CN105443721A - Laser cutting machine gear and preparation method thereof - Google Patents

Laser cutting machine gear and preparation method thereof Download PDF

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Publication number
CN105443721A
CN105443721A CN201510949132.3A CN201510949132A CN105443721A CN 105443721 A CN105443721 A CN 105443721A CN 201510949132 A CN201510949132 A CN 201510949132A CN 105443721 A CN105443721 A CN 105443721A
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China
Prior art keywords
parts
cutting machine
laser
machine gear
tcpp
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CN201510949132.3A
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Chinese (zh)
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CN105443721B (en
Inventor
蔡志玲
高瑞军
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漳州优普激光科技有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/06Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels

Abstract

The invention discloses a laser cutting machine gear which is prepared from the following raw materials in parts by weight: 28-30 parts of iron, 20-22 parts of carbon, 12-16 parts of talcum powder, 10-12 parts of polyformaldehyde, 12-18 parts of barium sulfate, 12-16 parts of barium fluoride, 10-12 parts of peach gum, 8-10 parts of m-xylylenediamine, 10-14 parts of polyurethane, 16-18 parts of sodium formate, 20-22 parts of cryolite, 10-14 parts of TCPP, 8-12 parts of ammonium polyphosphate, 10-16 parts of molybdenum disilicide and 12-18 parts of zirconia. The laser cutting machine gear is light in weight, good in abrasion resistance and high in fatigue resistance.

