CN105374237A - Lathe turning operation training equipment - Google Patents

Lathe turning operation training equipment Download PDF

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Publication number
CN105374237A
CN105374237A CN201510917106.2A CN201510917106A CN105374237A CN 105374237 A CN105374237 A CN 105374237A CN 201510917106 A CN201510917106 A CN 201510917106A CN 105374237 A CN105374237 A CN 105374237A
Authority
CN
China
Prior art keywords
lathe
cable
turning operation
computing machine
standby
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510917106.2A
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Chinese (zh)
Inventor
许元奎
吴锐
张日华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Luoyang Institute of Science and Technology
Original Assignee
Luoyang Institute of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Luoyang Institute of Science and Technology filed Critical Luoyang Institute of Science and Technology
Priority to CN201510917106.2A priority Critical patent/CN105374237A/en
Publication of CN105374237A publication Critical patent/CN105374237A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B5/00Electrically-operated educational appliances
    • G09B5/02Electrically-operated educational appliances with visual presentation of the material to be studied, e.g. using film strip
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes

Abstract

The invention relates to lathe turning operation training equipment which is mounted on a lathe. The lathe comprises a three-jaw chuck, a headstock, a lathe body and a cutter holder. The three-jaw chuck clamps a to-be-machined workpiece, a lathe spindle drives the to-be-machined workpiece to rotate, and an operator operates the cutter holder to axially and radially machine the to-be-machined workpiece. The lathe turning operation training equipment comprises a displacement sensor, a speed sensor, a computer and a display screen system, wherein the displacement sensor and the speed sensor receive displacement and speed detection signals of the to-be-machined workpiece through cables and a connector respectively, the connector is connected with the input end of a data collecting card, the data collecting card is arranged in the computer, and the computer is connected with the display screen system through one cable. The lathe turning operation training equipment has the advantages that the lathe turning skills of students can be cultured through practical training, and the equipment is fast, efficient, safe, interesting, evident in energy saving effect and worthy of popularization.

