CN105439008B - Truss hinged structures, truss extension jibs, jib systems and cranes - Google Patents

Truss hinged structures, truss extension jibs, jib systems and cranes Download PDF

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CN105439008B
CN105439008B CN201511015716.XA CN201511015716A CN105439008B CN 105439008 B CN105439008 B CN 105439008B CN 201511015716 A CN201511015716 A CN 201511015716A CN 105439008 B CN105439008 B CN 105439008B
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truss
extension
arm
arm support
hinge
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CN105439008A (en
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钟清平
蒋冬冬
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/64—Jibs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/64—Jibs
    • B66C23/70—Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

The invention relates to the field of arm supports and discloses a truss hinge lug connecting structure, a truss extension arm support, an arm support system and a crane. The truss hinge lug connecting structure comprises a hinge lug piece (1) and a connecting rod (2) which are fixedly connected, wherein a radial through notch (3) is formed in the end face of one of the hinge lug piece (1) and the connecting rod (2), the notch (3) extends axially from the end face to a set distance, a protrusion (4) is formed in the other one of the hinge lug piece and the connecting rod, the protrusion (4) is axially embedded into the notch (3), so that an axially extending fixed contact belt is formed between the protrusion (4) and the notch (3), the connecting strength of the hinge lug can be effectively improved, and the manufacturing cost of the hinge lug is relatively reduced.

Description

桁架铰耳连接结构、桁架延长臂架、臂架系统和起重机Truss hinged structures, truss extension jibs, jib systems and cranes

技术领域technical field

本发明涉及起重机臂架技术领域,具体地,涉及一种桁架铰耳连接结构、一种桁架延长臂架、一种臂架系统和一种起重机。The invention relates to the technical field of crane jibs, in particular to a truss hinge lug connection structure, a truss extension jib, a jib system and a crane.

背景技术Background technique

目前,起重臂是工程起重机必需的作业部件。在进行风电吊装作业时,起重机传统的主伸缩臂架或标准固定副臂组合模式存在一定缺陷,即要么高度或者幅度不够,要么在臂头高度、幅度满足的情形下,起吊重物会因与起重臂架过近而产生“碰杆”干涉,进而导致臂头高度足够,但起吊重物的起吊就位高度不够,最终难以进行风电的安装和拆卸。At present, the boom is an essential working part of construction cranes. When carrying out wind power hoisting operations, there are certain defects in the combination mode of the traditional main telescopic jib or the standard fixed jib of the crane, that is, either the height or the width is not enough, or when the height and width of the arm head are sufficient, the lifting of heavy objects will be due to The jib frame is too close to cause "touch bar" interference, which leads to a sufficient height of the boom head, but the lifting height of the heavy object is not enough, which makes it difficult to install and dismantle the wind power plant.

为了克服上述缺陷以满足更高更重的风电吊装要求,现有的汽车起重机常用的臂架组合模式一般为塔臂、动臂和鹅头臂模式。其中塔臂和动臂组合模式虽然能比较容易地满足现有主流1.5MW至3M风电机型的吊装要求,但是两者臂架系统在运输过程中因尺寸过大需拆解而不能整体运输,同时在起重机的主机移场就位后,除需在主伸缩臂基础安装多节臂节外,还需再安装比较复杂的撑杆与拉板的组合结构和防后倾保护系统,因而这种臂架系统的运输、组装和拆卸均比较费时费力。In order to overcome the above defects and meet the higher and heavier wind power hoisting requirements, the jib combination modes commonly used in existing truck cranes are generally tower jib, boom and goose jib modes. Among them, although the combined mode of the tower arm and the boom can easily meet the hoisting requirements of the existing mainstream 1.5MW to 3M wind turbines, the two boom systems cannot be transported as a whole due to their large size and need to be disassembled during transportation. At the same time, after the main engine of the crane is moved to its place, in addition to installing multi-section boom sections on the main telescopic boom foundation, it is also necessary to install a more complicated combination structure of struts and pull plates and an anti-backward protection system. The transportation, assembly and disassembly of the boom system is time-consuming and labor-intensive.

相比前两者,结构简单的鹅头臂架系统因无复杂的撑杆与拉板的组合结构和防后倾保护系统而运输和拆装均省时省力,因而整个吊装作业全过程中,工作效率高、经济节省,成为某些风电吊装的较优选择。然而,这种鹅头臂架系统也存在某些不足,例如,鹅头臂桁架结构的转折处的桁架铰耳为现有通用传统的实心圆柱钢改制铰耳并采用对接焊接方式,即将外径约等于桁架弦杆外径的实心圆柱钢的一端两侧削平成一个或两个铰耳并开销孔,然后将实心圆柱钢的另一端切削成略小于对接弦杆内径的圆台状后插入到对接弦杆内,然后直接将实心圆柱钢与弦杆沿着周向焊接连接。但是,在吊装作业时,现有技术的鹅头臂桁架结构一端的起吊端起吊重物,对应地鹅头臂桁架结构另一端的实心圆柱钢改制铰耳在其与弦杆的对接焊缝处则必然同时受轴向拉力和垂直向剪切力,而此传统连接铰耳注定对接焊缝长度有限且无较好的局部加强办法,所以此双向受力的铰耳连接焊缝易因复合应力高而开裂,此必然极大限制了整体起重性能的提升,使得这样的起重机无法进行某些更高需求的风电吊装作业。Compared with the former two, the goose head jib system with simple structure saves time and effort in transportation and disassembly because there is no complicated combined structure of struts and pull plates and anti-tilt protection system. Therefore, in the whole process of hoisting, With high work efficiency and economical savings, it has become a better choice for some wind power hoisting. However, this goose-head jib system also has some deficiencies. For example, the truss hinge lugs at the turning point of the goose-head jib truss structure are made of existing general and traditional solid cylindrical steel hinge lugs and are butt welded, that is, the outer diameter One end of the solid cylindrical steel that is approximately equal to the outer diameter of the truss chord is flattened into one or two hinge lugs and the overhead holes are cut, and then the other end of the solid cylindrical steel is cut into a conical shape slightly smaller than the inner diameter of the butt chord and inserted into the butt joint. In the chord, the solid cylindrical steel is directly welded to the chord along the circumferential direction. However, during the hoisting operation, the hoisting end at one end of the goose-head truss structure in the prior art lifts heavy objects, and correspondingly the solid cylindrical steel reformed hinge lug at the other end of the goose-head truss structure is at the butt weld between it and the chord. It must be subjected to axial tension and vertical shear force at the same time, and the traditional connection hinge lug is doomed to have a limited butt weld length and no better local strengthening method, so the hinge lug connection weld of this two-way force is easy to be caused by compound stress. High and cracked, this inevitably greatly limits the improvement of the overall lifting performance, making such a crane unable to perform some wind power hoisting operations with higher requirements.

发明内容Contents of the invention

本发明的目的是提供一种桁架铰耳连接结构,以能够有效地提高铰耳的连接强度,并相对降低铰耳的制造成本。The object of the present invention is to provide a truss hinge lug connection structure, which can effectively improve the joint strength of the hinge lug and relatively reduce the manufacturing cost of the hinge lug.

为了实现上述目的,本发明提供一种桁架铰耳连接结构,该桁架铰耳连接结构包括固定连接的铰耳件和连接杆,其中,所述铰耳件和连接杆中一者的端面上形成有径向贯穿的槽口,该槽口从端面开始轴向延伸设定距离,另一者上形成有伸出部,所述伸出部轴向嵌入所述槽口内,使得所述伸出部和所述槽口之间形成轴向延伸的固定接触带。In order to achieve the above object, the present invention provides a truss hinge lug connection structure, which comprises a fixedly connected hinge lug and a connecting rod, wherein a hinge is formed on the end surface of one of the hinge lug and the connecting rod. There is a radially penetrating notch, and the notch extends axially for a set distance from the end face, and a protrusion is formed on the other, and the protrusion is axially embedded in the notch, so that the protrusion An axially extending fixed contact strip is formed between the notch and the notch.

