CN105366396A - Bi-directional belt reeling device for telescopic rubber belt conveyor - Google Patents
Bi-directional belt reeling device for telescopic rubber belt conveyor Download PDFInfo
- Publication number
- CN105366396A CN105366396A CN201510956824.0A CN201510956824A CN105366396A CN 105366396 A CN105366396 A CN 105366396A CN 201510956824 A CN201510956824 A CN 201510956824A CN 105366396 A CN105366396 A CN 105366396A
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- CN
- China
- Prior art keywords
- winding
- belt
- roller
- webbing take
- truss girder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/14—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
Abstract
The invention relates to rubber belt conveying equipment applied in a coal mine, in particular to a bi-directional belt reeling device for a telescopic rubber belt conveyor. The device comprises a base (1), a support frame (2) is installed on the base (1) and driven to rotate in 360 degrees through a rotating shaft (3) located in the center of the support frame(2), and the rotating shaft (3) is driven by a support frame rotating motor (4) installed on the base (1); the two sides of the support frame (1) are provided with a bracket beam (5) for 200-m belt reeling and a bracket beam (5) for 100-m belt reeling respectively, the bracket beams are each provided with a belt reeling rotating motor (6) and a belt reeling roller (7), and the belt reeling rotating motors (6) drive the belt reeling rollers (7) to rotate. According to the bi-directional belt reeling device, the design is reasonable, and the effect of simultaneously performing two times of belt drawing and one time of belt unreeling on the same device is achieved. The device is easy and convenient to operate and high in practicability.
Description
Technical field
The present invention relates to the Belt transport equipment that underground coal mine runs, be specially the two-way Webbing take-up device of a kind of Adjustable Belt-conveyer.
Background technology
At present, Adjustable Belt-conveyer is mainly used in underground coal mine stope raw coal transportation task, and travelling apron to grade composition primarily of actuating device, discharging gear, storage compartment, tightening device, entrainment device, Webbing take-up device, main body section.Travelling apron trailer coupling is adhesive tape, and load-transfer device is through the total length of conveyer, and its length is more than the twice of captain, is the chief component of travelling apron.Each auxiliary facility in travelling apron equipment plays not same-action in equipment operation, maintenance and maintenance, and load-transfer device Webbing take-up device is positioned at the rear portion of tightening device, primarily of frame, S. A., base, winding actuating device composition, its effect is: travelling apron is along with the shortening gradually of driving surface, belt conveyor tail synchronously bounces back, drive belt stores the adhesive tape of certain length in travelling apron stores simultaneously, to get on lower unnecessary load-transfer device from fuselage, when conveyer extends load-transfer device deficiency, on fuselage, augment load-transfer device.According to on-the-spot practical operation situation, allowing in storing to store Belt Length is 120 meters, and removing running length, reality can tape length be 100 meters at every turn.
To march toward gradually mechanization, modernization, automatization level along with coal mining enterprise, many low freight volume transportation devices replace by high-power, large conveying quantity conveyer.During every portion's crossheading Adjustable Belt-conveyer installation and operation, often roll up length of tape and be increased to often volume 200 meters by 100 meters, load-transfer device storage length and Webbing take-up device original design size can only meet tape length and be 100 meters to the maximum, when taking out band at every turn, by force entire volume adhesive tape is cut off, adhesive tape increases by a pipeline joint when connecting, and the nail catcher card expense doubled again when the adhesive tape after recovery is multiplexing and the input of manpower, entirety causes adhesive tape and nail catcher card serious waste more.
In addition, on travelling apron Webbing take-up device, attached storage band reel original design model is overall work durm model, twists in entire volume Adhesive tape reel intracardiac, should not dismantle when each winding, often rolls up an adhesive tape, need again process one, also cause belt reel wasting phenomenon.
Summary of the invention
The object of the invention is to improve the Webbing take-up device in existing Adjustable Belt-conveyer, two-way Webbing take-up device is provided, achieve tape roll strip length and be increased to 200 meters by 100 meters, really achieve long distance entire volume adhesive tape and reclaim, reuse.
