CN105340486B - Wolfberry picking device with distributed machine vision system - Google Patents

Wolfberry picking device with distributed machine vision system Download PDF

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Publication number
CN105340486B
CN105340486B CN201510862051.XA CN201510862051A CN105340486B CN 105340486 B CN105340486 B CN 105340486B CN 201510862051 A CN201510862051 A CN 201510862051A CN 105340486 B CN105340486 B CN 105340486B
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slide unit
vision
vision system
sliding block
frame
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CN105340486A (en
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李娟�
岳丹松
范继臣
陈晶
郭亭亭
闫法兵
田志超
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"qinghai Qianqian Agriculture And Animal Husbandry Technology Development Co Ltd "
Qingdao Agricultural University
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"qinghai Qianqian Agriculture And Animal Husbandry Technology Development Co Ltd "
Qingdao Agricultural University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D46/00Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
    • A01D46/24Devices for picking apples or like fruit

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Abstract

针对现有技术存在的问题,本发明提供了一种具备分布式机器视觉系统的枸杞采摘装置。所述枸杞采摘装置包括机架以及设置在机架上的控制系统、驱动系统、电源系统、高位视觉系统、低位视觉系统、视觉升降系统、枸杞采摘机械手和枝条定位机械手。高位视觉系统通过视觉升降系统与机架相连。视觉升降系统的运动可以带动高位视觉系统的运动,从而采集高处的图像。枸杞采摘装置还包括设置在机架上的滑台升降系统,低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手均通过电动转盘设置在滑台升降系统上,进而与机架相连。本发明极大地扩大了视觉系统的视野范围,大大减轻了杞采摘机在狭窄田间中的机器视觉和机械手采摘工作范围受限的问题。

Aiming at the problems existing in the prior art, the present invention provides a wolfberry picking device equipped with a distributed machine vision system. The wolfberry picking device includes a frame and a control system, a drive system, a power supply system, a high-level vision system, a low-level vision system, a visual lifting system, a wolfberry picking manipulator and a branch positioning manipulator arranged on the frame. The high-level vision system is connected to the rack through the vision lifting system. The movement of the visual lifting system can drive the movement of the high-level vision system, thereby collecting high-level images. The wolfberry picking device also includes a sliding table lifting system set on the frame. The low-level vision system, visual lifting system, wolfberry picking manipulator and branch positioning manipulator are all set on the sliding table lifting system through the electric turntable, and then connected to the frame. The invention greatly expands the field of view of the vision system, and greatly alleviates the problem of limited machine vision and manipulator picking work range of the Qi picking machine in a narrow field.

Description

具备分布式机器视觉系统的枸杞采摘装置Wolfberry picking device with distributed machine vision system

技术领域technical field

本发明属于农业机械领域,具体涉及一种枸杞采摘装置所属的辅助配套机构,尤其是涉及一种用于枸杞的具备分布式机器视觉系统的采摘装置。The invention belongs to the field of agricultural machinery, and in particular relates to an auxiliary supporting mechanism of a wolfberry picking device, in particular to a picking device for wolfberry equipped with a distributed machine vision system.

背景技术Background technique

枸杞既是传统名贵中药材,又是一种营养滋补品。据官方统计,仅2012年的甘肃地区,枸杞产量高达3.5万吨。由于枸杞果实成熟时水分含量很高和果皮娇嫩等特点,收集时很容易损伤;如果出现损伤,不仅会影响其外观色泽,还会降低药用价值。因此,需要采用柔性收集的方式,将枸杞果连同果把一起摘下。由于枸杞生长的复杂性和农田环境的非结构化等特点,目前生产中采用的简单的手持式枸杞采摘器、采摘头和震动式采摘机。Lycium barbarum is not only a traditional precious Chinese herbal medicine, but also a nutritional tonic. According to official statistics, in Gansu alone in 2012, the output of wolfberry reached 35,000 tons. Due to the characteristics of high water content and delicate peel of wolfberry fruit when ripe, it is easy to damage when collecting; if damage occurs, it will not only affect its appearance and color, but also reduce its medicinal value. Therefore, it is necessary to adopt a flexible collection method to pick off the wolfberry fruit together with the fruit handle. Due to the complexity of wolfberry growth and the unstructured farmland environment, simple hand-held wolfberry pickers, picking heads and vibrating pickers are currently used in production.

发明专利申请201010272425公布了一种“手持式枸杞采摘机”,这种设备仍然需要采摘人员的参与,对于提高枸杞采摘的自动化非常有限。同时,该设备是对一串枸杞枝条进行采摘,极易容易将未成熟的枸杞一起采摘,对于提高枸杞的质量和产量非常不利。发明专利201320182557.2公开了一种“升降式果实采摘机”,该采摘机中的升降装置包括设置于车架上的底板,设置于所述底板中央、并相嵌套的至少两个套设在油缸套内的伸缩油缸,用于操纵所述伸缩油缸的升降操纵台,设置于所述底板两侧的升降支架。该采摘机存在的问题是:(1)该升降装置柔性较差,只能升降,需要依靠调整整个机具的方向来改变方向;(2)采用液压进行升降,整体升降装置过于庞大,使用不灵活,成本高。Invention patent application 201010272425 discloses a "hand-held goji berry picking machine", which still requires the participation of picking personnel and is very limited in improving the automation of goji berry picking. Simultaneously, this equipment is to pick a bunch of wolfberry branches, and it is very easy to pick immature wolfberry together, which is very unfavorable for improving the quality and output of wolfberry. Invention patent 201320182557.2 discloses a "elevating fruit picking machine". The lifting device in the picking machine includes a bottom plate arranged on the frame, and at least two sets of oil cylinders are set in the center of the bottom plate and nested. The telescopic oil cylinder in the sleeve is used to manipulate the lifting console of the telescopic oil cylinder, and the lifting brackets are arranged on both sides of the bottom plate. The problems of this picking machine are: (1) the lifting device is not very flexible, it can only be lifted up and down, and the direction needs to be adjusted by adjusting the direction of the whole implement; (2) hydraulic pressure is used for lifting, and the overall lifting device is too large and inflexible to use ,high cost.

