CN105388835A - Intelligent hoist control system - Google Patents

Intelligent hoist control system Download PDF

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Publication number
CN105388835A
CN105388835A CN 201510983546 CN201510983546A CN105388835A CN 105388835 A CN105388835 A CN 105388835A CN 201510983546 CN201510983546 CN 201510983546 CN 201510983546 A CN201510983546 A CN 201510983546A CN 105388835 A CN105388835 A CN 105388835A
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connected
plc
hoist
control system
controller
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CN 201510983546
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Chinese (zh)
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程国栋
房金贤
苏学梅
沈义勤
周守明
朱吉生
王金禄
李典基
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济南美力机电科技有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25268PLD programmable logic device

Abstract

The invention relates to an intelligent hoist control system, which comprises a PLC. The intelligent hoist control system is characterized in that the PLC is connected to a touch screen, a wireless reception emitter, a gate height stopper and an encoder, a Sim card is disposed inside the wireless reception emitter, the system also comprises a hoist motor, the hoist motor is connected to a power supply through a relay, the encoder is also connected to a paperless recorder, the wireless reception emitter communicates with a remote control center in a wireless manner, the relay is also connected to the PLC and the paperless recorder, and the relay is further connected to an indicating lamp and a button.

Description

一种智能化启闭机控制系统 An intelligent Hoist Control

技术领域 FIELD

[0001] 本发明属于智能控制技术领域,涉及一种控制系统,尤其是一种智能化启闭机控制系统;该智能化启闭机控制系统具备本地控制功能和远程控制功能,更加方便有效对启闭机进行控制。 [0001] The present invention belongs to the technical field of intelligent control, relates to a control system, in particular a hoist intelligent control system; the hoist control system includes a intelligent local control functions and remote control functions, more convenient and effective hoist control.

背景技术 Background technique

[0002] 现有的水电站机卷扬闭启机控制系统,多采用手动控制,靠人为进行停止操作,所以闸门开度不能够准确的动作在用户所需要的位置;有的控制系统也采用闸门开度控制仪,但该装置可靠性不高,且不能与远方监控系统协调控制。 [0002] Hydropower conventional hoisting machine control system start closing, the use of manual control, against human stopping operation, so that the shutter opening operation can not be accurately at the position desired by the user; some shutter control system also uses opening control device, but the device is not high reliability, and can not be reconciled with the remote monitoring control system.

[0003] 且现有技术中的启闭机控制系统仅具备单一的控制方式,无法实现本地控制与远程控制的有效结合。 [0003] Hoist Control and the prior art includes only a single control can not be achieved effectively with local control and remote control.

[0004] 此为现有技术的不足之处。 [0004] This is the shortcomings of the prior art.

[0005] 因此,提供设计一种新型的智能化启闭机控制系统,以解决上述技术问题,是非常有必要的。 [0005] Thus, to design a new type of intelligent hoist control system to solve the above problems, it is very necessary.

发明内容 SUMMARY

[0006] 本发明的目的在于,针对上述现有技术存在的缺陷,提供设计一种智能化启闭机控制系统,以解决上述技术问题。 Objective [0006] The present invention is, for the above-described defects of the prior art, there is provided an intelligent design hoist control system to solve the above problems.

[0007] 为实现上述目的,本发明给出以下技术方案: [0007] To achieve the above object, the present invention is given by the following technical solution:

一种智能化启闭机控制系统,包括PLC控制器,其特征在于,所述的PLC控制器连接有触摸屏、无线接收发射器、闸门高度限位器、编码器,所述的无线接收发射器内置Sim卡,还包括卷扬电机,所述的卷扬电机通过继电器连接到供电电源, An intelligent hoist control system comprising a PLC controller, wherein said controller PLC is connected with a touch screen, wireless receiver transmitter, the shutter height limiter, an encoder, a wireless transmitter receiver Sim card built, further comprising a hoisting machine, the hoisting motor is connected to the power supply through the relay,

所述的编码器还连接有无纸记录仪, Said encoder is also connected paperless recorder,

所述的无线接收发射器通过无线方式与远程控制中心进行通信, The wireless receiver transmitters communicate by wireless with the remote control center,

所述的继电器还连接到PLC控制、无纸记录仪, The relay is also connected to the PLC control, paperless recorder,

所述的继电器还连接有指示灯和按钮。 The relay is further connected with lights and buttons.

[0008] 优选地,所述的无线接收发射器连接有市电断电检测器;以实时检测市电是否正常供电,当市电断电时,通过无线接收发射器向工作人员发送信号。 [0008] Preferably, the radio receiver is connected to a transmitter of a mains failure detector; real-time detection to the mains power supply is normal, when the mains power fails, sends a signal to staff by the wireless receiver transmitter.

