CN105423569A - Manufacturing method for multipurpose flat type solar device and product thereof - Google Patents

Manufacturing method for multipurpose flat type solar device and product thereof Download PDF

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Publication number
CN105423569A
CN105423569A CN201510698695.XA CN201510698695A CN105423569A CN 105423569 A CN105423569 A CN 105423569A CN 201510698695 A CN201510698695 A CN 201510698695A CN 105423569 A CN105423569 A CN 105423569A
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thermal
transparent panel
arrest
stripe
casing
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CN105423569B (en
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张启果
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Xuzhou Zhiwang New Energy Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0547Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The invention discloses a manufacturing method for a multipurpose flat type solar device, and further discloses the multipurpose flat type solar device product obtained through the manufacturing method. The multipurpose flat type solar device product comprises a sheet-like box, a heat collecting assembly, a ceramic hot water storage tank and a solar assembly. The manufacturing method is concise in step, easy to realize, low in cost and capable of quickly producing the multipurpose flat type solar device. The multipurpose flat type solar device product is ingenious and reasonable in structure design, the heat collecting assembly and the solar assembly are ingeniously combined, and the functions of generating electricity and heat are achieved by fully utilizing solar energy and photothermal energy; the purposes are diversified, the energy utilization rate is high, and electric energy and heat energy needed in lives and production of people are obtained; the purpose of saving energy is achieved, besides, the use cost is greatly lowered; energy conservation and environment protection are facilitated, convenience is brought to lives and production of people, and wide application and popularization are facilitated.

Description

Multipurpose plate type solar device preparation method and goods thereof
The divisional application of the application's application number that to be the applying date be submits on September 7th, 2012 to be 201210328178X denomination of invention be Chinese invention patent application of multipurpose plate type solar device preparation method and goods thereof.
Technical field
The present invention relates to heliotechnics, be specifically related to a kind of multipurpose plate type solar device preparation method and implement the obtained goods of the method.
Background technology
Common solar cell assembly is made up of transparent cover plate, colloid seal material, photovoltaic cell, back layer and external frame etc.In most of assembly, transparent cover plate is low iron safety glass, and colloid seal material is EVA (vinyl acetic acid second fat), and play bonding transparent cover plate and back layer and sealing, back layer is Tedlar, seals.Photovoltaic cell one employing monocrystalline silicon or polysilicon.In laminated laying technique, be followed successively by from top to bottom: glass, EVA, battery, EVA, Tedlar.Its electricity generating principle is that sunshine is irradiated on photovoltaic cell through transparent cover plate and EVA, photovoltaic cell absorb through solar energy after, sub-fraction is transformed into electric energy and generates electricity, and the form with heat energy is scattered and disappeared by most in addition.
Ordinary flat solar thermal collector is primarily of parts compositions such as transparent cover plate, heat-absorbing plate core, insulating, sealing ring, backboard and housings.Wherein the transparent cover plate material that adopts of transparent cover plate and solar photovoltaic assembly is identical, is all the low iron safety glass of high printing opacity.Its thermal-arrest principle is that solar energy is irradiated on heat-absorbing plate core through transparent cover plate, heat-absorbing plate core absorb through sunshine after, luminous energy is converted to heat energy and carries out thermal-arrest.
At present, if user needs to utilize solar energy to generate electricity and produce hot water simultaneously, then two cover systems must be installed: solar photovoltaic generation system and solar water heating system.The cost that two cover systems need is higher, differs meet the demand of user surely when erection space is limited.
Summary of the invention
For above-mentioned deficiency, one of the object of the invention is, there is provided a kind of preparation technology succinct, be easy to realize, can produce fast and can make full use of solar energy, photo-thermal carrys out electrogenesis heat production, and energy utilization rate is high, the multipurpose plate type solar device preparation method of the multipurpose plate type solar device of effective economize energy.
The present invention also aims to, provide a kind of and implement the obtained goods of said method.These goods can make full use of solar energy, photo-thermal, and energy utilization rate is high, effective economize energy, protection of the environment.
