CN105421731B - A kind of automatic scraping device of packaged type metope and scrape quadratic method - Google Patents
A kind of automatic scraping device of packaged type metope and scrape quadratic method Download PDFInfo
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- CN105421731B CN105421731B CN201510726138.4A CN201510726138A CN105421731B CN 105421731 B CN105421731 B CN 105421731B CN 201510726138 A CN201510726138 A CN 201510726138A CN 105421731 B CN105421731 B CN 105421731B
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- 238000007790 scraping Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 30
- 230000008569 process Effects 0.000 claims description 15
- 239000004570 mortar (masonry) Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 3
- 238000000429 assembly Methods 0.000 claims 3
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical group [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims 2
- 230000007246 mechanism Effects 0.000 abstract description 23
- 238000010276 construction Methods 0.000 description 11
- 238000010422 painting Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 210000002435 tendon Anatomy 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/16—Implements for after-treatment of plaster or the like before it has hardened or dried, e.g. smoothing-tools, profile trowels
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Soil Working Implements (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本发明公开了一种可移动式墙面自动刮平装置和刮平方法，刮平装置包括与墙面平行固定的轨道框架和刮平机构，所述刮平机构通过滑动组件滑动连接于所述轨道框架上，所述刮平机构包括刮尺、刮尺定位套、驱动装置、偏心轮、滑块以及滑块定位套，所述刮尺定位套、滑块定位套以及驱动装置固定于所述滑动组件上，所述滑块套接于所述滑块定位套上，所述驱动装置驱动偏心轮转动，所述偏心轮外端缘连接有联动杆，所述联动杆另一端连接于所述滑块上并带动所述滑块在滑块定位套内做往复运动，所述滑块通过连杆连接刮尺，所述刮尺套设于所述刮尺定位套内受所述滑块驱动作同向的往复运动。本发明使用方便，操作简单，墙面刮平速度快，工作效率高。
The invention discloses a movable automatic wall scraping device and a scraping method. The scraping device includes a rail frame fixed parallel to the wall and a scraping mechanism. The scraping mechanism is slidably connected to the wall through a sliding assembly. On the track frame, the scraping mechanism includes a scraper, a scraper positioning sleeve, a driving device, an eccentric wheel, a slider and a slider positioning sleeve, and the scraping ruler positioning sleeve, the slider positioning sleeve and the driving device are fixed on the On the sliding assembly, the slider is sleeved on the slider positioning sleeve, the driving device drives the eccentric wheel to rotate, the outer edge of the eccentric wheel is connected to a linkage rod, and the other end of the linkage rod is connected to the on the slider and drives the slider to reciprocate in the slider positioning sleeve, the slider is connected to the scraper through the connecting rod, and the scraper is set in the scraper positioning sleeve and driven by the slider Do reciprocating motion in the same direction. The invention is convenient to use, simple to operate, fast to level the wall surface and high in work efficiency.
Description
技术领域technical field
本发明涉及建筑行业墙面粉刷和刮平技术领域，特别是指一种可移动式墙面自动刮平装置和刮平方法。The invention relates to the technical field of wall painting and scraping in the construction industry, in particular to a movable automatic wall scraping device and a scraping method.
背景技术Background technique
目前，在建筑行业建房过程中粉刷和刮平墙面时，墙面的平整度和垂直度很难得到保证。目前建筑工人人工粉墙的具体做法基本如下：At present, when painting and scraping the wall in the building process of the construction industry, it is difficult to guarantee the flatness and verticality of the wall. At present, the specific methods of construction workers to artificially powder walls are basically as follows:
第一步，在墙面上定点：首先在墙面上下两端四个角落各定好一个垂直点，再以这四个点为基准，将上面两点和下面两点各拉一条线，再以该线为基准，每隔1.5米-1.8米定一个点，用于粉刷和刮平墙面时的基准点。The first step is to fix a point on the wall: First, fix a vertical point on each of the four corners at the upper and lower ends of the wall, and then use these four points as a benchmark to draw a line from the upper two points and the lower two points, and then use This line is used as a reference, and a point is set every 1.5m-1.8m, which is used as a reference point when painting and scraping the wall.
