CN105436131A - First-washing then-crushing system of silicon powder production line - Google Patents
First-washing then-crushing system of silicon powder production line Download PDFInfo
- Publication number
- CN105436131A CN105436131A CN201510909982.0A CN201510909982A CN105436131A CN 105436131 A CN105436131 A CN 105436131A CN 201510909982 A CN201510909982 A CN 201510909982A CN 105436131 A CN105436131 A CN 105436131A
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- Prior art keywords
- frame
- water tank
- chamber
- square frame
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000005406 washing Methods 0.000 title abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title abstract 4
- 239000011863 silicon-based powder Substances 0.000 title abstract 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000010865 sewage Substances 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000000746 purification Methods 0.000 claims abstract description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 235000013312 flour Nutrition 0.000 claims description 13
- 239000000377 silicon dioxide Substances 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 abstract description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 8
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 7
- 238000003756 stirring Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 2
- 238000004880 explosion Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 229910052710 silicon Inorganic materials 0.000 abstract 1
- 239000010703 silicon Substances 0.000 abstract 1
- 239000004484 Briquette Substances 0.000 description 19
- 239000012535 impurity Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000010797 grey water Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a first-washing then-crushing system of a silicon powder production line. A horizontal stirring machine is installed on an underframe, a hopper type raw material lift is arranged on the front side of a feeding inlet of the horizontal stirring machine, and a separation groove used for receiving materials is arranged on the lower back portion of a discharging outlet of the horizontal stirring machine and is supported on the top of a water tank through a positioning frame; the interior of the water tank is divided by two separating plates into three chambers which are a sewage chamber, a purification chamber and a clear water chamber sequentially; a machine frame is arranged at the back of the water tank, a vertical crushing machine is installed on the machine frame, a first air spraying nozzle is installed at the upper end of a shell of the vertical crushing machine, and a second air spraying nozzle is installed on the lower portion of the shell of the vertical crushing machine. The first-washing then-crushing system of the silicon powder production line is novel in concept, simple and compact in structure and easy to assemble. Silicon blocks are cleaned in a stirring mode, the cleaning efficiency is high, and the cleaning effect is good. The cleaning sewage is collected by the water tank and processed, thereby being recyclable. Nitrogen is introduced to isolate air in the crushing process, so that explosion is effectively avoided, and safety is good.
Description
Technical field
The invention belongs to powder metallurgical technology, specifically, particularly a kind of silica flour production line first washes rear broken system.
Background technology
Silica flour is that raw material is prepared from silico briquette, is widely used in various new high-tech industry.At present, the preparation method of silica flour is broken after first cleaning, and the method for cleaning generally adopts flushing or foam washing, and not only cleaning efficiency is low, and the labour intensity of workman is large, and the effect of cleaning is poor; And breaking method adopts directly extruding to pulverize or direct impact comminution usually, there is deficiencies such as easily blasting, security is poor in all isolated air in shattering process.Therefore, under the prerequisite guaranteeing working (machining) efficiency, how producing silica flour is safely the technical problem just endeavouring in industry to solve.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of silica flour production line first to wash rear broken system, can effectively improve cleaning efficiency and cleaning performance, and security is good.
Technical scheme of the present invention is as follows: a kind of silica flour production line first washes rear broken system, it is characterized in that: on underframe, horizontal mixer is installed, the charging aperture of this horizontal mixer at front discharging opening rear, in the front side of described Horizontal stirring machine inlet capable, bucket type raw material elevator is set, bucket type raw material elevator is to the charging aperture feeding of horizontal mixer, arrange the separating tank being used for splicing in the back lower place of described horizontal mixer discharging opening, the bottom of this separating tank is mesh structure; Described separating tank is supported in the top of water tank by locating rack, and locating rack is made up of upper square frame, lower square frame and short column, and upper square frame is fixed on the bottom surface of separating tank, arranges lower square frame up immediately below frame, and four angles of lower square frame are fixed by short column and upper square frame; Described water tank is the uncovered square chest in upper end, the inside of water tank becomes three chambers by two pieces of baffle for separatings, be followed successively by sewage chamber, purification chamber and clear water chamber, the top of dividing plate has one and is drained through hole and makes adjacent two chamber, have stand at the uncovered internal fixtion of sewage chamber upper end, the lower square frame of described locating rack is supported on stand;
Frame is provided with at the rear of described water tank, installed vertical disintegrating machine in frame, the top of vertical crushing engine housing is stretched out in the upper end of this standing crusher power shaft, at the upper end of standing crusher power shaft suit driven pulley, this driven pulley is connected with drive pulley by belt, described drive pulley is sleeved on the output shaft of motor, and motor is installed on the top of frame by support; Install the first air nozzle in the upper end of described vertical crushing engine housing, the second air nozzle is installed in the bottom of vertical crushing engine housing, and described first air nozzle is all connected with control valve by tracheae with the second air nozzle, and control valve is installed on the fixing hanging deck of frame top.