For achieving the above object, the technical scheme provided is in the present invention: a kind of multipurpose plate type solar device preparation method, it comprises the steps:
(1) make tabular casing, a sidewall of this casing offers into light window;
(2) madial wall in described casing is provided with thermal insulation layer, and this thermal insulation layer adopts ceramic composite to make;
(3) make thermal-arrest assembly, this thermal-arrest assembly is arranged on the bottom of casing, this thermal-arrest assembly comprises thermal-arrest coil pipe and some absorber plates, and the outer surface of absorber plate has heat absorbing coating, by laser by this absorber plate uniform welding on described thermal-arrest coil pipe;
(4) ceramic material is prepared, be made into a container, form a ceramic heat storage water tank, a water inlet is provided with at the top of this ceramic heat storage water tank, bottom is provided with water return outlet and hot water output port, by water pipe, the corresponding and described water inlet in the two ends of thermal-arrest coil pipe is connected with water return outlet, and forms closed circuit;
(5) solar components is made, the photovoltaic cells that this solar components comprises a transparent panel, some stripe-like transparent supporting plates and is evenly arranged on this stripe-like transparent supporting plate, the hook of the side that can be hooked in transparent panel is arranged with at the two ends of this stripe-like transparent supporting plate, make stripe-like transparent supporting plate interval by hook and come the lower surface of transparent panel, described transparent panel is covered described enter on light window, and the upper surface making transparent panel is outwardly, obtained multipurpose plate type solar device.
Described casing comprises the base plate of framework that press box, that an employing aluminum alloy materials makes adopts aluminum alloy materials to make and a plating zinc on surface, the top of described framework is formed and described enters light window, described press box is fixed by screws in the top of described framework, and make press box and enter between light window to form the installation position that is used for placing described transparent panel, this installation position is provided with fluid sealant part, the bottom of described framework is provided with the slot suitable with the appearance profile of described base plate, this slot is provided with sealing joint strip, described base plate is plugged on described slot.
Described heat absorbing coating is blue titanium coating, and its thickness is 8-25 μm.
The thickness of described thermal insulation layer is 2-5CM.
Described thermal-arrest coil pipe is the copper pipe of 5 ~ 60 millimeters by a diameter, form according to the bending of certain rule, the water side that the corresponding formation of described casing one water intake end and that Song is connected with described water return outlet is used for being connected with described water inlet is stretched out at the two ends of thermal-arrest coil pipe.
A kind of goods implemented above-mentioned multipurpose plate type solar device preparation method and obtain, it comprises tabular casing, thermal-arrest assembly, pottery heat storage water tank and solar components, one sidewall of described casing offer into light window, the madial wall of described casing is provided with thermal insulation layer, this thermal insulation layer adopts ceramic composite to make, described thermal-arrest assembly is arranged on the bottom of casing, this thermal-arrest assembly comprises thermal-arrest coil pipe and some absorber plates, the outer surface of absorber plate has heat absorbing coating, by laser by this absorber plate uniform welding on described thermal-arrest coil pipe, described ceramic heat storage water tank adopts ceramic material, a water inlet is provided with at the top of this ceramic heat storage water tank, bottom is provided with water return outlet and hot water output port, by water pipe, the corresponding and described water inlet in the two ends of thermal-arrest coil pipe is connected with water return outlet, and form closed circuit, described solar components comprises a transparent panel, some stripe-like transparent supporting plates and the photovoltaic cells be evenly arranged on this stripe-like transparent supporting plate, the hook of the side that can be hooked in transparent panel is arranged with at the two ends of this stripe-like transparent supporting plate, described stripe-like transparent supporting plate is by hook interval and come the lower surface of transparent panel, described transparent panel cover described enter on light window, and the upper surface making transparent panel outwardly.
Described casing comprises the base plate of framework that press box, that an employing aluminum alloy materials makes adopts aluminum alloy materials to make and a plating zinc on surface, the top of described framework is formed and described enters light window, described press box is fixed by screws in the top of described framework, and make press box and enter between light window to form the installation position that is used for placing described transparent panel, this installation position is provided with fluid sealant part, the bottom of described framework is provided with the slot suitable with the appearance profile of described base plate, this slot is provided with sealing joint strip, described base plate is plugged on described slot.
Described heat absorbing coating is blue titanium coating, and its thickness is 8-25 μm.
The thickness of described thermal insulation layer is 2-5CM, and the middle part of this thermal insulation layer is provided with aluminium foil.Be convenient to insulation.