第二步，冲筋：将墙面上处于上下垂直的两点用砂浆抹成一条直线，开始抹浆时要高出基准点，再用铝合金刮尺冲一下，直至该筋条与上下垂直点在同一平面上；如此反复，将墙面上各处的上下两点分别冲成筋条。The second step is to punch the ribs: put the two vertical points on the wall into a straight line with mortar. When you start to plaster the grout, it should be higher than the reference point, and then punch it with an aluminum alloy scraper until the ribs are perpendicular to the top and bottom. Point on the same plane; repeat this process, punch the upper and lower points on the wall to form ribs respectively.
第三步，抹浆：在墙面抹上砂浆，其高度略高于筋条平面的高度。The third step, plastering: plaster the wall surface with a height slightly higher than the height of the rib plane.
第四步，刮平：以第二步冲好的筋条为基准，用铝合金刮尺将超出筋条平面的砂浆刮掉，重复该步骤直至整个墙面刮平一次。The fourth step, scraping: take the ribs punched in the second step as the benchmark, scrape off the mortar beyond the plane of the ribs with an aluminum alloy scraper, and repeat this step until the entire wall is scraped once.
第五步，补浆：将墙面上存在凹陷的部分再补一次砂浆。The fifth step, grouting: Fill the recessed part of the wall with mortar again.
第六步，再次刮平：对整个墙面再次刮平，因为以筋条为基准刮平超出筋条平面的砂浆时，由于筋条都是临时冲好处于半湿状态而没有硬度，容易在刮平时导致部分墙面出现凹陷，这接下来需要粉墙工人对凹陷部分再次补灰并刮平。如此反复在墙面上横刮、直刮多遍，直至墙面基本刮平。Step 6, Scrape again: Scrape the entire wall again, because when scraping the mortar that exceeds the plane of the ribs based on the ribs, the ribs are temporarily flushed and in a semi-wet state without hardness, so it is easy to During scraping, part of the wall surface will be sunken, and then the plaster workers will need to fill the sunken part again and scrape it flat. Repeatedly scrape horizontally and straightly on the wall several times until the wall is basically flat.
第七步，抹平：用工具抹平墙面，形成光滑平整的墙体初装面。The seventh step, smoothing: use tools to smooth the wall surface to form a smooth and flat initial surface of the wall.
上述方法中有一点需要说明，目前冲筋一般都是湿筋，这样刮平后的湿筋和墙面湿度和收缩率基本相同，干燥后的墙面和筋条表面可处于同一表面；过去曾使用干筋，可以克服湿筋容易凹陷的缺点，但干筋也存在自身缺点，由于干筋没有收缩性，而潮湿的墙面具有较大的收缩性，结果干燥后的墙面高度低于筋条表面，导致整片墙面不平整。因此，现在墙面粉刷和刮平过程中一般不再使用干筋。There is one point to be explained in the above method. At present, the punching tendons are generally wet tendons, so that the humidity and shrinkage of the wet tendons after scraping are basically the same as that of the wall surface, and the dry wall surface and the surface of the ribs can be on the same surface; The use of dry ribs can overcome the shortcoming that wet ribs are easy to sag, but dry ribs also have their own shortcomings, because dry ribs have no shrinkage, while wet walls have greater shrinkage, and as a result, the height of the wall after drying is lower than that of ribs. strip surface, causing the entire wall to be uneven. Therefore, dry tendons are generally no longer used in the process of wall painting and scraping.
上述过程繁琐，需要大量的人工劳力，墙面平整度的关键取决于刮平这道工序，但由于湿筋容易凹陷等原因导致墙面平整度和垂直度仍然存在较大误差，很难真正符合国家标准。The above process is cumbersome and requires a lot of manual labor. The key to the flatness of the wall depends on the process of scraping. However, due to reasons such as easy sagging of the wet ribs, there are still large errors in the flatness and verticality of the wall, and it is difficult to truly meet the requirements. National standard.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种可移动式墙面自动刮平装置和刮平方法，以解决现有技术施工工序繁琐以及施工误差大的技术问题。The technical problem to be solved by the present invention is to provide a movable automatic wall scraping device and a scraping method to solve the technical problems of cumbersome construction procedures and large construction errors in the prior art.
