CN105331790A - Continuous aluminum magnesium alloy thermal treatment furnace - Google Patents
Continuous aluminum magnesium alloy thermal treatment furnace Download PDFInfo
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- CN105331790A CN105331790A CN201510750453.0A CN201510750453A CN105331790A CN 105331790 A CN105331790 A CN 105331790A CN 201510750453 A CN201510750453 A CN 201510750453A CN 105331790 A CN105331790 A CN 105331790A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/02—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working in inert or controlled atmosphere or vacuum
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Abstract
Description
技术领域: Technical field:
本发明涉及金属热处理领域,更具体的说是涉及一种连续式铝镁合金热处理炉。 The invention relates to the field of metal heat treatment, in particular to a continuous aluminum-magnesium alloy heat treatment furnace.
背景技术: Background technique:
铝镁合金热处理过程的有效、连续进行是现有技术中有待解决的一项重要部分,现有的热处理主要是先对物料进行干燥,然后再将物料置于加热炉加热并充入氮气进行热处理,在热处理结束后,再将物料脱出置于空气中自然冷却,整个过程装载、卸载物料消耗大量工时,并且物料在冷却时,自然散发的热是可以用于对物料的干燥,这是现有技术中未考虑到的一个问题,另一方面现有的预处理室与加热炉由于分开放置,加大了场地的浪费,增加了资源的消耗。 The effective and continuous heat treatment process of aluminum-magnesium alloy is an important part to be solved in the prior art. The existing heat treatment is mainly to dry the material first, and then heat the material in a heating furnace and fill it with nitrogen for heat treatment. After the heat treatment, the material is taken out and placed in the air to cool naturally. The whole process of loading and unloading the material consumes a lot of man-hours, and when the material is cooling, the heat naturally emitted can be used to dry the material. This is the existing A problem that has not been considered in the technology. On the other hand, the existing pretreatment chamber and the heating furnace are placed separately, which increases the waste of space and increases the consumption of resources.
发明内容: Invention content:
本发明的目的是针对现有技术的不足之处,提供一种连续式铝镁合金热处理炉,其实现铝镁合金热处理的连续自动化进行,处理效率高,工艺及对应结构简单,热能损失低,利用率高,节能环保。 The object of the present invention is to provide a continuous aluminum-magnesium alloy heat treatment furnace aiming at the deficiencies of the prior art, which realizes continuous and automatic heat treatment of aluminum-magnesium alloys, has high processing efficiency, simple process and corresponding structure, and low heat energy loss. High utilization rate, energy saving and environmental protection.
本发明的技术解决措施如下: Technical solutions of the present invention are as follows:
本发明提供的是一种连续式铝镁合金热处理炉,包括预处理室、燃气加热炉、冷却室、拉料机、料筐及燃气加热单元,该料筐用于安置铝镁合金,预处理室和冷却室置于燃气加热炉的两端且分别与燃气加热炉相通; The invention provides a continuous aluminum-magnesium alloy heat treatment furnace, which includes a pretreatment chamber, a gas heating furnace, a cooling chamber, a puller, a material basket and a gas heating unit. The chamber and the cooling chamber are placed at both ends of the gas heating furnace and communicate with the gas heating furnace respectively;
预处理室包括第一炉体、第一炉胆和第一导轨,预处理室的第一进料端设置有可升降的第一炉门,起密封作用;还包括第一推料机,该推料机用于将料筐由第一炉胆的外部推至第一炉胆的内部; The pretreatment chamber includes a first furnace body, a first furnace liner and a first guide rail. The first feeding end of the pretreatment chamber is provided with a liftable first furnace door for sealing; it also includes a first pusher, which The pusher is used to push the material basket from the outside of the first furnace to the inside of the first furnace;
