CN105451518B - Water cooled heat radiating is arranged and its manufacture method, the heat abstractor with radiating row - Google Patents

Water cooled heat radiating is arranged and its manufacture method, the heat abstractor with radiating row Download PDF

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CN105451518B
CN105451518B CN201510862538.8A CN201510862538A CN105451518B CN 105451518 B CN105451518 B CN 105451518B CN 201510862538 A CN201510862538 A CN 201510862538A CN 105451518 B CN105451518 B CN 105451518B
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heat dissipation
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heat
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CN105451518A (en
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段强飞
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Guangdong Yunxinhong Technology Co.,Ltd.
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Huizhou Taiding Electronic Technology Co Ltd
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Abstract

本发明公开了一种水冷式散热排及其制造方法、具有该散热排的散热装置,水冷式散热排包括:散热体,散热体包括带有凹槽状的金属本体及位于本体上方的多个散热鳍片,金属本体设置有复数个贯穿其两端的水冷通道,凹槽与散热鳍片之间的间隙贯穿直接连通,构成贯穿的第一散热风道,相邻的两个散热鳍片之间间隔有第二散热风道,第一散热风道与第二散热风道相互贯通,散热鳍片的底端与金属本体为连续一体结构;水箱,位于金属本体的相对两端,设有用于容纳工作液体的水室,水冷通道与该水室连通。鳍片与金属本体为一体结构,最大程度避免焊接不良影响热传导且引起漏液问题,一体成型替代焊接工艺,一次良率高制造成本相对降低,散热效能稳定一致性好。

The invention discloses a water-cooled heat sink, a manufacturing method thereof, and a heat dissipation device provided with the heat sink. The water-cooled heat sink includes: a heat sink, and the heat sink includes a groove-shaped metal body and a plurality of metal bodies located above the body. For heat dissipation fins, the metal body is provided with a plurality of water-cooling channels that run through both ends of the metal body. There is a second heat dissipation air duct at intervals, the first heat dissipation air duct and the second heat dissipation air duct communicate with each other, the bottom end of the heat dissipation fins and the metal body are in a continuous integral structure; the water tank is located at the opposite ends of the metal body, and is provided with A water chamber for the working liquid, and the water cooling channel communicates with the water chamber. The fins and the metal body are integrally structured to minimize the impact of poor welding on heat conduction and liquid leakage. The integrated molding replaces the welding process. The first-time yield is high and the manufacturing cost is relatively reduced. The heat dissipation performance is stable and consistent.

Description

水冷式散热排及其制造方法、具有该散热排的散热装置Water-cooled radiator, manufacturing method thereof, and radiator with the radiator

技术领域technical field

本发明涉及一种水冷式散热排及其制造方法、具有该散热排的散热装置。The invention relates to a water-cooled radiator, a manufacturing method thereof, and a radiator with the radiator.

背景技术Background technique

散热器用于加快散热速度,可使发热体的热量传递至空气中并可以起到延长发热物体使用寿命等作用。比如当前的电子行业发展迅速,众多的电子设备上都会涉及到散热问题,需要对电子设备进行散热,就要用到散热器。The radiator is used to speed up the heat dissipation, which can transfer the heat of the heating element to the air and prolong the service life of the heating object. For example, the current electronics industry is developing rapidly, and many electronic devices will involve heat dissipation issues. To dissipate heat from electronic devices, radiators must be used.

一般的散热器都采用散热片加散热风扇的结构,其通过设计合理的内外部结构也可以起到较好的散热效果。但一些发热功率较高或发热功率密度较为集中的电子系统,常因空间限制,在热源上方不能容纳体积硕大的风冷式散热器或无法达到要求的散热效能,一种散热对策便是液冷散热系统,液冷系统可将热量通过流动的工质液体将热量转移到另一个较为空旷的位置,并借由一个较大的散热排将热量进行有效散发。典型的水冷散热系统装置具有以下部件:吸热头或集热器(俗称水冷头)、散热排、循环工质液体(通常主要成份为水,本文中用液体水指代任何成份的液态工质)、水泵、循环管道和水箱。水冷头主要由铜或铝制成,其与发热器件接触并吸收发热器件的热量将热源的热量收集并传导至工作液体水;水泵推动液体水沿着循环管道流动至散热排;散热排是一个内部留有通水管道的金属散热器,其功能是将水携带的热量通过热传导加对流方式传递至空气中,通常会在水排设置较大的散热面积并采用风扇强制对流以加强与空气对流的热交换效果;循环管道分为橡胶材质或金属管材,构成水循环通道;水箱主要储备工作液体水,在水量因蒸散等原因变少时可起到冗余备用作用,也可附属于水冷排水室或其它部份,不一定要独立设置。The general radiator adopts the structure of heat sink and heat dissipation fan, and it can also achieve better heat dissipation effect by designing a reasonable internal and external structure. However, some electronic systems with high heating power or relatively concentrated heating power density often cannot accommodate a large air-cooled radiator above the heat source or cannot meet the required heat dissipation performance due to space constraints. One cooling solution is liquid cooling. The heat dissipation system, the liquid cooling system can transfer the heat to another relatively open place through the flowing working fluid, and effectively dissipate the heat through a large radiator. A typical water-cooling system device has the following components: heat-absorbing head or heat collector (commonly known as water-cooling head), radiator, circulating working medium liquid (usually the main component is water, liquid water refers to any liquid working medium in this article ), water pumps, circulation pipes and water tanks. The water cooling head is mainly made of copper or aluminum, which is in contact with the heating device and absorbs the heat of the heating device to collect and conduct the heat of the heat source to the working liquid water; the water pump pushes the liquid water to flow along the circulation pipe to the radiator; the radiator is a A metal radiator with a water pipe inside, its function is to transfer the heat carried by the water to the air through heat conduction and convection. Usually, a large heat dissipation area is set on the water row and forced convection by a fan to enhance convection with the air The heat exchange effect; the circulation pipe is divided into rubber or metal pipes, which constitute the water circulation channel; the water tank mainly stores the working liquid water, which can play a redundant role when the water volume decreases due to evapotranspiration, etc., and can also be attached to the water-cooled drainage chamber or Other parts do not have to be set independently.

现有的散热排大多都采用波浪片与扁形管道(或圆形管道)焊接生产工艺, (如汽车散热器以及电脑主机用的水冷系统)其管道与两端水室也同样是进行焊接融合。进炉焊接前要先采用各种夹具将波浪片、管道、水室等多件装配固定,其过程繁琐且费时费力;装配精度大多依赖手工操作,产品一致性也不易保证;更为致命的是扁形管道与两端水室的结合部位形状复杂且死角很多,在焊接时经常出现漏焊虚焊,其成品合格率较低,需要人员检漏返修,推高了生产成本及降低产能;且虚焊部份在生产线无法有效检出,在装机后经受多次冷热冲击和随之产生的热胀冷缩效应以及震动条件下虚焊部位漏液也一直是困扰水冷业界多年的品质顽症。漏液缺水将使工作液体缺失然后中止循环,无法有效带走水冷头热量,轻则造成零部件损坏,重则系统崩溃数据丢失。Most of the existing radiators adopt the welding production process of corrugated sheets and flat pipes (or circular pipes), (such as automobile radiators and water cooling systems for computer mainframes), and the pipes and the water chambers at both ends are also welded and fused. Before entering the furnace for welding, it is necessary to use various fixtures to assemble and fix the corrugated sheets, pipes, water chambers and other parts. The shape of the joint between the flat pipe and the water chambers at both ends is complicated and there are many dead angles. During welding, there are often missing welds and false welds. The welded part cannot be effectively detected in the production line, and after being installed, it has experienced multiple thermal shocks and the resulting thermal expansion and contraction effects, as well as liquid leakage from the virtual soldered part under vibration conditions. Leakage and lack of water will cause the lack of working fluid and then stop the circulation, which will not be able to effectively take away the heat of the water cooling head, causing damage to components at the slightest, and system crashes and data loss at worst.