发明专利申请201310614202.0公布了一种“基于机器视觉的枸杞在线分选系统”,该系统包括ARM控制器、图像采集处理模块、电源模块、系统复位模块、数据传输模块、键盘输入模块、显示模块、上位机、驱动模块、分选执行单元、运输执行单元、CCD工业相机、背景处理模块、待选样本、LED光照射模块。该系统存在的问题:(1)仅适合于单层、无遮挡物的枸杞图像处理,不能用于自然界中复杂状况的枸杞采摘;(2)仅适合于静止的枸杞图像处理,即固定位置的工业相机对静止的枸杞果实进行分拣。Invention patent application 201310614202.0 announced an "online sorting system for wolfberry based on machine vision", which includes ARM controller, image acquisition and processing module, power supply module, system reset module, data transmission module, keyboard input module, display module, Host computer, drive module, sorting execution unit, transportation execution unit, CCD industrial camera, background processing module, samples to be selected, LED light irradiation module. The problems of this system: (1) It is only suitable for image processing of wolfberry with a single layer and no occlusion, and cannot be used for picking wolfberry in complex situations in nature; (2) It is only suitable for image processing of still wolfberry, that is, the image processing of fixed Industrial cameras sort the still goji berries.

发明专利201310193713.X公开了一种“用于农产品采摘的移动旋转升降平台”,该移动旋转升降平台包括行走机构、旋转机构、升降平台、控制系、旋转机架、主轴、轴承组、轴承座板组、齿轮组及旋转驱动电机。该升降平台存在的问题:(1)将旋转作为基地,升降作为上层工作区,导致旋转基面与重物之间距离较大,旋转过程中会产生离心力,导致平台不稳定;(2)旋转采用齿轮传动,工作台分度精度低;(3)升降机构采用直线导轨,载物重量较低。Invention patent 201310193713.X discloses a "mobile rotary lifting platform for picking agricultural products", which includes a traveling mechanism, a rotating mechanism, a lifting platform, a control system, a rotating frame, a main shaft, a bearing group, and a bearing seat Plate pack, gear set and rotary drive motor. The existing problems of this lifting platform: (1) the rotation is used as the base, and the lifting is used as the upper working area, resulting in a large distance between the rotating base and the heavy object, and centrifugal force will be generated during the rotation, which will cause the platform to be unstable; (2) the rotation Gear transmission is adopted, and the indexing precision of the worktable is low; (3) The lifting mechanism adopts linear guide rail, and the load capacity is low.

综上所述,现有技术中,利用机器视觉和采摘机械手对枸杞果实采摘,需要将整套机器运动至枸杞枝条正前方;由于机器视觉系统的可视范围非常有限,这样使得采摘机的横向可采摘区域受限,采摘机械手将正前方的枸杞采摘完毕后,需要工作人员将系统移动至其他区域,对于提高采摘效率非常不利;而且,即使同一区域的不同高度上的枸杞采摘,也需要频繁的移动机器,这样不仅不利于提高采摘效率;而且,较平均枸杞树高度差别大的树木,由于机器视觉系统的视角有限,极易发生最低处和最高处图像采集不到而漏采的情况。To sum up, in the prior art, to use machine vision and picking manipulators to pick wolfberry fruit, it is necessary to move the entire machine to the front of the wolfberry branches; since the visual range of the machine vision system is very limited, the horizontal direction of the picking machine can be The picking area is limited. After picking the wolfberry in front of the picking manipulator, the staff needs to move the system to other areas, which is very unfavorable for improving the picking efficiency; moreover, even picking wolfberries at different heights in the same area requires frequent Moving the machine is not conducive to improving picking efficiency; moreover, due to the limited viewing angle of the machine vision system for trees with a large difference in height from the average wolfberry tree, it is very easy for the lowest and highest images to be missed and missed.

发明内容Contents of the invention

针对现有技术存在的问题,本发明提供了一种具备分布式机器视觉系统的枸杞采摘装置。Aiming at the problems existing in the prior art, the present invention provides a wolfberry picking device equipped with a distributed machine vision system.

本发明的技术方案是:具备分布式机器视觉系统的枸杞采摘装置,包括机架以及设置在机架上的控制系统、驱动系统、电源系统、高位视觉系统、低位视觉系统、视觉升降系统、枸杞采摘机械手和枝条定位机械手;所述高位视觉系统通过视觉升降系统与机架相连。所述的视觉升降系统的运动可以带动高位视觉系统的运动,从而采集中、高处的图像。所述枸杞采摘装置还包括设置在机架上的滑台升降系统,所述低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手均通过电动转盘设置在滑台升降系统上,进而与机架相连。The technical solution of the present invention is: a wolfberry picking device with a distributed machine vision system, including a frame and a control system, a drive system, a power supply system, a high-level vision system, a low-level vision system, a visual lifting system, and a wolfberry picking system arranged on the frame. The picking manipulator and the branch positioning manipulator; the high position vision system is connected with the frame through the vision lifting system. The movement of the vision lifting system can drive the movement of the high-level vision system, so as to collect images of middle and high places. The wolfberry picking device also includes a sliding table lifting system arranged on the frame, the low-position vision system, the visual lifting system, the wolfberry picking manipulator and the branch positioning manipulator are all set on the sliding table lifting system through the electric turntable, and then connected with the machine frame connected.