Described thermal-arrest coil pipe is the copper pipe of 5 ~ 60 millimeters by a diameter, form according to the bending of certain rule, the water side that water intake end and that the corresponding formation of described casing one is used for being connected with described water return outlet is used for being connected with described water inlet is stretched out at the two ends of thermal-arrest coil pipe.
Beneficial effect of the present invention is: method step provided by the invention is succinct, and be easy to realize, cost is low, can produce multipurpose plate type solar device fast; The smart structural design of multipurpose plate type solar device goods provided by the invention, rationally, by thermal-arrest assembly and the ingenious combination of solar components, solar energy, photo-thermal can be made full use of to reach electrogenesis and heat production function, purposes is many, and energy utilization rate is high, meets people required electric energy and heat energy in life, production, not only reach energy-conservation object, also greatly reduce use cost, be beneficial to energy-conserving and environment-protective, offer convenience to people's life, production, be beneficial to wide popularization and application.
Photovoltaic cells is arranged on stripe-like transparent supporting plate, and it is in a row by interval on stripe-like transparent supporting plate, and come the lower surface of transparent panel, gap is had between stripe-like transparent supporting plate and stripe-like transparent supporting plate, photovoltaic cells heat radiation can be accelerated, reduce photovoltaic cells operating ambient temperature, thus improve the efficiency of photovoltaic cells, simultaneously, owing to there being gap, also the heat of photovoltaic cells is facilitated to pass to thermal-arrest assembly, for thermal-arrest assembly provides sufficient heat, the utilization of heat energy is maximized, and then improve the operating efficiency of thermal-arrest assembly, effectively can ensure the delivery quality of heat energy, this heat energy can be used to the purposes such as heating water.
Be provided with thermal insulation layer, at utmost to promote the utilization rate of heat energy.
Thermal-arrest assembly and solar components are integrated, the raw-material common ground needed when therefore reducing separately design separately, reduces production cost, also reduces erection space during actual use simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Embodiment: see Fig. 1, the embodiment of the present invention provides a kind of multipurpose plate type solar device preparation method, and it comprises the steps:
(1) make tabular casing 1, a sidewall of this casing 1 offers into light window;
(2) madial wall in described casing 1 is provided with thermal insulation layer 2, and this thermal insulation layer 2 adopts ceramic composite to make;
(3) thermal-arrest assembly 3 is made, this thermal-arrest assembly 3 is arranged on the bottom of casing 1, this thermal-arrest assembly 3 comprises thermal-arrest coil pipe 31 and some absorber plates 32, and the outer surface of absorber plate 32 has heat absorbing coating, by laser by this absorber plate 32 uniform welding on described thermal-arrest coil pipe 31;
(4) ceramic material is prepared, be made into a container, form a ceramic heat storage water tank 4, a water inlet 41 is provided with at the top of this ceramic heat storage water tank 4, bottom is provided with water return outlet 42 and hot water output port 43, by water pipe, the corresponding and described water inlet 41 in the two ends of thermal-arrest coil pipe 31 is connected with water return outlet 42, and forms closed circuit;
(5) solar components 5 is made, the photovoltaic cells 53 that this solar components 5 comprises a transparent panel 51, some stripe-like transparent supporting plates 52 and is evenly arranged on this stripe-like transparent supporting plate 52, the hook 54 of the side that can be hooked in transparent panel 51 is arranged with at the two ends of this stripe-like transparent supporting plate 52, make stripe-like transparent supporting plate 52 interval by hook 54 and come the lower surface of transparent panel 51, described transparent panel 51 is covered described enter on light window, and the upper surface making transparent panel 51 is outwardly, obtained multipurpose plate type solar device.
Described casing 1 comprises the press box 11 that an employing aluminum alloy materials is made, the base plate 13 of one framework 12 adopting aluminum alloy materials to make and a plating zinc on surface, the top of described framework 12 is formed and described enters light window, described press box 11 is fixed by screws in the top of described framework 12, and make press box 11 and enter between light window to form the installation position that is used for placing described transparent panel 51, this installation position is provided with fluid sealant part, the bottom of described framework 12 is provided with the slot suitable with the appearance profile of described base plate 13, this slot is provided with sealing joint strip, described base plate 13 is plugged on described slot.
