CN105332162B - Mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core and is uniformly plated in method - Google Patents

Mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core and is uniformly plated in method Download PDF

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Publication number
CN105332162B
CN105332162B CN201510694169.6A CN201510694169A CN105332162B CN 105332162 B CN105332162 B CN 105332162B CN 201510694169 A CN201510694169 A CN 201510694169A CN 105332162 B CN105332162 B CN 105332162B
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China
Prior art keywords
cotton core
plated
cotton
uniformly
pulverizer
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CN201510694169.6A
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Chinese (zh)
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CN105332162A (en
Inventor
李世锦
徐源泉
马拾平
李瑞德
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浙江永创机械有限公司
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Abstract

Wood pulp, the cotton pulp that electrostatic is united occurs after can effectively crushing pulverizer the present invention relates to one kind again to disassemble, the mattress machine that wood pulp, the cotton pulp after decomposition are uniformly plated on made mattress bottom can be uniformly plated in equipment with big grammes per square metre wide cut cotton core again and uniformly be plated in method, by cotton core pulverizer and cotton core Xie Tuan mechanism at;The discharge port of cotton core pulverizer is directly to the feed inlet of cotton core Xie Tuanji, and the feed inlet in cotton core solution group machine is made of the opposite face of two rooted tooth rollers and by pulley transmission mechanism synchronous rotation is driven by motor in two rooted tooth wheels.Advantage: first is that by the different arrangements of needle roller or fluted disc, the production of 3D cotton core is reached by controlling;Second is that passing through the Collaboration of conglomeration physical decomposition structure and pulverizer, so that equipment moulding section had not only realized wide cut and has uniformly been plated in, but also the production requirement of different grammes per square metres, different-thickness cotton core is met;Third is that can uniformly be applied to fragrant or medicinal function powder or liquid in wood pulp cellulose by the device, increase " soft power " of cotton core.

Description

Mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core and is uniformly plated in method

Technical field

The present invention relates to one kind effectively pulverizer can be crushed after not only occur electrostatic conglomeration cotton pulp disassemble but also The mattress machine that can be uniformly plated in the cotton pulp after physical decomposition on made mattress bottom is uniformly spread with big grammes per square metre wide cut cotton core Compress apparatus and be uniformly plated in method, be particularly suitable for breadth in the thin cotton core of 500mm or more, the product of large format, such as mattress and All kinds of ultra-thin amenities belong to cotton pulp and conglomeration cotton pulp fiber twice physical partitioning manufacturing field of equipment after crushing.

Background technique

CN1624238A, title " Wood pulp crushing machine ", including rack, motor, conveying mechanism, material guide mechanism and pulverizer Structure, the disintegrating mechanism include the discaling roll being made of gear piece, main shaft, further include two-edged tooth jaw 1 and multiple-cutting-edge tooth jaw 3, spy Sign is: the gear piece number on the discaling roll 2 is 20, and every gear piece is staggered 6 degree in the direction of the clock;The gear piece diameter is 310 millimeters, gear piece is with a thickness of 4 millimeters;Gear piece anterior angle is negative angle, and negative angle is 10 degree, and angle between teeth is 75 degree of angles;The two-edged tooth The profile angle of jaw is an angle of 90 degrees.Label 4 is to adjust gap block, sees Fig. 7.Its shortcoming: first is that wood pulp passes through the powder to run at high speed After broken roller, due to the effect of electrostatic, smashed fibrous caking will lead to, this is narrow for breadth, thickness is thick sanitary napkin, baby It is still used for urine pants, incontinence pant water-absorbing body, but for the disposable mattress wide for breadth, thickness is thin, Wu Faman The requirement that foot online (production line) is quickly plated in, can only be completed jointly with two disintegrating apparatus to made disposable mattress cotton core It is plated in, and is plated in that cotton core layer after molding is uneven, not only influence the water absorbing properties of product, but also using like a hen on a hot girdle, outside Appearance quality is poor;Second is that the conglomeration easily forms bridging in pulverizer discharge port since electrostatic leads to smashed fibrous caking, cause Wood pulp, cotton pulp material are unable to come down, and make to manufacture online to be laid at mattress causes the scrappage of online products made thereby sharp for cannot get cotton pulp Increase;Third is that due to completing to be plated in made mattress cotton pulp jointly using two pulverizers, it is at high cost, occupied space is big, Maintenance cost is high.

Summary of the invention

Purpose of design: avoiding the shortcoming in background technique, after designing one kind and can effectively crushing pulverizer again Wood pulp, the cotton pulp that electrostatic is united occurs and disassembles, and wood pulp, the cotton pulp after decomposition can be uniformly plated in made mattress bottom Mattress machine on layer is uniformly plated in equipment with big grammes per square metre wide cut cotton core and is uniformly plated in method.