发明内容Contents of the invention

本发明的目的是克服现有散热排技术的上述不足之处,实现并提供了一种结构紧凑稳定,免除焊接工序,易于生产制造且品质稳定易于控制的水冷式散热排和散热系统。并提供与所述散热排结构相配套的制造加工工艺流程。The purpose of the present invention is to overcome the above-mentioned shortcomings of the existing radiator technology, realize and provide a water-cooled radiator and heat dissipation system with a compact and stable structure, no welding process, easy to manufacture, stable quality and easy to control. And provide a manufacturing and processing process matching with the radiator structure.

一种水冷式散热排,包括:A water-cooled radiator, comprising:

散热体,所述散热体包括带有一个以上凹槽状结构的金属本体,以及多个设置于本体上方的散热鳍片,散热鳍片的底部与金属本体是自然相连的整体结构;所述金属本体设置有贯穿两端的圆形或异形孔而构成的水冷通道,可供液体循环通过,金属本体与其内部液体可进行直接接触热量交换;热量可快速传导至与其相连的散热鳍片;金属本体的凹槽底部即为散热鳍片根部,金属本体的凹槽与散热鳍片之间的间隙贯穿直接连通,构成贯穿的第一散热风道,相邻的两个散热鳍片之间的间隔构成第二散热风道,所述第一散热风道与第二散热风道相互贯通可使空气能够沿着所述第二散热风道与第一风道流通,从而增强自然对流或风扇强制对流换热效果;与水冷通道平行方向设置有多个小孔或小槽,提供水箱以及其它部件的螺丝锁合使用;Radiator, the radiator includes a metal body with more than one groove-like structure, and a plurality of heat dissipation fins arranged above the body, the bottom of the heat dissipation fins is an integral structure naturally connected to the metal body; the metal The body is provided with a water-cooling channel formed by circular or special-shaped holes running through both ends, which can be used for liquid circulation. The metal body and its internal liquid can conduct direct contact heat exchange; heat can be quickly transferred to the heat dissipation fins connected to it; the metal body The bottom of the groove is the root of the heat dissipation fins. The gap between the groove of the metal body and the heat dissipation fins is directly connected to form the first heat dissipation air passage through. The distance between two adjacent heat dissipation fins constitutes the second. Two heat dissipation air passages, the first heat dissipation air passage and the second heat dissipation air passage communicate with each other so that the air can circulate along the second heat dissipation air passage and the first air passage, thereby enhancing natural convection or fan forced convection heat exchange Effect: There are multiple small holes or small grooves parallel to the water-cooling channel to provide screw locking for water tanks and other components;

水箱,位于金属本体的相对两端,分别由底端盖和顶端盖闭合构成容纳工作液体的水室;所述底端盖和顶端盖由工程塑料制成,水室内设置有分隔墙控制水在散热体内的流动方向及串并联组合;水室与散热体之间设置有预留水通道孔位的橡胶软材质第一密封垫,水箱通过螺丝将水室底端盖、第一密封垫、水排散热体三者锁合固定。螺丝与密封软胶垫的作用使散热体内的水冷通道与水室底端盖连通且密封,三者结合一体;水室底端盖与水室顶端盖之间设置第二密封垫,复数个螺钉穿过水室顶端盖及第二密封垫锁固于水室底端盖,水室形成与外界密闭的腔体;水室底端盖或顶端盖壳体上至少设有进水口接头和出水口接头,供工作液体进出散热水排;还可视需要于水室底端盖或顶端盖壳体上另设置补水口及密封螺丝及O形密封圈以作补充液体之用。The water tank is located at the opposite ends of the metal body, and is closed by the bottom end cover and the top end cover respectively to form a water chamber for containing the working liquid; the bottom end cover and the top end cover are made of engineering plastics, and a partition wall is arranged in the water chamber to control the flow of water. The flow direction and series-parallel combination in the cooling body; a rubber soft material first sealing pad with reserved water channel holes is set between the water chamber and the cooling body, and the water tank connects the bottom end cover of the water chamber, the first sealing pad, and the water tank through screws. The heat dissipation body is locked and fixed by the three. The role of the screw and the soft sealing pad makes the water-cooling channel in the heat sink communicate with and seal the bottom end cover of the water chamber, and the three are combined into one; a second sealing gasket is set between the bottom end cover of the water chamber and the top end cover of the water chamber, and a plurality of screws Through the top end cover of the water chamber and the second sealing gasket, it is locked to the bottom end cover of the water chamber, and the water chamber forms a cavity sealed with the outside world; at least a water inlet joint and a water outlet are provided on the bottom end cover of the water chamber or the shell of the top end cover The joint is used for the working liquid to enter and exit the heat dissipation water drain; if necessary, a water replenishment port, sealing screw and O-shaped sealing ring can be provided on the bottom end cover or the top end cover shell of the water chamber for replenishing liquid.

作为上述水箱方案的一种优选,所述水箱由金属材质制成,水室底端盖和顶端盖以及第二密封垫锁也可采用铆压工艺结合使水室形成与外界密闭的腔体,并且控制水在散热体内的流动方向与分隔串并联组合的分隔墙也采用金属分隔片。采用金属材质水箱的目的是为了适应不同温度及机械强度要求的应用环境,其基本结构及原理一致。As a preferred option of the above water tank solution, the water tank is made of metal material, and the bottom end cover and top end cover of the water chamber and the second gasket lock can also be combined by riveting to form the water chamber into a cavity that is sealed from the outside world. And the partition wall that controls the flow direction of the water in the cooling body and the series-parallel combination of the partitions also adopts metal partitions. The purpose of using the metal water tank is to adapt to the application environment with different temperature and mechanical strength requirements, and its basic structure and principle are consistent.

作为上述方案的一种优选,所述水冷通道为内壁上设有多个凸起翅片的中空通孔,所述凸起翅片沿内壁向中空通孔圆心方向延伸。上述结构将水冷通道的结构进行优化,凸起翅片能增加液体水通过时的热交换面积,从而增强流体流动方向上的换交热,使其达到换热效率最大化。As a preference of the above solution, the water cooling channel is a hollow through hole with a plurality of protruding fins on the inner wall, and the protruding fins extend along the inner wall toward the center of the hollow through hole. The above-mentioned structure optimizes the structure of the water-cooling channel, and the raised fins can increase the heat exchange area when liquid water passes through, thereby enhancing the heat exchange in the fluid flow direction and maximizing the heat exchange efficiency.

基于同一构思,本发明还提供一种具有该散热排的散热装置,包括风扇支架及散热风扇,所述风扇支架通过螺钉锁固在所述散热体两侧预先设置的小槽,该小槽与散热体的水冷通道平行,无需再另行钻孔攻牙以固定风扇支架,所述散热风扇通过金属螺钉或橡胶螺钉固定在风扇支架上,风扇可提供强制对流作用加强水冷排与环境空气的热交换效能。Based on the same idea, the present invention also provides a heat dissipation device with the radiator, which includes a fan bracket and a cooling fan, and the fan bracket is screwed to a small groove pre-set on both sides of the heat dissipation body. The water-cooling channels of the heat sink are parallel, so there is no need to drill and tap to fix the fan bracket. The cooling fan is fixed on the fan bracket by metal screws or rubber screws. The fan can provide forced convection to enhance the heat exchange between the water-cooled row and the ambient air efficacy.

