CN105436924B - Releasing pulley body frame channel-section steel drilling fixed platform - Google Patents
Releasing pulley body frame channel-section steel drilling fixed platform Download PDFInfo
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- CN105436924B CN105436924B CN201510840687.4A CN201510840687A CN105436924B CN 105436924 B CN105436924 B CN 105436924B CN 201510840687 A CN201510840687 A CN 201510840687A CN 105436924 B CN105436924 B CN 105436924B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/069—Work-clamping means for pressing workpieces against a work-table
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- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
本发明公开了一种放线滑车主架槽钢钻孔固定平台,属于电力设备专用工具技术领域。包括平行设置的两个底座、垂直位于两个底座之间用于容纳工件的挡头ㄧ和挡头Ⅱ,挡头ㄧ的外侧设置有用于安放千斤顶以夹紧工件的固定支架,挡头ㄧ上设有供千斤顶的顶头穿过的圆孔;在底座上设有防止工件移动的压紧装置,压紧装置包括若干支撑杆、设置在支撑杆上的压紧环和穿过同一底座上的压紧环的压紧条。本发明比用虎钳钻孔效率提高3倍以上,节约了时间,提高了生产效率,设有的压紧装置可有效防止在钻孔作业中多个工件平放时的上拱现象,并且平台接触面大,在钻孔过程中,安全系数高,不易钻偏空,使放线滑车的产品质量得到保障。
The invention discloses a channel steel drilling and fixing platform for a main frame of a pay-off block, which belongs to the technical field of special tools for electric equipment. It includes two bases arranged in parallel, stopper Ⅰ and stopper Ⅱ vertically located between the two bases to accommodate the workpiece, and the outside of the stopper № is provided with a fixed bracket for placing a jack to clamp the workpiece, and the stopper № goes up There is a round hole for the top of the jack to pass through; a pressing device to prevent the workpiece from moving is provided on the base. Compression strips for tight rings. The invention improves the drilling efficiency by more than 3 times compared with the vise, saves time, and improves the production efficiency. The contact surface is large, and the safety factor is high during the drilling process, and it is not easy to drill empty, so that the product quality of the pay-off block is guaranteed.
Description
技术领域technical field
本发明涉及放线滑车主架槽钢钻孔固定平台,属于电力设备专用工具技术领域。The invention relates to a channel steel drilling and fixing platform for a main frame of a pay-off tackle, and belongs to the technical field of special tools for electric equipment.
背景技术Background technique
放线滑车主架槽钢的中心过轴孔位为∮55孔径,孔径较大,在生产过程中,一般都使用虎钳进行钻孔,由于在虎钳上钻孔只能夹紧一根槽钢,每次均需打开虎钳依次进行上料、夹紧、钻孔、松料、下料,不仅生产效率低下,而且由于虎钳接触面少,多个工件夹紧时容易发生上拱现象,钻出的孔容易跑偏,导致钻孔作业精度低,废品率高,不利于机械加工,影响放线滑车的组装作业。The central shaft hole of the channel steel of the main frame of the pay-off block is ∮55, and the hole diameter is relatively large. During the production process, the vise is generally used for drilling, because the hole drilled on the vise can only clamp one slot For steel, the vise needs to be opened every time to carry out loading, clamping, drilling, loosening, and unloading in sequence. Not only is the production efficiency low, but also, due to the small contact surface of the vise, it is easy to cause arching when multiple workpieces are clamped. , The drilled holes are easy to deviate, resulting in low drilling accuracy and high scrap rate, which is not conducive to machining and affects the assembly of the pay-off block.
发明内容Contents of the invention
本发明需要解决的技术问题是提供一种生产效率高、成品率高的放线滑车主架槽钢钻孔固定平台。The technical problem to be solved by the present invention is to provide a channel steel drilling and fixing platform for the main frame of the pay-off block with high production efficiency and high yield.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种放线滑车主架槽钢钻孔固定平台,包括平行设置的两个底座、垂直位于两个底座之间用于容纳工件的挡头ㄧ和挡头Ⅱ,挡头ㄧ的外侧设置有用于安放千斤顶以夹紧工件的固定支架,挡头ㄧ上设有供千斤顶的顶头穿过的圆孔,在底座上设有防止工件移动的压紧装置,所述压紧装置包括若干固定连接在底座上的支撑杆、设置在每个支撑杆上部的压紧环和穿过同一底座上的压紧环的压紧条。A channel steel drilling fixed platform for the main frame of a pay-off block, including two bases arranged in parallel, a stopper Ⅰ and a stopper Ⅱ vertically located between the two bases for accommodating workpieces, and the outer side of the stopper Ⅱ is provided with a The jack is placed to clamp the fixed bracket of the workpiece. The stopper is provided with a round hole for the top of the jack to pass through. The base is provided with a pressing device to prevent the workpiece from moving. The pressing device includes several fixed connections on the base. The support rods on the upper part, the compression rings arranged on the upper part of each support rod and the compression strips passing through the compression rings on the same base.