Description

A kind of lathe turning operation processing training cartridge is standby
[technical field]
The present invention relates to lathe turning processing technique field, especially relate to a kind of lathe turning operation processing training cartridge standby.
[background technology]
Along with the development of society and the cultivation demand of the comprehensive application talent.Increasing applied talent drops in the large production of socialization, the cultivation of talent's technical ability is more aobvious outstanding, lathe turning processing personnel training must significantly be raised the efficiency, quick culture technique expert, enter production line fast, university student can grasp operative technique fast, processes specification product, originally master worker's pattern of training an apprentice can not adapt to colleges and universities' training of personnel requirement, develops a kind of engine lathe turning operation processing training cartridge standby for this reason.It is a kind of optimal case solving engineering training personnel training application.
[summary of the invention]
In order to overcome the deficiency in background technology, the invention discloses a kind of lathe turning operation processing training cartridge standby, this equipment can realize one-to-many lathe turning operation processing training, students ' interest of study can be improved, and can practical operation on machine tool, process is safe and reliable, every single stepping can both Dynamic Announce on the display screen, display workpiece cut size and process, and there is various safety alarm device, the parameter adjustment of every portion has prompting and instructs, thus greatly improves Talent-cultivating Quality.
In order to realize the object of described invention, the present invention adopts following technical scheme: a kind of lathe turning operation processing training cartridge is standby, be arranged on lathe, described lathe comprises scroll chuck, selective headstock, lathe bed and knife rest, described scroll chuck clamping processing work, lathe spindle drives processing work to rotate, operating personnel operate knife rest, carry out axis and radial processing to processing work, described lathe turning operation processing training cartridge is standby comprises displacement transducer and speed pickup, computing machine and display screen system; Institute's displacement sensors and speed pickup are respectively by cable and connector, receive displacement and the speed detection signal of processing work, the input end of connector connection data capture card, described data collecting card is arranged in computing machine, and computing machine is connected with display screen system by cable.
Speed pickup of the present invention is arranged on lathe main the tip of the axis; Described speed pickup comprises shaft coupling, rotary encoder, and the input end of rotary encoder is connected together by shaft coupling and lathe spindle end, run-in synchronism; The output terminal of rotary encoder by transmission cable be connected D socket stube cable, cable is by connector connection data capture card.
Displacement transducer of the present invention is according to the axis of lathe spindle and radial direction, comprise Z axis displacement transducer, X-axis displacement transducer and small tool displacement transducer, described Z axis displacement transducer is arranged on the downside of body of lathe bed rear rail, X-axis displacement transducer is arranged on the right side of the supporting plate of knife rest, and small tool displacement transducer is arranged on the front end of knife rest.
Data collecting card of the present invention is arranged on the mainboard of computing machine, be provided with four road cable input interfaces, four road cable input interfaces are connected with the displacement data transducing signal of Z axis displacement transducer, knife rest displacement transducer, X-axis displacement transducer and the speed data transducing signal of speed pickup respectively, data collecting card is provided with a road output interface, add computing machine serial port by output cable and connector, image data is sent into computing machine.
Display screen system of the present invention comprises display, cable and adapter; By one end of the USB interface stube cable of computing machine, the other end of cable connects display by adapter, and the data sensor signal that data collecting card collects is transferred on display by computing machine, by the change of display display turning process.
Utilize the speed data transducing signal received in computing machine of the present invention, be provided with the graphic modeling software of the workpiece turning process change of synchronous lathe, changed by graphic modeling and adjust operating process.
Lathe of the present invention is also provided with each axial translation limit sensors, accepts spacing displacement detection signal by cable and connector, be sent to data collecting card; Lathe turning operation processing training cartridge is standby also comprises panalarm, and panalarm is connected with computing machine; In computing machine, alarm software being set, when receiving the data message of each axial translation limit sensors, starting panalarm.
Panalarm of the present invention is one or more in vibrations motor, hummer, toy trumpet, LED or display screen.
Owing to have employed technique scheme, the present invention has following beneficial effect: lathe turning operation processing training cartridge of the present invention is standby, increase department of computer science at engine lathe to unify displacement, speed, switching signal sensor, the data-signal of actual turning process is transferred to computing machine, establishment computer software, calling data, calculation process, signal is sent into display system, display process, have the application of good informationization technology, operation processing is imparted knowledge to students integrated with large screen display, can realize a pair 30 teaching; Software engineering is applied, and electrical control is combined with infotech, has to control specialty application value of better imparting knowledge to students; The organic unity of practical operation and information displaying, vivid and interesting, Dynamic Announce process, teaching significance is better; Safety practice is comprehensive, containing hardware security and software security measure, safe and reliable, solves safety problem, promotes practicals kill ways for training.
The method is used for training student turning practice, fast, efficient, safe, interesting, and energy-saving effect is obvious simultaneously.There is promotional value.
[accompanying drawing explanation]
Fig. 1 is that the standby structural representation of training cartridge is processed in lathe turning of the present invention operation.
Fig. 2 is the schematic flow sheet of computer programming program of the present invention.
In figure: 1. speed pickup; 2. selective headstock; 3.Z axial translation sensor; 4. lathe bed; 5. processing work; 6. display screen system; 7. connector; 8.X axial translation sensor; 9. knife rest; 10. small tool displacement transducer; 11. cables; 12. computing machines; 13. scroll chucks.
[embodiment]
By explanation the present invention that the following examples can be detailed, disclose object of the present invention and be intended to protect all technological improvements in the scope of the invention.
A kind of lathe turning operation processing training cartridge is standby, be arranged on lathe, described lathe comprises scroll chuck 1, selective headstock 2, lathe bed 4 and knife rest 9, described scroll chuck 1 clamps processing work 5, lathe spindle drives processing work 5 to rotate, operating personnel operate knife rest 9, carry out axis and radial processing to processing work 5, described lathe turning operation processing training cartridge is standby comprises displacement transducer and speed pickup, computing machine 12 and display screen system 6; Institute's displacement sensors and speed pickup are respectively by cable 11 and connector 7, receive displacement and the speed detection signal of processing work 5, the input end of connector 7 connection data capture card, described data collecting card is arranged in computing machine 12, and computing machine 12 is connected with display screen system 6 by cable 11.
Described speed pickup 1 is arranged on lathe main the tip of the axis; Described speed pickup 1 comprises shaft coupling, rotary encoder, and the input end of rotary encoder is connected together by shaft coupling and lathe spindle end, run-in synchronism; The output terminal of rotary encoder by transmission cable be connected D socket stube cable 11, cable 11 is by connector 7 connection data capture card.
Institute's displacement sensors is according to the axis of lathe spindle and radial direction, comprise Z axis displacement transducer 3, X-axis displacement transducer 8 and small tool displacement transducer 10, described Z axis displacement transducer 3 is arranged on the downside of the body of lathe bed 4 rear rail, X-axis displacement transducer 8 is arranged on the right side of the supporting plate of knife rest 9, and small tool displacement transducer 10 is arranged on the front end of knife rest 9.
Described data collecting card is arranged on the mainboard of computing machine 12, be provided with four road cable input interfaces, four road cable input interfaces are connected with the displacement data transducing signal of Z axis displacement transducer 3, knife rest displacement transducer 8, X-axis displacement transducer 10 and the speed data transducing signal of speed pickup 1 respectively, data collecting card is provided with a road output interface, add computing machine serial port by output cable and connector, image data is sent into computing machine.
Described display screen system comprises display, cable and adapter; By one end of the USB interface stube cable 12 of computing machine 12, the other end of cable 12 connects display by adapter, and the data sensor signal that data collecting card collects is transferred on display by computing machine, by the change of display display turning process.
Utilize the speed data transducing signal received in described computing machine 12, be provided with the graphic modeling software of the workpiece turning process change of synchronous lathe, changed by graphic modeling and adjust operating process.
Described lathe is also provided with each axial translation limit sensors, accepts spacing displacement detection signal by cable and connector, be sent to data collecting card; Lathe turning operation processing training cartridge is standby also comprises panalarm, and panalarm is connected with computing machine 12; In computing machine 12, alarm software being set, when receiving the data message of each axial translation limit sensors, starting panalarm.
Described panalarm is one or more in vibrations motor, hummer, toy trumpet, LED or display screen.
The present invention is a kind of engine lathe operation processing study simulation training equipment, comprise whole operating system and the custom of engine lathe, the same with engine lathe, during work, by scroll chuck 13 holding workpiece 5, main shaft drives workpiece 5 to rotate, operating personnel operate knife rest 9, according to technological requirement, axis and radial processing are carried out to workpiece 5, three tunnel displacement detecting transducing signals and road rate signal detecting position shifting signal and rate signal respectively, by cable 11, connector 7 accepts displacement detection signal, be sent to the data collecting card of computing machine 12, Fig. 2 is software schematic block diagram, computing machine calls each road transducing signal, calculated by computer software technology, synchronism output change in displacement and safety monitoring control signal deliver to display system 6, by display system, the dynamic change of whole operation process is shown, very clear.If operating mistake, reporting to the police at once, remind operator constantly to take care, avoid occurring accident with buzzer and display flicker, is a kind of efficient, safe, practical costly lathe exercise equipment.
The above, just better embodiment of the present invention, but the present invention is not limited to above-described embodiment, as long as it reaches technique effect of the present invention with any same or similar means, all should fall within protection scope of the present invention.