本发明提供一种实现上述散热体的制造方法,包括以下工艺流程:The present invention provides a kind of manufacturing method that realizes above-mentioned radiating body, comprises following technological process:

步骤A、采用金属挤压成型或拉伸成型工艺制造出长条型金属本体,即带有实体基板及一个以上凹槽的长条形型材,该长条形型材相邻两个凹槽之间的骨位设置多个贯通的通孔形成水冷通道,该水冷通道与长条形型材一体相连;每个凹槽为预留的第一散热风道;Step A, using metal extrusion molding or stretch forming process to manufacture a long strip metal body, that is, a long strip profile with a solid substrate and more than one groove, and the strip shape is between two adjacent grooves A plurality of through-holes are set in the bone position to form a water-cooling channel, and the water-cooling channel is integrally connected with the elongated profile; each groove is a reserved first cooling air channel;

步骤B、采用铲削工艺在所述挤型材实体基板上的铝料逐片铲起,形成立起的散热鳍片,所述立起的散热鳍片与带凹槽的金属本体一体相连;关键特征是,铲切工艺与长条形型材预留的凹槽形状设计相结合,通过控制调整铲削刀具运动行程与角度,使铲削深度超过实体基板厚度,达到或超过铲型线,使得型材预留的凹槽底部镂空并与散热鳍片之间的间隙形成连通的第二散热风道;Step B. Shoveling up the aluminum material on the extruded profile solid substrate piece by piece by using a shoveling process to form erected heat dissipation fins, and the erected heat dissipation fins are integrally connected with the metal body with grooves; the key The feature is that the shoveling process is combined with the groove shape design reserved for the long strip profile, and the shoveling tool movement stroke and angle are controlled and adjusted to make the shoveling depth exceed the thickness of the solid substrate, reaching or exceeding the shoveling line, so that the profile The bottom of the reserved groove is hollowed out and forms a second cooling air channel connected with the gap between the cooling fins;

步骤C、将上述型材铲切完后按预定的长度裁切成多段,即制成为上述散热体。本步骤可以在将整条型材铲削完成后再进行,也可铲削至预定长度后立即裁切;Step C, cutting the above-mentioned profile into multiple sections according to a predetermined length after shoveling, and then making it into the above-mentioned radiator. This step can be carried out after the entire profile is shoveled, or it can be cut immediately after shoveling to a predetermined length;

步骤D、在裁切成预定长度的散热体两端安装带有回转水室的水箱,该水室与散热体的水冷通道相互连通。Step D, install a water tank with a rotating water chamber at both ends of the heat sink cut to a predetermined length, and the water chamber communicates with the water cooling channel of the heat sink.

本发明相比现有技术具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

1、本发明的散热体,采用挤压或拉伸成型结合铲削工艺,使得散热鳍片的底部与金属本体构成一体相连的整体结构,且金属本体自带水冷通道,内部液体与金属本体进行直接热量交换后,热量沿同一材质传导至散热鳍片表面,热传导效能具有连续性和稳定性,不依赖于工人焊接工艺水平,其传热效能一致性更高且更易于控制品质,产品一次合格率高,成本得以降低;1. The heat sink of the present invention adopts extrusion or stretch forming combined with shoveling process, so that the bottom of the heat dissipation fins and the metal body form an integral structure connected with each other, and the metal body has its own water cooling channel, and the internal liquid and the metal body are cooled. After direct heat exchange, the heat is conducted along the same material to the surface of the cooling fins. The heat conduction performance is continuous and stable. It does not depend on the level of workers' welding skills. The heat transfer performance is more consistent and the quality is easier to control. The product is qualified at the first time High efficiency and low cost;

2、凹槽状结构的金属本体经铲削特定深度后,凹槽底部镂空并与散热鳍片之间的间隙形成连通的第一散热风道和第二散热风道,上下通透使得空气对流换热效果得到极大加强。调整铲削后的散热鳍片密度可取得较大的散热表面积并优化空气对流阻力以取得最佳散热效果。2. After the groove-shaped metal body is shoveled to a certain depth, the bottom of the groove is hollowed out and forms a first heat dissipation air duct and a second heat dissipation air duct connected with the gap between the heat dissipation fins, which are transparent up and down to allow air convection The heat exchange effect is greatly enhanced. Adjusting the density of the shoveled heat dissipation fins can achieve a larger heat dissipation surface area and optimize air convection resistance to achieve the best heat dissipation effect.

3、采用挤压或拉伸成型结合铲削加工工艺,仅存在机械物理加工,产生碎屑废料很少,材料利用率高。3. Extrusion or stretch forming combined with shoveling processing technology only exists in mechanical and physical processing, with little debris and waste, and high material utilization rate.

4、组配灵活方便,不同散热功率需求只需改变散热体裁切长度予以对应,两端水箱结构及其它工艺无需变更。4. The assembly is flexible and convenient. It only needs to change the cutting length of the cooling body for different heat dissipation power requirements, and the structure of the water tanks at both ends and other processes do not need to be changed.

5、水冷通道与散热体为一体式结构,相较传统工艺技术,其管道壁厚可设置较厚,可承受更大内部压力,且因其水冷通道厚度较厚,内部耐腐蚀能力可大大提高,有效减少实用工况中散热排的漏液发生概率,提高产品可靠度。5. The water-cooling channel and heat dissipation body are integrated structure. Compared with traditional technology, the wall thickness of the pipe can be set thicker, which can withstand greater internal pressure, and because of the thicker water-cooling channel, the internal corrosion resistance can be greatly improved , effectively reduce the probability of leakage of heat sink in practical working conditions, and improve product reliability.

附图说明Description of drawings

图1为本发明第一应用案例水冷式散热系统装置组成示意图。FIG. 1 is a schematic diagram of the composition of a water-cooled heat dissipation system device in a first application case of the present invention.

图2为本发明水冷式散热排的第一实施方式的立体结构示意图。FIG. 2 is a schematic perspective view of the first embodiment of the water-cooled radiator of the present invention.

图3为本发明水冷式散热排的第一实施方式的金属本体的结构示意图。Fig. 3 is a schematic structural view of the metal body of the first embodiment of the water-cooled radiator of the present invention.

图4为图2的第一实施方式的水冷式散热排的分解结构示意图。FIG. 4 is a schematic diagram of an exploded structure of the water-cooled radiator in the first embodiment of FIG. 2 .

图5为散热体的横向剖视图。Fig. 5 is a transverse cross-sectional view of the radiator.

图6为本发明的第一实施方式的水冷式散热排加风扇的组合结构示意图。FIG. 6 is a schematic diagram of the combined structure of the water-cooled radiator and the fan according to the first embodiment of the present invention.

图7为本发明的第一实施方式水冷式散热体挤压成型或拉伸成型工艺后的金属本体示意图。FIG. 7 is a schematic diagram of the metal body after extrusion molding or stretching molding of the water-cooled radiator according to the first embodiment of the present invention.

图8为本发明的第一实施方式的散热体铲削工艺示意图。FIG. 8 is a schematic diagram of the chipping process of the radiator according to the first embodiment of the present invention.

图9为本发明的第一实施方式的散热体裁切工艺示意图。FIG. 9 is a schematic diagram of the heat sink cutting process according to the first embodiment of the present invention.