Design scheme: after wood pulp passes through the pulverization roller to run at high speed, it due to the effect of electrostatic, will lead to fibrous caking, lead After causing cotton core molding, unevenly, the water absorbing properties and presentation quality of product are influenced, this device is exactly to release the design of conglomeration cotton core , after due to electrostatic, the wood pulp cellulose of conglomeration passes through the needle roller wheel or fluted disc wheel to run at high speed in opposite directions, it can be broken up, to make It obtains cotton core and returns free state again, under the action of negative-pressure air-suction, form controllable cotton core form.In order to realize above-mentioned set Count purpose.1, the discharge port of the cotton core pulverizer directly design to the feed inlet of cotton core Xie Tuanji, be technical characteristic of the invention it One.The purpose of this design is: since the feed inlet in cotton core solution group machine is made of the opposite face of two rooted tooth rollers, two rooted tooth Wheel high speed rotation (its direction of motion is as shown in Figure 4), high-speed rotating discaling roll face in the case where motor and pulley transmission mechanism drive On tooth by conglomeration cotton pulp fiber be dragged in the feed inlet being made of two rooted tooth rollers and rotation to two rooted tooth rollers export when, due to Two rooted tooth roller direction of rotation on the contrary, therefore moment conglomeration cotton pulp fibrous physics are disassembled after be plated in made mattress and be laid on layer. 2, two rooted tooth rollers are less than 10mm and feed inlet design adjustable in pitch with respect to interplanar distance (constituting feed inlet), are technologies of the invention The two of feature.The purpose of this design is: since discaling roll is by roll shaft and to cover the multi-disc needle roller wheel piece superposition mistake on roll shaft Position is constituted, and every needle roller piece periphery is made of the concave arc shape slot between a plurality of needles and needle and needle, so that two rooted teeth Roll surface mutually tears countless fingers like two, and not only moment tears apart conglomeration fiber, but also makes conglomeration fiber in pulverizer Bridging can not be formed before discharge port, solves technical problem existing for background technique, also define the thickness that fiber is plated in.3, Spacing between multi-disc needle roller wheel piece and multi-disc needle roller wheel piece is less than the design of 5mm, is the third technical feature of the present invention.It sets in this way The purpose of meter is: when the spacing between needle roller wheel piece and needle roller wheel piece is less than 5mm, it is meant that after conglomeration fiber is torn The laterally subdivided width that is plated in less than 5mm, to realize the purpose being uniformly plated in.

Technical solution 1: a kind of mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core, by cotton core pulverizer and cotton core solution Group mechanism at;The discharge port of cotton core pulverizer is directly to the feed inlet of cotton core Xie Tuanji, and the feed inlet in cotton core solution group machine is by two The opposite face of discaling roll is constituted and by pulley transmission mechanism synchronous rotation is driven by motor in two rooted tooth rollers.

Technical solution 2: a kind of mattress machine is uniformly plated in the method for being plated in that is evenly distributed with of equipment, cotton core powder with big grammes per square metre wide cut cotton core Broken machine cotton pulp is crushed after by charging line in cotton core pulverizer to discharge port, since smashed cotton pulp is passing through charging line The effect of Shi Shouqi electrostatic clumps together to the feed inlet of cotton core Xie Tuanji, and cotton core solution group machine exists the conglomeration cotton pulp from feed inlet When by constituting uniformly distributed mouth by the opposite face of two rooted tooth rollers, being torn by the discaling roll of high speed revolving speed and decomposing the paving for being evenly arranged on made mattress On coating.

Compared with the background technology, the present invention, first is that arranging by needle roller or the different of fluted disc, 3D cotton core is reached by control Production;Second is that passing through the Collaboration of conglomeration physical decomposition structure and pulverizer, so that equipment moulding section both realizes width Width is uniformly plated in, and meets the production requirement of different grammes per square metres, different-thickness cotton core;Third is that perfume can will be had by the device The powder or liquid of taste or medicinal function are uniformly applied in wood pulp cellulose, increase " soft power " of cotton core;Fourth is that avoiding powder Shaping box obstruction or cotton core form problem of non-uniform caused by broken machine crushing supply amount is excessive.

Detailed description of the invention

Fig. 1 is the structural schematic diagram that mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core.

Fig. 2 is the structural schematic diagram for the discaling roll assembly being made of multi-disc needle roller wheel piece staggered superposition.

Fig. 3 is the structural schematic diagram of needle roller wheel piece.