为解决上述技术问题，本发明的实施例提供一种可移动式墙面自动刮平装置，包括与墙面平行固定的轨道框架和刮平机构，所述刮平机构通过滑动组件滑动连接于所述轨道框架上，所述刮平机构包括刮尺、刮尺定位套、驱动装置、偏心轮、滑块以及滑块定位套，所述刮尺定位套、滑块定位套以及驱动装置固定于所述滑动组件上，所述滑块套接于所述滑块定位套上，所述驱动装置驱动偏心轮转动，所述偏心轮外端缘连接有联动杆，所述联动杆另一端连接于所述滑块上并带动所述滑块在滑块定位套内做往复运动，所述滑块通过连杆连接刮尺，所述刮尺套设于所述刮尺定位套内受所述滑块驱动作同向的往复运动。In order to solve the above technical problems, an embodiment of the present invention provides a movable automatic wall scraping device, which includes a rail frame fixed parallel to the wall and a scraping mechanism, and the scraping mechanism is slidably connected to the wall through a sliding assembly. On the track frame, the scraping mechanism includes a scraper ruler, a scraper ruler positioning sleeve, a driving device, an eccentric wheel, a slider and a slider positioning sleeve, and the scraper ruler positioning sleeve, the slider positioning sleeve and the driving device are fixed on the On the sliding assembly, the slider is sleeved on the slider positioning sleeve, the driving device drives the eccentric wheel to rotate, the outer edge of the eccentric wheel is connected to a linkage rod, and the other end of the linkage rod is connected to the on the slider and drives the slider to reciprocate in the slider positioning sleeve, the slider is connected to the scraper through the connecting rod, and the scraper is set in the scraper positioning sleeve and received by the slider Drive to reciprocate in the same direction.
其中，所述轨道框架包括上轨、下轨、上下轨连接杆、地撑以及壁撑，所述上轨、下轨以及上下轨连接杆围构成四方形结构，所述地撑及壁撑设于四方形结构的周缘上用以固定于墙面上并使轨道框架与墙面之间保持一间距。Wherein, the track frame includes an upper rail, a lower rail, upper and lower rail connecting rods, a ground brace and a wall brace, the upper rail, the lower rail and the upper and lower rail connecting rods form a square structure, and the ground brace and the wall brace are arranged On the periphery of the square structure, it is used to fix on the wall and keep a distance between the track frame and the wall.
其中，所述滑动组件包括设于所述上轨和下轨上的滑轮以及连接于滑轮上的滑轮连接杆。Wherein, the sliding assembly includes a pulley arranged on the upper rail and the lower rail and a pulley connecting rod connected to the pulley.
其中，所述刮尺包括左刮尺和右刮尺，所述左刮尺和右刮尺对称设于所述滑块的两侧。Wherein, the scraper includes a left scraper and a right scraper, and the left scraper and the right scraper are arranged symmetrically on both sides of the slider.
其中，所述上轨和下轨均采用可伸缩套管结构制成。Wherein, both the upper rail and the lower rail are made of a telescopic sleeve structure.
其中，所述驱动装置的驱动方式为电动、液压或气动。Wherein, the driving mode of the driving device is electric, hydraulic or pneumatic.