图10为本发明水冷式散热排的第二实施方式的立体结构示意图。FIG. 10 is a schematic perspective view of the second embodiment of the water-cooled radiator of the present invention.

图11为本发明水冷式散热排的第二实施方式的分解结构示意图。FIG. 11 is a schematic diagram of an exploded structure of a second embodiment of a water-cooled radiator of the present invention.

图12为本发明水冷式散热排的第二实施方式的金属材质水箱铆压示意图。12 is a schematic diagram of the riveting of the metal water tank of the second embodiment of the water-cooled radiator of the present invention.

图13为本发明第三实施方式的散热体铲削工艺示意图。FIG. 13 is a schematic diagram of a chipping process of a radiator according to a third embodiment of the present invention.

图14为本发明第三实施方式的制造工艺流程示意图。Fig. 14 is a schematic diagram of the manufacturing process flow of the third embodiment of the present invention.

图15为本发明第四实施方式的散热体铲削工艺示意图。FIG. 15 is a schematic diagram of a chipping process of a radiator according to a fourth embodiment of the present invention.

图16为本发明第四实施方式的制造工艺流程示意图。Fig. 16 is a schematic diagram of the manufacturing process flow of the fourth embodiment of the present invention.

具体实施方式Detailed ways

下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

实施例1Example 1

参见水冷式散热系统如图1,包括:发热源(Heat source)50,水冷头51(集热器Water block),循环管道52(pipe),水泵53(Pump),工作液体水,风冷式散热排54(Radiator)。See Figure 1 for the water-cooled heat dissipation system, including: heat source (Heat source) 50, water cooling head 51 (collector Water block), circulation pipeline 52 (pipe), water pump 53 (Pump), working liquid water, air-cooled Radiator 54 (Radiator).

本实施例提供的散热排如图2,图3,图4,包括:The radiator provided by this embodiment is shown in Fig. 2, Fig. 3 and Fig. 4, including:

散热体1,所述散热体1包括具有多个凹槽的金属本体101及位于金属本体 101上方的多个散热鳍片102,所述金属本体101设置有贯穿其两端的水冷通道 103,金属本体101的凹槽与散热鳍片102之间的间隙贯穿直接连通,构成贯穿的第一散热风道104,相邻的两个散热鳍片102之间间隔有第二散热风道105,所述第一散热风道104与第二散热风道105相互贯通,所述散热鳍片102的底端与金属本体101为一体结构;Heat sink 1, the heat sink 1 includes a metal body 101 with a plurality of grooves and a plurality of heat dissipation fins 102 above the metal body 101, the metal body 101 is provided with water cooling channels 103 running through its two ends, the metal body The gap between the groove of 101 and the heat dissipation fins 102 is directly connected to form a first heat dissipation air channel 104, and a second heat dissipation air channel 105 is separated between two adjacent heat dissipation fins 102. A heat dissipation air duct 104 and a second heat dissipation air duct 105 communicate with each other, and the bottom ends of the heat dissipation fins 102 are integrated with the metal body 101;

通过上述结构,相邻金属本体之间的第一散热风道104与相邻散热鳍片之间的第二散热风道105上下贯通,可充分利用热对流,实现冷热空气的热交换;同时该散热鳍片102与金属本体101为同一材质一体结构,热传导不受焊接质量影响且不存在焊接不良影响水冷通道的密封性问题,结构稳定品质易于控制。Through the above structure, the first heat dissipation air passage 104 between adjacent metal bodies and the second heat dissipation air passage 105 between adjacent heat dissipation fins penetrate up and down, which can make full use of heat convection and realize heat exchange of cold and hot air; at the same time The heat dissipation fins 102 and the metal body 101 are of the same material and integral structure, the heat conduction is not affected by the quality of the welding and there is no problem of poor welding affecting the sealing of the water cooling channel, the structure is stable and the quality is easy to control.

散热排还包括水箱2,位于散热体1的相对两端,设有用于容纳工作液体的水室201,所述水冷通道103与该水室201连通。The radiator also includes a water tank 2, which is located at opposite ends of the radiator 1, and is provided with a water chamber 201 for accommodating working fluid, and the water cooling channel 103 communicates with the water chamber 201.

其中,所述水箱2包括从金属本体101依次向外设置的第一密封垫202、水室底端盖203、第二密封垫204及水室顶端盖205。所述第一密封垫202设有与水冷通道103密封连接的工作液体联通孔206;所述水室底端盖203开设有与工作液体联通孔206位置一一对应的通孔207;所述散热体的金属本体101设有复数个小沟槽106。设置若干螺钉穿过所述水室底端盖203与第一密封垫202锁紧固定在金属本体101的小沟槽106内;水室底端盖203与水室顶端盖205之间放置第二密封垫204,采用螺钉穿过水室顶端盖205再穿过第二密封垫204锁固于水室底端盖203预留螺孔内结合成密闭水室;水室底端盖203设置由塑胶注塑成型成为分隔板208,水室通过隔板208分隔形成二个以上工作液体回转管路;水箱的底端盖设置进水口接头221和出水口接头222,与水冷系统的水冷头,水泵等其它组件连接成循环管道系统。Wherein, the water tank 2 includes a first sealing gasket 202 , a water chamber bottom end cover 203 , a second sealing gasket 204 and a water chamber top end cover 205 arranged outwardly from the metal body 101 in sequence. The first gasket 202 is provided with a working liquid communication hole 206 that is sealed and connected with the water cooling channel 103; the bottom end cover 203 of the water chamber is provided with a through hole 207 corresponding to the position of the working liquid communication hole 206; The metal body 101 of the body is provided with a plurality of small grooves 106 . A number of screws are set to pass through the bottom end cover 203 of the water chamber and the first gasket 202 is locked and fixed in the small groove 106 of the metal body 101; the second end cover 203 and the top end cover 205 of the water chamber are placed between Sealing gasket 204, adopts screw to pass through water chamber top cover 205 and then passes second sealing gasket 204 and is locked in the reserved screw hole of water chamber bottom end cover 203 and is combined into airtight water chamber; Water chamber bottom end cover 203 is set by plastic Injection molded into a partition plate 208, the water chamber is separated by the partition plate 208 to form more than two working liquid rotary pipelines; the bottom end cover of the water tank is provided with a water inlet joint 221 and a water outlet joint 222, which are connected with the water cooling head of the water cooling system, the water pump, etc. Other components are connected into a circulating piping system.

如图5,所述水冷通道103为内壁上设有多个凸起翅片107的中空通孔,所述凸起翅片沿内壁向中空通孔圆心方向延伸。上述结构将水冷通道的结构进行优化,凸起翅片能增加液体水通过时的热交换面积,从而增强流体流动方向上的换交热,使其达到换热效率最大化。As shown in FIG. 5 , the water cooling channel 103 is a hollow through hole with a plurality of protruding fins 107 on the inner wall, and the protruding fins extend along the inner wall toward the center of the hollow through hole. The above-mentioned structure optimizes the structure of the water-cooling channel, and the raised fins can increase the heat exchange area when liquid water passes through, thereby enhancing the heat exchange in the fluid flow direction and maximizing the heat exchange efficiency.