通过该技术方案,由于槽口在铰耳件和连接杆的一者的端面上径向贯穿形成,也就是,槽口横穿整个端面形成并能够从端面开始轴向延伸设定的距离,而伸出部则轴向嵌入槽口内,并且伸出部和槽口之间形成轴向延伸的固定接触带,例如,可以沿着该轴向延伸的固定接触带进行焊接,或者通过贯穿槽口侧壁的连接件将伸出部定位在槽口内,这样,通过伸出部和槽口沿着轴向延伸的配合面以及上述所述的焊接或连接件的配合,可以将伸出部可靠地定位在槽口内,从而能够有效地提高铰耳的连接强度,并相对降低铰耳的制造成本。Through this technical solution, since the notch is formed radially through the end face of one of the hinge ear piece and the connecting rod, that is, the notch is formed across the entire end face and can extend axially for a set distance from the end face, while The protruding part is axially embedded in the notch, and an axially extending fixed contact strip is formed between the protruding part and the notch, for example, welding can be carried out along the fixed contact strip extending in the axial direction, or by passing through the side of the notch The connector of the wall locates the protrusion in the notch so that the protrusion can be securely positioned by mating surfaces extending axially between the protrusion and the notch as well as welding or connectors as described above. In the notch, the connection strength of the hinge lug can be effectively improved, and the manufacturing cost of the hinge lug can be relatively reduced.

进一步地,所述铰耳件的至少一个其他部位处还形成有铰接孔。Further, a hinge hole is formed in at least one other part of the hinge ear piece.

进一步地,所述铰耳件形成为铰耳板,所述连接杆形成为中空杆,其中,所述中空杆相对的杆壁上形成有所述槽口,所述铰耳板的一部分形成为所述伸出部并可以嵌入固定在所述槽口内。Further, the hinge ear piece is formed as a hinge lug plate, the connecting rod is formed as a hollow rod, wherein the notch is formed on the wall of the opposite rod of the hollow rod, and a part of the hinge lug plate is formed as The protruding part can be embedded and fixed in the notch.

进一步地,所述中空杆包括弦杆和腹杆,所述弦杆和所述腹杆分别形成有所述槽口;所述铰耳板的两个不同部位上分别形成所述伸出部,所述弦杆和所述腹杆通过各自的所述槽口和对应的所述伸出部嵌入固定而分别固定连接于所述铰耳板。Further, the hollow rod includes a chord and a web, and the chord and the web are respectively formed with the notches; two different parts of the hinge lug are respectively formed with the protrusions, The chords and the webs are respectively fixedly connected to the hinge lugs by inserting and fixing the respective notches and the corresponding protrusions.

进一步地,所述伸出部的厚度和所述槽口的宽度相同,使得所述伸出部的侧表面紧贴所述槽口的内表面。Further, the thickness of the protruding part is the same as the width of the notch, so that the side surface of the protruding part is close to the inner surface of the notch.

更进一步地,沿着所述伸出部和所述槽口相互接触的边界,所述伸出部和所述槽口焊接。Furthermore, along the boundary where the protrusion and the notch are in contact with each other, the protrusion and the notch are welded.

进一步地,所述槽口的数量为多个且相互间隔平行,所述铰耳板的数量和所述槽口的数量相同,每个所述槽口内嵌入固定有一个所述铰耳板,使得所述铰耳板相互平行。Further, the number of the notches is multiple and spaced parallel to each other, the number of the hinge lugs is the same as the number of the notches, and one of the hinge lugs is embedded and fixed in each of the notches, so that The hinge lugs are parallel to each other.

更进一步地,所述中空杆形成有所述槽口的端面设置有封板,所述封板与所述中空杆的端面和所述铰耳板的板面密封接触以将所述中空杆的端口完全封盖。Furthermore, the end surface of the hollow rod formed with the notch is provided with a sealing plate, and the sealing plate is in sealing contact with the end surface of the hollow rod and the plate surface of the hinge lug plate to seal the hollow rod Ports are fully capped.

更进一步地,所述中空杆的朝向所述铰耳板板面的杆壁被锥形削平以形成锥形平口,封板覆盖在所述锥形平口上并与所述中空杆的所述杆壁和所述铰耳板的板面焊接。Furthermore, the rod wall of the hollow rod facing the surface of the hinge lug plate is conically flattened to form a tapered flat opening, and the sealing plate covers the tapered flat opening and is connected with the rod of the hollow rod. The wall and the plate surface of the hinge lug plate are welded.

另外,本发明还提供一种桁架延长臂架,所述桁架延长臂架包括延长前臂架,其中,所述延长前臂架的前端设置有以上任一所述的桁架铰耳连接结构。In addition, the present invention also provides a truss extension arm, the truss extension arm includes an extension front arm, wherein the front end of the extension front arm is provided with any one of the truss hinge lug connection structures described above.

这样,如上所述的,通过本发明的桁架铰耳连接结构,可以相应地调高桁架延长臂的连接强度。In this way, as mentioned above, through the truss hinge lug connection structure of the present invention, the connection strength of the truss extension arm can be adjusted correspondingly.

进一步地,所述延长前臂架包括四根弦杆以围城四边形臂架,四根弦杆之间设置有腹杆,每根弦杆的前端设置有所述桁架铰耳连接结构。Further, the extended front boom includes four chords to enclose the quadrilateral boom, webs are arranged between the four chords, and the truss hinge lug connection structure is arranged at the front end of each chord.

更进一步地,前端上部的两个桁架铰耳连接结构中,铰耳件形成为十字形的铰耳板,每个十字形的铰耳板的后部和下部分别连接弦杆和腹杆,而前部形成有铰接孔,上部形成有拉点销孔。Furthermore, in the two truss hinge lug connection structures at the upper front end, the hinge lugs are formed as cross-shaped hinge lugs, and the rear and lower parts of each cross-shaped hinge lug are respectively connected to the chord and the web, while The front part is formed with a hinge hole, and the upper part is formed with a pull point pin hole.

更进一步地,所述延长前臂架的后端上部设置有超起支架,该超起支架的顶端用于连接超起拉绳,并且所述顶端和所述拉点销孔之间连接有支架拉板。Further, the upper part of the rear end of the extended front arm frame is provided with a super-lift bracket, the top of the super-lift bracket is used to connect the super-lift stay rope, and a bracket pull is connected between the top end and the pull point pin hole. plate.

更进一步地,所述超起支架为两个,并且分别向两侧倾斜以相互之间形成夹角,每个超起支架的顶端和对应的拉点销孔之间连接有支架拉板;同时,两个十字形的铰耳板的上部也分别相应地向两侧倾斜。Furthermore, there are two super-lifting brackets, and they are inclined to both sides to form an angle with each other, and a bracket pull plate is connected between the top of each super-lifting bracket and the corresponding pull point pin hole; at the same time , the upper parts of the two cross-shaped hinge lugs are also inclined to both sides correspondingly.

更进一步地,所述拉点销孔、所述铰接孔和对应的所述弦杆在桁架延长臂架的侧向投影面内的投影处于同一直线上。Furthermore, the projections of the pull point pin hole, the hinge hole and the corresponding chord in the lateral projection plane of the truss extension arm are on the same straight line.

另外,所述桁架延长臂架还包括有延长后臂架,其中,延长后臂架设置为前宽后窄的前开喇叭形结构,延长后臂架的前端连接于所述延长前臂架的后端,延长后臂架的后端用于连接主伸缩臂系统中最前端的伸缩臂的臂头。In addition, the truss extended boom also includes an extended rear boom, wherein the extended rear boom is set in a front-opened trumpet-shaped structure with a wide front and a narrow rear, and the front end of the extended rear boom is connected to the rear of the extended front boom. end, the rear end of the extended rear boom is used to connect the boom head of the frontmost telescopic boom in the main telescopic boom system.

进一步地,所述桁架延长臂架还包括有延长中臂架,延长中臂架的前端连接于所述延长前臂架的后端,延长中臂架的后端连接于延长后臂架的前端。Further, the truss extension boom also includes an extension middle boom, the front end of the extension middle boom is connected to the rear end of the extension front boom, and the rear end of the extension middle boom is connected to the front end of the extension rear boom.

