slidably fitted in the first guide groove, the first air cylinder is installed on the first lifting block, and the first clamping block is installed on the piston rod of the first air cylinder. Same as the first lifting mechanism, the second lifting mechanism includes a second support, a second motor, a second screw mandrel, a second lifting block, a second cylinder, and a second clamping block; the second screw mandrel and the second screw mandrel Two motors are connected, the second screw rod is vertically arranged, the second screw rod is pivotally connected to the second support, the second lifting block is screwed to the second screw rod, the second support has a second guide groove, and the The second lifting block is slidably fitted in the second guide groove, the second air cylinder is installed on the second lifting block, and the second clamping block is installed on the piston rod of the second air cylinder. The first clamping block and the second clamping block are arranged facing each other;
如图1,所述导光板输入机构30设置在一对提升机构的底部,导光板输入机构位于第一提升机构和第二提升机构之间。结合图5、图6,所述导光板输入机构包括水平底板31、第一伸缩气缸32、第一连接杆33、第一吸盘34;所述第一伸缩气缸安装在水平底板的右侧壁上,第一连接杆的一端连接在第一伸缩气缸的活塞上,第一连接杆的另一端安装第一吸盘,所述第一伸缩气缸驱动第一吸盘前后移动。As shown in FIG. 1 , the light guide plate input mechanism 30 is arranged at the bottom of a pair of lifting mechanisms, and the light guide plate input mechanism is located between the first lifting mechanism and the second lifting mechanism. 5 and 6, the light guide plate input mechanism includes a horizontal bottom plate 31, a first telescopic cylinder 32, a first connecting rod 33, and a first suction cup 34; the first telescopic cylinder is installed on the right side wall of the horizontal bottom plate One end of the first connecting rod is connected to the piston of the first telescopic cylinder, the other end of the first connecting rod is installed with a first suction cup, and the first telescopic cylinder drives the first suction cup to move back and forth.
关于上述导光板输入机构30,结合图1、图2,所述导光板输入机构30独立于面检治具10及第一提升机构21和第二提升机构22。所述导光板输入机构中的水平底板31的底部的四角处设有滚轮。Regarding the above-mentioned light guide plate input mechanism 30, referring to FIG. 1 and FIG. Four corners of the bottom of the horizontal bottom plate 31 in the light guide plate input mechanism are provided with rollers.
关于上述导光板输入机构30,如图5,所述导光板输入机构30中水平底板31的前端设有缓冲杆35。配套地,如图4,所述第一支架211和第二支架通过一连接架连接在一起,所述连接架包括设置在第一支架和第二支架之间的挡板23。Regarding the light guide plate input mechanism 30 , as shown in FIG. 5 , the front end of the horizontal bottom plate 31 in the light guide plate input mechanism 30 is provided with a buffer rod 35 . Matchingly, as shown in FIG. 4 , the first bracket 211 and the second bracket are connected together through a connecting frame, and the connecting frame includes a baffle plate 23 arranged between the first bracket and the second bracket.
关于上述导光板输入机构30,结合图5、图6,所述水平底板31的左侧壁上安装有第二伸缩气缸36,第二伸缩气缸的活塞上设有第二连接杆,第二连接杆的一端连接第二伸缩气缸的活塞,第二连接杆的另一端上设有第二吸盘37,第二伸缩气缸驱动第二吸盘前后移动。Regarding the above-mentioned light guide plate input mechanism 30, with reference to Fig. 5 and Fig. 6, a second telescopic cylinder 36 is installed on the left side wall of the horizontal bottom plate 31, and a second connecting rod is arranged on the piston of the second telescopic cylinder. One end of the rod is connected to the piston of the second telescopic cylinder, and the other end of the second connecting rod is provided with a second suction cup 37, and the second telescopic cylinder drives the second suction cup to move back and forth.
关于上述导光板输入机构30,结合图5、图6,所述水平底板31的前端设有导光板限位板38,所述导光板限位板竖直设置,导光板限位板呈T字形;在第一伸缩气缸32的驱动下,第一吸盘34向前移动的极限位置位于导光板限位板的前方;在第二伸缩气缸36的驱动下,第二吸盘37向前移动的极限位置位于导光板限位板的前方。Regarding the above-mentioned light guide plate input mechanism 30, with reference to Fig. 5 and Fig. 6, the front end of the horizontal bottom plate 31 is provided with a light guide plate limiting plate 38, the light guide plate limiting plate is vertically arranged, and the light guide plate limiting plate is T-shaped. ; Under the drive of the first telescopic cylinder 32, the limit position of the first suction cup 34 moving forward is located in front of the light guide plate limit plate; under the drive of the second telescopic cylinder 36, the limit position of the second suction cup 37 moving forward It is located in front of the limiting plate of the light guide plate.