Description

A kind of laser beam cutting machine gear and preparation method thereof
Technical field
The present invention relates to a kind of laser beam cutting machine gear and preparation method thereof.
Background technique
Wheel rim there is tooth can engage the mechanical component transmitting motion and power continuously.The application of gear in transmission has occurred very early.In 19 end of the centurys, generate cutting ratio juris and utilize the special purpose machine tool of this principle cutting and the appearance in succession of cutter, along with the development of producing, the stationarity of gear operation comes into one's own.There is the shortcomings such as weight is light not, anti-fatigue performance is low in existing laser beam cutting machine gear.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of lightweight, wear-resisting property good and fatigue resistance is high laser beam cutting machine.
For solving the problems of the technologies described above, the present invention adopts following technological scheme:
A kind of laser beam cutting machine gear, is made up of following raw material: iron, carbon, French chalk, polyoxymethylene, barium sulphate, Barium Fluoride, peach gum, m-xylene diamine, polyurethane, sodium formate, cryolite, TCPP, ammonium polyphosphate, molybdenum disilicide and zirconium oxide; Described raw material is by following parts by weight proportioning composition: iron 28-30 part, carbon 20-22 part, French chalk 12-16 part, polyoxymethylene 10-12 part, barium sulphate 12-18 part, Barium Fluoride 12-16 part, peach gum 10-12 part, m-xylene diamine 8-10 part, polyurethane 10-14 part, sodium formate 16-18 part, cryolite 20-22 part, TCPP 10-14 part, ammonium polyphosphate 8-12 part, molybdenum disilicide 10-16 part and zirconium oxide 12-18 part.
Further, described raw material is by following parts by weight proportioning composition: iron 28 parts, 22 parts, carbon, French chalk 16 parts, polyoxymethylene 12 parts, 18 parts, barium sulphate, Barium Fluoride 16 parts, peach gum 12 parts, m-xylene diamine 10 parts, polyurethane 14 parts, sodium formate 18 parts, cryolite 22 parts, TCPP 14 parts, ammonium polyphosphate 12 parts, molybdenum disilicide 16 parts and zirconium oxide 18 parts.
Further, described raw material is by following parts by weight proportioning composition: iron 29 parts, 21 parts, carbon, French chalk 14 parts, polyoxymethylene 11 parts, 15 parts, barium sulphate, Barium Fluoride 14 parts, peach gum 11 parts, m-xylene diamine 9 parts, polyurethane 12 parts, sodium formate 17 parts, cryolite 21 parts, TCPP 12 parts, ammonium polyphosphate 10 parts, molybdenum disilicide 13 parts and zirconium oxide 15 parts.
Further, described raw material is by following parts by weight proportioning composition: iron 30 parts, 20 parts, carbon, French chalk 12 parts, polyoxymethylene 10 parts, 12 parts, barium sulphate, Barium Fluoride 12 parts, peach gum 10 parts, m-xylene diamine 8 parts, polyurethane 10 parts, sodium formate 16 parts, cryolite 20 parts, TCPP 10 parts, ammonium polyphosphate 8 parts, molybdenum disilicide 10 parts and zirconium oxide 12 parts.
Another technical problem that the present invention will solve is to provide a kind of preparation method of laser beam cutting machine gear, includes following steps:
1) get French chalk 12-16 part, polyoxymethylene 10-12 part, barium sulphate 12-18 part and Barium Fluoride 12-16 part, put into stirrer, stir;
2) the above-mentioned material stirred is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
3) get cryolite 20-22 part, put into airslide disintegrating mill, make the particle that particle diameter is 200-300nm;
4) material obtained in step 3) is put into heater, add peach gum 10-12 part, m-xylene diamine 8-10 part, polyurethane 10-14 part and sodium formate 16-18 part, temperature rises to 90-100 DEG C, continues 15-20min, for subsequent use;
5) get carbon 20-22 part and put into airslide disintegrating mill, making particle diameter is 300-500nm;
6) get iron 28-30 part and put into 1500-1600 DEG C of smelting furnace, add TCPP 10-14 part, ammonium polyphosphate 8-12 part, molybdenum disilicide 10-16 part and zirconium oxide 12-18 part, continue 1-2 hour;
7) by step 2) and step 4) in obtained material join in the smelting furnace of step 6), continue 30-50min, obtained smelt;
8) smelt obtained in step 7) is injected mould and pour into a mould the maintenance demoulding in 24 hours, then normal temperature maintenance three days, laser beam cutting machine gear can be obtained.
Beneficial effect of the present invention is: this laser beam cutting machine gear is under the effect of cooperatively interacting of each raw material, and it has lightweight, that wear-resisting property good and fatigue resistance is high advantage, compared with existing laser beam cutting machine gear, performance has significant progress.
Embodiment
Embodiment 1:
A kind of laser beam cutting machine gear, described raw material is by following parts by weight proportioning composition: iron 28 parts, 22 parts, carbon, French chalk 16 parts, polyoxymethylene 12 parts, 18 parts, barium sulphate, Barium Fluoride 16 parts, peach gum 12 parts, m-xylene diamine 10 parts, polyurethane 14 parts, sodium formate 18 parts, cryolite 22 parts, TCPP 14 parts, ammonium polyphosphate 12 parts, molybdenum disilicide 16 parts and zirconium oxide 18 parts.
A preparation method for laser beam cutting machine gear, includes following steps:
1) get French chalk 16 parts, polyoxymethylene 12 parts, 18 parts, barium sulphate and Barium Fluoride 16 parts, put into stirrer, stir;
2) the above-mentioned material stirred is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
3) get cryolite 22 parts, put into airslide disintegrating mill, make the particle that particle diameter is 200-300nm;
4) material obtained in step 3) is put into heater, add peach gum 12 parts, m-xylene diamine 10 parts, polyurethane 14 parts and sodium formate 18 parts, temperature rises to 90-100 DEG C, continues 15-20min, for subsequent use;
5) get 22 parts, carbon and put into airslide disintegrating mill, making particle diameter is 300-500nm;