滑台升降系统的运动可以带动整个电动转盘、高位视觉系统、低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手的运动。所述控制系统通过驱动系统与滑台升降系统、视觉升降系统、电动转盘、枸杞采摘机机械手、枝条定位机械手分别相连。所述滑台升降系统包括滑台I和升降台,所述升降台通过滑台I与机架连接;所述滑台I包括滑台主体、滑块I、步进电机、主动齿轮和从动齿条;所述滑台主体固定在机架上,所述滑台主体的内部两侧嵌有从动齿条,所述滑台主体上设有滑块I,并通过滑块I与升降台连接。所述滑块I上固定设置步进电机和主动齿轮,所述主动齿轮固定在步进电机的轴上,所述主动齿轮与从动齿条相错啮合;增加了滑台的横向力应变,既保证了滑台升降系统不会因载重较大产生晃动,又提供了稳定的升降动力。其中,所述滑台主体的内部两侧嵌有两条从动齿条;所述主动齿轮的数量为3个;所述升降台为方形台面。The movement of the sliding platform lifting system can drive the movement of the entire electric turntable, high-position vision system, low-position vision system, vision lifting system, wolfberry picking manipulator and branch positioning manipulator. The control system is respectively connected with the sliding table lifting system, the visual lifting system, the electric turntable, the medlar picking machine manipulator, and the branch positioning manipulator through the drive system. Described slide table lifting system comprises slide table 1 and lift table, and described lift table is connected with frame by slide table 1; Described slide table 1 includes slide table main body, slide block 1, stepper motor, driving gear and driven Rack; the main body of the sliding table is fixed on the frame, and the inner two sides of the main body of the sliding table are embedded with driven racks. connect. A stepping motor and a driving gear are fixedly arranged on the slider 1, and the driving gear is fixed on the shaft of the stepping motor, and the driving gear and the driven rack are staggered; the lateral force strain of the slide table is increased, It not only ensures that the lifting system of the slide table will not shake due to the heavy load, but also provides stable lifting power. Wherein, two driven racks are embedded on both sides of the main body of the sliding table; the number of the driving gears is 3; the lifting platform is a square platform.

其中,所述电动转盘包括旋台、盘体、轴承、联轴器和伺服电机;所述盘体和伺服电机设置在方形台面上,所述旋台通过轴承和盘体连接,所述伺服电机通过联轴器与盘体连接。Wherein, the electric turntable includes a turntable, a disc body, a bearing, a coupling and a servo motor; the disc body and the servo motor are arranged on a square table, the turntable is connected to the disc body through a bearing, and the servo motor Connected to the disc body through a coupling.

其中,所述视觉升降系统包括升降导轨、滑台II、滑块II、L型角码、丝杠、联轴器和步进电机;所述滑台II通过其内部的螺母与丝杠螺纹连接并沿升降导轨运动,所述L型角码通过滑块II与滑台II固定连接;所述步进电机通过联轴器与丝杠相连。所述高位视觉系统包括相机I和滑轮双轴光杠滑台I;所述滑轮双轴光杠滑台I包括滑台本体I、双轴光杠I、滑轮轴承I和滑台滑块I;所述相机I的底座通过滑台滑块I和滑轮双轴光杠滑台I连接,所述滑台本体I通过L型角码I与视觉升降系统的滑块II连接。所述滑台本体I内部两侧设置有双轴光杠I,滑轮轴承I通过内部轴承固定在滑台滑块I上,滑台滑块I安装在滑台本体I上。本发明通过将高位视觉系统和低位视觉系统采集到的图像后续进行智能辨识,可以避免采摘手对不成熟的枸杞果实进行采摘,从而提高了枸杞采摘的质量,保证了枸杞的产量。Wherein, the visual lifting system includes a lifting guide rail, a slide table II, a slide block II, an L-shaped corner code, a lead screw, a shaft coupling and a stepping motor; the slide table II is threadedly connected to the lead screw through its internal nut And move along the lifting guide rail, the L-shaped corner code is fixedly connected with the slide table II through the slider II; the stepping motor is connected with the lead screw through a coupling. The high-position vision system includes a camera I and a pulley biaxial light bar slide table I; the pulley biaxial light bar slide table I includes a slide table body I, a biaxial light bar I, a pulley bearing I and a slide block I; The base of the camera I is connected with the sliding table slider I and the pulley biaxial light rod sliding table I, and the sliding table body I is connected with the slide block II of the visual lifting system through the L-shaped corner code I. Both sides of described slide table body 1 interior are provided with biaxial light bar 1, and pulley bearing 1 is fixed on the slide table slider 1 by internal bearing, and slide table slide block 1 is installed on the slide table body 1. The present invention intelligently recognizes the images collected by the high-level vision system and the low-level vision system, so as to prevent pickers from picking immature wolfberry fruits, thereby improving the quality of wolfberry picking and ensuring the output of wolfberry.

其中,所述枸杞采摘装置还包括“一字型”定位杆,所述定位杆包括前置定位杆和后置定位杆;所述前置定位杆和后置定位杆对称设置在旋台的两侧。所述视觉升降系统固定在后置定位杆的末端,所述后置定位杆的首端固定在旋台的边缘;所述低位视觉系统固定在前置定位杆的末端,所述前置定位杆的首端固定在旋台边缘。所述低位视觉系统与视觉升降系统设置在旋台的同一轴线上。所述低位视觉系统包含相机II和滑轮双轴光杠滑台II;所述滑轮双轴光杠滑台II包括滑台本体II、双轴光杠II、滑轮轴承II、滑台滑块II和L型角码II组成;所述相机II的底座直接和滑台本体II连接,所述滑台本体II通过L型角码II连接在前置定位杆上;所述滑台本体II内部两侧设置有双轴光杠II,滑轮轴承II通过内部轴承固定在滑台滑块II上,滑台滑块II安装在滑台本体II上。Wherein, the wolfberry picking device also includes a "line" positioning rod, and the positioning rod includes a front positioning rod and a rear positioning rod; the front positioning rod and the rear positioning rod are symmetrically arranged on the two sides of the turntable side. The vision lifting system is fixed on the end of the rear positioning rod, and the head end of the rear positioning rod is fixed on the edge of the turntable; the low position vision system is fixed on the end of the front positioning rod, and the front positioning rod The head end is fixed on the edge of the turntable. The low position vision system and the vision lifting system are arranged on the same axis of the turntable. The low-position vision system includes a camera II and a two-axis light bar slide table II with pulleys; the two-axis light bar slide table II with pulleys includes a slide body II, a two-axis light bar II, a pulley bearing II, a slide block II and Composed of L-shaped corner code II; the base of the camera II is directly connected to the slide body II, and the slide body II is connected to the front positioning rod through the L-shaped corner code II; both sides inside the slide body II A double-axis light rod II is provided, and the pulley bearing II is fixed on the sliding block II of the sliding table through an internal bearing, and the sliding block II of the sliding table is installed on the main body II of the sliding table.