燃气加热炉包括第二炉体、第二炉胆和第二导轨,第二炉体的第二进料端和第二出料端分别安装有可升降的前炉门和后炉门,第二导轨设置在第二炉胆的底部; The gas-fired heating furnace includes a second furnace body, a second furnace liner and a second guide rail. The second feed end and the second discharge end of the second furnace body are respectively equipped with a liftable front furnace door and a rear furnace door. The guide rail is set at the bottom of the second furnace;
冷却室包括第三炉体、第三炉胆和第三导轨,冷却室的第三出料端设置有可升降的第三炉门,起密封作用; The cooling chamber includes a third furnace body, a third furnace liner and a third guide rail, and the third discharge end of the cooling chamber is provided with a liftable third furnace door for sealing;
料筐由第一进料端进入,沿着第一导轨、第二导轨及第三导轨经第一炉胆、第二炉胆及第三炉胆,并经第三炉胆的第三出料端推出; The material basket enters from the first feeding end, passes through the first furnace, the second furnace and the third furnace along the first guide rail, the second guide rail and the third guide rail, and passes through the third discharge of the third furnace terminal launch;
作为改进,燃气加热单元包括配置有燃烧器的燃烧室、废气排出管和高温烟气导入管;燃烧室设置在第二炉体的一侧,其通过进风口与第二炉体连通,废气排出管的进气端连通第二炉体,其出口端伸入至燃烧室内。 As an improvement, the gas heating unit includes a combustion chamber equipped with a burner, a waste gas discharge pipe and a high-temperature flue gas introduction pipe; the combustion chamber is arranged on one side of the second furnace body, and it communicates with the second furnace body through the air inlet, and the waste gas is discharged The inlet end of the pipe communicates with the second furnace body, and the outlet end of the pipe extends into the combustion chamber.
作为改进,第一导轨、第二导轨和第三导轨的上表面均位于同一水平高度且相邻两者之间相互衔接。 As an improvement, the upper surfaces of the first guide rail, the second guide rail and the third guide rail are all located at the same level and adjacent to each other.
作为改进,进风口位于靠近第二进料端的一侧,出风口位于靠近第二出料端的一侧。 As an improvement, the air inlet is located on the side close to the second feed end, and the air outlet is located on the side close to the second discharge end.
作为又一改进,预处理室预热温度在100℃~200℃的范围内,所述燃气加热炉工作温度在450℃~500℃的范围内,热处理时间为1.5~4小时。 As yet another improvement, the preheating temperature of the pretreatment chamber is in the range of 100°C to 200°C, the operating temperature of the gas heating furnace is in the range of 450°C to 500°C, and the heat treatment time is 1.5 to 4 hours.
作为又一改进,燃烧室水平相对设置有第一燃烧器和第二燃烧器,该第一燃烧器设置在靠近废气排出管的出口端的位置处,该第二燃烧器设置在靠近位于进风口的位置处。 As yet another improvement, the combustion chamber is horizontally provided with a first burner and a second burner, the first burner is set near the outlet end of the exhaust gas discharge pipe, and the second burner is set close to the air inlet location.
作为又一改进,拉料机与第三导轨配合滑动连接,将料筐由第三炉胆内拉出至第三炉胆外。 As yet another improvement, the material pulling machine is slidably connected with the third guide rail, and pulls the material basket from the inside of the third furnace to the outside of the third furnace.
作为更进一步改进,第一炉体的顶部设有第一氮气通入口、第一空气出口,第一氮气通入口、第一空气出口连通至第一炉胆;所述第三炉体的顶部设有第三氮气通入口、第三空气出口,第三氮气通入口、第三空气出口连通至第三炉胆。 As a further improvement, the top of the first furnace body is provided with a first nitrogen inlet and a first air outlet, and the first nitrogen inlet and the first air outlet are connected to the first furnace; the top of the third furnace body is provided with There is a third nitrogen inlet and a third air outlet, and the third nitrogen inlet and the third air outlet are connected to the third furnace.
作为更进一步改进,冷却室设有抽风机进入口,用于通过鼓风的形式对第三炉胆进行降温。 As a further improvement, the cooling chamber is provided with an inlet of an exhaust fan, which is used to cool down the temperature of the third furnace by blasting.
作为更进一步改进,预处理室与冷却室在工作状态下内部充满氮气。 As a further improvement, the pretreatment chamber and the cooling chamber are filled with nitrogen gas under working conditions.