[0009] 优选地,所述的无线接收发射器与PLC控制器之间还设置有语音识别模块;通过语音识别模块对工作人员通过语音发送的指令进行解读,并将解读后的信息发送至PLC控制器,以实现对继电器等设备的控制。 [0009] Preferably, between the radio transmitter and receiver PLC controller is further provided with a voice recognition module; interpretation by voice commands through voice recognition module sending staff, and sends the information to the PLC Interpretation a controller to implement a control device such as a relay.

[0010] 优选地,所述的PLC控制器还连接有环境温度传感器;用以检测周围环境的温度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0010] Preferably, the controller is also connected to the PLC ambient temperature sensor; to ambient temperature value detected and transmitted to the PLC controller, display and storage by paperless recorder.

[0011] 优选地,所述的PLC控制器还连接有湿度传感器;用以检测周围环境的湿度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0011] Preferably, the PLC is also connected to a humidity sensor controller; configured to detect an ambient humidity value and sent to the PLC controller, display and storage by paperless recorder.

[0012] 优选地,所述的PLC控制器还连接有电机温度传感器;用以检测卷扬电机的温度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0012] Preferably, the controller is further connected to the PLC with a motor temperature sensor; for detecting the winding temperature of the motor and transmitted to the PLC controller, display and storage by paperless recorder.

[0013] 优选地,所述的PLC控制器还连接有卷扬电机减速机箱油位传感器;用以检测减速机箱内的油位位置,并将检测到的位置信息发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0013] Preferably, the PLC controls the motor winding is also connected to the chassis deceleration fuel level sensor; for detecting the position of the oil level in the chassis deceleration, and the detected position information to the controller PLC, by no paper recorder for display and storage.

[0014] 本发明的有益效果在于,通过继电器控制卷扬电机与供电电源的通断,利用指示灯显示当前继电器的开合状态,通过按钮实现对继电器开合的手动控制,从而实现对卷扬电机的本地控制; [0014] Advantageous effects of the present invention is that the relay-off control of the hoist motor and power supply, the current indicator shows the use of open-close state of the relay, to manually control the opening and closing of the relay through the button to achieve the winch local control of the motor;

通过闸门高度限位器检测闸门高度位置,并将检测到的闸门高度位置信息发送至PLC控制器,PLC控制器根据闸门高度位置信息控制继电器的通断,从而实现对卷扬电机的控制; Through the gate height limiter detects the height position of the shutter, the shutter height and the location of the detected information to the PLC controller, PLC controller according to the height position of the shutter on-off control relay information, thus controlling winding of the motor;

通过触摸屏能够实现对PLC控制器指令的输入和更改; It can be achieved through the touch screen input and changes to the PLC control instructions;

通过无线接收发射器能够将PLC控制器接收到的信号发送至远程控制中心以及工作人员手机,并接收远程控制中心或者工作人员手机发送来的控制指令,并将指令传送至PLC控制器,PLC控制器根据接收到的指令,对继电器等设备的控制; PLC controller can be received by the wireless signal to the receiver transmitter and the remote control center staff phone, and receives a remote control center staff or control instructions to the mobile phone, and the command to the PLC controller, PLC control according to the received instruction, the control device such as a relay;

通过无纸记录仪对检测到的各种信息进行显示并存储,节能低耗。 By paperless recorder to display various kinds of information detected and stored, energy-saving low. 此外,本发明设计原理可靠,结构简单,具有非常广泛的应用前景。 In addition, the design principles of the present invention is reliable, simple structure, with a very wide range of applications.

[0015] 由此可见,本发明与现有技术相比,具有突出的实质性特点和显著地进步,其实施的有益效果也是显而易见的。 [0015] Thus, the present invention compared to the prior art, has prominent substantive features and significant advances, its implementation is obvious beneficial effect.

附图说明 BRIEF DESCRIPTION

[0016]图1是本发明提供的一种智能化启闭机控制系统的原理框图。 [0016] FIG. 1 is a block diagram of an intelligent control system of the hoist according to the present invention is provided.

[0017] 其中,1-PLC控制器,2-触摸屏,3-无线接收发射器,4_闸门高度限位器,5_编码器,6-卷扬电机,7-继电器,8-供电电源,9-无纸记录仪,10-远程控制中心,11-指示灯,12-按钮,13-市电断电检测器,14-语音识别模块,15-环境温度传感器,16-湿度传感器,17-电机温度传感器,18-卷扬电机减速机箱油位传感器。 [0017] wherein, 1-PLC controller, touch screen 2-, 3- wireless receiver transmitter, the gate height limiter 4_, 5_ encoder, 6- winch motor, relay 7-, 8 power supply, 9- paperless recorder, a remote control center 10-, 11- lights, buttons 12-, 13- mains failure detector, 14 a speech recognition module, an ambient temperature sensor 15, a humidity sensor 16-, 17- motor temperature sensor 18 chassis winch motor deceleration fuel level sensor.