Described heat absorbing coating is blue titanium coating, and its thickness is 8-25 μm.The thickness of described thermal insulation layer 2 is 2-5CM.
Described thermal-arrest coil pipe 31 is the copper pipe of 5 ~ 60 millimeters by a diameter, form according to the bending of certain rule, the water side that water intake end and that the corresponding formation of described casing 1 one is used for being connected with described water return outlet 42 is used for being connected with described water inlet 41 is stretched out at the two ends of thermal-arrest coil pipe 31.
A kind of goods implemented above-mentioned multipurpose plate type solar device preparation method and obtain, it comprises tabular casing 1, thermal-arrest assembly 3, pottery heat storage water tank 4 and solar components 5, one sidewall of described casing 1 offer into light window, the madial wall of described casing 1 is provided with thermal insulation layer 2, this thermal insulation layer 2 adopts ceramic composite to make, described thermal-arrest assembly 3 is arranged on the bottom of casing 1, this thermal-arrest assembly 3 comprises thermal-arrest coil pipe 31 and some absorber plates 32, the outer surface of absorber plate 32 has heat absorbing coating, by laser by this absorber plate 32 uniform welding on described thermal-arrest coil pipe 31, described ceramic heat storage water tank 4 adopts ceramic material, a water inlet 41 is provided with at the top of this ceramic heat storage water tank 4, bottom is provided with water return outlet 42 and hot water output port 43, by water pipe, the corresponding and described water inlet 41 in the two ends of thermal-arrest coil pipe 31 is connected with water return outlet 42, and form closed circuit, described solar components 5 comprises a transparent panel 51, some stripe-like transparent supporting plates 52 and the photovoltaic cells 53 be evenly arranged on this stripe-like transparent supporting plate 52, the hook 54 of the side that can be hooked in transparent panel 51 is arranged with at the two ends of this stripe-like transparent supporting plate 52, described stripe-like transparent supporting plate 52 is by hook 54 interval and come the lower surface of transparent panel 51, described transparent panel 51 cover described enter on light window, and the upper surface making transparent panel 51 outwardly.Be provided with thermal insulation layer 2, at utmost to promote the utilization rate of heat energy.
Described casing 1 comprises the press box 11 that an employing aluminum alloy materials is made, the base plate 13 of one framework 12 adopting aluminum alloy materials to make and a plating zinc on surface, the top of described framework 12 is formed and described enters light window, described press box 11 is fixed by screws in the top of described framework 12, and make press box 11 and enter between light window to form the installation position that is used for placing described transparent panel 51, this installation position is provided with fluid sealant part, the bottom of described framework 12 is provided with the slot suitable with the appearance profile of described base plate 13, this slot is provided with sealing joint strip, described base plate 13 is plugged on described slot.
Described heat absorbing coating is blue titanium coating, and its thickness is 8-25 μm.The thickness of described thermal insulation layer 2 is 2-5CM, and the middle part of this thermal insulation layer 2 is provided with aluminium foil.Be convenient to insulation.
Described thermal-arrest coil pipe 31 is the copper pipe of 5 ~ 60 millimeters by a diameter, form according to the bending of certain rule, the water side that water intake end and that the corresponding formation of described casing 1 one is used for being connected with described water return outlet 42 is used for being connected with described water inlet 41 is stretched out at the two ends of thermal-arrest coil pipe 31.
Method step provided by the invention is succinct, is easy to realize, and cost is low, can produce multipurpose plate type solar device fast;
The smart structural design of multipurpose plate type solar device goods provided by the invention, rationally, by thermal-arrest assembly 3 and the ingenious combination of solar components 5, solar energy, photo-thermal can be made full use of to reach electrogenesis and heat production function, purposes is many, and energy utilization rate is high, meets people required electric energy and heat energy in life, production, not only reach energy-conservation object, also greatly reduce use cost, be beneficial to energy-conserving and environment-protective, offer convenience to people's life, production, be beneficial to wide popularization and application.
Thermal-arrest assembly 3 and solar components 5 are integrated, the raw-material common ground needed when therefore reducing separately design separately, reduces production cost, also reduces erection space during actual use simultaneously.