结合图1~6,本发明还提供一种具有该散热排的散热装置,包括风扇支架3 及散热风扇4,所述散热风扇4通过螺钉固定在风扇支架3上,所述风扇支架3 固定在所述散热体两侧的小沟 槽106内 。通过上述结构,当散热风扇工作时,可使环境空气与散热体强制对流换热,增强散热效果。1-6, the present invention also provides a heat dissipation device with the radiator, including a fan bracket 3 and a cooling fan 4, the cooling fan 4 is fixed on the fan bracket 3 by screws, and the fan bracket 3 is fixed on Inside the small grooves 106 on both sides of the radiator. Through the above structure, when the heat dissipation fan is working, the ambient air and the heat dissipation body can be forced to convect and exchange heat, thereby enhancing the heat dissipation effect.

结合图7~9,本发明的另一关键是提供一种实现上述散热体的制造工艺方法,包括以下工艺流程顺序组合:With reference to Figures 7 to 9, another key of the present invention is to provide a manufacturing process for realizing the above radiator, which includes the following combination of process sequences:

步骤A、如图7所示,采用金属挤压成型或拉伸成型工艺制造出挤型材实体,即带有一个实体基板60及一个以上凹槽61的长条形型材,该长条形型材相邻两个凹槽61之间的骨位设置多个贯通的通孔形成水冷通道62,该水冷通道62与金属本体一体相连;每个凹槽61为预留的第一散热风道;Step A, as shown in Figure 7, the extruded profile entity is manufactured by metal extrusion or stretch forming process, that is, a long strip profile with a solid substrate 60 and more than one groove 61, the strip profile is relatively A plurality of through-holes are provided adjacent to the bone between the two grooves 61 to form a water-cooling channel 62, and the water-cooling channel 62 is integrally connected with the metal body; each groove 61 is a reserved first cooling air channel;

步骤B、如图8所示,采用铲削工艺在所述挤型材实体的实体基板60上的铝料逐片铲起(Skiving),形成立起的散热鳍片102,所述立起的散热鳍片102与带凹槽61的金属本体一体相连;另一个关键特征是,铲切工艺与挤型原材预留的凹槽形状设计结合,通过控制调整铲削刀具运动行程与角度,使铲削深度超过实体基板厚度,达到或超过(图7铲削工艺示意图)所示铲型线(即图中的 A-A线),使得型材预留的凹槽底部形成镂空并与散热鳍片之间的间隙形成连通的散热风道;Step B, as shown in FIG. 8 , the aluminum material on the solid substrate 60 of the extruded profile entity is skived piece by piece by using a shoveling process to form standing heat dissipation fins 102 , and the standing heat dissipation fins 102 are formed. The fins 102 are integrally connected with the metal body with the groove 61; another key feature is that the shoveling process is combined with the groove shape design reserved for the extruded raw material, and the movement stroke and angle of the shoveling tool are controlled and adjusted to make the shoveling The depth of cutting exceeds the thickness of the solid substrate, reaching or exceeding the shoveling line shown in (Fig. 7 Schematic Diagram of Shoveling Process) (that is, the A-A line in the figure), so that the bottom of the groove reserved for the profile is hollowed out and connected with the cooling fins. The gap forms a connected cooling air duct;

步骤C、如图9所示,将上述挤型材实体铲切完后按预定的长度裁切成多段,即制成为上述散热体。本步骤可以在将整条型材铲削完成后再进行,也可铲削至预定长度后立即裁切;Step C, as shown in FIG. 9 , cut the above-mentioned extruded profile body into multiple sections according to a predetermined length after shoveling, and then make the above-mentioned radiator. This step can be carried out after the entire profile is shoveled, or it can be cut immediately after shoveling to a predetermined length;

步骤D、在裁切成预定长度的散热体两端安装带有回转水室的水箱,该水室与散热体的水冷通道相互连通且与外界密封。Step D, install a water tank with a rotating water chamber at both ends of the heat sink cut to a predetermined length, the water chamber communicates with the water cooling channel of the heat sink and is sealed from the outside.

通过以上结构及相应的制造工艺组合,相比现有技术具有以下优点及有益效果:Through the combination of the above structure and corresponding manufacturing process, it has the following advantages and beneficial effects compared with the prior art:

1、本发明的散热体,采用挤压或拉伸成型结合铲削工艺,使得散热鳍片的底部与金属本体构成一体相连的整体结构,且金属本体自带水冷通道,内部液体与金属本体进行直接热量交换后,热量沿同一材质传导至散热鳍片表面,热传导效能具有连续性和稳定性,不依赖于工人焊接工艺水平,其传热效能一致性更高且更易于控制品质,产品一次合格率高,成本得以降低;1. The heat sink of the present invention adopts extrusion or stretch forming combined with shoveling process, so that the bottom of the heat dissipation fins and the metal body form an integral structure connected with each other, and the metal body has its own water cooling channel, and the internal liquid and the metal body are cooled. After direct heat exchange, the heat is conducted along the same material to the surface of the cooling fins. The heat conduction performance is continuous and stable. It does not depend on the level of workers' welding skills. The heat transfer performance is more consistent and the quality is easier to control. The product is qualified at the first time High efficiency and low cost;

2、凹槽状结构的金属本体经铲削特定深度后,凹槽底部镂空并与散热鳍片之间的间隙形成连通的第一散热风道和第二散热风道,上下通透使得空气对流换热效果得到极大加强。调整铲削后的散热鳍片密度可取得较大的散热表面积并优化空气对流阻力以取得最佳散热效果。2. After the groove-shaped metal body is shoveled to a certain depth, the bottom of the groove is hollowed out and forms a first heat dissipation air duct and a second heat dissipation air duct connected with the gap between the heat dissipation fins, which are transparent up and down to allow air convection The heat exchange effect is greatly enhanced. Adjusting the density of the shoveled heat dissipation fins can achieve a larger heat dissipation surface area and optimize air convection resistance to achieve the best heat dissipation effect.

3、采用挤压或拉伸成型结合铲削加工工艺,仅存在机械物理加工产生碎屑废料很少,材料利用率高。3. Extrusion or stretch forming combined with shoveling processing technology is adopted, only mechanical and physical processing produces little debris and waste, and the material utilization rate is high.

4、组配灵活方便,不同散热功率需求只需改变散热体裁切长度予以对应,两端水箱结构及其它工艺无需变更。4. The assembly is flexible and convenient. It only needs to change the cutting length of the cooling body for different heat dissipation power requirements, and the structure of the water tanks at both ends and other processes do not need to be changed.

5、水冷通道与散热体为一体式结构,相较传统工艺技术,其管道壁厚可设置较厚,可承受更大内部压力,且因其水冷通道厚度较厚,内部耐腐蚀能力可大大提高,大大减少实用工况中散热排的漏液发生概率,提高产品可靠度。5. The water-cooling channel and heat dissipation body are integrated structure. Compared with traditional technology, the wall thickness of the pipe can be set thicker, which can withstand greater internal pressure, and because of the thicker water-cooling channel, the internal corrosion resistance can be greatly improved , greatly reducing the probability of leakage of radiators in practical working conditions, and improving product reliability.

实施例2Example 2

图10、图11以及图12举例说明了本发明的第二种实施方式。这一实施例与图2~4中所示的第一实施例的区别在于水箱由金属材质制成,水室底端盖203 和顶端盖205以及第二密封垫204采用铆压工艺结合,使水室形成与外界密闭的水室腔体201,并且控制水在散热体内的流动方向与分隔串并联组合的分隔墙也采用金属分隔片208。采用金属材质水箱的目的是为了适应不同温度及机械强度要求的应用环境,其基本结构及原理并无二致。Fig. 10, Fig. 11 and Fig. 12 illustrate the second embodiment of the present invention. The difference between this embodiment and the first embodiment shown in FIGS. The water chamber forms a water chamber cavity 201 that is sealed from the outside world, and the partition walls that control the flow direction of water in the cooling body and the partition series and parallel combinations also use metal partition sheets 208 . The purpose of using a metal water tank is to adapt to the application environment with different temperature and mechanical strength requirements, and its basic structure and principle are the same.