优选的是,所述滑台滑块I的一侧设有紧定螺钉I,所述滑台滑块II的一侧设有紧定螺钉II;所述紧定螺钉I用于固定和限制滑台滑块I的移动;所述紧定螺钉II用于固定和限制滑台滑块II的移动。Preferably, one side of the slide block I is provided with a set screw I, and one side of the slide block II is provided with a set screw II; the set screw I is used to fix and limit the sliding The movement of the slide block I; the set screw II is used to fix and limit the movement of the slide block II.

优选的是,所述枸杞采摘机械手和枝条定位机械手各包含一套六自由度机械手。所述旋台上设有“一字型”固定板,所述“一字型”固定板与“一字型”定位杆垂直。所述枸杞采摘机机械手和枝条定位机械手设置“一字型”固定板的两端。Preferably, the wolfberry picking manipulator and the branch positioning manipulator each include a set of six-degree-of-freedom manipulators. A "line" fixing plate is provided on the rotary platform, and the "line" fixing plate is perpendicular to the "line" positioning rod. The wolfberry picking machine manipulator and the branch positioning manipulator are provided with two ends of a "line" fixing plate.

所述控制系统包括TMS320F28335控制器、继电器系统、信号输入调理电路和信号输出调理电路;所述驱动系统包含滑台升降系统驱动器、视觉升降系统驱动器、电动转盘驱动器、枸杞采摘机机械手驱动器、枝条定位机械手驱动器;所述电源系统包含磷酸铁锂电池和稳压电路。所述控制系统、驱动系统和电源系统均安装在控制柜内;所述控制柜固定在机架上。所述的TMS320F28335控制器和继电器系统、信号输入调理电路、信号输出调理电路分别连接;继电器系统和果实收集机构连接,信号输入调理电路和外部激光传感矩阵连接;信号输出调理电路和驱动系统的电路连接。The control system includes a TMS320F28335 controller, a relay system, a signal input conditioning circuit and a signal output conditioning circuit; the drive system includes a sliding platform lifting system driver, a visual lifting system driver, an electric turntable driver, a wolfberry picking machine manipulator driver, and branch positioning Manipulator driver; the power system includes a lithium iron phosphate battery and a voltage stabilizing circuit. The control system, drive system and power supply system are all installed in the control cabinet; the control cabinet is fixed on the frame. The TMS320F28335 controller is connected to the relay system, the signal input conditioning circuit, and the signal output conditioning circuit respectively; the relay system is connected to the fruit collection mechanism, and the signal input conditioning circuit is connected to the external laser sensor matrix; the signal output conditioning circuit is connected to the drive system. circuit connection.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)所述的滑台升降系统的运动可以带动整个电动转盘、高位视觉系统、低位视觉系统、视觉升降系统、枸杞采摘机械手、枝条定位机械手运动,提高了视觉系统在纵向距离上的可视范围和机械手的工作范围;(1) The movement of the sliding table lifting system can drive the entire electric turntable, high-position vision system, low-position vision system, vision lifting system, wolfberry picking manipulator, branch positioning manipulator movement, which improves the vision of the vision system on the longitudinal distance. Range and working range of the manipulator;

(2)所述的视觉升降系统的运动可以带动高位视觉系统的运动,从而采集中高处的图像;同时,所述的电动转盘的旋转可以带动枸杞采摘机械手、枝条定位机械手、高、低位视觉系统、视觉升降系统的旋转,提高了视觉系统在横向距离上的可视范围和机械手的工作范围;(2) The movement of the vision lifting system can drive the movement of the high-level vision system, thereby collecting the images of the middle and high places; meanwhile, the rotation of the electric turntable can drive the medlar picking manipulator, the branch positioning manipulator, the high-level and low-level vision systems , The rotation of the visual lifting system improves the visual range of the visual system in the lateral distance and the working range of the manipulator;

(3)由于枸杞采摘机械手和枝条定位机械手的中心点、高位视觉系统和低位视觉系统在同一轴线上,而且高位视觉系统和低位视觉系统、枸杞采摘机械手和枝条定位机械手始终同步,四者在图像处理中的坐标位置是相对固定的,从而使得图像处理中的坐标变换问题变得简单,继而枸杞采摘的精度与电动转盘电机的精度无关,确保了采摘的准确度;(3) Since the center point of the wolfberry picking manipulator and the branch positioning manipulator, the high-level vision system and the low-level vision system are on the same axis, and the high-level vision system and the low-level vision system, the wolfberry picking manipulator and the branch positioning manipulator are always synchronized, the four in the image The coordinate position in the processing is relatively fixed, which makes the coordinate transformation problem in the image processing easier, and then the accuracy of wolfberry picking has nothing to do with the accuracy of the electric turntable motor, ensuring the accuracy of picking;

(4)设置高位视觉系统和低位视觉系统分别采集高处、中和低处的图像,进而进行后续分析处理;极大地扩大了视觉系统的视野范围,大大减轻了杞采摘机在狭窄田间中的机器视觉和机械手采摘工作范围受限的问题。(4) Set the high-position vision system and the low-position vision system to collect images of high, middle and low places respectively, and then perform subsequent analysis and processing; greatly expand the field of vision of the vision system, and greatly reduce the burden of the Qi picking machine in the narrow field. Problems with limited working range of machine vision and manipulator picking.