Fig. 4 is discaling roll direction of motion schematic diagram.

Fig. 5 is the structural schematic diagram for the needle roller discaling roll being made of more steel needles.

Fig. 6 is the side structure schematic view of Fig. 5.

Fig. 7 is the structural schematic diagram of background technique.

Specific embodiment

Embodiment 1: referring to attached drawing 1-4.A kind of mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core, is crushed by cotton core Machine 1 and cotton core solution group machine 2 are constituted;The discharge port of cotton core pulverizer 1 is directly to the feed inlet and cotton core pulverizer 1 of cotton core solution group machine 2 Above cotton core solution group machine 2, the feed inlet in cotton core solution group machine 2 is made of the opposite face of two rooted tooth rollers 21 and two rooted tooth rollers 21 It is driven and is rotated synchronously by motor 24 by pulley transmission mechanism 23.Two rooted tooth rollers, 21 both ends roll shaft is mounted on using bearing 214 On support 213, support 213 is fixed on the two sides wallboard 22 of cotton core solution group machine 2.The opposite interplanar distance of the two rooted teeth roller 2 is less than 10mm.The discaling roll 2 is by roll shaft 220 and covers the dislocation of multi-disc needle roller wheel piece 217 on roll shaft and constitutes and multi-disc needle roller wheel piece 217 Pass through two screw rods 216, end spacer 215,219 stationary positioned of rotation stop circle.217 thickness of multi-disc needle roller wheel piece is less than 3mm, needle roller wheel Piece periphery be made of the concave arc shape slot 211 between a plurality of needles 212 and needle and needle and using laser or wire cutting machine cutting at Type.It is equipped with spacer 218 between the multi-disc needle roller wheel piece 217 and the spacing between multi-disc needle roller wheel piece and multi-disc needle roller wheel piece is less than 5mm。

Embodiment 2: referring to attached Figures 5 and 6.On the basis of embodiment 1, discaling roll 2 by roll shaft 220 and is fixed on roll shaft More steel needles are constituted.More steel needle roots are screwed on screw thread slot on roll shaft face.

Embodiment 3: on the basis of embodiment 2, more steel needle roots of tooth and roll shaft face are welded.

Embodiment 4: on the basis of the above embodiments, a kind of mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core Uniformly be plated in method, cotton core pulverizer 1 cotton pulp is crushed after by charging line in cotton core pulverizer 1 to discharge port, due to crushing Cotton pulp afterwards, which clumps together in the effect by charging line Shi Shouqi electrostatic to cotton core solution, rolls into a ball the feed inlet of machine 2, and cotton core solution rolls into a ball machine 2 By from feed inlet conglomeration cotton pulp in the uniformly distributed mouth by being made of the opposite face of two rooted tooth rollers 21, it is secondary by high speed revolving speed Discaling roll, which decomposes to tear, is evenly arranged on being plated on layer of made mattress.

It is to be understood that: although above-described embodiment retouches mentality of designing of the invention detailed text of contrasting It states, but these verbal descriptions, only the simple text of mentality of designing of the present invention is described, rather than to mentality of designing of the present invention Limitation, any combination, increase or modification without departing from mentality of designing of the present invention falls within the protection scope of the present invention.

Claims (3)

1. a kind of mattress machine is evenly distributed with the method for being plated in what big grammes per square metre wide cut cotton core was uniformly plated in equipment, it is characterized in that the mattress machine Equipment is uniformly plated in big grammes per square metre wide cut cotton core to be made of cotton core pulverizer (1) and cotton core Xie Tuanji (2);Cotton core pulverizer (1) Discharge port directly to the feed inlet of (2) cotton core Xie Tuanji, the feed inlet in cotton core Xie Tuanji (2) is by the opposite of two rooted tooth rollers (21) Interval between face is constituted and two rooted tooth rollers (21) are driven by motor (24) by pulley transmission mechanism (23) and rotated synchronously;
Two rooted tooth rollers are less than 10mm with respect to interplanar distance;Discaling roll is by roll shaft (220) and covers the multi-disc needle roller wheel piece (217) on roll shaft Dislocation is constituted;Spacing between needle roller wheel piece is less than 5mm;
Cotton core pulverizer (1) is sent by cotton core pulverizer (1) interior charging line to discharge port after crushing cotton pulp, smashed cotton pulp Effect when passing through charging line by electrostatic clumps together, and subsequently into the feed inlet of (2) cotton core Xie Tuanji, two rooted tooth rollers are in electricity Machine and pulley transmission mechanism drive lower high speed rotation, and conglomeration cotton pulp fiber is dragged in by two by the tooth on high-speed rotating discaling roll face In the feed inlet that interval between the opposite face of rooted tooth roller is constituted and at rotation to two rooted tooth rollers outlet, since two rooted tooth rollers revolve Turn contrary, thus moment conglomeration cotton pulp fibrous physics are disassembled after be plated in made mattress and be laid on layer, in negative-pressure air-suction Under the action of, form controllable cotton core form.
2. mattress machine according to claim 1 is evenly distributed with the method for being plated in what big grammes per square metre wide cut cotton core was uniformly plated in equipment, Be characterized in: needle roller wheel piece (217) thickness is less than 3mm, and needle roller wheel piece periphery is by recessed between a plurality of needles (212) He Zhenyu needle Arc groove (211) is constituted.
3. mattress machine according to claim 1 is evenly distributed with the method for being plated in what big grammes per square metre wide cut cotton core was uniformly plated in equipment, It is characterized in: is equipped with spacer between multi-disc needle roller wheel piece (217).
CN201510694169.6A 2015-10-25 2015-10-25 Mattress machine is uniformly plated in equipment with big grammes per square metre wide cut cotton core and is uniformly plated in method CN105332162B (en)