During use, photovoltaic cells 53 is arranged on stripe-like transparent supporting plate 52, and it is in a row by interval on stripe-like transparent supporting plate 52, and come the lower surface of transparent panel 51, gap is had between stripe-like transparent supporting plate 52 and stripe-like transparent supporting plate 52, photovoltaic cells 53 can be accelerated dispel the heat, reduce photovoltaic cells 53 operating ambient temperature, thus improve the efficiency of photovoltaic cells 53, simultaneously, owing to there being gap, also the heat of photovoltaic cells 53 is facilitated to pass to thermal-arrest assembly 3, for thermal-arrest assembly 3 provides sufficient heat, the utilization of heat energy is maximized, and then improve the operating efficiency of thermal-arrest assembly 3, effectively can ensure the delivery quality of heat energy, this heat energy can be used to the purposes such as heating water.
As described in the above embodiment the present invention, structure same or similar with it is adopted and other multipurpose plate type solar device preparation method and goods of obtaining, all in scope.

Claims (1)

1. the product that a multipurpose plate type solar device preparation method is obtained, the product that this preparation method is made comprises tabular casing, thermal-arrest assembly, pottery heat storage water tank and solar components, one sidewall of described casing offer into light window, the madial wall of described casing is provided with thermal insulation layer, this thermal insulation layer adopts ceramic composite to make, described thermal-arrest assembly is arranged on the bottom of casing, this thermal-arrest assembly comprises thermal-arrest coil pipe and some absorber plates, the outer surface of absorber plate has heat absorbing coating, by laser by this absorber plate uniform welding on described thermal-arrest coil pipe, described ceramic heat storage water tank adopts ceramic material, a water inlet is provided with at the top of this ceramic heat storage water tank, bottom is provided with water return outlet and hot water output port, by water pipe, the corresponding and described water inlet in the two ends of thermal-arrest coil pipe is connected with water return outlet, and form closed circuit, described solar components comprises a transparent panel, some stripe-like transparent supporting plates and the photovoltaic cells be evenly arranged on this stripe-like transparent supporting plate, described transparent panel adopts the low iron safety glass of high printing opacity to make, the two ends of described stripe-like transparent supporting plate are arranged with the hook of the side that can be hooked in transparent panel, described stripe-like transparent supporting plate is by hook interval and come the lower surface of transparent panel, described transparent panel cover described enter on light window, and the upper surface making transparent panel outwardly, preparation method step is as follows: (1) makes tabular casing, and a sidewall of this casing offers into light window, (2) madial wall in described casing is provided with thermal insulation layer, and this thermal insulation layer adopts ceramic composite to make, (3) make thermal-arrest assembly, this thermal-arrest assembly is arranged on the bottom of casing, this thermal-arrest assembly comprises thermal-arrest coil pipe and some absorber plates, and the outer surface of absorber plate has heat absorbing coating, by laser by this absorber plate uniform welding on described thermal-arrest coil pipe, (4) ceramic material is prepared, be made into a container, form a ceramic heat storage water tank, a water inlet is provided with at the top of this ceramic heat storage water tank, bottom is provided with water return outlet and hot water output port, by water pipe, the corresponding and described water inlet in the two ends of thermal-arrest coil pipe is connected with water return outlet, and forms closed circuit, (5) solar components is made, this solar components comprises a transparent panel, some stripe-like transparent supporting plates and the photovoltaic cells be evenly arranged on this stripe-like transparent supporting plate, described transparent panel adopts the low iron safety glass of high printing opacity to make, the hook of the side that can be hooked in transparent panel is arranged with at the two ends of described stripe-like transparent supporting plate, make stripe-like transparent supporting plate interval by hook and come the lower surface of transparent panel, described transparent panel is covered described enter on light window, and the upper surface making transparent panel outwardly, obtained multipurpose plate type solar device,
Described casing comprises the base plate of framework that press box, that an employing aluminum alloy materials makes adopts aluminum alloy materials to make and a plating zinc on surface, the top of described framework is formed and described enters light window, described press box is fixed by screws in the top of described framework, and make press box and enter between light window to form the installation position that is used for placing described transparent panel, this installation position is provided with fluid sealant part, the bottom of described framework is provided with the slot suitable with the appearance profile of described base plate, this slot is provided with sealing joint strip, described base plate is plugged on described slot.
CN201510698695.XA 2012-09-07 2012-09-07 Multipurpose plate type solar device preparation method and its product Expired - Fee Related CN105423569B (en)

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