具体实施方式 detailed description

[0018] 下面结合附图并通过具体实施例对本发明进行详细阐述,以下实施例是对本发明的解释,而本发明并不局限于以下实施方式。 [0018] conjunction with the accompanying drawings and the following detailed elaboration of specific embodiments of the present invention, the following examples are to explain embodiments of the present invention, and the present invention is not limited to the following embodiments.

[0019] 如图1所示,本发明提供的一种智能化启闭机控制系统,包括PLC控制器1,所述的PLC控制器1连接有触摸屏2、无线接收发射器3、闸门高度限位器4、编码器5,所述的无线接收发射器3内置Sim卡, [0019] FIG An intelligent hoist control system 1 of the present invention provides, comprises a PLC controller 1, the PLC controller 1 2 is connected with a touch screen, wireless receiver transmitter 3, the gate height restrictions bit 4, an encoder 5, the wireless receiver transmitter built Sim card 3,

还包括卷扬电机6,所述的卷扬电机6通过继电器7连接到供电电源8, Further comprising a hoisting motor 6, the hoisting machine 6 is connected to the power supply 8 through the relay 7,

所述的编码器5还连接有无纸记录仪9, The encoder 5 is also connected paperless recorder 9,

所述的无线接收发射器3通过无线方式与远程控制中心10进行通信, The wireless transmitter receiver 3 by wireless communication with the remote control center 10,

所述的继电器7还连接到PLC控制1、无纸记录仪9, The relay 7 is also connected to a PLC control, paperless recorder 9,

所述的继电器7还连接有指示灯11和按钮12。 The relay 7 is also connected to buttons 12 and indicator 11.

[0020] 通过继电器7控制卷扬电机6与供电电源8的通断,利用指示灯11显示当前继电器7的开合状态,通过按钮12实现对继电器7开合的手动控制,从而实现对卷扬电机6的本地控制; [0020] 7 through the relay controlling the motor winding-off the power supply 6 and 8, the use of the indicator 11 shows the current state of the opening and closing of the relay 7, to manually control the opening and closing of the relay 7 through the button 12, so as to achieve the winch local control of the motor 6;

通过闸门高度限位器4检测闸门高度位置,并将检测到的闸门高度位置信息发送至PLC控制器1,PLC控制器1根据闸门高度位置信息控制继电器7的通断,从而实现对卷扬电机的控制; Through the gate height limiter 4 detects the height position of the shutter, and transmits the detected information to the height position of the shutter controller PLC 1, PLC controller 1 controls the relay-off 7 based on the height position information of the shutter, enabling the motor to hoist control;

通过触摸屏2能够实现对PLC控制器1指令的输入和更改; 2 can be realized by a touch screen input and changes to a PLC controller command;

通过无线接收发射器3能够将PLC控制器1接收到的信号发送至远程控制中心以及工作人员手机,并接收远程控制中心或者工作人员手机发送来的控制指令,并将指令传送至PLC控制器,PLC控制器根据接收到的指令,对继电器等设备的控制; 3 can be received by the signal PLC controller 1 transmits to the wireless transmitter receiver and a remote control center staff phone, and receives a remote control center staff or control instructions to the mobile phone, and the command to the PLC controller, PLC controller according to the received instruction, the control device such as a relay;

通过无纸记录仪9对检测到的各种信息进行显示并存储,节能低耗。 Paperless recorder nine pairs of various types of information to be displayed by the detection and storage, energy-saving low.

[0021] 本实施例中,所述的无线接收发射器3连接有市电断电检测器13 ;以实时检测市电是否正常供电,当市电断电时,通过无线接收发射器向工作人员发送信号。 [0021] In this embodiment, the wireless receiver connected to the transmitter 3 a mains failure detector 13; detect in real time the mains supply is normal, when the mains power fails, the staff by the wireless transmitter receiver send a signal.

[0022] 本实施例中,所述的无线接收发射器3与PLC控制器1之间还设置有语音识别模块14 ;通过语音识别模块对工作人员通过语音发送的指令进行解读,并将解读后的信息发送至PLC控制器,以实现对继电器等设备的控制。 After the voice recognition module for interpretation by a command staff voice transmission, and interpretation; [0022] In this embodiment, the wireless receiver 3 and the transmitter PLC controller is further provided with a voice recognition module 14 between a the information is transmitted to the PLC controller to implement a control device such as a relay.