此外,本发明还提供一种臂架系统,该臂架系统包括末臂架和主伸缩臂系统,所述臂架系统还包括有以上任一所述的桁架延长臂架,其中,所述主伸缩臂系统的基本臂的尾端用于与起重机的转台铰接,主伸缩臂系统中最前端的伸缩臂通过臂头与桁架延长臂架的后端连接,桁架延长臂架的前端与末臂架连接。In addition, the present invention also provides a boom system, which includes an end boom and a main telescopic boom system, and the boom system also includes any of the above-mentioned truss extension booms, wherein the main The tail end of the basic arm of the telescopic boom system is used to be hinged with the turntable of the crane. The frontmost telescopic boom in the main telescopic boom system is connected to the rear end of the truss extension boom through the boom head, and the front end of the truss extension boom is connected to the end boom connect.

由于该臂架系统设置有以上的桁架延长臂架,从而能够增加臂架系统的整体长度,在保证相同设计需求的臂头高度的前提下,相比现有技术,本发明所述的主伸缩臂系统特别是前几节薄弱的伸缩臂可尽量不伸出或伸出较短,而所述桁架延长臂架与主伸缩臂系统的前几节薄弱的伸缩臂相比,能够在整体上显著提高截面的抗弯抗压性能,因而解决了现有技术方案中前几节伸出的薄弱伸缩臂因结构强度或受压的板壳局部稳定性不足而限制整体起重性能提高的问题。Since the boom system is provided with the above-mentioned truss extension boom, the overall length of the boom system can be increased. On the premise of ensuring the height of the boom head with the same design requirements, compared with the prior art, the main telescopic The boom system, especially the weak telescopic booms in the first few sections, can be stretched out as little as possible or short, and the truss extension boom can be significantly improved as a whole compared with the weak telescopic booms in the first few sections of the main telescopic boom system. The anti-bending and compressive performance of the section is improved, thereby solving the problem that the weak telescopic arms protruding from the first few sections in the prior art scheme limit the improvement of the overall lifting performance due to insufficient structural strength or local stability of the compressed plate shell.

进一步地,所述臂架系统还包括有超起辅助装置,其中,超起辅助装置的桅杆安装于主伸缩臂系统的基本臂,超起拉板的一端连接于基本臂的尾端,另一端连接于桅杆的顶部,超起拉绳的一端连接于桅杆的顶部,另一端连接于延长前臂架。Further, the boom system also includes a super-lift auxiliary device, wherein the mast of the super-lift auxiliary device is installed on the basic arm of the main telescopic boom system, one end of the super-lift pull plate is connected to the tail end of the basic arm, and the other end Connected to the top of the mast, one end of the super-lift stay rope is connected to the top of the mast, and the other end is connected to the extended forearm.

进一步地,所述末臂架设置为后宽前窄的后开式喇叭形桁架结构,其中,主伸缩臂系统和桁架延长臂架同轴线连接,而末臂架相对于桁架延长臂架呈夹角地转折前伸。Further, the end boom is set as a rear open trumpet-shaped truss structure with a wide rear and a narrow front, wherein the main telescopic boom system and the extended boom of the truss are connected on the same axis, and the extended boom of the truss is in a shape of Turn and reach forward at an angle.

最后,本发明提供一种起重机,所述起重机的转台上设置有以上任一所述的臂架系统。Finally, the present invention provides a crane, the turntable of which is provided with any one of the boom systems described above.

如上,本发明的起重机可满足特定的吊装需求,例如,能够显著提高吊起重量至100吨级的同时,将起吊重物就位高度达80米以上,以便捷地实现吊装2MW风机。As mentioned above, the crane of the present invention can meet specific hoisting requirements. For example, it can significantly increase the hoisting weight to 100 tons and at the same time place the hoisting weight at a height of more than 80 meters, so as to conveniently hoist a 2MW wind turbine.

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

附图说明Description of drawings

附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:

图1是本发明具体实施方式提供的桁架铰耳连接结构的分解立体示意图;Fig. 1 is an exploded perspective view of a truss hinge lug connection structure provided by a specific embodiment of the present invention;

图2是本发明具体实施方式提供的桁架铰耳连接结构的端面结构示意图;Fig. 2 is a schematic view of the end face structure of the truss hinge lug connection structure provided by the specific embodiment of the present invention;

图3是本发明具体实施方式提供的桁架延长臂架的结构示意图;Fig. 3 is a schematic structural view of a truss extension jib provided by a specific embodiment of the present invention;

图4是本发明具体实施方式提供的桁架延长臂架的延长前臂架的结构示意图;Fig. 4 is a schematic structural view of the extended front arm of the truss extended arm provided by the specific embodiment of the present invention;

图5是本发明具体实施方式提供的臂架系统的结构示意图;Fig. 5 is a schematic structural view of the boom system provided by the specific embodiment of the present invention;

图6是图5的臂架系统的末臂架的结构示意图;Fig. 6 is a schematic structural view of the end boom of the boom system in Fig. 5;

图7是本发明具体实施方式提供的起重机的结构示意图。Fig. 7 is a schematic structural diagram of a crane provided by a specific embodiment of the present invention.

附图标记说明Explanation of reference signs

1-铰耳件,2-连接杆,3-槽口,4-伸出部,5-铰接孔,6-铰耳板,7-中空杆,8-弦杆,9-腹杆,10-封板,11-板面,12-杆壁,13-锥形平口,14-桁架延长臂架,15-延长前臂架,16-拉点销孔,17-超起支架,18-顶端,19-超起拉绳,20-支架拉板,21-延长后臂架,22-主伸缩臂系统,23-臂头,24-延长中臂架,25-末臂架,26-臂架系统,27-转台,28-超起辅助装置,29-超起拉板,30-桅杆,31-后导绳滑轮,32-前导绳滑轮,33-滑轮组,34-防护板。1-hinge ear, 2-connecting rod, 3-notch, 4-extrusion, 5-hinge hole, 6-hinge ear plate, 7-hollow rod, 8-chord rod, 9-web rod, 10- Sealing plate, 11-plate surface, 12-rod wall, 13-conical flat mouth, 14-truss extension arm frame, 15-extended front arm frame, 16-pull point pin hole, 17-super lifting bracket, 18-top, 19 -Super lifting rope, 20-Bracket pull plate, 21-Extended rear boom, 22-Main telescopic boom system, 23-Jib head, 24-Extended middle boom, 25-End boom, 26-Boom system, 27-turret, 28-super lift auxiliary device, 29-super lift pull plate, 30-mast, 31-rear guide rope pulley, 32-lead guide rope pulley, 33-pulley block, 34-protection plate.

具体实施方式detailed description

以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

如图1所示,本发明的桁架铰耳连接结构包括固定连接的铰耳件1和连接杆2,其中,铰耳件1和连接杆2中一者的端面上形成有径向贯穿的槽口3,该槽口3从端面开始轴向延伸设定距离,另一者上形成有伸出部4,例如,连接杆2上形成有槽口3,而铰耳件1上形成有伸出部4,伸出部4轴向嵌入槽口3内,使得伸出部4和槽口3之间形成轴向延伸的固定接触带。As shown in Figure 1, the truss hinge lug connection structure of the present invention includes a hinge lug 1 and a connecting rod 2 fixedly connected, wherein a radially penetrating groove is formed on the end surface of one of the hinge lug 1 and the connecting rod 2 The notch 3 extends axially for a set distance from the end surface, and the other is formed with a protruding part 4. For example, the connecting rod 2 is formed with a notch 3, and the hinge ear piece 1 is formed with a protruding part. part 4, the protruding part 4 is axially embedded in the notch 3, so that an axially extending fixed contact band is formed between the protruding part 4 and the notch 3.