The present invention adopts following technical scheme to realize:
The two-way Webbing take-up device of a kind of Adjustable Belt-conveyer, comprise base, described base installs bracing frame, support frame as described above drives 360 ° of rotations by the S. A. being positioned at its center, and described S. A. is driven by the bracing frame rotation motor be installed on base; The both sides of support frame as described above arrange for the truss girder of 200m winding and the truss girder for 100m winding respectively, a set of winding rotation motor of each installation and winding roller on two width truss girders, and described winding rotation motor drives winding roller to rotate.
As shown in Figure 1, extensible belt conveyor head arranges unloading frame 101, rear portion is aircraft tail cylinder 106, forms file 103, realize adhesive tape run continuously by travelling dolly 104 and tensioner dolly 105 in the storage space that unnecessary adhesive tape is stored in conveyer after change course device 102.
Effect according to Webbing take-up device mainly both can remove unnecessary adhesive tape (storage belt 105 being positioned at storage area can only be taken out and bring on Webbing take-up device 100) from travelling apron fuselage, also this feature of adhesive tape can be added to travelling apron, so increase a set of winding roller (for rolling up 200m adhesive tape) in addition on original Webbing take-up device, band is taken out: first time takes out 100m by twice, second time takes out 100m, reaches the effect that entire volume adhesive tape reclaims.The one end of rolling up 100 meters is called little winding (also can be called Multifunctional adhesive tape), and the one end of rolling up 200 meters is called large winding.For making up storage belt curtailment (only having 120m), making every effort to disposable band of taking out and reaching 200m, on this cover Webbing take-up device, a volume length for subsequent use is the adhesive tape of 100m, is periodically added on equipment, reaches the requirement meeting and extract 200m adhesive tape.According to belt of belt conveyer running route, the adhesive tape of extraction is lower floor's adhesive tape and takes out band direction is from head to tail direction, and the tape running path extracted out and adhesive tape normal operating mode are consistent.The 100m adhesive tape supplemented can only by belt at the bottom of tail direction increases adhesive tape, and this joint adhesive tape needs to increase a set of volume tape feeding device in addition at this moment.And this part unnecessary adhesive tape runs at equipment or in stopping process, is periodically operated in equipment storage.
Principle of work is as follows: travelling apron is along with the back production gradually of driving surface, and belt conveyor tail synchronously bounces back, and adhesive tape forms 120 meters of storage belts in storage.According to the principle of work of single Webbing take-up device, utilize short bracket beam-ends winding motor extracted out by the 100m adhesive tape in storage and be placed on 100m winding roller always, namely utilize little winding to spool 100 rice glue bands can be taken out in storage.After travelling apron work a period of time, when the length of tape of interior storage to be stored reaches 120m, start second time and take out band.When second time takes out band, first end belt is taken apart from adhesive tape interface, rouleau band edge 100m adhesive tape is added belt from end belt to tail direction, large winding motor is utilized to take out band to 100m adhesive tape in storage, stop taking out band in time being evacuated to 100m, before utilizing, end belt is clamped by entrainment device, start travelling apron actuating device, start tightening device (tensioner dolly) simultaneously, adhesive tape is stored in release stores, until reach the most long paper strip length (200m, namely an entire volume adhesive tape) of large winding end, finally end belt adhesive tape is connected.Principle of work refers to Fig. 1.
Compared with prior art, tool has the following advantages:
1), once can extract 200 rice glue bands, avoid adhesive tape and blocked by artificial.
2), transformation after saved cost, decrease the quantity of belt clamps.
3), decrease the labour intensity of workman, improve device security service factor.
4), reusability is high, cost is low: design achieves the recycling of roller, has saved fee of material, treating cost etc.
5), convenient and swift: installation, dismounting, transport are simply, fast.
6), strong adaptability: according to this mentality of designing, can process be applicable to each place cable, each width adhesive tape etc. recovery, arrangement.
The present invention is reasonable in design, achieves and takes out band for twice, effect that single step of releasing band carries out on the same device simultaneously.This equipment operating gets up simply, convenience, practical.
Accompanying drawing explanation
Fig. 1 represents mode of operation schematic diagram during travelling apron winding.
Fig. 2 represents structural representation of the present invention.
Fig. 3 represents the birds-eye view of Fig. 2.
Fig. 4 represents the structural representation of detachable roller.