为解决上述技术问题，本发明的实施例还提供一种墙面自动刮平方法，包括：In order to solve the above technical problems, an embodiment of the present invention also provides a method for automatic wall scraping, including:
步骤1，在墙面四个角落确定四个基准点；Step 1, determine four reference points at the four corners of the wall;
步骤2，通过人工或喷机将砂浆抹满墙面；Step 2, apply the mortar to the wall manually or by spraying machine;
步骤3，将所述轨道框架拉长至墙面两端并通过所述壁撑支撑在步骤1中所确定的四个基准点上，通过所述地撑支撑在天花板和地面之间；Step 3, elongating the track frame to both ends of the wall and supporting it on the four reference points determined in step 1 through the wall support, and supporting it between the ceiling and the ground through the ground support;
步骤4，将所述刮平机构安装在所述轨道框架上；Step 4, installing the scraping mechanism on the track frame;
步骤5，打开驱动装置的开关，使刮尺做垂直往复运动，同时从左向右或从右向左推动刮平机构在轨道框架上移动行走，上下摆动的刮尺将超出基准点高度的砂浆刮掉并上下抹平墙面，完成整片墙面的自动刮平过程。Step 5, turn on the switch of the driving device, make the scraper do vertical reciprocating motion, and at the same time push the scraping mechanism from left to right or from right to left to move on the track frame, and the scraper that swings up and down will exceed the height of the reference point. Scrape off and smooth the wall up and down to complete the automatic scraping process of the entire wall.
其中，所述刮尺与墙面接触的表面，其中间部分比两侧凸出。Wherein, the surface of the scraping rule in contact with the wall surface has a middle part that is more protruding than both sides.
本发明的上述技术方案的有益效果如下：The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
上述方案中，本发明可以省去定中间点、冲筋、手工刮平等工序，使用方便，操作简单，墙面刮平速度快，工作效率高，从而减轻劳动强度，减少建筑工人粉墙过程中受到的健康伤害，同时还可保证墙面平整光滑，使得施工后的墙面质量符合国家标准。In the above scheme, the present invention can save the steps of setting the middle point, punching ribs, and manual scraping. Health damage, but also to ensure that the wall smooth, so that the quality of the wall after construction in line with national standards.
附图说明Description of drawings
图1为本发明电动驱动的可移动式墙面自动刮平装置的主视图。Fig. 1 is a front view of the electric-driven movable automatic wall scraping device of the present invention.
图2为本发明电动驱动的可移动式墙面自动刮平装置的侧视图。Fig. 2 is a side view of the electric-driven movable automatic wall scraping device of the present invention.
[主要组件符号说明][Description of main component symbols]
1：左上轨；1: upper left rail;
2：左下轨；2: left lower rail;
3：右上轨；3: upper right rail;
4：右下轨；4: right lower rail;
5：上下轨连接杆；5: Upper and lower rail connecting rods;
6：地撑；6: ground support;
7：壁撑；7: wall support;
8：左刮尺；8: left scraping ruler;
9：右刮尺；9: Right scraping ruler;
10：刮尺定位套；10: scraping ruler positioning sleeve;
11：滑块定位套；11: slider positioning sleeve;
12：滑块；12: slider;
13：连杆；13: connecting rod;
14：偏心轮；14: eccentric wheel;
15：电机；15: motor;
16：滑轮；16: Pulley;
17：滑轮连接杆；17: pulley connecting rod;
18：刮平机构支架；18: Scraping mechanism bracket;
19：联动杆。19: linkage lever.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚，下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.
本发明针对现有技术中墙面刮平施工工序繁琐以及施工误差大的技术问题，提供一种可移动式墙面自动刮平装置和刮平方法。Aiming at the technical problems of cumbersome wall scraping construction procedures and large construction errors in the prior art, the invention provides a movable automatic wall scraping device and a scraping method.