[0023] 本实施例中,所述的PLC控制器1还连接有环境温度传感器15 ;用以检测周围环境的温度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0023] In this embodiment, the PLC controller 1 is also connected to an ambient temperature sensor 15; to ambient temperature value detected and transmitted to the PLC controller, display and storage by paperless recorder.

[0024] 本实施例中,所述的PLC控制器1还连接有湿度传感器16 ;用以检测周围环境的湿度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0024] In this embodiment, the PLC controller 1 is also connected to a humidity sensor 16; to ambient humidity value detected and transmitted to the PLC controller, display and storage by paperless recorder.

[0025] 本实施例中,所述的PLC控制器1还连接有电机温度传感器17 ;用以检测卷扬电机的温度值并发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0025] In this embodiment, the PLC controller 1 is also connected with a motor temperature sensor 17; for detecting the winding temperature of the motor and transmitted to the PLC controller, display and storage by paperless recorder.

[0026] 本实施例中,所述的PLC控制器1还连接有卷扬电机减速机箱油位传感器18 ;用以检测减速机箱内的油位位置,并将检测到的位置信息发送至PLC控制器,通过无纸记录仪进行显示以及存储。 [0026] In this embodiment, the PLC controller 1 is also connected with a hoist motor reducer chassis oil level sensor 18; position information for detecting the position of the oil level in the deceleration case, the detected and transmitted to the PLC control , a display, and storage by paperless recorder.

[0027] 以上公开的仅为本发明的优选实施方式,但本发明并非局限于此,任何本领域的技术人员能思之的没有创造性的变化,以及在不脱离本发明原理前提下所作的若干改进和润饰,都应落在本发明的保护范围内。 [0027] The above descriptions are merely preferred embodiments of the present invention, but the present invention is not limited thereto, anyone skilled in the art can think of no change creative, and made without departing from the principles of the present invention is premised on several improvements and modifications shall fall within the scope of the present invention.

Claims (7)

  1. 1.一种智能化启闭机控制系统,包括PLC控制器,其特征在于,所述的PLC控制器连接有触摸屏、无线接收发射器、闸门高度限位器、编码器,所述的无线接收发射器内置Sim卡, 还包括卷扬电机,所述的卷扬电机通过继电器连接到供电电源, 所述的编码器还连接有无纸记录仪, 所述的无线接收发射器通过无线方式与远程控制中心进行通信, 所述的继电器还连接到PLC控制、无纸记录仪, 所述的继电器还连接有指示灯和按钮。 An intelligent hoist control system comprising a PLC controller, wherein said controller PLC is connected with a touch screen, wireless receiver transmitter, the shutter height limiter, an encoder, a wireless receiver Sim card built transmitter, further comprising a hoisting machine, the hoisting machine is connected via a relay to the power supply, said encoder further paperless recorder connected to said wireless receiver and transmitter by wireless remote control center communication, the relay is also connected to the PLC control, paperless recorder, is also connected to the relay indicators and buttons.
  2. 2.根据权利要求1所述的一种智能化启闭机控制系统,其特征在于:所述的无线接收发射器连接有市电断电检测器。 The hoist an intelligent control system according to claim 1, wherein: said wireless receiver connected to a transmitter of a mains failure detector.
  3. 3.根据权利要求1或2所述的一种智能化启闭机控制系统,其特征在于:所述的无线接收发射器与PLC控制器之间还设置有语音识别模块。 The hoist an intelligent control system of claim 1 or claim 2, wherein: further provided between the radio transmitter and receiver PLC controller has a voice recognition module.
  4. 4.根据权利要求3所述的一种智能化启闭机控制系统,其特征在于:所述的PLC控制器还连接有环境温度传感器。 Hoist according to an intelligent control system according to claim 3, wherein: said controller is further connected to a PLC ambient temperature sensor.
  5. 5.根据权利要求4所述的一种智能化启闭机控制系统,其特征在于:,所述的PLC控制器还连接有湿度传感器。 Hoist according to an intelligent control system according to claim 4, wherein: said controller is further connected to a PLC humidity sensor.
  6. 6.根据权利要求5所述的一种智能化启闭机控制系统,其特征在于:所述的PLC控制器还连接有电机温度传感器。 Hoist according to an intelligent control system according to claim 5, wherein: said controller is further connected to a PLC motor temperature sensor.
  7. 7.根据权利要求6所述的一种智能化启闭机控制系统,其特征在于:所述的PLC控制器还连接有卷扬电机减速机箱油位传感器。 The hoist of claim 6 an intelligent control system as claimed in claim, wherein: said controller is further connected to a PLC hoist motor reducer chassis oil level sensor.
CN 201510983546 2015-12-24 2015-12-24 Intelligent hoist control system CN105388835A (en)

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