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CN105332162B true CN105332162B (en) 2019-11-08

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4130915A (en) * 1977-09-19 1978-12-26 Scott Paper Company Carding operation for forming a fibrous structure
CN2128562Y (en) * 1992-06-26 1993-03-24 浙江精密工模具厂 Needle plate type breaking apparatus for pulp board
CN201415149Y (en) * 2008-12-02 2010-03-03 孟庆国 Conveyor material feeding device for feeding materials to grinder
CN201744391U (en) * 2010-08-30 2011-02-16 福建省大德投资发展有限公司 Soft fiber material cutting, crushing and scattering device
CN102211052A (en) * 2010-08-30 2011-10-12 福建省大德投资发展有限公司 Flexible fiber material cutting, crushing and scattering device
CN102560749A (en) * 2012-03-13 2012-07-11 山东天鹅棉业机械股份有限公司 Plucker roller for cotton feeder
CN202744679U (en) * 2012-08-02 2013-02-20 安徽珂欣茧业有限公司 Cotton slitting machine
CN103127979A (en) * 2011-12-05 2013-06-05 安庆市恒昌机械制造有限责任公司 Automatic material replacing and receiving crusher
CN103361881A (en) * 2013-07-16 2013-10-23 江苏华龙无纺布有限公司 Method for producing three-layered anti-bacterial non-woven fabric
CN205258795U (en) * 2015-10-25 2016-05-25 杭州珂瑞特机械制造有限公司 Big grammes per square metre broad width cotton core equipartition of mattress machine is spread to lay and is equipped with

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100586231B1 (en) * 2004-05-13 2006-06-07 황윤선 Apparatus and method for manufacturing puff, and puff manufactured by the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4130915A (en) * 1977-09-19 1978-12-26 Scott Paper Company Carding operation for forming a fibrous structure
CN2128562Y (en) * 1992-06-26 1993-03-24 浙江精密工模具厂 Needle plate type breaking apparatus for pulp board
CN201415149Y (en) * 2008-12-02 2010-03-03 孟庆国 Conveyor material feeding device for feeding materials to grinder
CN201744391U (en) * 2010-08-30 2011-02-16 福建省大德投资发展有限公司 Soft fiber material cutting, crushing and scattering device
CN102211052A (en) * 2010-08-30 2011-10-12 福建省大德投资发展有限公司 Flexible fiber material cutting, crushing and scattering device
CN103127979A (en) * 2011-12-05 2013-06-05 安庆市恒昌机械制造有限责任公司 Automatic material replacing and receiving crusher
CN102560749A (en) * 2012-03-13 2012-07-11 山东天鹅棉业机械股份有限公司 Plucker roller for cotton feeder
CN202744679U (en) * 2012-08-02 2013-02-20 安徽珂欣茧业有限公司 Cotton slitting machine
CN103361881A (en) * 2013-07-16 2013-10-23 江苏华龙无纺布有限公司 Method for producing three-layered anti-bacterial non-woven fabric
CN205258795U (en) * 2015-10-25 2016-05-25 杭州珂瑞特机械制造有限公司 Big grammes per square metre broad width cotton core equipartition of mattress machine is spread to lay and is equipped with

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Effective date of registration: 20190524

Address after: 310000 No. 488 Xingyuan Road, Yuhang Economic Development Zone, Hangzhou City, Zhejiang Province

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Address before: 311100 No. 392 Xingguo Road, Yuhang Economic Development Zone, Hangzhou City, Zhejiang Province

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