Claims (8)

1. a lathe turning operation processing training cartridge is standby, be arranged on lathe, described lathe comprises scroll chuck (1), selective headstock (2), lathe bed (4) and knife rest (9), described scroll chuck (1) clamping processing work (5), lathe spindle drives processing work (5) to rotate, operating personnel operate knife rest (9), axis and radial processing are carried out to processing work (5), it is characterized in that: described lathe turning operation processing training cartridge is standby comprises displacement transducer and speed pickup, computing machine (12) and display screen system (6); Institute's displacement sensors and speed pickup are respectively by cable (11) and connector (7), receive displacement and the speed detection signal of processing work (5), the input end of connector (7) connection data capture card, described data collecting card is arranged in computing machine (12), and computing machine (12) is connected with display screen system (6) by cable (11).
2. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: described speed pickup (1) is arranged on lathe main the tip of the axis; Described speed pickup (1) comprises shaft coupling, rotary encoder, and the input end of rotary encoder is connected together by shaft coupling and lathe spindle end, run-in synchronism; The output terminal of rotary encoder by transmission cable be connected D socket stube cable (11), cable (11) is by connector (7) connection data capture card.
3. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: institute's displacement sensors is according to the axis of lathe spindle and radial direction, comprise Z axis displacement transducer (3), X-axis displacement transducer (8) and small tool displacement transducer (10), described Z axis displacement transducer (3) is arranged on the downside of the body of lathe bed (4) rear rail, X-axis displacement transducer (8) is arranged on the right side of the supporting plate of knife rest (9), and small tool displacement transducer 10 is arranged on the front end of knife rest (9).
4. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: described data collecting card is arranged on the mainboard of computing machine (12), be provided with four road cable input interfaces, four road cable input interfaces respectively with Z axis displacement transducer (3), knife rest displacement transducer (8), the displacement data transducing signal of X-axis displacement transducer (10) and the speed data transducing signal of speed pickup (1) connect, data collecting card is provided with a road output interface, computing machine serial port is added by output cable and connector, image data is sent into computing machine.
5. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: described display screen system comprises display, cable and adapter; By one end of the USB interface stube cable (12) of computing machine (12), the other end of cable (12) connects display by adapter, the data sensor signal that data collecting card collects is transferred on display by computing machine, by the change of display display turning process.
6. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: in described computing machine (12), utilize the speed data transducing signal received, be provided with the graphic modeling software of the workpiece turning process change of synchronous lathe, changed by graphic modeling and adjust operating process.
7. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: described lathe is also provided with each axial translation limit sensors, accepts spacing displacement detection signal, be sent to data collecting card by cable and connector; Lathe turning operation processing training cartridge is standby also comprises panalarm, and panalarm is connected with computing machine (12); Computing machine arranges alarm software in (12), when receiving the data message of each axial translation limit sensors, starts panalarm.
8. lathe turning operation processing training cartridge as claimed in claim 1 is standby, it is characterized in that: described panalarm is one or more in vibrations motor, hummer, toy trumpet, LED or display screen.
CN201510917106.2A 2015-12-14 2015-12-14 Lathe turning operation training equipment Pending CN105374237A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510917106.2A CN105374237A (en) 2015-12-14 2015-12-14 Lathe turning operation training equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510917106.2A CN105374237A (en) 2015-12-14 2015-12-14 Lathe turning operation training equipment