Horizontal mixer is used for the cleaning of silico briquette by the present invention dexterously.The silico briquette of loading is promoted to the height of setting by bucket type raw material elevator, and send in horizontal mixer by charging aperture, clear water is filled with in horizontal mixer, when horizontal mixer operates time, by fully stirring silico briquette, it is cleaned, make the dirt that silico briquette adheres to, the disengagings such as impurity, after having cleaned, silico briquette and sewage are poured into separating tank from the discharging opening of horizontal mixer, bottom due to separating tank is mesh structure, sewage can be made together with dirt, impurity etc. are flowed away by screen cloth, enter in the sewage chamber of water tank and collect, and silico briquette retains in separating tank.
To clean and silico briquette after draining enters in standing crusher, the output shaft of motor drives drive pulley to rotate, drive pulley is rotated together by the power shaft of belt drive driven pulley and standing crusher, the silico briquette in standing crusher can be broken into silica flour.As can be seen here, the present invention not only structure is simple, implements easily, to be easy to assembling, to take up room little, stable drive, reliable, and production efficiency is high, and cleaning efficiency is high, and cleaning performance is remarkable, effectively can reduce the labour intensity of workman.
The below of separating tank is fixedly installed locating rack, and locating rack is easy to processing and fabricating, and structural strength is good, while guaranteeing to support separating tank stability, can stretch into for the pallet fork of fork truck, transport together with the silico briquette after cleaning separating tank by fork truck like this, transport efficacy is high.Separating tank is supported on the stand of water tank upper end by locating rack, and fork truck can either be facilitated to pick and place separating tank, can not affect again sewage and enter in water tank.In the process of fragmentation, be filled with nitrogen continuously by the first air nozzle and the second air nozzle in standing crusher, nitrogen is by the upper and lower in crushing operation region and air exclusion, and effectively can prevent the blast caused because breakage produces spark, security is good.
In order to simplify structure, reduce costs, guarantee the steadiness supported horizontal mixer, described underframe is the frame structure that quarter bend is welded.
Conveniently processing and fabricating, guarantees structural strength, and described separating tank is the uncovered square chest in upper end.
In order to simplify structure, facilitate silica flour discharging, the bottom of described vertical crushing engine housing is up big and down small taper.
For the ease of processing and fabricating, guarantee structural strength, described support is the frame structure be welded by quarter bend.
Beneficial effect: the present invention is novel, designs ingenious, and structure is simple, compact, is easy to assembling, takes up room little, stable drive, reliable, and production efficiency is high; Adopt the mode stirred to clean silico briquette, cleaning efficiency is high, and cleaning performance is good, and the labour intensity of workman is little; Silico briquette after cleaning is transported by fork truck, greatly reduces human cost; Cleaning sullage is collected by water tank and is processed, and recyclable recycling has effectively saved water resource; In shattering process, carry out isolated air by being filled with nitrogen, can effectively stop to produce blast, security is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, the frame structure that underframe 1 is welded for quarter bend, install horizontal mixer 2 at the top of underframe 1, horizontal mixer 2 is supported by underframe 1.The charging aperture of horizontal mixer 2 rear, arranges bucket type raw material elevator 3 in the front side of horizontal mixer 2 charging aperture at front discharging opening, and bucket type raw material elevator 3 is to the charging aperture feeding of horizontal mixer 2.Arrange the separating tank 4 being used for splicing in the back lower place of horizontal mixer 2 discharging opening, separating tank 4 is preferably the uncovered square chest in upper end, and the bottom of separating tank 4 is mesh structure, and the mesh size of screen cloth is determined according to actual needs.