如图1和图2所示，本发明实施例提供一种可移动式墙面自动刮平装置，包括轨道框架，所述轨道框架包括左上轨1，左下轨2，右上轨3，右下轨4，上下轨连接杆5，地撑6，壁撑7，所述左上轨1与右上轨3相邻套接，并可自由伸缩长度，所述左下轨2和右下轨4相邻套接，并可自由伸缩长度，以便根据墙体的长度差异来调整轨道框架的长度；所述左上轨1、右上轨3、左下轨2、右下轨4以及上下轨连接杆5围构成四方形结构，所述地撑6及壁撑7设于四方形结构的周缘上，地撑6支撑在地面上，壁撑7支撑在墙面的基准点上；还包括刮平机构，所述刮平机构包括左刮尺8，右刮尺9，刮尺定位套10，滑块定位套11，滑块12，连杆13，偏心轮14，电机15，滑轮16，滑轮连接杆17，刮平机构支架18，联动杆19；所述滑轮16设于轨道框架的上下侧，所述滑轮连接杆17连接于相邻的滑轮16上，所述刮平机构支架18固定于所述滑轮连接杆17上，所述刮尺定位套10、滑块定位套11以及电机15固定于所述刮平机构支架18上，所述滑块12套接于所述滑块定位套11上，所述电机15驱动偏心轮14转动，所述偏心轮14外端缘连接有联动杆19，所述联动杆19另一端连接于所述滑块12上并带动所述滑块12在滑块定位套11内做垂直方向上的往复运动，所述滑块12通过连杆13连接左刮尺8和右刮尺9，所述左刮尺8和右刮尺9分别套设于各自的所述刮尺定位套10内受所述滑块12驱动作垂直方向上的往复运动；所述刮平机构可以通过手动人工轻推或机械带动在所述轨道框架上左右移动行走。As shown in Figure 1 and Figure 2, the embodiment of the present invention provides a movable automatic wall scraping device, including a track frame, the track frame includes a left upper rail 1, a left lower rail 2, a right upper rail 3, and a right lower rail 4. The upper and lower rail connecting rods 5, the ground support 6, and the wall support 7, the left upper rail 1 and the right upper rail 3 are adjacently socketed, and the length can be freely expanded and contracted, and the left lower rail 2 and the right lower rail 4 are adjacently socketed , and the length can be freely expanded and contracted so as to adjust the length of the track frame according to the length difference of the wall; the upper left rail 1, the upper right rail 3, the lower left rail 2, the lower right rail 4 and the connecting rods 5 of the upper and lower rails form a square structure , the ground support 6 and the wall support 7 are arranged on the periphery of the square structure, the ground support 6 is supported on the ground, and the wall support 7 is supported on the reference point of the wall; it also includes a scraping mechanism, and the scraping mechanism Including left scraping ruler 8, right scraping ruler 9, scraping ruler positioning sleeve 10, slider positioning sleeve 11, slider 12, connecting rod 13, eccentric wheel 14, motor 15, pulley 16, pulley connecting rod 17, scraping mechanism bracket 18, linkage rod 19; the pulley 16 is arranged on the upper and lower sides of the track frame, the pulley connecting rod 17 is connected to the adjacent pulley 16, and the scraping mechanism bracket 18 is fixed on the pulley connecting rod 17, The scraper positioning sleeve 10, the slider positioning sleeve 11 and the motor 15 are fixed on the scraping mechanism bracket 18, the slider 12 is sleeved on the slider positioning sleeve 11, and the motor 15 drives the eccentric The wheel 14 rotates, and the outer edge of the eccentric wheel 14 is connected with a linkage rod 19, and the other end of the linkage rod 19 is connected to the slider 12 and drives the slider 12 to move vertically in the slider positioning sleeve 11. The slider 12 is connected to the left scraping ruler 8 and the right scraping ruler 9 through the connecting rod 13, and the left scraping ruler 8 and the right scraping ruler 9 are respectively sleeved in the respective scraping ruler positioning sleeves 10. Driven by the slider 12 to reciprocate in the vertical direction; the scraping mechanism can move left and right on the track frame by manual manual push or mechanical drive.
所述右上轨3和右下轨4可以分别在左上轨1和左下轨2内自由伸缩，以便根据墙体的长度差异来调整轨道框架的长度；另外，所述轨道框架可由1至10节轨道组成，每节的长度为0.5m～6.0m。The upper right rail 3 and the lower right rail 4 can freely expand and contract in the upper left rail 1 and the lower left rail 2 respectively, so as to adjust the length of the track frame according to the length difference of the wall; in addition, the track frame can be composed of 1 to 10 sections of track Composition, the length of each section is 0.5m ~ 6.0m.