所述水箱2包括从金属本体101依次向外设置的第一密封垫202、水室底端盖203、第二密封垫204及水室顶端盖205。所述第一密封垫202设有与水冷通道103密封连接的液体联通孔206;所述水室底端盖203开设有与工作联通孔206 位置一一对应的通孔207;所述散热体的金属本体101设有复数个小沟槽106。设置若干螺钉穿过所述水室底端盖203与第一密封垫202锁紧固定在金属本体101 的小沟槽106内;水室底端盖203与水室顶端盖205之间放置第二密封垫204,水室底端盖203与水室顶端盖205通过压铆工艺结合成水室;所述水室腔体内设有分隔板208,水室通过隔板208分隔形成二个以上工作液体回转管路;通过上述结构,水室内的腔体可以用于储存工作液体,金属本体内设置的水冷通道通过工作液体管道与该水室腔体连通,在水泵的推动下,工作液体在多个金属本体的水冷通道内流动进行热交换。水箱的底端盖设置进水口接头221和出水口接头 222,与水冷系统的水冷头,水泵等其它组件连接成循环管道系统。The water tank 2 includes a first sealing gasket 202 , a water chamber bottom end cover 203 , a second sealing gasket 204 and a water chamber top end cover 205 arranged outwardly from the metal body 101 in sequence. The first gasket 202 is provided with a liquid communication hole 206 that is sealed and connected with the water cooling channel 103; the bottom end cover 203 of the water chamber is provided with a through hole 207 corresponding to the position of the working communication hole 206; The metal body 101 is provided with a plurality of small grooves 106 . A number of screws are set to pass through the bottom end cover 203 of the water chamber and the first gasket 202 is locked and fixed in the small groove 106 of the metal body 101; the second end cover 203 and the top end cover 205 of the water chamber are placed between The gasket 204, the water chamber bottom end cover 203 and the water chamber top end cover 205 are combined into a water chamber through a riveting process; the water chamber cavity is provided with a partition plate 208, and the water chamber is separated by the partition plate 208 to form more than two working chambers. Liquid revolving pipeline; through the above structure, the cavity in the water chamber can be used to store the working liquid, and the water cooling channel set in the metal body communicates with the cavity of the water chamber through the working liquid pipeline. Flow in the water-cooling channel of a metal body for heat exchange. The bottom cover of the water tank is provided with a water inlet connector 221 and a water outlet connector 222, which are connected with the water cooling head of the water cooling system, other components such as water pumps to form a circulating piping system.

实施例3Example 3

图13与图14结合制造工艺流程示意图举例说明了本发明的第三种实施方式。这一实施例与图2~4中所示的第一实施例的区别在于散热体的散热面积进一步扩大,散热体1包括带有一个以上凹槽的金属本体101,以及多个设置于本体上方的散热鳍片102,为进一步扩大散热面积在所述金属本体101下方亦设置散热鳍片102,上方及下方散热鳍片102的底部都与金属本体101是自然相连的整体结构;所述凹槽的两侧的金属本体101设置有贯穿两端的圆形或异形孔而构成的水冷通道103,可供液体循环通过,带贯孔的金属本体101与其内部液体可进行直接接触热量交换;相邻的两个金属本体101之间的凹槽底部即为上方散热鳍片102根部,金属本体101下方骨位即为下方散热鳍片102根部,凹槽的上方及下方的散热鳍片之间的间隙兼贯穿直接连通,构成贯穿的第一散热风道104,相邻的两个散热鳍片102之间的间隔构成第二散热风道105,所述第一散热风道 104与第二散热风道105相互贯通可使空气能够沿着所述第二散热风道104与第一散热风道104流通。FIG. 13 and FIG. 14 illustrate the third embodiment of the present invention in conjunction with the schematic diagram of the manufacturing process flow. The difference between this embodiment and the first embodiment shown in FIGS. 2 to 4 is that the heat dissipation area of the heat sink is further enlarged. The heat sink 1 includes a metal body 101 with more than one groove, and a plurality of grooves arranged above the body. radiating fins 102, in order to further expand the heat dissipation area, radiating fins 102 are also arranged below the metal body 101, and the bottoms of the upper and lower radiating fins 102 are integral structures that are naturally connected to the metal body 101; the grooves The metal body 101 on both sides of the metal body 101 is provided with a water-cooling channel 103 formed by circular or special-shaped holes running through both ends, which can be used for liquid circulation. The metal body 101 with through holes and its internal liquid can conduct heat exchange in direct contact; the adjacent The bottom of the groove between the two metal bodies 101 is the root of the upper heat dissipation fin 102, the bone below the metal body 101 is the root of the lower heat dissipation fin 102, the gap between the upper and lower heat dissipation fins of the groove is also Through direct communication, constitute the first heat dissipation air duct 104 that passes through, and the interval between two adjacent heat dissipation fins 102 forms the second heat dissipation air duct 105, the first heat dissipation air duct 104 and the second heat dissipation air duct 105 Interconnection enables air to circulate along the second heat dissipation air passage 104 and the first heat dissipation air passage 104 .

为了实现此种散热体制造,得到较大散热鳍片面积,同时形成上下通透的散热风道,并且使散热鳍片102与具有水冷通道金属本体101一体相连。在上述步骤B采用铲削工艺在所述挤型材实体基板上的铝料逐片铲起(Skiving),形成立起的散热鳍片102,所述立起的散热鳍片102与带凹槽的金属本体101一体相连;并且采用第二次铲削工艺将水冷通道金属本体101下方材料也铲削立起形成散热鳍片101,使得散热表面积成倍增加。另一个关键特征是,铲切工艺与挤型原材预留的凹槽形状设计结合,通过控制调整铲削刀具运动行程与角度,使铲削深度超过实体基板厚度,使得型材预留的凹槽底部形成镂空并与散热鳍片之间的间隙形成连通的散热风道,与本发明第一种实施方式异曲同工。In order to realize the manufacture of the heat sink, a large area of the heat dissipation fins is obtained, and at the same time, a transparent heat dissipation air passage is formed, and the heat dissipation fins 102 are integrally connected with the metal body 101 having a water cooling channel. In the above step B, the aluminum material on the extruded profile solid substrate is skived one by one by skiving process to form the erected heat dissipation fins 102, and the erected heat dissipation fins 102 are connected with the grooved The metal body 101 is integrally connected; and the material under the metal body 101 of the water-cooling channel is also shoveled and erected by the second shoveling process to form the heat dissipation fins 101, so that the heat dissipation surface area is doubled. Another key feature is that the shoveling process is combined with the shape design of the reserved groove of the extruded raw material. By controlling and adjusting the movement stroke and angle of the shoveling tool, the shoveling depth exceeds the thickness of the solid substrate, so that the groove reserved for the profile The bottom is hollowed out and communicates with the gaps between the heat dissipation fins to form a heat dissipation air channel, which is similar to the first embodiment of the present invention.