6) get iron 28 parts and put into 1500-1600 DEG C of smelting furnace, add TCPP 14 parts, ammonium polyphosphate 12 parts, molybdenum disilicide 16 parts and zirconium oxide 18 parts, continue 1-2 hour;
7) by step 2) and step 4) in obtained material join in the smelting furnace of step 6), continue 30-50min, obtained smelt;
8) smelt obtained in step 7) is injected mould and pour into a mould the maintenance demoulding in 24 hours, then normal temperature maintenance three days, laser beam cutting machine gear can be obtained.
Embodiment 2:
A kind of laser beam cutting machine gear, described raw material is by following parts by weight proportioning composition: iron 29 parts, 21 parts, carbon, French chalk 14 parts, polyoxymethylene 11 parts, 15 parts, barium sulphate, Barium Fluoride 14 parts, peach gum 11 parts, m-xylene diamine 9 parts, polyurethane 12 parts, sodium formate 17 parts, cryolite 21 parts, TCPP 12 parts, ammonium polyphosphate 10 parts, molybdenum disilicide 13 parts and zirconium oxide 15 parts.
A preparation method for laser beam cutting machine gear, includes following steps:
1) get French chalk 14 parts, polyoxymethylene 11 parts, 15 parts, barium sulphate and Barium Fluoride 14 parts, put into stirrer, stir;
2) the above-mentioned material stirred is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
3) get cryolite 21 parts, put into airslide disintegrating mill, make the particle that particle diameter is 200-300nm;
4) material obtained in step 3) is put into heater, add peach gum 11 parts, m-xylene diamine 9 parts, polyurethane 12 parts and sodium formate 17 parts, temperature rises to 90-100 DEG C, continues 15-20min, for subsequent use;
5) get 21 parts, carbon and put into airslide disintegrating mill, making particle diameter is 300-500nm;
6) get iron 29 parts and put into 1500-1600 DEG C of smelting furnace, add TCPP 12 parts, ammonium polyphosphate 10 parts, molybdenum disilicide 13 parts and zirconium oxide 15 parts, continue 1-2 hour;
7) by step 2) and step 4) in obtained material join in the smelting furnace of step 6), continue 30-50min, obtained smelt;
8) smelt obtained in step 7) is injected mould and pour into a mould the maintenance demoulding in 24 hours, then normal temperature maintenance three days, laser beam cutting machine gear can be obtained.
Embodiment 3:
A kind of laser beam cutting machine gear, described raw material is by following parts by weight proportioning composition: iron 30 parts, 20 parts, carbon, French chalk 12 parts, polyoxymethylene 10 parts, 12 parts, barium sulphate, Barium Fluoride 12 parts, peach gum 10 parts, m-xylene diamine 8 parts, polyurethane 10 parts, sodium formate 16 parts, cryolite 20 parts, TCPP 10 parts, ammonium polyphosphate 8 parts, molybdenum disilicide 10 parts and zirconium oxide 12 parts.
A preparation method for laser beam cutting machine gear, includes following steps:
1) get French chalk 12 parts, polyoxymethylene 10 parts, 12 parts, barium sulphate and Barium Fluoride 12 parts, put into stirrer, stir;
2) the above-mentioned material stirred is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
3) get cryolite 20 parts, put into airslide disintegrating mill, make the particle that particle diameter is 200-300nm;
4) material obtained in step 3) is put into heater, add peach gum 10 parts, m-xylene diamine 8 parts, polyurethane 10 parts and sodium formate 16 parts, temperature rises to 90-100 DEG C, continues 15-20min, for subsequent use;
5) get 20 parts, carbon and put into airslide disintegrating mill, making particle diameter is 300-500nm;
6) get iron 30 parts and put into 1500-1600 DEG C of smelting furnace, add TCPP 10 parts, ammonium polyphosphate 8 parts, molybdenum disilicide 10 parts and zirconium oxide 12 parts, continue 1-2 hour;
7) by step 2) and step 4) in obtained material join in the smelting furnace of step 6), continue 30-50min, obtained smelt;
8) smelt obtained in step 7) is injected mould and pour into a mould the maintenance demoulding in 24 hours, then normal temperature maintenance three days, laser beam cutting machine gear can be obtained.
Experimental example:
Experimental subjects: laser beam cutting machine gear of the present invention and two common laser beam cutting machine gears, be divided into experimental group, control group 1 and control group 2 respectively.
Experimental technique: the laser beam cutting machine gear two months using each group, observes the situation after using.
Experimental result after one month:
Experimental result after two months:
As can be seen here, laser beam cutting machine gear wear-resisting property of the present invention and anti-fatigue performance high, compared with common laser beam cutting machine gear, performance has remarkable progress.
Beneficial effect of the present invention is: this laser beam cutting machine gear is under the effect of cooperatively interacting of each raw material, and it has lightweight, that wear-resisting property good and fatigue resistance is high advantage, compared with existing laser beam cutting machine gear, performance has significant progress.
Typical case:
Zhang has a collection of laser beam cutting machine, according to the requirement of client, Zhang need use this batch of laser beam cutting machine to manufacture a collection of product, in the process manufactured, Zhang finds that the gear wear in laser beam cutting machine is more and more serious with distortion gradually, manufacture efficiency more and more lower, Zhang makes people replace with new common laser cutting machine gear immediately, after using a period of time, still there are wearing and tearing and be out of shape serious problem, Zhang feels very annoyed, after the laser beam cutting machine of Zhang replaces with laser beam cutting machine gear of the present invention afterwards, significantly reduce the phenomenon of wearing and tearing and distortion, also ensure that manufacture efficiency.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any change of expecting without creative work or replacement, all should be encompassed in protection scope of the present invention.