其中，所述左刮尺8和右刮尺9进行垂直往复运动，可以共用一台电机15进行驱动，也可以由两台电机15分别驱动；所述左刮尺8和右刮尺9可以根据需要独立使用，所述刮尺的数量为1把～10把；所述左刮尺8和右刮尺9进行垂直往复运动，可以通过所述电机偏心轮连杆机构来实现，还可以通过其他任何将旋转运动转换为往复运动的机构来实现；所述左刮尺8和右刮尺9进行垂直往复运动的驱动动力来源可以为电动、液压或气动等方式。Wherein, the left scraping ruler 8 and the right scraping ruler 9 carry out vertical reciprocating motion, can share a motor 15 to drive, also can be driven by two motors 15 respectively; The left scraping ruler 8 and the right scraping ruler 9 can be according to It needs to be used independently, and the number of the scraping rulers is 1 to 10; the vertical reciprocating motion of the left scraping ruler 8 and the right scraping ruler 9 can be realized through the motor eccentric wheel linkage mechanism, or through other It can be realized by any mechanism that converts rotary motion into reciprocating motion; the drive power source for the vertical reciprocating motion of the left scraping rule 8 and the right scraping rule 9 can be electric, hydraulic or pneumatic.
其中，所述左刮尺8和右刮尺9与墙面接触的表面，其中间部分比两侧凸出，从而将刮掉后形成的疏松结构压密实与平整，达到刮平墙面并收光的目的。Wherein, the surface of the left scraping ruler 8 and the right scraping ruler 9 is in contact with the wall surface, the middle part of which is more protruding than the two sides, so that the loose structure formed after scraping off is compacted and smoothed, so that the wall surface can be scraped and closed. purpose of light.
同时，本发明实施例提出了一种墙面自动刮平方法，包括：At the same time, the embodiment of the present invention proposes a method for automatic wall scraping, including:
步骤1，在墙面四个角落确定四个基准点；Step 1, determine four reference points at the four corners of the wall;
步骤2，通过人工或喷机将砂浆抹满墙面；Step 2, apply the mortar to the wall manually or by spraying machine;
步骤3，将所述轨道框架拉长至墙面两端并通过所述壁撑7支撑在步骤1中所确定的四个基准点上，通过所述地撑6支撑在天花板和地面之间；Step 3, elongating the track frame to both ends of the wall and supporting it on the four reference points determined in step 1 through the wall support 7, and supporting it between the ceiling and the ground through the ground support 6;
步骤4，将所述刮平机构安装在所述轨道框架上；Step 4, installing the scraping mechanism on the track frame;
步骤5，打开电机15的电源开关，使左刮尺8和右刮尺9做垂直往复运动，同时从左向右或从右向左推动刮平机构在轨道框架上移动行走，上下摆动的刮尺将超出基准点高度的砂浆刮掉并上下抹平墙面，完成整片墙面的自动刮平过程。Step 5, turn on the power switch of the motor 15, make the left scraping ruler 8 and the right scraping ruler 9 do vertical reciprocating motion, and at the same time push the scraping mechanism from left to right or from right to left to move and walk on the track frame, and the scraping ruler swinging up and down Use the ruler to scrape off the mortar that exceeds the height of the reference point and level the wall up and down, completing the automatic leveling process of the entire wall.
其中，所述左刮尺8和右刮尺9与墙面接触的表面，其中间部分比两侧凸出，从而将刮掉后形成的疏松结构压密实与平整，达到刮平墙面并收光的目的。Wherein, the surface of the left scraping ruler 8 and the right scraping ruler 9 is in contact with the wall surface, the middle part of which is more protruding than the two sides, so that the loose structure formed after scraping off is compacted and smoothed, so that the wall surface can be scraped and closed. purpose of light.