附图说明Description of drawings

图1为本发明的结构示意图之一;Fig. 1 is one of structural representation of the present invention;

图2为本发明的结构示意图之二;Fig. 2 is the second structural representation of the present invention;

图3为本发明的结构示意图之三;Fig. 3 is the third structural representation of the present invention;

图4为本发明的结构示意图之四;Fig. 4 is the fourth structural representation of the present invention;

图5为本发明中高位视觉系统的结构示意图;Fig. 5 is a schematic structural diagram of a high-level vision system in the present invention;

图6为本发明中视觉升降系统的结构示意图;Fig. 6 is a schematic structural view of the vision lifting system in the present invention;

图7为本发明中滑台升降系统的结构示意图;Fig. 7 is a structural schematic diagram of the sliding table lifting system in the present invention;

图8为本发明中安装了电动转盘和定位杆的滑台升降系统的结构示意图;Fig. 8 is a structural schematic diagram of a sliding table lifting system equipped with an electric turntable and a positioning rod in the present invention;

图9为本发明中电动转盘的结构示意图;Fig. 9 is a schematic structural view of the electric turntable in the present invention;

图10为本发明中控制柜的结构示意图;Fig. 10 is the structural representation of control cabinet in the present invention;

其中:1:枸杞采摘机械手;2:枝条定位机械手;3:控制柜;Among them: 1: Lycium barbarum picking manipulator; 2: Branch positioning manipulator; 3: Control cabinet;

4:控制系统;4-1:TMS320F28335控制器;4-2:继电器系统;4-3:信号输入调理电路;4-4信号输出调理电路:4: Control system; 4-1: TMS320F28335 controller; 4-2: Relay system; 4-3: Signal input conditioning circuit; 4-4 Signal output conditioning circuit:

5:驱动系统;5-1:滑台升降系统驱动器;5-2:视觉升降系统驱动器;5-3:电动转盘驱动器;5-4:枸杞采摘机机械手驱动器;5-5:枝条定位机械手驱动器;5: Drive system; 5-1: Slide table lifting system driver; 5-2: Visual lifting system driver; 5-3: Electric turntable driver; 5-4: Wolfberry picking machine manipulator driver; 5-5: Branch positioning manipulator driver ;

6:电源系统;6-1:磷酸铁锂电池;6-2:稳压电路;6: Power supply system; 6-1: Lithium iron phosphate battery; 6-2: Regulator circuit;

7:高位视觉系统;7-1:相机I;7-2:滑轮双轴光杠滑台I;7-2a:滑台本体I;7-2b:双轴光杠I;7-2c:滑轮轴承I;7-2d:滑台滑块I;7-2e:紧定螺钉I;7: High-level vision system; 7-1: Camera I; 7-2: Pulley double-axis light bar slide table I; 7-2a: Slide table body I; 7-2b: Double-axis light bar I; 7-2c: Pulley Bearing I; 7-2d: slide block I; 7-2e: set screw I;

8:低位视觉系统;8-2a:滑台本体II;8-2f:L型角码II;8: Low position vision system; 8-2a: Slider body II; 8-2f: L-shaped corner code II;

9:滑台升降系统;9-1:滑台I;9-2:方形台面;9-1a:滑台主体;9-1b:滑块I;9-1c:步进电机;9-1d:主动齿轮;9-1e:从动齿条;9: Slider lifting system; 9-1: Slider I; 9-2: Square table; 9-1a: Slider body; 9-1b: Slider I; 9-1c: Stepping motor; 9-1d: Driving gear; 9-1e: driven rack;

10:视觉升降系统;10-1:升降导轨;10-2:滑台II;10-3:滑块II;10-4:L型角码I;10-5:丝杠;10-6:联轴器;10-7:步进电机;10: Visual lifting system; 10-1: Lifting guide rail; 10-2: Slider II; 10-3: Slider II; 10-4: L-shaped corner code I; 10-5: Lead screw; 10-6: Coupling; 10-7: stepper motor;

11:电动转盘;11-1:旋台;11-2:盘体;11-3:轴承;11-4:联轴器;11-5:伺服电机;11-6:固定板;11: Electric turntable; 11-1: Rotary table; 11-2: Disc body; 11-3: Bearing; 11-4: Coupling; 11-5: Servo motor; 11-6: Fixed plate;

12:机架;12: Rack;

13:定位杆;13-1:前置定位杆;13-2:后置定位杆。13: positioning rod; 13-1: front positioning rod; 13-2: rear positioning rod.

具体实施方式detailed description

下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

实施例1:Example 1:

具备分布式机器视觉系统的枸杞采摘装置,包括机架12以及设置在机架12上的控制系统4、驱动系统5、电源系统6、高位视觉系统7、低位视觉系统8、视觉升降系统10、枸杞采摘机械手1、枝条定位机械手2。所述高位视觉系统7通过视觉升降系统10与机架12相连。所述控制系统4、驱动系统5和电源系统6均安装在控制柜3内,所述控制柜3固定在机架12上。所述控制系统4包括TMS320F28335控制器4-1、继电器系统4-2、信号输入调理电路4-3和信号输出调理电路4-4。所述的TMS320F28335控制器4-1和继电器系统4-2、信号输入调理电路4-3、信号输出调理电路4-4分别连接;继电器系统4-1和果实收集机构连接,信号输入调理电路4-3和外部激光传感矩阵连接;信号输出调理电路4-4和驱动系统5的电路连接。所述驱动系统5包含滑台升降系统驱动器5-1、视觉升降系统驱动器5-2、电动转盘驱动器5-3、枸杞采摘机机械手驱动器5-4、枝条定位机械手驱动器5-5;所述电源系统6包含磷酸铁锂电池6-1和稳压电路6-2。The wolfberry picking device with distributed machine vision system includes frame 12 and control system 4, drive system 5, power supply system 6, high-position vision system 7, low-position vision system 8, vision lifting system 10, Lycium barbarum picking manipulator 1, branch positioning manipulator 2. The high position vision system 7 is connected with the frame 12 through the vision lifting system 10 . The control system 4 , drive system 5 and power supply system 6 are all installed in the control cabinet 3 , and the control cabinet 3 is fixed on the frame 12 . The control system 4 includes a TMS320F28335 controller 4-1, a relay system 4-2, a signal input conditioning circuit 4-3 and a signal output conditioning circuit 4-4. The TMS320F28335 controller 4-1 is connected with the relay system 4-2, the signal input conditioning circuit 4-3, and the signal output conditioning circuit 4-4 respectively; the relay system 4-1 is connected with the fruit collection mechanism, and the signal input conditioning circuit 4 -3 is connected to the external laser sensor matrix; the signal output conditioning circuit 4-4 is connected to the circuit of the drive system 5. The drive system 5 includes a sliding table lifting system driver 5-1, a visual lifting system driver 5-2, an electric turntable driver 5-3, a wolfberry picking machine manipulator driver 5-4, and a branch positioning manipulator driver 5-5; The system 6 includes a lithium iron phosphate battery 6-1 and a voltage stabilizing circuit 6-2.