实施例4Example 4

图15与图16结合制造工艺流程示意图举例说明了本发明的第四种实施方式。这一实施例与图2~4中所示的第一实施例的区别在于散热体1的散热面积进一步扩大,散热体1包括带有一个以上带水冷通道的金属本体101,金属本体 101设置方形孔槽位,以及多个设置于本体上方的散热鳍片102,为进一步扩大散热面积在所述金属本体下方亦设置散热鳍片102,上方及下方散热鳍片102的底部都与金属本体101是自然相连的整体结构;所述带方形孔槽结构的本体设置有贯穿两端的圆形或异形孔而构成的水冷通道103,可供液体循环通过,带水冷通道103的金属本体101与其内部液体可进行直接接触热量交换;相邻的两个金属本体101之间的方槽顶部即为上方散热鳍片根部,相邻的两个金属本体101 之间的方槽底部即为下方散热鳍片102顶部,方槽与上方及下方散热鳍片102 之间的间隙贯穿直接连通,构成贯穿的第一散热风道104,相邻的两个散热鳍片 102之间的间隔构成第二散热风道105,所述第一散热风道104与第二散热风道 105相互贯通可使空气能够沿着所述第二散热风道与第一风道上下流通;FIG. 15 and FIG. 16 illustrate the fourth embodiment of the present invention in conjunction with the schematic diagram of the manufacturing process flow. The difference between this embodiment and the first embodiment shown in FIGS. Holes and slots, and a plurality of heat dissipation fins 102 arranged on the top of the body, in order to further expand the heat dissipation area, heat dissipation fins 102 are also arranged below the metal body, and the bottoms of the top and bottom heat dissipation fins 102 are aligned with the metal body 101 Naturally connected overall structure; the body with a square hole structure is provided with a water-cooling channel 103 formed by circular or special-shaped holes running through both ends, which can be used for liquid circulation. The metal body 101 with the water-cooling channel 103 and its internal liquid can be Perform direct contact heat exchange; the top of the square groove between two adjacent metal bodies 101 is the root of the upper heat dissipation fin, and the bottom of the square groove between two adjacent metal bodies 101 is the top of the lower heat dissipation fin 102 The gap between the square groove and the upper and lower heat dissipation fins 102 is directly connected to form a first heat dissipation air passage 104, and the interval between two adjacent heat dissipation fins 102 forms a second heat dissipation air passage 105. The first cooling air duct 104 and the second cooling air duct 105 communicate with each other so that air can flow up and down along the second cooling air duct and the first air duct;

为了实现此种散热体制造,得到较大散热鳍片面积,同时形成上下通透的散热风道,并且使散热鳍片与具有水冷通道金属本体一体相连。步骤A采用金属挤压成型或拉伸成型工艺制造出金属本体,本实施方式与前述实施方式1实施方式2实施方式3区别在于挤压成型或拉伸成型工艺制造出金属本体101不同截面形状设计。长条型材金属本体101设置复数个方形槽位及两个实体基板,该型材相邻两个方形槽位之间的位置设置多个贯通的通孔形成水冷通道103,该水冷通道103与挤型材一体相连;每个方形槽位为预留的第一散热风道104。在上述步骤B采用铲削工艺中,在所述挤型材水冷通道金属本体上方实体基板铝料被逐片铲起(Skiving),形成立起的散热鳍片102,所述立起的散热鳍片102与带水冷通道的金属本体一体相连;并且采用第二次铲削工艺将水冷通道金属本体下方实体基板铝料也逐片铲起(Skiving),形成立起的散热鳍片,所述立起的散热鳍片与带水冷通道的金属本体也一体相连.使得散热表面积成倍增加。另一个关键特征是,铲切工艺与挤型原材预留的方形孔槽位形状设计结合,通过控制调整铲削刀具运动行程与角度,使铲削深度超过实体基板厚度,使得型材预留的方形孔槽位底部和顶部形成镂空并与散热鳍片102之间的间隙形成连通的散热风道,与本发明第一种实施方式异曲同工。In order to realize the manufacture of this heat sink, a large area of the heat dissipation fins is obtained, and at the same time, a transparent heat dissipation air passage is formed, and the heat dissipation fins are integrally connected with the metal body with the water cooling channel. Step A adopts metal extrusion molding or stretching forming process to manufacture the metal body. The difference between this embodiment and the aforementioned embodiment 1, embodiment 2, and embodiment 3 is that the metal body 101 is manufactured by extrusion molding or stretching forming process in different cross-sectional shape designs. . The metal body 101 of the elongated profile is provided with a plurality of square slots and two solid substrates, and a plurality of through holes are provided between the adjacent two square slots of the profile to form a water-cooling channel 103, and the water-cooling channel 103 and the extruded profile They are integrally connected; each square slot is a reserved first cooling air channel 104 . In the skiving process used in the above-mentioned step B, the aluminum material of the solid substrate above the metal body of the extruded profile water-cooling channel is skived one by one to form erected cooling fins 102, and the erected cooling fins 102 is integrally connected with the metal body with water-cooling channels; and the aluminum material of the solid substrate under the metal body of the water-cooling channel is also skived piece by piece by using the second shoveling process to form standing cooling fins. The heat dissipation fins are also integrated with the metal body with water cooling channels, which doubles the heat dissipation surface area. Another key feature is that the shoveling process is combined with the shape design of the square hole reserved for the extruded raw material. By controlling and adjusting the movement stroke and angle of the shoveling tool, the shoveling depth exceeds the thickness of the solid substrate, so that the reserved profile The bottom and top of the square hole slots are hollowed out and communicate with the gaps between the cooling fins 102 to form a cooling air duct, which is similar to the first embodiment of the present invention.

上述实施例为本发明较佳的实施方式,但并不受上述实施例以及应用场所的限制,以上所有说明为便于描述仅称其为散热排,但稍具热学常识的技术人员皆可理解本发明所述水排实质为液体与空气的热交换器件,其作用取决于具体应用场合及内部工作液体种类和工作温度的差异,其应用范围相当广泛,至少应包括应用于各种散热系统,暖气系统,空气冷却与调节系统的空气热交换器部份的结构及其相配套制造工艺,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present invention, but it is not limited by the above-mentioned embodiment and application places. All the above descriptions are only referred to as radiators for the convenience of description, but technical personnel with a little thermal knowledge can understand this The water discharge described in the invention is essentially a heat exchange device between liquid and air. Its function depends on the specific application occasion and the difference in the type of internal working liquid and working temperature. Its application range is quite wide, at least including various heat dissipation systems, heating system, the structure of the air heat exchanger part of the air cooling and conditioning system and its matching manufacturing process, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be All equivalent replacement methods are included in the protection scope of the present invention.

Claims (9)