该技术方案中,由于槽口3在铰耳件1和连接杆2的一者的端面上径向贯穿形成,也就是,槽口3横穿整个端面形成并能够从端面开始轴向延伸设定的距离,而伸出部4则轴向嵌入槽口3内,并且伸出部4和槽口3之间形成轴向延伸的固定接触带,例如,可以沿着该轴向延伸的固定接触带进行焊接以形成轴向延伸的焊接带,或者通过贯穿槽口3侧壁的连接件将伸出部定位在槽口3内,这样,通过伸出部4和槽口3沿着轴向延伸的配合面以及上述所述的焊接或连接件的配合,可以将伸出部4可靠地定位在槽口3内,从而能够有效地提高铰耳的连接强度,并相对降低铰耳的制造成本。In this technical solution, since the notch 3 is formed radially through the end surface of one of the hinge ear piece 1 and the connecting rod 2, that is, the notch 3 is formed across the entire end surface and can be axially extended from the end surface. distance, while the protruding part 4 is axially embedded in the notch 3, and an axially extending fixed contact band is formed between the protruding part 4 and the notch 3, for example, a fixed contact band that can extend along the axial direction Welding is performed to form an axially extending welded strip, or the protrusion is positioned in the notch 3 by a connector that passes through the side wall of the notch 3, so that the axially extending The cooperation of the mating surface and the above-mentioned welding or connecting parts can reliably position the protruding part 4 in the notch 3, thereby effectively improving the connection strength of the hinge lug and relatively reducing the manufacturing cost of the hinge lug.

进一步地,本发明的桁架铰耳连接结构中,如图1所示,铰耳件1的至少一个其他部位处还形成有铰接孔5,也就是,如果吊臂的桁架臂还有其他拉板连接铰耳、吊装铰耳和支架撑杆安装铰耳等的需求,则本发明的铰耳件1可形成有向突出的伸出部,并且伸出部的一定位置开对应的连接销孔,即铰接孔5,即可以将本发明的铰耳件1多用,从而,根据需要,可以在至少一个铰接孔5处连接拉板或支架撑杆。例如,铰耳件1可以形成为长方形、T字形或十字形,从而在长方形的两端、T字形的三个端部或十字形的四个端部根据所需来设置槽口3或伸出部4和铰接孔5。Further, in the truss hinge lug connection structure of the present invention, as shown in Figure 1, at least one other part of the hinge lug 1 is also formed with a hinge hole 5, that is, if the truss arm of the boom has other tie plates To meet the needs of connecting hinges, hoisting hinges, and bracket strut installation hinges, etc., the hinge ear piece 1 of the present invention can be formed with a protruding part, and a corresponding connecting pin hole is opened at a certain position of the protruding part. That is, the hinge holes 5, that is, the hinge ear piece 1 of the present invention can be used for multiple purposes, so that at least one hinge hole 5 can be connected with a pull plate or a bracket strut as required. For example, the hinge ear piece 1 can be formed into a rectangle, a T-shape or a cross, so that notches 3 are set or protruded at the two ends of the rectangle, the three ends of the T-shape or the four ends of the cross-shape as required. part 4 and hinge hole 5.

进一步地,或者可选择地,为了便于铰耳件1成形,并降低重量,优选地,如图1所示,铰耳件1形成为板状件,即形成为铰耳板6,铰耳板6可以直接由高强度钢板切割而成,例如,根据所需,可以切割出长方形、T字形或十字形的铰耳板6,而连接杆2则形成为中空杆7,其中,中空杆7相对的杆壁12上形成有槽口3,铰耳板6的一部分形成为伸出部4并可以嵌入固定在槽口3内,从而在确保连接强度的同时,能够便于铰耳板6的成型,并能够有效地降低该桁架铰耳连接结构的重量。Further, or alternatively, in order to facilitate the shaping of the hinge ear piece 1 and reduce the weight, preferably, as shown in FIG. 6 can be directly cut from a high-strength steel plate, for example, according to requirements, a rectangular, T-shaped or cross-shaped hinge ear plate 6 can be cut, and the connecting rod 2 is formed as a hollow rod 7, wherein the hollow rod 7 is opposite to the A notch 3 is formed on the bar wall 12 of the rod, and a part of the hinge lug 6 is formed as a protruding part 4 and can be embedded and fixed in the notch 3, so that the forming of the hinge lug 6 can be facilitated while ensuring the connection strength. And can effectively reduce the weight of the truss hinge lug connection structure.

在一种更具体的实施方式中,如图1所示,中空杆7包括弦杆8和腹杆9,弦杆8和腹杆9分别形成有槽口3;铰耳板6形成为T字形,该T字形的两个不同部位上分别形成伸出部4,而另一个部分则形成有铰接孔5,其中,通过各自的槽口3和伸出部4的嵌入固定,例如嵌入并焊接,弦杆8和腹杆9分别固定连接于铰耳板6。In a more specific embodiment, as shown in Figure 1, the hollow rod 7 includes a chord 8 and a web 9, the chord 8 and the web 9 are respectively formed with notches 3; the hinge lug 6 is formed in a T shape , two different parts of the T-shape are respectively formed with protrusions 4, while the other part is formed with a hinge hole 5, wherein, through the embedding and fixing of respective notches 3 and protrusions 4, such as embedding and welding, the string The rod 8 and the web rod 9 are fixedly connected to the hinge lug plate 6 respectively.

更进一步地,为了提高伸出部4和槽口3配合的稳定性,以进一步提高两者之间的连接强度,优选地,伸出部4的厚度和槽口3的宽度相同,使得伸出部4的侧表面紧贴槽口3的内表面,这样,槽口3的内表面和伸出部4之间形成紧密的接触边界,以提高两者装配的可靠性。Furthermore, in order to improve the stability of the cooperation between the protruding part 4 and the notch 3, so as to further improve the connection strength between the two, preferably, the thickness of the protruding part 4 is the same as the width of the notch 3, so that the protruding The side surface of the part 4 is close to the inner surface of the notch 3, so that a tight contact boundary is formed between the inner surface of the notch 3 and the protruding part 4, so as to improve the reliability of the assembly of the two.

如上所述的,伸出部4和槽口3之间形成有轴向延伸的固定接触带,例如,可以沿着该轴向延伸的固定接触带进行焊接以形成轴向延伸的焊接带,或者通过贯穿槽口3侧壁的连接件将伸出部定位在槽口3内。因此,为了降低生产成本,并同时确保连接强度,优选地,伸出部4的厚度和槽口3的宽度相同,使得伸出部4的侧表面紧贴槽口3的内表面,同时,沿着伸出部4和槽口3相互接触的边界,伸出部4和槽口3焊接连接。As mentioned above, an axially extending fixed contact strip is formed between the protrusion 4 and the notch 3, for example, along which axially extended fixed contact strip can be welded to form an axially extended welded strip, or The protrusion is positioned in the slot 3 by means of connectors passing through the side walls of the slot 3 . Therefore, in order to reduce the production cost and ensure the connection strength at the same time, preferably, the thickness of the protruding part 4 is the same as the width of the notch 3, so that the side surface of the protruding part 4 is close to the inner surface of the notch 3, and at the same time, along the Along the boundary where the protruding part 4 and the notch 3 are in contact with each other, the protruding part 4 and the notch 3 are welded together.

例如,在只有弦杆8和铰耳板6焊接连接的情形下,在伸出部4插装到槽口3内后,可以沿着两者之间的连接缝进行焊接以形成轴向延伸的焊接带,这样,伸出部4和槽口3对接的焊缝为直线形焊缝,焊接较简单,可以实现机械的自动焊接,同时也能够确保焊缝前后的一致性。另外,槽口3和伸出部4连接的两侧的直线焊缝长度之和可远大于现有技术中传统圆钢改制铰耳与弦杆直接对接焊接的弦杆外周长焊缝长度,而焊缝长度的增加则大大地降低工作时的焊缝应力,提高桁架结构的整体轴向承载能力,由于形成有与拉力相同的轴向延伸的焊缝,因此解除传统臂架连接结构只能承压不能受拉的限制。For example, in the case that only the chord 8 and the hinge lug 6 are connected by welding, after the protruding part 4 is inserted into the notch 3, it can be welded along the connecting seam between the two to form an axially extending Welding strips, in this way, the welding seam where the protruding part 4 and the notch 3 are butted is a linear welding seam, which is relatively simple to weld, can realize mechanical automatic welding, and can also ensure the consistency of the welding seam before and after. In addition, the sum of the length of the straight line welds on both sides of the connection between the notch 3 and the extension 4 can be much greater than the length of the outer circumference of the chord in the prior art where the traditional round steel reformed hinge lug and the chord are directly butt welded. The increase of seam length will greatly reduce the weld stress during work and improve the overall axial bearing capacity of the truss structure. Since the weld seam with the same axial extension as the tensile force is formed, the traditional boom connection structure can only bear pressure. Cannot be limited by pull.