本发明技术方案的进一步改进在于:支撑杆包括固定连接在底座上的第一支撑杆和与第一支撑杆螺纹连接的第二支撑杆,第二支撑杆上设有压紧环。The further improvement of the technical solution of the present invention lies in that the support rod includes a first support rod fixedly connected to the base and a second support rod screwed to the first support rod, and a compression ring is provided on the second support rod.
本发明技术方案的进一步改进在于:压紧环为圆形或矩形。A further improvement of the technical solution of the present invention lies in that the pressing ring is circular or rectangular.
本发明技术方案的进一步改进在于:底座、挡头ㄧ和挡头Ⅱ均由角钢制成。The further improvement of the technical solution of the present invention lies in that: the base, the stopper I and the stopper II are all made of angle steel.
本发明技术方案的进一步改进在于:固定支架上设有加强筋。The further improvement of the technical solution of the present invention lies in that: the fixing bracket is provided with reinforcing ribs.
由于采用了上述技术方案,本发明取得的技术进步是:Owing to having adopted above-mentioned technical scheme, the technical progress that the present invention obtains is:
用固定平台钻孔比用虎钳钻孔效率提高3倍以上,由原来的上下料五次,减少为一次。节约了时间,从而提高了生产效率,并且平台接触面大,在钻孔过程中,槽钢比较稳定,安全系数高,不易钻偏空,使放线滑车的产品质量得到保障。The efficiency of drilling with a fixed platform is more than 3 times higher than that of a vise, and the original loading and unloading is reduced from five times to one time. It saves time, thereby improving production efficiency, and the contact surface of the platform is large. During the drilling process, the channel steel is relatively stable, with a high safety factor, and it is not easy to drill in the air, so that the product quality of the pay-off block is guaranteed.
压紧装置可有效防止在钻孔作业中多个工件平放时的上拱现象,利用穿过压紧环的压紧条向下压紧工件,可进一步提高钻孔的精度;支撑杆包括第一支撑杆和第二支撑杆,二者通过螺纹连接,可任意调节支撑杆的总高度,便于适用于不同厚度的工件,使用更灵活。The pressing device can effectively prevent the upward arching phenomenon when multiple workpieces are placed flat in the drilling operation. The pressing strip passing through the pressing ring can be used to press the workpiece downwards, which can further improve the drilling accuracy; the supporting rod includes the first The first support rod and the second support rod are connected by threads, and the total height of the support rod can be adjusted arbitrarily, which is convenient for workpieces with different thicknesses and more flexible to use.
压紧环为圆形或矩形,加工简单,生产成本低;底座、挡头ㄧ和挡头Ⅱ均由角钢制成,实现废物利用,进一步降低制作成本;固定支架上设有加强筋,提高固定支架的承压强度和使用寿命。The compression ring is round or rectangular, which is easy to process and low in production cost; the base, stopper Ⅰ and stopper Ⅱ are all made of angle steel, which realizes waste utilization and further reduces production costs; The bearing strength and service life of the bracket.
附图说明Description of drawings
图1是本发明实施例1结构示意图;Fig. 1 is a schematic structural view of Embodiment 1 of the present invention;
图2是图1的局部结构示意图;Fig. 2 is the partial structure schematic diagram of Fig. 1;
图3是本发明实施例2的局部结构示意图;Fig. 3 is a partial structural schematic diagram of Embodiment 2 of the present invention;
其中,1、底座,2、挡头ㄧ,3、挡头Ⅱ,4、千斤顶,5、固定支架,51、加强筋,6、工件,7、圆孔,8、金属台,91、支撑杆,92、压紧环,93、压紧条,101、第一支撑杆,102、第二支撑杆。Among them, 1. Base, 2. Stopper ㄧ, 3. Stopper Ⅱ, 4. Jack, 5. Fixed bracket, 51. Reinforcing rib, 6. Work piece, 7. Round hole, 8. Metal platform, 91. Support rod , 92, compression ring, 93, compression bar, 101, first support rod, 102, second support rod.