1.水冷式散热排,其特征在于,包括:1. The water-cooled radiator is characterized in that it comprises: 散热体,所述散热体包括带有一个以上凹槽的金属本体,以及多个设置于金属本体上方的散热鳍片,散热鳍片的底部与金属本体是自然相连的整体结构;所述金属本体内设置有贯穿两端的圆形或异形孔而构成的水冷通道,可供液体循环通过,金属本体与水冷通道内部的液体可进行直接接触并且发生热量交换;凹槽与散热鳍片之间的间隙贯穿直接连通,构成贯穿的第一散热风道,相邻的两个散热鳍片之间的间隔构成第二散热风道,所述第一散热风道与第二散热风道相互贯通可使空气能够沿着所述第二散热风道与第一风道流通;A heat sink, the heat sink includes a metal body with more than one groove, and a plurality of heat dissipation fins arranged above the metal body, the bottom of the heat radiation fins is an integral structure that is naturally connected to the metal body; the metal body There is a water-cooling channel formed by circular or special-shaped holes running through both ends, which can be used for liquid circulation. The metal body and the liquid inside the water-cooling channel can directly contact and exchange heat; the gap between the groove and the cooling fin The first heat dissipation air passage is formed through the direct connection, and the interval between two adjacent heat dissipation fins forms the second heat dissipation air passage. The first heat dissipation air passage and the second heat dissipation air passage communicate with each other so that the air Can communicate with the first air passage along the second heat dissipation air passage; 水箱,位于金属本体的相对两端,设有用于容纳并用于流通工作液体的水室,所述水冷通道与该水室连通。The water tank is located at opposite ends of the metal body, and is provided with a water chamber for containing and circulating working fluid, and the water cooling channel communicates with the water chamber. 2.根据权利要求1所述的水冷式散热排,其特征在于,所述金属本体下方亦设置有散热鳍片,上方及下方散热鳍片都与金属本体是自然相连的整体结构;所述金属本体具有凹槽或方孔槽状结构,且金属本体设置有贯穿两端的圆形或异形孔而构成的水冷通道,可供液体循环通过,所述金属本体与其内部液体直接接触进行热量交换;本体凹槽或方孔槽与上方及下方散热鳍片之间的间隙兼贯穿直接连通,构成贯穿的第一散热风道,相邻的两个散热鳍片之间的间隔构成第二散热风道,所述第一散热风道与第二散热风道相互贯通可使空气能够沿着所述第二散热风道与第一风道流通。2. The water-cooled radiator according to claim 1, characterized in that, the metal body is also provided with heat dissipation fins below, and the upper and lower heat dissipation fins are integral structures that are naturally connected to the metal body; The body has a groove or square hole structure, and the metal body is provided with a water-cooling channel formed by circular or special-shaped holes running through both ends, which can be used for liquid circulation. The metal body is in direct contact with the internal liquid for heat exchange; the body The gap between the groove or the square hole groove and the upper and lower heat dissipation fins is directly connected through and through, forming a first heat dissipation air passage through, and the interval between two adjacent heat dissipation fins forms a second heat dissipation air passage. The first radiating air channel and the second radiating air channel communicate with each other so that air can circulate along the second radiating air channel and the first air channel. 3.根据权利要求1所述的水冷式散热排,其特征在于,所述水冷通道为内壁上设有多个凸起翅片的中空通孔,所述凸起翅片沿内壁向中空通孔圆心方向延伸。3. The water-cooled radiator according to claim 1, wherein the water-cooling channel is a hollow through-hole provided with a plurality of protruding fins on the inner wall, and the protruding fins extend along the inner wall to the hollow through-hole Extend in the direction of the center of the circle. 4.根据权利要求1或2所述的水冷式散热排,其特征在于:所述水箱包括从金属本体依次向外设置的第一密封垫、水室底端盖、第二密封垫及水室顶端盖,所述第一密封垫设有与水冷通道密封的液体联通孔,所述水箱底板开设有与液体联通孔位置对应的孔位,所述金属本体外侧设有小沟槽,并设置若干螺钉穿过所述水室底端盖与第一密封垫锁紧固定在金属本体的小沟槽内,水室底端盖与水室顶端盖之间放置第二密封垫,采用螺钉或压铆工艺将水室顶端盖与第二密封垫固定于水室底端盖并结合成密闭水室。4. The water-cooled radiator according to claim 1 or 2, characterized in that: the water tank includes a first gasket, a bottom end cover of the water chamber, a second gasket and a water chamber arranged outwards from the metal body in sequence. The top end cover, the first gasket is provided with a liquid communication hole sealed with the water cooling channel, the bottom plate of the water tank is provided with a hole corresponding to the position of the liquid communication hole, a small groove is provided on the outside of the metal body, and several The screw passes through the bottom end cover of the water chamber and the first sealing gasket is locked and fixed in the small groove of the metal body, and the second sealing gasket is placed between the bottom end cover of the water chamber and the top end cover of the water chamber, using screws or pressure riveting The process fixes the top cover of the water chamber and the second sealing gasket to the bottom end cover of the water chamber and combines them to form a closed water chamber. 5.根据权利要求2所述的水冷式散热排,其特征在于:所述水室内设有分隔板,水箱盖通过分隔板分隔形成二个以上工作液体回转管路。5. The water-cooled heat radiator according to claim 2, characterized in that: the water chamber is provided with a partition plate, and the water tank cover is separated by the partition plate to form more than two working liquid rotary pipelines. 6.根据权利要求4所述的水冷式散热排,其特征在于:所述水箱的水室底端盖或水室顶端盖上至少设有进水口接头和出水口接头。6 . The water-cooled radiator according to claim 4 , wherein at least a water inlet joint and a water outlet joint are provided on the bottom end cover or the top end cover of the water chamber of the water tank. 7.一种水冷式散热排装置,包括风扇支架及散热风扇,所述散热风扇通过螺钉固定在风扇支架上,其特征在于:还包括上述权利要求1-6任一项所述的水冷式散热排,所述风扇支架采用螺钉直接锁合固定在所述水冷式散热排的一侧。7. A water-cooled radiator device, comprising a fan bracket and a cooling fan, the cooling fan is fixed on the fan bracket by screws, characterized in that it also includes the water-cooled cooling fan described in any one of claims 1-6 row, and the fan bracket is directly locked and fixed on one side of the water-cooled radiator with screws. 8.一种水冷式散热排的制造方法,其特征在于,包括以下步骤:8. A method for manufacturing a water-cooled radiator, comprising the following steps: 步骤A、采用金属挤压成型或拉伸成型工艺制造出金属本体,所述金属本体内设有包括具有一个以上凹槽的实体基板,所述实体基板为长条形型材,该长条形型材相邻两个凹槽之间的骨位设置有多个贯通的通孔形成水冷通道;每个凹槽为预留的第一散热风道;Step A: A metal body is manufactured by metal extrusion molding or stretching molding. The metal body is provided with a solid substrate with more than one groove. The solid substrate is a long strip profile, and the long strip profile The bone between two adjacent grooves is provided with a plurality of through holes to form a water-cooling channel; each groove is a reserved first cooling air channel; 步骤B、采用铲削工艺在所述实体基板上的铝料逐片铲起,形成立起的散热鳍片,所述立起的散热鳍片与带凹槽的金属本体一体相连;铲削后的长条形型材与预留的凹槽底部贯通并与散热鳍片之间的间隙形成连通的第二散热风道;Step B. The aluminum material on the solid substrate is scooped up piece by piece by shoveling process to form erected heat dissipation fins, and the erected heat dissipation fins are integrally connected with the metal body with grooves; after shoveling The elongated profile penetrates through the bottom of the reserved groove and forms a second cooling air channel connected with the gap between the cooling fins; 步骤C、在裁切成预定长度的散热体两端安装带有回转水室的水箱,该水室与散热体的水冷通道相互连通。Step C, install a water tank with a revolving water chamber at both ends of the radiating body cut to a predetermined length, and the water chamber communicates with the water-cooling channel of the radiating body. 9.根据权利要求8所述的水冷式散热排的制造方法,其特征在于:所述步骤B与C之间还包括如下步骤:9. The method for manufacturing a water-cooled radiator according to claim 8, characterized in that: between steps B and C, the following steps are further included: 步骤X、将铲削完后的金属本体按预定的长度裁切成多段,本步骤裁切在将整条长条形型材铲削完成后进行或铲削至预定长度后立即裁切。Step X: Cut the metal body after shoveling into multiple sections according to a predetermined length. The cutting in this step is carried out after shoveling the entire strip-shaped profile or immediately after shoveling to a predetermined length.
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