而在弦杆8和腹杆9同时与铰耳板6焊接连接的情形下,如图1所示,铰耳板6与腹杆9的直线焊接连接进一步地使铰耳板6可同时承受较大的沿腹杆9轴向的载荷,即相对弦杆8来说的垂直剪力作用。具体地,在同时承受弦杆8轴向力分量和垂直剪切力分量作用时,两个方向的分力分别由弦杆8和腹杆9上各自槽口边界处的直线焊缝承担,力的传递路径清晰简单。因此铰耳板6整体受双向力作用但两处焊缝基本上单向受力,两者的复合应力均不会过高,而焊缝连接强度可满足铰耳板的双向受力。And in the situation that the chord 8 and the web 9 are welded to the hinge lug 6 at the same time, as shown in Fig. The large axial load along the web member 9 is the vertical shear force relative to the chord member 8 . Specifically, when bearing the axial force component of the chord 8 and the vertical shear force component at the same time, the component forces in the two directions are respectively borne by the linear welds at the boundaries of the respective notches on the chord 8 and the web 9, and the force The delivery path is clear and simple. Therefore, the hinge lug 6 is subjected to bidirectional force as a whole, but the two welds are basically unidirectionally stressed, and the combined stress of both will not be too high, and the joint strength of the weld can meet the bidirectional force of the hinge lug.

当然,在以上的任一基础上,本领域技术人员还能够意识到,槽口3和铰耳板6的数量可以根据实际需求来设定,即,如图1所示,槽口3的数量为多个且相互间隔平行,铰耳板6的数量和槽口3的数量相同,每个槽口3内嵌入固定有一个铰耳板6,使得铰耳板6相互平行,而各个铰耳板6和槽口3的焊接连接都如上所述的,在此不再详细说明。Of course, on the basis of any of the above, those skilled in the art can also realize that the number of notches 3 and hinge lugs 6 can be set according to actual needs, that is, as shown in Figure 1, the number of notches 3 The number of hinge lugs 6 is the same as the number of notches 3, and each notch 3 is embedded with a hinge lug 6 so that the hinge lugs 6 are parallel to each other. 6 and the welding connections of the notch 3 are all as described above, and will not be described in detail here.

另外,在连接杆2为实心杆并且该实心杆的端面开设有槽口3的情形下,铰耳板6插入到槽口3后,可以沿着轴向和端面,将铰耳板6和槽口3的接缝进行焊接,以防止水进入到两者之间的内部而使得部件生锈。In addition, in the case that the connecting rod 2 is a solid rod and the end surface of the solid rod is provided with a notch 3, after the hinge lug plate 6 is inserted into the notch 3, the hinge lug plate 6 and the groove can be aligned along the axial direction and the end surface. The seam of port 3 is welded to prevent water from entering the interior between the two and rusting the parts.

而在连接杆2为中空杆7的情形下,例如弦杆8和腹杆9的情形下,如图2所示,中空杆7形成有槽口3的端面设置有封板10,封板10与中空杆7的端面和铰耳板6的板面11密封接触以将中空杆7的端口完全封盖,例如,在具有一个铰耳板6的情形下,中空杆7的位于铰耳板6两侧的端口空间分别通过封板10来封闭,在具有多个例如两个铰耳板6的情形下,最外侧的端口空间和铰耳板6之间的端口空间同时通过相应的封板10来封闭,以防渗水生锈。In the case where the connecting rod 2 is a hollow rod 7, such as the chord 8 and the web 9, as shown in Figure 2, the end surface of the hollow rod 7 formed with the notch 3 is provided with a sealing plate 10, and the sealing plate 10 Sealing contact with the end face of the hollow rod 7 and the plate face 11 of the hinge lug 6 to completely cover the port of the hollow rod 7, e.g. The port spaces on both sides are respectively closed by the sealing plates 10 , and in the case of multiple, for example, two hinge lug plates 6 , the outermost port space and the port space between the hinge lug plates 6 pass through the corresponding sealing plates 10 at the same time. To be closed to prevent water seepage and rust.

而在封板10的优选的一种应用结构中,如图1所示,中空杆7的朝向铰耳板6板面的杆壁12被锥形削平以形成锥形平口13,封板10覆盖在锥形平口13上并与中空杆7的杆壁12和铰耳板6的板面11焊接,这样,封板10不仅可以防止渗水生锈,而且,封板10和杆壁12的焊缝以及封板10和铰耳板6的板面11的焊缝将连续延伸以形成圈形结构,从而在一定程度上也提交了铰耳板6和中空杆7的轴向连接强度。And in a preferred application structure of the sealing plate 10, as shown in FIG. On the tapered flat mouth 13 and welded with the rod wall 12 of the hollow rod 7 and the plate surface 11 of the hinge lug plate 6, like this, the sealing plate 10 can not only prevent water seepage and get rusty, and the welding seam of the sealing plate 10 and the rod wall 12 And the welding seam of the sealing plate 10 and the plate surface 11 of the hinge lug plate 6 will continue to extend to form a ring structure, thereby also improving the axial connection strength of the hinge lug plate 6 and the hollow rod 7 to a certain extent.

另外,在以上的基础上,本发明还提供一种桁架延长臂架,即如图3所示,本发明的桁架延长臂架14包括延长前臂架15,其中,延长前臂架15的前端即图3的右端设置有以上任一所述的桁架铰耳连接结构,其中,连接杆2形成为延长前臂架15的一部分,而铰耳件1则用于连接下文所述的末臂架25。In addition, on the basis of the above, the present invention also provides a truss extension arm, that is, as shown in Figure 3, the truss extension arm 14 of the present invention includes an extension front arm 15, wherein the front end of the extension front arm 15 is shown in Fig. The right end of 3 is provided with any of the truss hinge lug connection structures described above, wherein the connecting rod 2 is formed as a part of the extended front arm frame 15, and the hinge ear piece 1 is used to connect the end arm frame 25 described below.

这样,如上所述的,可以相应地调高桁架延长臂转折处的铰耳件的连接强度,使得包括该桁架延长臂架的臂架系统可以起吊特定需求的重物。In this way, as mentioned above, the connection strength of the hinge lugs at the turning point of the extension arm of the truss can be adjusted correspondingly, so that the jib system including the extension arm of the truss can lift heavy objects with specific requirements.

进一步,如图4所示,在延长前臂架15的一种具体结构中,该延长前臂架15包括四根弦杆8以围城四边形臂架,以提高臂架整体横截面的抗弯模量,同时,四根弦杆8之间设置有腹杆9,例如,四根弦杆8的两个端部分别通过四根腹杆9依次连接,同时,四根弦杆8的长度方向上也根据需要设置有多根腹杆9,而每根弦杆8的前端设置有桁架铰耳连接结构,从而明显降低该延长前臂架15整体承受的侧向风载荷,对应地可明显提高起桁架延长臂架整体的抗侧弯能力。Further, as shown in Figure 4, in a specific structure of extending the front arm frame 15, the extension front arm frame 15 includes four chords 8 to surround the quadrilateral arm frame, so as to improve the flexural modulus of the overall cross section of the arm frame, At the same time, webs 9 are arranged between the four chords 8, for example, the two ends of the four chords 8 are respectively connected sequentially by four webs 9, and at the same time, the length direction of the four chords 8 is also according to Multiple web members 9 need to be provided, and the front end of each chord member 8 is provided with a truss hinge lug connection structure, thereby significantly reducing the lateral wind load borne by the extended front arm frame 15 as a whole, and correspondingly, the truss extension arm can be significantly improved. The overall lateral bending resistance of the frame.

更进一步地,如图4所示,前端上部的两个桁架铰耳连接结构中,铰耳件1形成为十字形的铰耳板6,每个十字形的铰耳板6的后部和下部分别连接弦杆8和腹杆9,而前部形成有铰接孔5,上部形成有拉点销孔16,从而通过单个的铰耳板6即可以实现四个方向部件的连接。Furthermore, as shown in Figure 4, in the connection structure of the two truss hinge lugs at the upper part of the front end, the hinge lug parts 1 are formed as cross-shaped hinge lug plates 6, and the rear and lower parts of each cross-shaped hinge lug plate 6 are The chords 8 and the webs 9 are respectively connected, and the front part is formed with a hinge hole 5, and the upper part is formed with a pull point pin hole 16, so that a single hinge lug 6 can realize the connection of components in four directions.