具体实施方式detailed description
下面结合实施例对本发明做进一步详细说明:Below in conjunction with embodiment the present invention is described in further detail:
实施例1Example 1
如图1和图2所示,一种放线滑车主架槽钢钻孔固定平台,包括平行设置的两个底座1、垂直位于两个底座1之间用于横向容纳五个槽钢做成的工件6的挡头ㄧ2和挡头Ⅱ3,底座1、挡头ㄧ2和挡头Ⅱ3均由角钢制成,底座1可通过紧固螺栓固定在较高的位置,如金属台8上;挡头ㄧ2的外侧设置有用于安放千斤顶4以夹紧工件6的固定支架5,固定支架5上设有加强筋51,用于增强承压力度,挡头ㄧ2上设有供千斤顶4的顶头穿过的圆孔7。As shown in Figures 1 and 2, a channel steel drilling and fixing platform for the main frame of a pay-off block includes two bases 1 arranged in parallel, and is vertically located between the two bases 1 for horizontally accommodating five channel steels. The stopper ㄧ2 and the stopper II3 of the workpiece 6, the base 1, the stopper ㄧ2 and the stopper II3 are all made of angle steel, and the base 1 can be fixed at a higher position by fastening bolts, such as on the metal platform 8; The outer side of the head 2 is provided with a fixed bracket 5 for placing the jack 4 to clamp the workpiece 6. The fixed bracket 5 is provided with a reinforcing rib 51 for enhancing the bearing pressure. The circular hole 7 that the top passes through.
在两个底座1上对称间隔设有防止工件移动的压紧装置,所述压紧装置包括固定连接在每一个底座1上的支撑杆91、设置在每一个支撑杆91上部的圆形压紧环92和穿过同一底座1上的所有压紧环92的压紧条93,压紧条93的截面也为圆形。由于需要夹紧五个工件6,因此每一个底座1上的支撑杆91均为四个,结合挡头ㄧ2和挡头Ⅱ3实现五个工件6的压紧。支撑杆91之间的距离与工件6的宽度相对应。On the two bases 1, there are symmetrically spaced pressing devices to prevent the movement of the workpiece. The ring 92 and the compression strip 93 passing through all the compression rings 92 on the same base 1, the section of the compression strip 93 is also circular. Since five workpieces 6 need to be clamped, there are four support rods 91 on each base 1, and the compression of five workpieces 6 is realized by combining the stopper II 2 and the stopper II3. The distance between the support bars 91 corresponds to the width of the workpiece 6 .
使用时:将槽钢做成的五个工件6依次排开设置在支撑杆91之间,挡头ㄧ2和挡头Ⅱ3的空间正好容纳五个工件6,将千斤顶4的顶头穿过圆孔7以夹紧五个工件6使它们不易动,接着为确保工件6不向上拱,可用压紧条93穿过压紧环92进行工件6的压紧,这样可实现同时钻五个孔。并且该平台接触面大,在钻孔过程中,由于槽钢做成的工件6比较稳定,安全系数高,不易钻偏空,使放线滑车的产品质量得到保障。钻孔完成后,只需要从压紧环92内抽出压紧条93即可。When in use: the five workpieces 6 made of channel steel are lined up and arranged between the support rods 91, the space between the stopper 2 and the stopper Ⅱ3 just accommodates five workpieces 6, and the top of the jack 4 passes through the round hole 7 to clamp five workpieces 6 so that they are not easy to move, then for ensuring that the workpieces 6 do not arch upwards, the available compression strip 93 can pass the compression ring 92 to carry out the compression of the workpieces 6, so that five holes can be drilled simultaneously. And this platform contact surface is big, and in drilling process, because the workpiece 6 that channel steel is made is relatively stable, and safety factor is high, and it is difficult to drill eccentricity, and the product quality of pay-off block is guaranteed. After the drilling is completed, it is only necessary to extract the compression strip 93 from the compression ring 92.
使用本发明钻孔比用虎钳钻孔效率提高3倍以上,由原来的上下料五次,减少为一次。节约了时间,从而提高了生产效率。The drilling efficiency of the invention is improved by more than 3 times than that of the vise drilling, and the original five times of loading and unloading are reduced to one time. Time is saved, which increases productivity.
实施例2Example 2
本实施例与实施例1的区别为:参见图3,支撑杆91包括固定连接在底座1上的第一支撑杆101和与第一支撑杆101螺纹连接的第二支撑杆102,第二支撑杆102上设有矩形压紧环92,压紧条93的截面也为矩形。螺纹连接能调节第一支撑杆101和第二支撑杆102的总长度,便于应用于不同厚度的工件6,实用性更强。The difference between this embodiment and Embodiment 1 is: referring to FIG. 3 , the support rod 91 includes a first support rod 101 fixedly connected to the base 1 and a second support rod 102 screwed to the first support rod 101 , the second support The rod 102 is provided with a rectangular pressing ring 92, and the section of the pressing bar 93 is also rectangular. The threaded connection can adjust the total length of the first support rod 101 and the second support rod 102, which is convenient to be applied to workpieces 6 of different thicknesses, and has stronger practicability.