Claims (5)

1. a laser beam cutting machine gear, is characterized in that: be made up of following raw material: iron, carbon, French chalk, polyoxymethylene, barium sulphate, Barium Fluoride, peach gum, m-xylene diamine, polyurethane, sodium formate, cryolite, TCPP, ammonium polyphosphate, molybdenum disilicide and zirconium oxide; Described raw material is by following parts by weight proportioning composition: iron 28-30 part, carbon 20-22 part, French chalk 12-16 part, polyoxymethylene 10-12 part, barium sulphate 12-18 part, Barium Fluoride 12-16 part, peach gum 10-12 part, m-xylene diamine 8-10 part, polyurethane 10-14 part, sodium formate 16-18 part, cryolite 20-22 part, TCPP 10-14 part, ammonium polyphosphate 8-12 part, molybdenum disilicide 10-16 part and zirconium oxide 12-18 part.
2. laser beam cutting machine gear as claimed in claim 1, is characterized in that: described raw material forms by following parts by weight proportioning: iron 28 parts, 22 parts, carbon, French chalk 16 parts, polyoxymethylene 12 parts, 18 parts, barium sulphate, Barium Fluoride 16 parts, peach gum 12 parts, m-xylene diamine 10 parts, polyurethane 14 parts, sodium formate 18 parts, cryolite 22 parts, TCPP 14 parts, ammonium polyphosphate 12 parts, molybdenum disilicide 16 parts and zirconium oxide 18 parts.
3. laser beam cutting machine gear as claimed in claim 2, is characterized in that: described raw material forms by following parts by weight proportioning: iron 29 parts, 21 parts, carbon, French chalk 14 parts, polyoxymethylene 11 parts, 15 parts, barium sulphate, Barium Fluoride 14 parts, peach gum 11 parts, m-xylene diamine 9 parts, polyurethane 12 parts, sodium formate 17 parts, cryolite 21 parts, TCPP 12 parts, ammonium polyphosphate 10 parts, molybdenum disilicide 13 parts and zirconium oxide 15 parts.
4. laser beam cutting machine gear as claimed in claim 3, is characterized in that: described raw material forms by following parts by weight proportioning: iron 30 parts, 20 parts, carbon, French chalk 12 parts, polyoxymethylene 10 parts, 12 parts, barium sulphate, Barium Fluoride 12 parts, peach gum 10 parts, m-xylene diamine 8 parts, polyurethane 10 parts, sodium formate 16 parts, cryolite 20 parts, TCPP 10 parts, ammonium polyphosphate 8 parts, molybdenum disilicide 10 parts and zirconium oxide 12 parts.
5. a preparation method for laser beam cutting machine gear, is characterized in that: include following steps:
1) get French chalk 12-16 part, polyoxymethylene 10-12 part, barium sulphate 12-18 part and Barium Fluoride 12-16 part, put into stirrer, stir;
2) the above-mentioned material stirred is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
3) get cryolite 20-22 part, put into airslide disintegrating mill, make the particle that particle diameter is 200-300nm;
4) material obtained in step 3) is put into heater, add peach gum 10-12 part, m-xylene diamine 8-10 part, polyurethane 10-14 part and sodium formate 16-18 part, temperature rises to 90-100 DEG C, continues 15-20min, for subsequent use;
5) get carbon 20-22 part and put into airslide disintegrating mill, making particle diameter is 300-500nm;
6) get iron 28-30 part and put into 1500-1600 DEG C of smelting furnace, add TCPP 10-14 part, ammonium polyphosphate 8-12 part, molybdenum disilicide 10-16 part and zirconium oxide 12-18 part, continue 1-2 hour;
7) by step 2) and step 4) in obtained material join in the smelting furnace of step 6), continue 30-50min, obtained smelt;
8) smelt obtained in step 7) is injected mould and pour into a mould the maintenance demoulding in 24 hours, then normal temperature maintenance three days, laser beam cutting machine gear can be obtained.
CN201510949132.3A 2015-12-18 2015-12-18 Laser cutting machine gear and preparation method thereof Active CN105443721B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102226479A (en) * 2011-03-31 2011-10-26 厦门建霖工业有限公司 Enhanced faucet and preparation method thereof
CN102935514A (en) * 2012-10-25 2013-02-20 无锡中彩新材料股份有限公司 Powder metallurgical gear and forming method thereof
CN103223484A (en) * 2013-03-30 2013-07-31 安徽省恒宇粉末冶金有限公司 Powder metallurgy special-shaped gear and preparation method thereof
CN103357862A (en) * 2013-06-21 2013-10-23 马鞍山市恒毅机械制造有限公司 Powder metallurgy gear and preparation method thereof
CN105014077A (en) * 2014-04-17 2015-11-04 东睦新材料集团股份有限公司 Preparation method of powder metallurgical gear and chain wheel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102226479A (en) * 2011-03-31 2011-10-26 厦门建霖工业有限公司 Enhanced faucet and preparation method thereof
CN102935514A (en) * 2012-10-25 2013-02-20 无锡中彩新材料股份有限公司 Powder metallurgical gear and forming method thereof
CN103223484A (en) * 2013-03-30 2013-07-31 安徽省恒宇粉末冶金有限公司 Powder metallurgy special-shaped gear and preparation method thereof
CN103357862A (en) * 2013-06-21 2013-10-23 马鞍山市恒毅机械制造有限公司 Powder metallurgy gear and preparation method thereof
CN105014077A (en) * 2014-04-17 2015-11-04 东睦新材料集团股份有限公司 Preparation method of powder metallurgical gear and chain wheel

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