所述视觉升降系统10包括升降导轨10-1、滑台II 10-2、滑块II 10-3、L型角码10-4、丝杠10-5、联轴器10-6和步进电机10-7。所述滑台II 10-2与丝杠10-5活动相连并沿升降导轨10-1运动,所述L型角码10-4通过滑块II 10-3与滑台II 10-2固定连接;所述步进电机10-7通过联轴器10-6与丝杠10-5相连。The visual lifting system 10 includes a lifting guide rail 10-1, a slide table II 10-2, a slider II 10-3, an L-shaped corner code 10-4, a lead screw 10-5, a coupling 10-6 and a stepper motor 10-7. The slide table II 10-2 is movably connected with the lead screw 10-5 and moves along the lifting guide rail 10-1, and the L-shaped corner code 10-4 is fixedly connected with the slide table II 10-2 through the slide block II 10-3 ; The stepping motor 10-7 is connected with the lead screw 10-5 through a coupling 10-6.

所述枸杞采摘装置还包括设置在机架12上的滑台升降系统9,所述低位视觉系统8、视觉升降系统10、枸杞采摘机械手1以及枝条定位机械手2均通过电动转盘11设置在滑台升降系统9上,进而与机架12相连。所述控制系统4通过驱动系统5与滑台升降系统9、视觉升降系统10、电动转盘11、枸杞采摘机机械手1、枝条定位机械手2分别相连。所述滑台升降系统9包括滑台I 9-1和方形台面9-2,所述方形台面9-2通过滑台I 9-1与机架12连接。所述滑台I 9-1包括滑台主体9-1a、滑块I 9-1b、步进电机9-1c、主动齿轮9-1d和从动齿条9-1e。所述滑台主体9-1a固定在机架12上,所述滑台主体9-1a的内部两侧嵌有两条从动齿条9-1e,所述滑台主体9-1a上设有滑块I 9-1b,并通过滑块I 9-1b与方形台面9-2连接。所述滑块I9-1b上固定设置步进电机9-1c和3个主动齿轮9-1d,所述3个主动齿轮9-1d固定在步进电机9-1c的轴上,所述3个主动齿轮9-1d与从动齿条9-1e相错啮合。The wolfberry picking device also includes a sliding table lifting system 9 arranged on the frame 12, the low-position vision system 8, the visual lifting system 10, the wolfberry picking manipulator 1 and the branch positioning manipulator 2 are all arranged on the sliding table through the electric turntable 11. On the lifting system 9, and then connected with the frame 12. The control system 4 is connected to the sliding table lifting system 9, the visual lifting system 10, the electric turntable 11, the medlar picking machine manipulator 1, and the branch positioning manipulator 2 through the drive system 5 respectively. The slide table lifting system 9 includes a slide table I 9-1 and a square table 9-2, and the square table 9-2 is connected to the frame 12 through the slide table I 9-1. The slide table I 9-1 includes a slide table main body 9-1a, a slider I 9-1b, a stepping motor 9-1c, a driving gear 9-1d and a driven rack 9-1e. The main body of the sliding table 9-1a is fixed on the frame 12, two driven racks 9-1e are embedded on both sides of the main body of the sliding table 9-1a, and the main body of the sliding table 9-1a is provided with The slide block 1 9-1b is connected with the square table 9-2 through the slide block 1 9-1b. Stepping motor 9-1c and 3 driving gears 9-1d are fixedly arranged on the described slide block 19-1b, and described 3 driving gears 9-1d are fixed on the axle of stepping motor 9-1c, and described 3 The driving gear 9-1d is in staggered mesh with the driven rack 9-1e.

实施例2:Example 2:

与实施例1不同的是,所述电动转盘11包括旋台11-1、盘体11-2、轴承11-3、联轴器11-4和伺服电机11-5。所述盘体11-2和伺服电机11-5设置在方形台面9-2上,所述旋台11-1通过轴承11-3和盘体11-2连接,所述伺服电机11-5通过联轴器11-4与盘体11-2连接。Different from Embodiment 1, the electric turntable 11 includes a turntable 11-1, a disk body 11-2, a bearing 11-3, a shaft coupling 11-4 and a servo motor 11-5. The disc body 11-2 and the servo motor 11-5 are arranged on the square table top 9-2, the rotary table 11-1 is connected with the disc body 11-2 through the bearing 11-3, and the servo motor 11-5 is connected through the The shaft coupling 11-4 is connected with the disc body 11-2.

所述枸杞采摘装置还包括定位杆13,所述定位杆13包括前置定位杆13-1和后置定位杆13-2。所述视觉升降系统7固定在后置定位杆13-2的末端,所述后置定位杆13-2的首端固定在旋台11-1的边缘。所述低位视觉系统8固定在前置定位杆13-1的末端,所述前置定位杆13-1的首端固定在旋台11-1边缘。所述低位视觉系统8与视觉升降系统10设置在旋台11-1的同一轴线上。The wolfberry picking device also includes a positioning rod 13, and the positioning rod 13 includes a front positioning rod 13-1 and a rear positioning rod 13-2. The visual lifting system 7 is fixed on the end of the rear positioning rod 13-2, and the head end of the rear positioning rod 13-2 is fixed on the edge of the turntable 11-1. The low position vision system 8 is fixed on the end of the front positioning rod 13-1, and the head end of the front positioning rod 13-1 is fixed on the edge of the turn table 11-1. The low position vision system 8 and the vision lifting system 10 are arranged on the same axis of the turntable 11-1.