As shown in Figure 1, separating tank 4 is supported in the top of water tank 6 by locating rack 5, and this locating rack 5 is made up of upper square frame, lower square frame and short column.Wherein, upper square frame is positioned at directly over lower square frame, and upper and lower square frame is welded by quarter bend, and upper and lower block form is identical, equal and opposite in direction.Four angles of lower square frame are welded and fixed mutually by the corresponding angles of short column with upper square frame, and short column is preferably quarter bend.The end face of upper square frame and the bottom surface of separating tank 4 fit, and upper square frame is by being fixedly welded on the bottom surface of separating tank 4.
As shown in Figure 1, water tank 6 is the uncovered square chest in upper end, and is positioned at the rear of underframe 1.The inside of water tank 6 is separated into three chambers by two pieces of dividing plates 7, is followed successively by sewage chamber 6a, purification chamber 6b and clear water chamber 6c, sewage chamber 6a near underframe 1, and the top of dividing plate 7 has one and is drained through hole and makes adjacent two chamber.Have stand at the uncovered internal fixtion of sewage chamber 6a upper end, stand is the frame structure be welded by quarter bend, and the lower square frame of locating rack 5 is supported on stand.
As shown in Figure 1, be provided with frame 11 at the rear of water tank 6, installed vertical disintegrating machine 12 in frame 11, the bottom of this standing crusher 12 housing is up big and down small taper.The top of standing crusher 12 housing is stretched out in the upper end of standing crusher 12 power shaft, at the upper end of standing crusher 12 power shaft suit driven pulley 13, this driven pulley 13 is connected with drive pulley 14 by belt, and drive pulley 14 is sleeved on the output shaft of motor 15.Motor 15 is positioned at the top of frame 11, and housing and the support 16 of motor 15 fix.Support 16 is the frame structures be welded by quarter bend, and the bottom of support 16 is welded mutually with the top of frame 11.
As shown in Figure 1, in the upper end of standing crusher 12 housing, the first air nozzle 17 is installed, the second air nozzle 18 is installed in the bottom of standing crusher 12 housing, first air nozzle 17 is all connected with control valve 19 by tracheae with the second air nozzle 18, control valve 19 is installed on the fixing hanging deck in frame 11 top, and control valve 19 is connected with source nitrogen by tracheae.
The present invention is performed such cleaning:
The silico briquette of loading is promoted to the height of setting by bucket type raw material elevator 3, and send in horizontal mixer 2 by charging aperture, clear water is filled with in horizontal mixer 2, when horizontal mixer 2 operates time, by fully stirring silico briquette, it is cleaned, make the dirt that silico briquette adheres to, the disengagings such as impurity, after having cleaned, silico briquette and sewage are poured into separating tank 4 from the discharging opening of horizontal mixer 2, bottom due to separating tank 4 is mesh structure, sewage can be made together with dirt, impurity etc. are flowed away by screen cloth, enter downwards in the sewage chamber 6a of water tank 6 and collect, and silico briquette retains in separating tank 4.Sewage chamber 6a collects the sewage after cleaning, make the dirt in sewage, contamination precipitation in sewage chamber 6a, oettIed sewage enters in purification chamber 6b by the via hole on dividing plate 7, active carbon is provided with in purification chamber 6b, by active carbon, adsorption cleaning process is carried out to sewage, clear water after purification enters in clear water chamber 6c and stores, in order to reusing.
The present invention is performed such broken:
To clean and silico briquette after draining enters in standing crusher 12, the output shaft of motor 15 drives drive pulley 14 to rotate, drive pulley 14 is rotated together by the power shaft of belt drive driven pulley 13 and standing crusher 12, the silico briquette in standing crusher 12 can be broken into silica flour.In the process of fragmentation, control valve 19 is opened, and in standing crusher 12, be filled with nitrogen continuously by the first air nozzle 17 and the second air nozzle 18, nitrogen, by the upper and lower in crushing operation region and air exclusion, plays a part explosion-proof.
Above-mentioned standing crusher is prior art, and its structure and working principle does not repeat at this.