更进一步地,如图4所示,延长前臂架15的后端上部设置有超起支架17,该超起支架17的顶端18用于连接超起拉绳19,并且顶端18和拉点销孔16之间连接有支架拉板20,这样,相比较现有技术的超起前拉连接于主臂臂头的方案,本发明的延长前臂架15上的超起支架17可同时增加超起前拉点前伸距离、超起前拉点相对起吊臂架系统中性层高度,通过本发明所述的超起前拉点位置的布置,整个臂架系统在变幅面和回转面的刚度均同时得到进一步的显著提高,相应地臂架应力水平、臂架挠度和臂架旁弯则得以进一步降低减小,从而使得下文所述的臂架系统中,超起辅助装置提升臂架系统整体起重性能作用更加明显。Further, as shown in Figure 4, the rear end top of the extended front arm frame 15 is provided with a super-raised bracket 17, the top 18 of the super-raised bracket 17 is used to connect the super-raised stay cord 19, and the top 18 and the pull point pin hole 16 is connected with support pull plate 20, like this, compared with the scheme of the prior art that is super-raised before being connected to the arm head of the main arm, the super-raised bracket 17 on the extended front arm frame 15 of the present invention can increase the super-raised front simultaneously. The stretching distance of the pull point, the height of the pull point before superlift relative to the neutral layer of the boom system, through the arrangement of the pull point position before superlift according to the present invention, the stiffness of the entire boom system on the luffing plane and the slewing plane are all at the same time A further significant improvement is obtained, and correspondingly, the stress level of the boom, the deflection of the boom and the side bending of the boom can be further reduced, so that in the boom system described below, the overall lifting of the boom system by the super-lifting auxiliary device The performance effect is more pronounced.

更进一步地,如图4所述,超起支架17为两个,并且分别向两侧倾斜以相互之间形成夹角,每个超起支架17的顶端18和对应的拉点销孔16之间连接有支架拉板20;同时,两个十字形的铰耳板6的上部也分别相应地向两侧倾斜。这样,通过两个超起支架17,可以进一步提高超起前拉点左右张开宽度,而同时,两个十字形的铰耳板6也相应地向两侧倾斜,使得一侧的铰耳板6对应连接于同侧倾斜的超起支架17,以使得超起辅助装置提升臂架系统整体起重性能作用更加明显。Furthermore, as shown in Figure 4, there are two super-lifting brackets 17, and they are inclined to both sides to form an angle with each other. There are bracket pull plates 20 connected between them; meanwhile, the upper parts of the two cross-shaped hinge lug plates 6 are also inclined to both sides accordingly. In this way, through the two super-lifting brackets 17, the left and right opening width of the super-lifting front pulling point can be further improved, and at the same time, the two cross-shaped hinge lugs 6 are correspondingly inclined to both sides, so that the hinge lugs on one side 6 is correspondingly connected to the super-lifting bracket 17 inclined on the same side, so that the overall lifting performance of the super-lifting auxiliary device lifting boom system is more obvious.

更进一步地,拉点销孔16、铰接孔5和对应的弦杆8在桁架延长臂架的侧向投影面内的投影处于同一直线上,也就是,弦杆8和铰接孔5处于同一直线上,而铰耳板6形成有拉点销孔16的凸出部分向外侧倾斜,使得在桁架延长臂架的侧向投影面内,拉点销孔16的投影也和弦杆8和铰接孔5的投影处于同一直线上,这样,延长前臂架15上部的弦杆8传递给铰耳板6前端铰接孔的轴向拉力分量与支架拉板20传递给铰耳板6的拉点销孔16的拉力在延长前臂架15的侧向投影面内的拉力分量处在同一直线上,此两拉力分量在铰耳板6的板面内经传递后直接相减的差值则显著减小,其拉力分量差值再传递给上部的弦杆8及连接的腹杆9。由于上述两拉力分量的直接相减,再把延长前臂架15前端上下铰耳板及两者间连接的竖直腹杆9作为整体考虑,以延长前臂架15的上下弦杆前段为分析对象,则上下弦杆受到的轴向力和垂直剪切力均已大幅减小。Furthermore, the projections of the pull point pin hole 16, the hinge hole 5 and the corresponding chord 8 in the lateral projection plane of the truss extension jib are on the same straight line, that is, the chord 8 and the hinge hole 5 are on the same straight line , and the protruding part of the hinge lug plate 6 formed with the pull point pin hole 16 is inclined to the outside, so that in the lateral projection plane of the extended arm of the truss, the projection of the pull point pin hole 16 is also consistent with the chord 8 and the hinge hole 5 The projections are on the same straight line, so that the axial tension component transmitted by the chord 8 on the top of the front arm frame 15 to the hinge hole at the front end of the hinge lug 6 and the pull point pin hole 16 of the hinge lug 6 transmitted by the bracket pull plate 20 The tension components of the tension in the lateral projection plane of the extended front arm frame 15 are on the same straight line, and the difference between the two tension components directly subtracted after being transmitted in the plate surface of the hinge lug plate 6 is significantly reduced, and the tension component The difference is then transmitted to the upper chord 8 and the connected web 9 . Due to the direct subtraction of the above two tension components, the upper and lower hinge lugs at the front end of the extended front arm frame 15 and the vertical webs 9 connected therebetween are considered as a whole, and the front section of the upper and lower chords of the extended front arm frame 15 is taken as the analysis object. The axial force and vertical shear force on the upper and lower chords have been greatly reduced.

更进一步地,如图3所示,桁架延长臂架14还包括有延长后臂架21,其中,延长后臂架21设置为前宽后窄的前开喇叭形结构,以整体上可显著地提高延长后臂架21和桁架延长臂架14的截面抗弯抗压性能,延长后臂架21的前端连接于延长前臂架15的后端,延长后臂架21的后端用于连接主伸缩臂系统22中最前端的伸缩臂的臂头23,例如,延长后臂架21的后端可以根据需求收窄以与臂头23的截面相同,从而便于两者的连接,而延长后臂架21的前端可以按照需求放大,这样,放大后的尺寸可远大于臂头23的截面尺寸,从而可显著地提高延长后臂架21和桁架延长臂架14的截面抗弯抗压性能,并能够显著地提高下文所述的末臂架25的整体稳定性,同时降低桁架延长臂架和末臂架25中上下弦杆的应力。Further, as shown in FIG. 3 , the truss extended boom 14 also includes an extended rear boom 21, wherein the extended rear boom 21 is set to a front-opening trumpet-shaped structure with a wide front and a narrow rear, so as to be able to significantly Improve the cross-sectional bending and compression resistance of the extended rear boom 21 and the truss extended boom 14, the front end of the extended rear boom 21 is connected to the rear end of the extended front boom 15, and the rear end of the extended rear boom 21 is used to connect the main telescopic The arm head 23 of the telescopic arm at the front end in the arm system 22, for example, the rear end of the extended rear arm frame 21 can be narrowed as required to be identical with the section of the arm head 23, thereby facilitating the connection of the two, and the extended rear arm frame The front end of 21 can be enlarged according to requirements, so that the enlarged size can be much larger than the cross-sectional size of the arm head 23, thereby significantly improving the bending and compressive resistance of the section of the extended rear arm frame 21 and the truss extended arm frame 14, and can Significantly improves the overall stability of the end jib 25 described below while reducing the stress on the upper and lower chords in the truss extension jib and the end jib 25 .

更进一步地,如图3所示,桁架延长臂架14还包括有延长中臂架24,延长中臂架24的前端连接于延长前臂架15的后端,延长中臂架24的后端连接于延长后臂架21的前端。Further, as shown in Figure 3, the truss extension arm 14 also includes an extension middle arm 24, the front end of the extension middle arm 24 is connected to the rear end of the extension front arm 15, and the rear end of the extension middle arm 24 is connected to Extend the front end of the rear arm frame 21.