实施例3:Example 3:

与实施例2不同的是,所述高位视觉系统7包括相机I 7-1和滑轮双轴光杠滑台I7-2。所述滑轮双轴光杠滑台I 7-2包括滑台本体I 7-2a、双轴光杠I 7-2b、滑轮轴承I 7-2c和滑台滑块I 7-2d。所述相机I 7-1的底座通过滑台滑块I 7-2d和滑轮双轴光杠滑台I 7-2连接,所述滑台本体I 7-2a通过L型角码I 10-4与视觉升降系统10的滑块II 10-3连接;所述滑台本体I 7-2a内部两侧设置有双轴光杠I 7-2b,滑轮轴承I 7-2c通过内部轴承固定在滑台滑块I 7-2d上,滑台滑块I 7-2d安装在滑台本体I 7-2a上。The difference from Embodiment 2 is that the high-position vision system 7 includes a camera I 7-1 and a pulley two-axis smooth bar slide I7-2. The pulley double-axis light bar slide table I 7-2 includes a slide table body I 7-2a, a double-axis light bar I 7-2b, a pulley bearing I 7-2c and a slide table slider I 7-2d. The base of the camera I 7-1 is connected with the slide block I 7-2d and the pulley biaxial smooth bar slide I 7-2, and the slide body I 7-2a is connected through the L-shaped corner code I 10-4 It is connected with the slider II 10-3 of the visual lifting system 10; the two sides of the slide body I 7-2a are provided with a double-axis light bar I 7-2b, and the pulley bearing I 7-2c is fixed on the slide through an internal bearing On the slide block I 7-2d, the slide table slide block I 7-2d is installed on the slide table body I 7-2a.

所述低位视觉系统8包含相机II和滑轮双轴光杠滑台II;所述滑轮双轴光杠滑台II包括滑台本体II 8-2a、双轴光杠II、滑轮轴承II、滑台滑块II和L型角码II 8-2f组成。所述相机II的底座直接和滑台本体II 8-2a连接,所述滑台本体II 8-2a通过L型角码II 8-2f连接在前置定位杆13-1上;所述滑台本体II 8-2a内部两侧设置有双轴光杠II,滑轮轴承II通过内部轴承固定在滑台滑块II上,滑台滑块II安装在滑台本体II 8-2a上。The low-level vision system 8 includes a camera II and a pulley biaxial light bar slide table II; the pulley biaxial light bar slide table II includes a slide table body II 8-2a, a biaxial light bar II, a pulley bearing II, and a slide table The slider II and the L-shaped corner code II 8-2f are composed. The base of the camera II is directly connected to the slide body II 8-2a, and the slide body II 8-2a is connected to the front positioning rod 13-1 through the L-shaped corner code II 8-2f; the slide Both sides of the main body II 8-2a are provided with two-axis light bars II, and the pulley bearing II is fixed on the sliding block II of the sliding table through internal bearings, and the sliding block II of the sliding table is installed on the main body II 8-2a of the sliding table.

实施例4:Example 4:

与实施例3不同的是,所述滑台滑块I 7-2d的一侧设有紧定螺钉I 7-2e,所述滑台滑块II的一侧设有紧定螺钉II。所述紧定螺钉I 7-2e用于固定和限制滑台滑块I 7-2d的移动;所述紧定螺钉II用于固定和限制滑台滑块II的移动。The difference from Embodiment 3 is that a set screw I 7-2e is provided on one side of the slide block I 7-2d of the slide table, and a set screw II is provided on one side of the slide block II of the slide table. The set screw I 7-2e is used to fix and limit the movement of the slide block I 7-2d; the set screw II is used to fix and limit the movement of the slide block II.

实施例5:Example 5:

与实施例3不同的是,所述枸杞采摘机械手1和枝条定位机械手2各包含一套六自由度机械手。所述旋台上设有“一字型”固定板11-6,所述“一字型”固定板11-6与“一字型”定位杆13垂直。所述枸杞采摘机机械手1和枝条定位机械手2设置“一字型”固定板11-6的两端。Different from Example 3, the wolfberry picking manipulator 1 and the branch positioning manipulator 2 each include a set of six-degree-of-freedom manipulators. A "line" fixed plate 11-6 is provided on the turntable, and the "line" fixed plate 11-6 is perpendicular to the "line" positioning rod 13. The wolfberry picking machine manipulator 1 and the branch positioning manipulator 2 are provided with two ends of a "line" fixing plate 11-6.

Claims (10)