本发明的上述技术方案的有益效果如下：The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
本发明可以省去定中间点、冲筋、手工刮平等工序，使用方便，操作简单，墙面刮平速度快，工作效率高，从而减轻劳动强度，减少建筑工人粉墙过程中受到的健康伤害，同时还可保证墙面平整光滑，使得施工后的墙面质量符合国家标准。The invention can omit the processes of setting the middle point, punching ribs, and manual scraping. It is convenient to use, simple to operate, fast to level the wall surface, and high in work efficiency, thereby reducing labor intensity and reducing health injuries of construction workers during the process of plastering the wall. At the same time, it can also ensure that the wall surface is smooth and smooth, so that the quality of the wall surface after construction meets the national standard.
以下为一个示例具体描述本发明提供的墙面自动刮平方法。The following is an example to specifically describe the method for automatically leveling walls provided by the present invention.
搭建一个可移动式墙面自动刮平装置，包括轨道框架，地撑6，壁撑7，滑轮16，刮尺，电机15，偏心轮连杆机构，刮平机构支架18等。轨道由三节组成，其截面为三角形，第1节至第3节的截面边长分别为4cm、3.8cm和3.6cm，每节的长度均为2.1m；地撑高度为18cm，壁撑高度为30cm，滑轮直径为6cm；刮尺材质为铝合金，刮尺尺寸为长2.8m×宽5cm×厚1cm，刮尺与墙面接触的表面，其中间比两侧凸出0.3mm；电机功率为800W，转速为500rpm。Build a movable automatic wall scraping device, including track frame, ground support 6, wall support 7, pulley 16, scraping rule, motor 15, eccentric wheel linkage mechanism, scraping mechanism support 18 etc. The track is composed of three sections with a triangular cross-section. The side lengths of the first to third sections are 4cm, 3.8cm and 3.6cm respectively, and the length of each section is 2.1m; the height of the ground support is 18cm, and the height of the wall support is 30cm, the diameter of the pulley is 6cm; the material of the scraper is aluminum alloy, and the size of the scraper is 2.8m long x 5cm wide x 1cm thick. 800W at 500rpm.
实验所选墙体尺寸为长6m×高3m。The size of the wall selected for the experiment is 6m long x 3m high.
实验过程如下：The experimental process is as follows:
步骤1、在墙面四个角落确定四个基准点；Step 1. Determine four reference points at the four corners of the wall;
步骤2、通过人工将砂浆抹满墙体表面；Step 2. Spread the mortar on the surface of the wall manually;
步骤3、将轨道框架拉长至墙体两端并把四个壁撑支撑在步骤1确定的四个基准点上，通过所述地撑6支撑在天花板和地面之间；Step 3, elongate the track frame to both ends of the wall and support the four wall supports on the four reference points determined in step 1, and support between the ceiling and the ground through the ground support 6;
步骤4、将带有电机15的刮平机构安装在轨道框架上；Step 4, the scraping mechanism with motor 15 is installed on the track frame;
步骤5、打开电机15的电源开关，刮尺开始上下摆动，上下摆动的刮尺将超出基准点高度的砂浆刮掉并上下抹平墙面，同时手工推动刮平机构在轨道框架上从左向右移动行走，完成整片墙面的自动刮平过程。Step 5. Turn on the power switch of the motor 15, and the scraper starts to swing up and down. The scraper that swings up and down scrapes off the mortar that exceeds the height of the reference point and smooths the wall up and down. At the same time, manually push the scraping mechanism on the track frame from left to right Move right and walk to complete the automatic scraping process of the entire wall.
上述过程所花费时间约为五分钟，刮平后的墙面平整光滑。The above-mentioned process takes about five minutes, and the wall surface after scraping is smooth and smooth.
通过此刮平方法可以省去定中间点、冲筋、手工刮平等工序，使用方便，操作简单，墙面刮平速度快，工作效率高，从而减轻劳动强度，减少建筑工人粉墙过程中受到的健康伤害，同时还可保证墙面平整光滑，使得施工后的墙面质量符合国家标准。Through this scraping method, the processes of setting the middle point, punching ribs, and manual scraping can be omitted. Health hazards, and at the same time, it can ensure that the wall is smooth and smooth, so that the quality of the wall after construction meets the national standard.
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明所述原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.
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