Publications (1)

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CN105374237A true CN105374237A (en) 2016-03-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108630089A (en) * 2018-03-27 2018-10-09 安徽盛美金属科技有限公司 A kind of numerically-controlled machine tool teaching aid
CN109377809A (en) * 2018-11-28 2019-02-22 哈工大机器人(山东)智能装备研究院 The lathe teaching of use system and method that actual situation combines
CN109877651A (en) * 2019-01-28 2019-06-14 苏州凯雷特精密机械有限公司 A kind of space flight fastener numerical control turning measurement feedback device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101097661A (en) * 2006-05-10 2008-01-02 仁安资讯科技股份有限公司 Operations exercitation simulator suitable for CNC toolroom machine
CN201482983U (en) * 2009-09-03 2010-05-26 伊洪良 Minisize lathe
CN201518183U (en) * 2009-06-05 2010-06-30 江西电力职业技术学院 Multifunctional electromechanical integration teaching lathe
JP2013172193A (en) * 2012-02-17 2013-09-02 Ntt Communications Kk Video display system
CN203365157U (en) * 2013-04-19 2013-12-25 南京工业大学 Testing device for condition simulated numerical control rotary table test bed
US20140114631A1 (en) * 2008-06-22 2014-04-24 United Electronic Industries Dynamically powering a position and angle digital detection and simulation output
CN103793262A (en) * 2014-01-09 2014-05-14 北华航天工业学院 Lathe simulation system
KR101520855B1 (en) * 2013-11-25 2015-05-15 (주)센트롤 Simulstion system training machinetool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101097661A (en) * 2006-05-10 2008-01-02 仁安资讯科技股份有限公司 Operations exercitation simulator suitable for CNC toolroom machine
US20140114631A1 (en) * 2008-06-22 2014-04-24 United Electronic Industries Dynamically powering a position and angle digital detection and simulation output
CN201518183U (en) * 2009-06-05 2010-06-30 江西电力职业技术学院 Multifunctional electromechanical integration teaching lathe
CN201482983U (en) * 2009-09-03 2010-05-26 伊洪良 Minisize lathe
JP2013172193A (en) * 2012-02-17 2013-09-02 Ntt Communications Kk Video display system
CN203365157U (en) * 2013-04-19 2013-12-25 南京工业大学 Testing device for condition simulated numerical control rotary table test bed
KR101520855B1 (en) * 2013-11-25 2015-05-15 (주)센트롤 Simulstion system training machinetool
CN103793262A (en) * 2014-01-09 2014-05-14 北华航天工业学院 Lathe simulation system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108630089A (en) * 2018-03-27 2018-10-09 安徽盛美金属科技有限公司 A kind of numerically-controlled machine tool teaching aid
CN109377809A (en) * 2018-11-28 2019-02-22 哈工大机器人(山东)智能装备研究院 The lathe teaching of use system and method that actual situation combines
CN109877651A (en) * 2019-01-28 2019-06-14 苏州凯雷特精密机械有限公司 A kind of space flight fastener numerical control turning measurement feedback device

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Application publication date: 20160302

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