另外,本发明还提供一种臂架系统26,如图5所示,该臂架系统26包括末臂架25和主伸缩臂系统22,其中,臂架系统26还包括有以上任一的桁架延长臂架14,其中,主伸缩臂系统的基本臂的尾端用于与起重机的转台27铰接,主伸缩臂系统中最前端的伸缩臂通过臂头23与桁架延长臂架14的后端连接,桁架延长臂架14的前端与末臂架25连接。In addition, the present invention also provides a boom system 26, as shown in Figure 5, the boom system 26 includes the end boom 25 and the main telescopic boom system 22, wherein the boom system 26 also includes any of the above trusses Extend the jib frame 14, wherein the tail end of the basic arm of the main telescopic boom system is used to be hinged with the turntable 27 of the crane, and the frontmost telescopic boom in the main telescopic boom system is connected to the rear end of the truss extension boom frame 14 through the arm head 23 , the front end of the truss extension boom 14 is connected with the end boom 25 .

这样,该臂架系统设置有以上的桁架延长臂架,从而能够增加臂架系统的整体长度,在保证相同设计需求的臂头高度的前提下,相比现有技术,本发明所述的主伸缩臂系统特别是前几节薄弱的伸缩臂可尽量不伸出或伸出较短,而所述桁架延长臂架与主伸缩臂系统的前几节薄弱的伸缩臂相比,能够在整体上可显著提高截面的抗弯抗压性能,因而解决了现有技术方案中前几节伸出的薄弱主伸缩臂因结构强度或受压的板壳局部稳定性不足而限制整体起重性能提高的问题。In this way, the boom system is provided with the above-mentioned truss extension boom, so that the overall length of the boom system can be increased. Under the premise of ensuring the height of the boom head with the same design requirements, compared with the prior art, the main boom described in the present invention The telescopic boom system, especially the weak telescopic booms in the first few sections, can be extended as little as possible or shorter, and the truss extension boom can be integrated as a whole compared with the weak telescopic booms in the first few sections of the main telescopic boom system It can significantly improve the anti-bending and compressive performance of the section, thus solving the problem that the weak main telescopic boom protruding from the first few sections in the prior art solution limits the improvement of the overall lifting performance due to insufficient structural strength or local stability of the compressed plate shell. question.

另外,臂架系统26还包括有超起辅助装置28,其中,超起辅助装置28的桅杆30安装于主伸缩臂系统的基本臂,超起拉板29的一端连接于基本臂的尾端,另一端连接于桅杆30的顶部,超起拉绳19的一端连接于桅杆30的顶部,另一端连接于延长前臂架15,例如,可以连接于超起支架17的顶端18,这样,通过这种将超起前拉点位置布置在延长前臂架15上,整个臂架系统在变幅面和回转面的刚度均同时得到进一步的显著提高,使得相应臂架应力水平、臂架挠度和臂架旁弯得以进一步降低减小,从而使得本发明的超起辅助装置28提升臂架系统整体的起重性能的作用更加明显。In addition, the boom system 26 also includes a super lifting auxiliary device 28, wherein the mast 30 of the super lifting auxiliary device 28 is installed on the basic arm of the main telescopic boom system, and one end of the super lifting pull plate 29 is connected to the tail end of the basic arm, The other end is connected to the top of the mast 30, and one end of the stay rope 19 is connected to the top of the mast 30, and the other end is connected to the extended front arm frame 15, for example, can be connected to the top 18 of the super-raised support 17, like this, by this By arranging the position of the super-lifting front pulling point on the extended front boom 15, the stiffness of the entire boom system on the luffing surface and the turning surface is further significantly improved at the same time, so that the corresponding boom stress level, boom deflection and boom side bending It can be further reduced, so that the effect of the super-lifting auxiliary device 28 of the present invention on improving the overall lifting performance of the jib system is more obvious.

另外,如图6所示,末臂架25设置为后宽前窄的后开式喇叭形桁架结构,其中,如图5所示,主伸缩臂系统22和桁架延长臂架14同轴线连接,而末臂架25相对于桁架延长臂架14侧向倾斜,也就是,相对于桁架延长臂架14呈夹角地转折前伸,该夹角可根据实际需求来设定。这样,与现有技术方案采用的三角形的简单桁架方式不同,本发明的末臂架25整体为后宽前窄的后开式喇叭形桁架结构,这能够明显增大桁架臂段的横截面高度尺寸、提高了整体横截面的抗弯模量,可显著降低工作时上下弦杆的应力,进而显著提高鹅头式的末臂架25的承载能力。In addition, as shown in Figure 6, the end boom 25 is set as a rear-open horn-shaped truss structure with a wide rear and a narrow front. , and the end jib 25 is inclined laterally relative to the truss extension jib 14, that is, it turns and protrudes forward at an angle relative to the truss extension jib 14, and the angle can be set according to actual needs. In this way, different from the triangular simple truss method adopted in the prior art scheme, the end boom 25 of the present invention is a rear-opened trumpet-shaped truss structure with a wide rear and a narrow front as a whole, which can significantly increase the cross-sectional height of the truss arm section The size and the bending modulus of the overall cross-section are improved, which can significantly reduce the stress of the upper and lower chords during work, and then significantly improve the bearing capacity of the goose-head type end boom 25.

更进一步,本发明鹅头式的末臂架25的后端与延长前臂架15同宽,并且末臂架25的后端面按设计需求与延长前臂架15呈一定角度斜向相交,使得末臂架25与延长前臂架15前端连接后自然地按相应角度转折前伸,这样,工作时,在主伸缩臂处于相同仰角下,可使吊钩获得更大的工作幅度,避免起吊重物在较高的就位高度与起重臂架发生碰撞干涉,从而最大程度利用起重臂架的起升高度。Furthermore, the rear end of the goose-head type end arm frame 25 of the present invention is as wide as the extended front arm frame 15, and the rear end surface of the end arm frame 25 intersects obliquely with the extended front arm frame 15 at a certain angle according to design requirements, so that the end arm After the frame 25 is connected with the front end of the extended front arm frame 15, it naturally turns and stretches forward according to the corresponding angle. In this way, when the main telescopic arm is at the same elevation angle during work, the hook can obtain a larger working range, and avoid lifting heavy objects at a higher angle. The high seating height interferes with the jib frame collision, thereby maximizing the use of the lifting height of the jib frame.

另外,如图6所示,本发明鹅头式的末臂架25的后端上部安装有后导绳滑轮31以便于起升钢丝绳的定位和防止钢丝绳的直接摩擦。鹅头式的末臂架25的前端为局部加强的桁架结构臂头,前端上部亦安装有前导绳滑轮32以便于起升钢丝绳的定位及导向和防止钢丝绳的直接摩擦;前端下部则安装有对应鹅头臂工况最大起重量所需钢丝绳倍率而设置的若干个定滑轮的下滑轮组33,下滑轮组左右两侧的下部则有焊接于滑轮轴套上的两个扇形板结构的防护板34,扇形板外圆弧尺寸略大于定滑轮外半径且外圆弧外侧对应相切地焊接有圆弧形窄板,以便于鹅头式的末臂架25在运输安装过程中的相对滑动和防止定滑轮组的碰撞及磨损。In addition, as shown in Figure 6, a rear guide pulley 31 is installed on the upper rear end of the end jib frame 25 of the present invention so as to facilitate the positioning of the hoisting wire rope and prevent direct friction of the wire rope. The front end of the end jib frame 25 of the goose head type is a locally reinforced truss structure arm head, and a leading rope pulley 32 is also installed on the upper part of the front end to facilitate the positioning and guiding of the hoisting wire rope and prevent direct friction of the wire rope; the lower part of the front end is installed with a corresponding The lower pulley group 33 of several fixed pulleys is set according to the wire rope magnification required for the maximum lifting capacity of the goose-head arm. The lower part of the left and right sides of the lower pulley group has two fan-shaped plate structure protection plates 34 welded on the pulley bushing. The size of the outer arc of the fan-shaped plate is slightly larger than the outer radius of the fixed pulley, and a narrow arc-shaped plate is welded tangentially on the outer side of the outer arc to facilitate the relative sliding of the goose-headed end arm frame 25 during transportation and installation and to prevent fixed pulleys. Collision and wear of the pulley block.

在以上所述的基础上,本发明还提供一种起重机,如图7所示,该起重机的转台27上设置有以上任一所述的臂架系统26。On the basis of the above, the present invention also provides a crane. As shown in FIG. 7 , the turntable 27 of the crane is provided with any one of the jib systems 26 described above.