In figure, 1-base, 2-bracing frame, 3-S. A., 4-bracing frame rotation motor, 5-truss girder, 6-winding rotation motor, 7-winding roller, 8-oscillating oil cylinder, 9-winding, 10-bolt, 71-half roller, 72-end cap, 73-square hole, 74-leather belt buckle, 100-Webbing take-up device, 101-unloading frame, 102-change course device, 103-storage belt, 104-moves about dolly, 105-tensioner dolly, 106-aircraft tail cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiments of the invention are described in detail.
The two-way Webbing take-up device of a kind of Adjustable Belt-conveyer, as shown in Figure 2,3, comprise base 1, described base 1 installs bracing frame 2, support frame as described above 2 drives 360 ° of rotations by the S. A. 3 being positioned at its center, and described S. A. 3 is driven by the bracing frame rotation motor 4 be installed on base 1; The both sides of support frame as described above 1 arrange a set of winding rotation motor 6 of each installation and winding roller 7 on the truss girder 5 for 200m winding and the truss girder for 100m winding 5, two width truss girder respectively, and described winding rotation motor 6 drives winding roller 7 to rotate.
As shown in Figure 2, described for being supported by two oscillating oil cylinders 8 in the middle part of the truss girder 5 of 200m winding, the bottom of described oscillating oil cylinder 8 is installed on bracing frame 2; The described truss girder 5 for 200m winding swings up and down along its end under the driving of oscillating oil cylinder 8, unloading for adhesive tape.
As shown in Figure 2, the described truss girder 5 for 100m winding is horizontal.Or not shown in FIG., described for also being supported by two oscillating oil cylinders 8 in the middle part of the truss girder 5 of 100m winding, the bottom of described oscillating oil cylinder 8 is installed on bracing frame 2; The described truss girder 5 for 100m winding swings up and down along its end under the driving of oscillating oil cylinder 8, unloading for adhesive tape.
As shown in Figure 4, described winding roller 7 comprises two and half identical rollers 71 of two size shape, after two and half roller 71 splits, its two ends are fixed respectively by end cap 72 and bolt 10, described end cap 72 being offered the square hole 73 for wearing roller shaft, on two joint roll surfaces, after described two and half roller 71 splits, offering the rectangular shaped slot of an axis respectively; The roll surface of one of them half roller 71 axially arranges leather belt buckle 74 along it.During use, by adhesive tape one end through after upper and lower two corresponding rectangular shaped slot, its end head is fixedly connected with leather belt buckle, is fixed on firmly on winding roller adhesive tape end.During unloading adhesive tape, open leather belt buckle.Even if there is adhesive tape to be stuck in the problem that cannot draw off, the end cap pulling down roller both sides just can open roller completely, and roller also can not be damaged, fast easy to maintenance.
During concrete enforcement, as follows to the design improvement of the keystone configuration of existing Webbing take-up device:
By the gross dimensions of original Webbing take-up device, the secondary truss girder of increase by two is being held due to truss girder symmetry, the a set of winding rotation motor of each peace on truss girder simultaneously, short carrier end is installed little winding rotation motor and is taken out band work for 100m adhesive tape, and elongate bracket end is installed large winding rotation motor and taken out band work for 200m adhesive tape.Increase a set of rotation motor on the rotary shaft, ban the rotary oil cylinder of original Webbing take-up device.
1, later according to the winding of entire volume adhesive tape maximum radius is 1.2m, and Webbing take-up device truss girder length is increased to 2.1m by original 1.950m.S. A. height dimension is increased to 1.2m by original 1m, meets that entire volume adhesive tape is suitable at level attitude, conter clockwise and horizontal direction rotate freely.
2, increase by two cover motors, a set of winding work for 200m adhesive tape, a set of horizontal surface 360 degree of directions for a whole set of Webbing take-up device rotate arbitrarily.
3, pumping plant increases by two control cock groups, meets two cover winding motor job requirements simultaneously.
4, detachable belt reel is produced as follows:
1), by Φ 280mm × 12mm steel pipe of long 1800mm to cutting in half, two semicircular is formed.
2) rectangular box of long 1700mm, wide 120mm under, cutting on semicircle; This two and half roller, after split, joint roll surface has been symmetrically formed the rectangular shaped slot of one group of axis, and adhesive tape end extend in roller thus.
3), in roller both sides respectively design an end cap, utilize bolt to be connected with the side of roller by end cap, for fixing two semicircular.
4), processing one adhesive tape card is designed, for fixation adhesive tape.