1. possess the matrimony vine picker of distributed machines vision system, including frame (12) and it is arranged in frame (12) Control system (4), drive system (5), power-supply system (6), high-order vision system (7), low level vision system (8), vision lifting System (10), medlar-picking machine tool hand (1), branch positioning mechanical arm (2);The high-order vision system (7) is lifted by vision System (10) is connected with frame (12);It is characterized in that:The matrimony vine picker also includes the cunning being arranged in frame (12) Platform jacking system (9), the low level vision system (8), vision jacking system (10), medlar-picking machine tool hand (1) and branch Positioning mechanical arm (2) is arranged on slide unit jacking system (9) by electric turntable (11), and then is connected with frame (12);Institute State control system (4) by drive system (5) and slide unit jacking system (9), vision jacking system (10), electric turntable (11), Medlar-picking machine manipulator (1), branch positioning mechanical arm (2) are respectively connected with;The slide unit jacking system (9) includes slide unit I (9- 1) with square mesa (9-2), the square mesa (9-2) is connected by slide unit I (9-1) with frame (12);Slide unit I (the 9- 1) slide unit main body (9-1a), sliding block I (9-1b), stepper motor (9-1c), driving gear (9-1d) and driven rack (9- are included 1e);The slide unit main body (9-1a) is fixed in frame (12), the inside both sides of the slide unit main body (9-1a) be embedded with two from Carry-over bar (9-1e), the slide unit main body (9-1a) is provided with sliding block I (9-1b), and passes through sliding block I (9-1b) and square mesa (9-2) is connected;Stepper motor (9-1c) and 3 driving gears (9-1d), described 3 are fixedly installed on the sliding block I (9-1b) Driving gear (9-1d) is fixed on stepper motor (9-1c) axle, 3 driving gears (9-1d) and driven rack (9- 1e) be staggered engagement.
2. the matrimony vine picker according to claim 1 for possessing distributed machines vision system, it is characterised in that:It is described Electric turntable (11) includes rotation platform (11-1), disk body (11-2), bearing (11-3), shaft coupling (11-4) and servomotor (11- 5);The disk body (11-2) and servomotor (11-5) are arranged in square mesa (9-2), and the rotation platform (11-1) passes through bearing (11-3) and disk body (11-2) are connected, and the servomotor (11-5) is connected by shaft coupling (11-4) with disk body (11-2).
3. the matrimony vine picker according to claim 2 for possessing distributed machines vision system, it is characterised in that:It is described Vision jacking system (10) includes riser guide (10-1), slide unit II (10-2), sliding block II (10-3), L-type corner brace (10-4), silk Thick stick (10-5), shaft coupling (10-6) and stepper motor (10-7);The slide unit II (10-2) is movably connected simultaneously with leading screw (10-5) Moved along riser guide (10-1), the L-type corner brace (10-4) is fixedly connected by sliding block II (10-3) with slide unit II (10-2); The stepper motor (10-7) is connected by shaft coupling (10-6) with leading screw (10-5).
4. the matrimony vine picker according to claim 3 for possessing distributed machines vision system, it is characterised in that:It is described High-order vision system (7) includes camera I (7-1) and pulley twin shaft feed rod slide unit I (7-2);The pulley twin shaft feed rod slide unit I (7-2) includes slide unit body I (7-2a), twin shaft feed rod I (7-2b), pulley bearings I (7-2c) and slide unit sliding block I (7-2d);Institute The base for stating camera I (7-1) passes through slide unit sliding block I (7-2d) and pulley twin shaft feed rod slide unit I (7-2) connections, the slide unit sheet Body I (7-2a) is connected by L-type corner brace I (10-4) with the sliding block II (10-3) of vision jacking system (10);The slide unit body The internal both sides of I (7-2a) are provided with twin shaft feed rod I (7-2b), and pulley bearings I (7-2c) is fixed on slide unit by internal bearings and slided On block I (7-2d), slide unit sliding block I (7-2d) is arranged on slide unit body I (7-2a).
5. the matrimony vine picker according to claim 1 for possessing distributed machines vision system, it is characterised in that:It is described Matrimony vine picker also includes locating rod (13), and the locating rod (13) includes preposition locating rod (13-1) and rearmounted locating rod (13-2);The vision jacking system (7) is fixed on rearmounted locating rod (13-2) end, the rearmounted locating rod (13-2) Head end is fixed on the edge of rotation platform (11-1);The low level vision system (8) is fixed on preposition locating rod (13-1) end, institute The head end for stating preposition locating rod (13-1) is fixed on rotation platform (11-1) edge;The low level vision system (8) lifts with vision System (10) is arranged on the same axis of rotation platform (11-1).
6. the matrimony vine picker according to claim 5 for possessing distributed machines vision system, it is characterised in that:It is described Low level vision system (8) includes camera II and pulley twin shaft feed rod slide unit II;The pulley twin shaft feed rod slide unit II includes slide unit Body II (8-2a), twin shaft feed rod II, pulley bearings II, slide unit sliding block II and L-type corner brace II (8-2f) compositions;The camera II Base directly and slide unit body II (8-2a) connections, the slide unit body II (8-2a) passes through L-type corner brace II (8-2f) connections In preposition locating rod (13-1);The internal both sides of the slide unit body II (8-2a) are provided with twin shaft feed rod II, pulley bearings II It is fixed on by internal bearings on slide unit sliding block II, slide unit sliding block II is arranged on slide unit body II (8-2a).
7. the matrimony vine picker for possessing distributed machines vision system according to claim 4 or 6, it is characterised in that: The side of the slide unit sliding block I (7-2d) is provided with holding screw I (7-2e), and the side of the slide unit sliding block II is provided with holding screw II;The holding screw I (7-2e) is used for the movement for fixing and limiting slide unit sliding block I (7-2d);The holding screw II is used for Fixed and limitation slide unit sliding block II movement.
8. the matrimony vine picker according to claim 2 for possessing distributed machines vision system, it is characterised in that:It is described Medlar-picking machine tool hand (1) and branch positioning mechanical arm (2) respectively include a set of six degree of freedom manipulator;The medlar-picking machine machine Tool hand (1) and branch positioning mechanical arm (2) are placed side by side on the central axis of rotation platform (11-1).
9. the matrimony vine picker according to claim 1 for possessing distributed machines vision system, it is characterised in that:It is described Control system (4) includes TMS320F28335 controllers (4-1), relay system (4-2), signal input modulate circuit (4-3) With signal output modulate circuit (4-4);The drive system (5) includes slide unit jacking system driver (5-1), vision lifting system System driver (5-2), electric turntable driver (5-3), medlar-picking machine robotic drive (5-4), branch positioning mechanical arm Driver (5-5);The power-supply system 6 includes ferric phosphate lithium cell (6-1) and mu balanced circuit (6-2).
10. the matrimony vine picker according to claim 9 for possessing distributed machines vision system, it is characterised in that:Institute Control system (4), drive system (5) and power-supply system (6) is stated to be installed in switch board (3);The switch board (3) is fixed on In frame (12);Described TMS320F28335 controllers (4-1) and relay system (4-2), signal input modulate circuit (4- 3), signal output modulate circuit (4-4) is connected respectively;Relay system (4-2) and the connection of collecting fruit mechanism, signal input are adjusted Manage circuit (4-3) and outside laser sensing matrix connection;Signal output modulate circuit (4-4) and the circuit of drive system (5) connect Connect.
CN201510862051.XA 2015-11-30 2015-11-30 Wolfberry picking device with distributed machine vision system Expired - Fee Related CN105340486B (en)

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CN109579702A (en) * 2018-12-19 2019-04-05 合肥工业大学 A kind of fructus lycii branch pull-up point position intelligent locating method

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