这样,本发明的起重机在配备本发明所提供的鹅头式臂架系统26后可以根据需求进行一些特定需求的吊装作业,例如,可以显著提高起重量至100吨级,同时将起吊重物就位高度达80米以上,从而使用该鹅头式臂架系统26即可实现吊装2MW风机。In this way, the crane of the present invention can carry out some specific hoisting operations according to requirements after being equipped with the goose head type jib system 26 provided by the present invention. The position height can reach more than 80 meters, so the 2MW wind turbine can be hoisted by using the goose-head boom system 26.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (19)

1. a kind of truss cuts with scissors ear-pole connection structure, it is characterised in that including the hinge ear piece (1) being fixedly connected and connecting rod (2), its In, it is described hinge ear piece (1) and connecting rod (2) in one end face on be formed with the notch (3) extended radially through, the notch (3) from End face, which initially axially extends, is formed with extension (4) in setpoint distance, another one, the embedded groove in extension (4) axial direction In mouth (3) so that axially extending fixed contact band, the hinge ear piece are formed between the extension (4) and the notch (3) (1) hinge otic placode (6) is formed as, the connecting rod (2) is formed as hollow stem (7), wherein, the relative bar wall of the hollow stem (7) On be formed with the notch (3), a part for the hinge otic placode (6) is formed as the extension (4) and can be embedded in be fixed on In the notch (3), the hollow stem (7) includes chord member (8) and web member (9), and the chord member (8) and the web member (9) are respectively It is formed with the notch (3);The extension (4), the chord member are formed respectively on two different parts of the hinge otic placode (6) (8) it is respectively welded with the web member (9) by the respective notch (3) and the embedded fixation of the corresponding extension (4) In the hinge otic placode (6).
2. truss according to claim 1 cuts with scissors ear-pole connection structure, it is characterised in that at least one of the hinge ear piece (1) Other positions are also formed with hinge hole (5).
3. truss according to claim 1 cuts with scissors ear-pole connection structure, it is characterised in that the thickness of the extension (4) and institute The width for stating notch (3) is identical so that be close to the inner surface of the notch (3) in the side surface of the extension (4).
4. truss according to claim 3 cuts with scissors ear-pole connection structure, it is characterised in that along the extension (4) and described The border that notch (3) contacts with each other, the extension (4) and the notch (3) welding.
5. truss according to claim 1 cuts with scissors ear-pole connection structure, it is characterised in that the quantity of the notch (3) is multiple And it is spaced parallel, the quantity of the hinge otic placode (6) is identical with the quantity of the notch (3), and each notch (3) embeds Enter to be fixed with a hinge otic placode (6) so that the hinge otic placode (6) is parallel to each other.
6. truss according to claim 5 cuts with scissors ear-pole connection structure, it is characterised in that the hollow stem (7) is formed with described The end face of notch (3) is provided with shrouding (10), the shrouding (10) and the end face and the hinge otic placode (6) of the hollow stem (7) Plate face (11) it is in sealing contact so that the port of the hollow stem (7) to be covered completely.
7. truss according to claim 6 cuts with scissors ear-pole connection structure, it is characterised in that described in the direction of the hollow stem (7) The bar wall (12) of hinge otic placode (6) plate face is scabbled by taper to form taper flat mouth (13), and shrouding (10) is covered in the taper and put down On mouthful (13) and the plate face (11) of the bar wall (12) with the hollow stem (7) and the hinge otic placode (6) is welded.
8. a kind of truss extends arm support, it is characterised in that the truss extension arm support (14) includes arm support (15) before extension, its In, the front end of arm support (15) is provided with the truss hinge ear connection according to any one in claim 1-7 before the extension Structure.
9. truss according to claim 8 extends arm support, it is characterised in that arm support (15) includes four strings before the extension Bar (8) is provided with web member (9) with quadrangle arm support of encircling a city between four chord members (8), the front end of every chord member (8) is set State truss hinge ear-pole connection structure.
10. truss according to claim 9 extends arm support, it is characterised in that two truss hinge ear connection of upper front end In structure, hinge ear piece (1) is formed as criss-cross hinge otic placode (6), the rear portion of each criss-cross hinge otic placode (6) and bottom difference Chord member (8) and web member (9) are connected, and front portion is formed with hinge hole (5), top is formed with drawing point pin-and-hole (16).
11. truss according to claim 10 extends arm support, it is characterised in that before the extension on the rear end of arm support (15) Portion is provided with setting-up support (17), and the top (18) of the setting-up support (17) is used to connect setting-up drawstring (19), and the top Support arm-tie (20) is connected between end (18) and the drawing point pin-and-hole (16).
12. truss according to claim 11 extends arm support, it is characterised in that the setting-up support (17) is two, and And tilt to form angle, the top (18) of each setting-up support (17) and a corresponding drawing point pin-and-hole each other to both sides respectively (16) support arm-tie (20) is connected between;
Meanwhile, the top of two criss-cross hinge otic placodes (6) is also respectively tilted to both sides.
13. truss according to claim 12 extends arm support, it is characterised in that the drawing point pin-and-hole (16), described be hinged The projection of hole (5) and the corresponding chord member (8) in the side projection face that truss extends arm support is on same straight line.
14. the truss extension arm support according to any one in claim 8-13, it is characterised in that the truss extension arm Frame also include extension rear arm support (21), wherein, extension rear arm support (21) be set to it is front wide and rear narrow before open flared structure, prolong The front end of long rear arm support (21) is connected to the rear end of arm support (15) before the extension, and the rear end of extension rear arm support (21) is used to connect The arm head (23) of telescopic arm in main flexible arm system (22) foremost.
15. truss according to claim 14 extends arm support, it is characterised in that the truss extension arm support, which also includes, to be prolonged The front end of arm support (24) is connected to the rear end of arm support (15) before the extension, arm support in extension in arm support (24), extension in length (24) rear end is connected to the front end of extension rear arm support (21).
16. a kind of boom system, including last arm support (25) and main flexible arm system (22), it is characterised in that the boom system (26) the truss extension arm support (14) according to claim 8-15 any one is also included, wherein, the main telescopic arm system The tail end of the basic arm of system is used to be hinged with the turntable (27) of crane, and the telescopic arm in main flexible arm system (22) foremost leads to Cross arm head (23) and be connected with the rear end that truss extends arm support (14), the front end of truss extension arm support (14) connects with last arm support (25) Connect.
17. boom system according to claim 16, it is characterised in that it is auxiliary that the boom system (26) also includes setting-up Device (28) is helped, wherein, the mast (30) of setting-up servicing unit (28) is installed on the basic arm of main flexible arm system (22), setting-up One end of arm-tie (29) is connected to the tail end of basic arm, and the other end is connected to the top of mast (30), the one of setting-up drawstring (19) End is connected to the top of mast (30), and the other end is connected to arm support (15) before extension.
18. the boom system according to claim 16 or 17, it is characterised in that before the last arm support (25) is wide after being set to The narrow tubaeform truss structure of rear open type, wherein,
Main flexible arm system (22) and truss extension arm support (14) coaxial line connection, and last arm support (25) is relative to truss extension arm Frame (14) is transferred at an angle to protract.
19. a kind of crane, it is characterised in that be provided with the turntable (27) of the crane according to claim 16-18 Boom system described in any one.
CN201511015716.XA 2015-12-29 2015-12-29 Truss hinged structures, truss extension jibs, jib systems and cranes Active CN105439008B (en)

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CN108593275B (en) * 2018-04-29 2023-11-24 南京林业大学 A truss loading device
CN110963426B (en) * 2018-09-30 2025-11-11 徐工集团工程机械股份有限公司 Foldable deformable truss boom sections, truss booms and cranes

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CN203545535U (en) * 2013-09-26 2014-04-16 三一汽车起重机械有限公司 Auxiliary arm and crane

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US4106631A (en) * 1977-02-18 1978-08-15 J. I. Case Company Fly and jib assembly for crane
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CN202337655U (en) * 2011-11-16 2012-07-18 中联重科股份有限公司 Crane Superlift and All Terrain Cranes
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