After using 200 meters of Webbing take-up devices and supporting detachable roller, greatly increase the multiplexing dynamics of crossheading adhesive tape, decrease the belt clamps quantity of every portion belt feeder, reduce labour intensity, reach the object of cost efficiency.
The beneficial effect compared with prior art had following (by taking out the pricing of 4000m belt of belt conveyer):
1, the conbined usage of two-way Webbing take-up device, decreases the investment of adhesive tape junction button.
Before not transforming, short owing to taking out strip length, the often joint adhesive tape on whole travelling apron frequently cuts off from middle part, adds the extra input of adhesive tape junction button.Every portion short range (4000m) travelling apron calculates by 40 secondary junction buttons, and every portion travelling apron is in operating cycles, and every secondary junction button changes 3 times, and every secondary junction button cost is by 0.23 ten thousand yuan, and accumulative material drops into 36.8 ten thousand yuan.Order every secondary junction button and drop into labour cost 1000 yuan/pair/3 people, drop into 160,000 yuan altogether.
After transformation, altogether can save financial resources input is 52.8 ten thousand yuan.
Saving fee of material adds up to: 0.23 ten thousand yuan × 40 pairs × 4 times=36.8 ten thousand yuan.
Labour saves total: 0.1 ten thousand × 40 pairs × 4 times=160,000 yuan.
2, the extra consumption of swabbing pig: the increase of junction button, the wearing and tearing leading to swabbing pig are relatively more serious, and after increasing junction button, swabbing pig additionally drops into 40 pieces, and every block, by 10,000 yuan of calculating, adds up to 400,000 yuan.
3, after two-way Webbing take-up device conbined usage, specification adhesive tape take out band standard, stopped workman and arbitrarily adhesive tape be slit into pipe nipple when taking out band, caused adhesive tape can not be multiplexing, even discarded, cause adhesive tape artificially to lose.
4, also reduce otherwise input (comprising the recovery etc. of adhesive tape) simultaneously, approximately add up to 500,000 yuan.
In a word, take out band mode according to different, accumulative saving 142.8 ten thousand yuan.
Finally it should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted; although be described in detail with reference to the embodiment of the present invention; those of ordinary skill in the art is to be understood that; technical scheme of the present invention is modified or equivalent replacement; do not depart from the spirit and scope of technical scheme of the present invention, it all should be contained in claims of the present invention.
Claims (6)
1. the two-way Webbing take-up device of Adjustable Belt-conveyer, comprise base (1), described base (1) is installed bracing frame (2), it is characterized in that: support frame as described above (2) drives 360 ° of rotations by the S. A. (3) being positioned at its center, and described S. A. (3) is driven by the bracing frame rotation motor (4) be installed on base (1); The both sides of support frame as described above (1) arrange the truss girder (5) for 200m winding and the truss girder (5) for 100m winding respectively, the a set of winding rotation motor (6) of each installation and winding roller (7) on two width truss girders, described winding rotation motor (6) drives winding roller (7) to rotate.
2. the two-way Webbing take-up device of Adjustable Belt-conveyer according to claim 1, it is characterized in that: the described truss girder for 200m winding (5) middle part is supported by two oscillating oil cylinders (8), and the bottom of described oscillating oil cylinder (8) is installed on bracing frame (2); The described truss girder for 200m winding (5) swings up and down along its end under the driving of oscillating oil cylinder (8).
3. the two-way Webbing take-up device of Adjustable Belt-conveyer according to claim 1 and 2, is characterized in that: the described truss girder for 100m winding (5) is horizontal.
4. the two-way Webbing take-up device of Adjustable Belt-conveyer according to claim 1 and 2, it is characterized in that: the described truss girder for 100m winding (5) middle part is also supported by two oscillating oil cylinders (8), and the bottom of described oscillating oil cylinder (8) is installed on bracing frame (2); The described truss girder for 100m winding (5) swings up and down along its end under the driving of oscillating oil cylinder (8).
5. the two-way Webbing take-up device of Adjustable Belt-conveyer according to claim 3, it is characterized in that: described winding roller (7) comprises identical two and half rollers (71) of two size shape, after two and half rollers (71) split, its two ends are fixed respectively by end cap (72), described end cap (72) being offered the square hole (73) for wearing roller shaft, on two joint roll surfaces, after the split of described two and half rollers (71), offering the rectangular shaped slot of an axis respectively; The roll surface of one of them half roller (71) axially arranges leather belt buckle (74) along it.