Claims (5)
- The fixed platform 1. a kind of releasing pulley body frame channel-section steel drills, it is characterised in that:Including two bases be arrangeding in parallel(1)、 It is vertically positioned at two bases(1)Between be used for accommodate workpiece(6)Stopper ㄧ(2)With stopper II(3), stopper ㄧ(2)Outside set It is equipped with for laying jack(4)To clamp workpiece(6)Fixed support(5), stopper ㄧ(2)It is provided with and supplies jack(4)Top The circular hole that head is passed through(7), in base(1)Provided with the pressing device for preventing that workpiece from moving, if the pressing device is including solid Surely it is connected to base(1)On support bar(91), be arranged on each support bar(91)The hold-down ring on top(92)With through same Base(1)On hold-down ring(92)Compression bar(93).
- The fixed platform 2. releasing pulley body frame channel-section steel according to claim 1 drills, it is characterised in that:Support bar(91)Bag Include and be fixedly connected on base(1)On first support bar(101)With with first support bar(101)The second support bar of threaded connection (102), second support bar(102)It is provided with hold-down ring(92).
- The fixed platform 3. releasing pulley body frame channel-section steel according to claim 1 or 2 drills, it is characterised in that:Hold-down ring (92)For circular or rectangle.
- The fixed platform 4. releasing pulley body frame channel-section steel according to claim 1 or 2 drills, it is characterised in that:Base(1)、 Stopper ㄧ(2)With stopper II(3)It is made by angle steel.
- The fixed platform 5. releasing pulley body frame channel-section steel according to claim 1 or 2 drills, it is characterised in that:Fixed support (5)It is provided with reinforcement(51).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510840687.4A CN105436924B (en) | 2015-11-27 | 2015-11-27 | Releasing pulley body frame channel-section steel drilling fixed platform |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510840687.4A CN105436924B (en) | 2015-11-27 | 2015-11-27 | Releasing pulley body frame channel-section steel drilling fixed platform |
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| CN105436924A CN105436924A (en) | 2016-03-30 |
| CN105436924B true CN105436924B (en) | 2017-09-05 |
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| CN111151948B (en) * | 2020-01-08 | 2021-08-13 | 山东卢氏钢结构工程有限公司 | Steel construction concatenation is welded and is adorned preparation frock clamp |
| CN114951749A (en) * | 2022-06-09 | 2022-08-30 | 中电建十一局工程有限公司 | Special tool for punching angle steel and use method thereof |
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| RO107591B1 (en) * | 1990-01-06 | 1993-12-30 | Mecanica | Device of fastening in group |
| CH702977A2 (en) * | 2010-04-06 | 2011-10-14 | Hans Imfeld | Multi-collet holder for use in milling machines, grinding machines and drilling machines for clamping of mechanical elements in series, has hexagon socket screw, through which pressure force is transferred to bolt |
| CN202922249U (en) * | 2012-11-20 | 2013-05-08 | 吴华海 | Hydraulic cylinder drilling device |
| CN202963533U (en) * | 2013-01-07 | 2013-06-05 | 朱国梁 | Drilling device of hydraulic cylinder |
| CN203621567U (en) * | 2013-12-11 | 2014-06-04 | 安徽好运机械有限公司 | End face positioning device for boring channel steel |
-
2015
- 2015-11-27 CN CN201510840687.4A patent/CN105436924B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RO107591B1 (en) * | 1990-01-06 | 1993-12-30 | Mecanica | Device of fastening in group |
| CH702977A2 (en) * | 2010-04-06 | 2011-10-14 | Hans Imfeld | Multi-collet holder for use in milling machines, grinding machines and drilling machines for clamping of mechanical elements in series, has hexagon socket screw, through which pressure force is transferred to bolt |
| CN202922249U (en) * | 2012-11-20 | 2013-05-08 | 吴华海 | Hydraulic cylinder drilling device |
| CN202963533U (en) * | 2013-01-07 | 2013-06-05 | 朱国梁 | Drilling device of hydraulic cylinder |
| CN203621567U (en) * | 2013-12-11 | 2014-06-04 | 安徽好运机械有限公司 | End face positioning device for boring channel steel |
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| CN105436924A (en) | 2016-03-30 |
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