Claims (3)
1. a silica flour production line first washes rear broken system, it is characterized in that: horizontal mixer (2) is installed on underframe (1), the charging aperture of this horizontal mixer (2) at front discharging opening rear, in the front side of described horizontal mixer (2) charging aperture, bucket type raw material elevator (3) is set, bucket type raw material elevator (3) is to the charging aperture feeding of horizontal mixer (2), arrange the separating tank (4) being used for splicing in the back lower place of described horizontal mixer (2) discharging opening, the bottom of this separating tank (4) is mesh structure; Described separating tank (4) is supported in the top of water tank (6) by locating rack (5), locating rack (5) is made up of upper square frame, lower square frame and short column, upper square frame is fixed on the bottom surface of separating tank (4), arrange lower square frame immediately below frame up, four angles of lower square frame are fixed by short column and upper square frame; Described water tank (6) is the uncovered square chest in upper end, the inside of water tank (6) is separated into three chambers by two pieces of dividing plates (7), be followed successively by sewage chamber (6a), purification chamber (6b) and clear water chamber (6c), the top of dividing plate (7) has one and is drained through hole and makes adjacent two chamber, have stand at the uncovered internal fixtion of sewage chamber (6a) upper end, the lower square frame of described locating rack (5) is supported on stand;
Frame (11) is provided with at the rear of described water tank (6), the upper installed vertical disintegrating machine (12) of frame (11), the top of standing crusher (12) housing is stretched out in the upper end of this standing crusher (12) power shaft, in the upper end of standing crusher (12) power shaft suit driven pulley (13), this driven pulley (13) is connected with drive pulley (14) by belt, described drive pulley (14) is sleeved on the output shaft of motor (15), motor (15) is installed on the top of frame (11) by support (16), in the upper end of described standing crusher (12) housing, the first air nozzle (17) is installed, the second air nozzle (18) is installed in the bottom of standing crusher (12) housing, described first air nozzle (17) is all connected with control valve (19) by tracheae with the second air nozzle (18), and control valve (19) is installed on the fixing hanging deck in frame (11) top,
The frame structure that described underframe (1) is welded for quarter bend;
Described separating tank (4) is the uncovered square chest in upper end.
2. silica flour production line according to claim 1 first washes rear broken system, it is characterized in that: the bottom of described standing crusher (12) housing is up big and down small taper.
3. silica flour production line according to claim 1 first washes rear broken system, it is characterized in that: described support (16) is the frame structure be welded by quarter bend.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510909982.0A CN105436131B (en) | 2015-12-10 | 2015-12-10 | A kind of silica flour production line first washes rear broken system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510909982.0A CN105436131B (en) | 2015-12-10 | 2015-12-10 | A kind of silica flour production line first washes rear broken system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436131A true CN105436131A (en) | 2016-03-30 |
| CN105436131B CN105436131B (en) | 2018-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510909982.0A Active CN105436131B (en) | 2015-12-10 | 2015-12-10 | A kind of silica flour production line first washes rear broken system |
Country Status (1)
| Country | Link |
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| CN (1) | CN105436131B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116058568A (en) * | 2023-03-20 | 2023-05-05 | 无锡永骅信息科技有限公司 | Helmet with curved display screen |
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| CN203711122U (en) * | 2013-11-28 | 2014-07-16 | 浙江中州硅业有限公司 | Crusher component applied to silicon material production |
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| CN204769680U (en) * | 2015-07-07 | 2015-11-18 | 刘春利 | Oyster shell cleaning system |
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2015
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| CN101652029A (en) * | 2008-08-12 | 2010-02-17 | 富葵精密组件(深圳)有限公司 | Rinse device and rinse system |
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| Publication number | Publication date |
|---|---|
| CN105436131B (en) | 2018-01-30 |
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Address after: 400025 area E (area a) of Tangjiatuo standard division, Gangcheng Industrial Park, Jiangbei District, Chongqing Patentee after: CHONGQING RUNJI FAR EAST NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 400026 No. 29, Gangcheng East Road, Gangcheng Industrial Park, Jiangbei District, Chongqing Patentee before: CHONGQING RUNJI YUANDONG NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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Denomination of invention: A silicon powder production line washing and crushing system Granted publication date: 20180130 Pledgee: Chongqing Branch of China Everbright Bank Co.,Ltd. Pledgor: CHONGQING RUNJI FAR EAST NEW MATERIAL TECHNOLOGY CO.,LTD. Registration number: Y2024500000027 |