6. the two-way Webbing take-up device of Adjustable Belt-conveyer according to claim 4, it is characterized in that: described winding roller (7) comprises identical two and half rollers (71) of two size shape, after two and half rollers (71) split, its two ends are fixed respectively by end cap (72), described end cap (72) being offered the square hole (73) for wearing roller shaft, on two joint roll surfaces, after the split of described two and half rollers (71), offering the rectangular shaped slot of an axis respectively; The roll surface of one of them half roller (71) axially arranges leather belt buckle (74) along it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510956824.0A CN105366396A (en) | 2015-12-21 | 2015-12-21 | Bi-directional belt reeling device for telescopic rubber belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510956824.0A CN105366396A (en) | 2015-12-21 | 2015-12-21 | Bi-directional belt reeling device for telescopic rubber belt conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN105366396A true CN105366396A (en) | 2016-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510956824.0A Pending CN105366396A (en) | 2015-12-21 | 2015-12-21 | Bi-directional belt reeling device for telescopic rubber belt conveyor |
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| Country | Link |
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| CN (1) | CN105366396A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604566A (en) * | 2020-12-08 | 2022-06-10 | 泰富重工制造有限公司 | Method for penetrating long-distance adhesive tape by utilizing various process platform type trusses |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1081422A (en) * | 1992-07-22 | 1994-02-02 | 西北煤矿机械总厂二厂 | Reel axle for removable conveyer belt |
| JP2007001605A (en) * | 2005-06-23 | 2007-01-11 | Yokohama Rubber Co Ltd:The | Conveyor belt winding method, and winding drum connector used for its winding method |
| CN201023935Y (en) * | 2007-04-13 | 2008-02-20 | 徐州冠群科技有限公司 | Stage belt conveyer hydraulic ribbon winding apparatus |
| CN201354278Y (en) * | 2009-02-23 | 2009-12-02 | 安徽盛运机械股份有限公司 | Device for retracting and extending rubber belt of extensible conveyor in coal roadway |
| CN203806771U (en) * | 2014-01-24 | 2014-09-03 | 北京华丰达系统技术有限公司 | Belt conveyor and belt winding and unwinding device for same |
| CN203946701U (en) * | 2014-07-28 | 2014-11-19 | 四川达竹煤电(集团)有限责任公司斌郎煤矿 | Detachable belt winding frame |
| CN205257570U (en) * | 2015-12-21 | 2016-05-25 | 西山煤电(集团)有限责任公司 | Two -way winder mechanism of scalable rubber belt conveyor |
-
2015
- 2015-12-21 CN CN201510956824.0A patent/CN105366396A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1081422A (en) * | 1992-07-22 | 1994-02-02 | 西北煤矿机械总厂二厂 | Reel axle for removable conveyer belt |
| JP2007001605A (en) * | 2005-06-23 | 2007-01-11 | Yokohama Rubber Co Ltd:The | Conveyor belt winding method, and winding drum connector used for its winding method |
| CN201023935Y (en) * | 2007-04-13 | 2008-02-20 | 徐州冠群科技有限公司 | Stage belt conveyer hydraulic ribbon winding apparatus |
| CN201354278Y (en) * | 2009-02-23 | 2009-12-02 | 安徽盛运机械股份有限公司 | Device for retracting and extending rubber belt of extensible conveyor in coal roadway |
| CN203806771U (en) * | 2014-01-24 | 2014-09-03 | 北京华丰达系统技术有限公司 | Belt conveyor and belt winding and unwinding device for same |
| CN203946701U (en) * | 2014-07-28 | 2014-11-19 | 四川达竹煤电(集团)有限责任公司斌郎煤矿 | Detachable belt winding frame |
| CN205257570U (en) * | 2015-12-21 | 2016-05-25 | 西山煤电(集团)有限责任公司 | Two -way winder mechanism of scalable rubber belt conveyor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604566A (en) * | 2020-12-08 | 2022-06-10 | 泰富重工制造有限公司 | Method for penetrating long-distance adhesive tape by utilizing various process platform type trusses |
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Application publication date: 20160302 |
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