关于上述导光板输入机构30,结合图5、图6,所述水平底板31的右侧设有第一护板391,水平底板的左侧设有第二护板392;所述第一护板的前端开设第一豁口301,所述第二护板的前端开设第二豁口302,所述第一气缸214的活塞杆可向右伸入第二豁口,所述第二气缸的活塞杆可向左伸入第一豁口。Regarding the above-mentioned light guide plate input mechanism 30, with reference to Fig. 5 and Fig. 6, the right side of the horizontal base plate 31 is provided with a first guard plate 391, and the left side of the horizontal base plate is provided with a second guard plate 392; the first guard plate A first gap 301 is opened at the front end of the second guard plate, and a second gap 302 is opened at the front end of the second guard plate. The piston rod of the first cylinder 214 can extend into the second gap to the right, and the piston rod of the second cylinder can move toward the Extend left into the first opening.
实际生产中,本发明所述导光板面检治具装置的工作流程如下:In actual production, the working process of the light guide plate surface inspection fixture device described in the present invention is as follows:
第一,工作人员将批量待检验的导光板竖向放置在水平底板31上,批量的导光板位于水平底板的后部。Firstly, the workers vertically place the batches of light guide plates to be inspected on the horizontal base plate 31 , and the batches of light guide plates are located at the rear of the horizontal base plate.
第二,第一伸缩气缸32和第二伸缩气缸36动作,第一伸缩气缸通过第一连接杆33驱动第一吸盘34向后水平移动,第二伸缩气缸通过第二连接杆驱动第二吸盘37向后水平移动,第一吸盘和第二吸盘同时吸取批量导光板中最前端的导光板;之后,在第一伸缩气缸的驱动下,第一吸盘34和第二吸盘37带着导光板水平向前移动至水平底板的前端处,此时,被第一吸盘和第二吸盘吸附的导光板已从黑底背光玻璃12的下方经过而来到黑底背光玻璃的下方的前方且位于LED灯条13的正下方。Second, the first telescopic cylinder 32 and the second telescopic cylinder 36 act, the first telescopic cylinder drives the first sucker 34 to move horizontally backward through the first connecting rod 33, and the second telescopic cylinder drives the second sucker 37 through the second connecting rod Moving backward horizontally, the first suction cup and the second suction cup simultaneously absorb the frontmost light guide plate in the batch of light guide plates; then, driven by the first telescopic cylinder, the first suction cup 34 and the second suction cup 37 take the light guide plate horizontally Move forward to the front end of the horizontal bottom plate. At this time, the light guide plate absorbed by the first suction cup and the second suction cup has passed from the bottom of the black backlight glass 12 to the front of the bottom of the black backlight glass and is located on the LED light bar. 13 directly below.
第三,第一提升机构21中的第一气缸214和第二提升机构22中的第二气缸同时伸展,第一夹块215和第二夹块相向移动而夹持住位于LED灯条13正下方的导光板;之后,第一电机和第二电机同时动作,分别驱动第一丝杆212和第二丝杆旋转,第一丝杆和第二丝杆分别驱动第一升降块213和第二升降块沿第一导向槽216和第二导向槽向上移动,第一升降块和第二升降块带动导光板上升至黑底背光玻璃12的正前方,此时,通过黑底背光玻璃吸光的原理,LED光射入导光板中,工作人员能清楚的检验产品上的异常。Thirdly, the first air cylinder 214 in the first lifting mechanism 21 and the second air cylinder in the second lifting mechanism 22 extend simultaneously, and the first clamping block 215 and the second clamping block move toward each other to clamp the LED light bar 13 at the front The light guide plate below; after that, the first motor and the second motor act at the same time, respectively driving the first screw rod 212 and the second screw rod to rotate, and the first screw rod and the second screw rod drive the first lifting block 213 and the second screw rod respectively The lifting block moves upward along the first guide groove 216 and the second guide groove, and the first lifting block and the second lifting block drive the light guide plate to rise to the front of the black backlight glass 12. At this time, the light is absorbed by the black backlight glass , LED light is injected into the light guide plate, and the staff can clearly inspect the abnormality on the product.
以上内容仅为本发明的较佳实施方式,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only the preferred implementation mode of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation mode and application scope. limits.
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| CN105784715B (en) * | 2016-04-20 | 2019-01-11 | 嘉兴市创杰电子科技有限公司 | It is a kind of leaded light plate face examine and treat tool device |
| CN105842254B (en) * | 2016-06-12 | 2019-12-24 | 嘉兴巨上电器科技有限公司 | A Diffusion Plate Surface Inspection Fixture Device |
| CN109115788B (en) * | 2018-10-23 | 2020-10-13 | 安徽深泽电子股份有限公司 | Quick detection device is used in flexible circuit board research and development |
| CN113155864A (en) * | 2021-04-27 | 2021-07-23 | 陈仕杰 | Guide rail movable type pneumatic test maintenance platform |
| CN113804693B (en) * | 2021-09-10 | 2024-05-28 | 杭州衡眺科技有限公司 | Visual detection device for defects of mobile phone light guide plate |
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