本发明的有益效果在于: The beneficial effects of the present invention are:
将预处理室、燃气加热炉及冷却室一体设置组合成完整的金属热处理炉,预处理室、燃气加热炉、冷却室依次相通,根据相应的处理步骤,有效控制料筐有序、逐一的推送,实现铝镁合金热处理的连续性和有序性,运行稳定,处理效率高,适用于自动化、流水线式作业;本发明具有自动化程度高,工艺简化,设备结构简单,热处理效率高、能耗低等优点。 The pretreatment chamber, gas heating furnace and cooling chamber are integrated into a complete metal heat treatment furnace. The pretreatment chamber, gas heating furnace and cooling chamber are connected in sequence. According to the corresponding processing steps, the orderly and one-by-one push of the baskets is effectively controlled. , realize the continuity and order of aluminum-magnesium alloy heat treatment, stable operation, high processing efficiency, and are suitable for automation and assembly line operations; the present invention has high automation, simplified process, simple equipment structure, high heat treatment efficiency and low energy consumption Etc.
附图说明: Description of drawings:
下面结合附图对本发明做进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明实施例一铝镁合金热处理炉的整体结构示意图; Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention one aluminum-magnesium alloy heat treatment furnace;
图2为本发明实施例一铝镁合金热处理炉的俯视图; 2 is a top view of an aluminum-magnesium alloy heat treatment furnace according to an embodiment of the present invention;
图3为本发明实施例一铝镁合金热处理炉的内部气体流向图。 Fig. 3 is a diagram of the internal gas flow of an aluminum-magnesium alloy heat treatment furnace according to Embodiment 1 of the present invention.
标号说明:1.预处理室,10.第一炉体,11.第一炉胆,12.第一导轨,13.第一进料端,14.第一炉门,15.第一推料机,1a.第一氮气通入口,1b.第一空气出口,2.燃气加热炉,2a.进风口,2b.出风口,20.第二炉体,21.第二炉胆,22.第二导轨,23.第二进料端,24.第二出料端,25.前炉门,26.后炉门,3.冷却室,30.第三炉体,31.第三炉胆,32.第三导轨,33.第三出料端,34.第三炉门,3a.第三氮气通入口,3b.第三空气出口,3c.高温烟气导入管,4.拉料机,5.料筐,6.燃气加热单元,61.燃烧器,610.第一燃烧器,611.第二燃烧器,62.燃烧室,63.废气排出管,64.高温烟气导入管,65.进风口,66.进气端,67.出口端。 Description of symbols: 1. Pretreatment chamber, 10. First furnace body, 11. First furnace liner, 12. First guide rail, 13. First feeding end, 14. First furnace door, 15. First pushing material Machine, 1a. the first nitrogen inlet, 1b. the first air outlet, 2. gas heating furnace, 2a. air inlet, 2b. air outlet, 20. the second furnace body, 21. the second furnace, 22. the first Two guide rails, 23. the second feed end, 24. the second discharge end, 25. the front furnace door, 26. the rear furnace door, 3. the cooling chamber, 30. the third furnace body, 31. the third furnace gall, 32. The third guide rail, 33. The third discharge end, 34. The third furnace door, 3a. The third nitrogen gas inlet, 3b. The third air outlet, 3c. The high-temperature flue gas introduction pipe, 4. The puller, 5. Material basket, 6. Gas heating unit, 61. Burner, 610. First burner, 611. Second burner, 62. Combustion chamber, 63. Exhaust gas discharge pipe, 64. High temperature flue gas introduction pipe, 65 . Air inlet, 66. Air inlet, 67. Outlet.
具体实施方式: detailed description:
以下所述仅为本发明的较佳实施例,并非对本发明的范围进行限定。 The following descriptions are only preferred embodiments of the present invention, and do not limit the scope of the present invention.
实施例一 Embodiment one
图1为本发明实施例一铝镁合金热处理炉的整体结构示意图;图2为本发明实施例一铝镁合金热处理炉的俯视图;图3为本发明实施例一铝镁合金热处理炉的内部气体流向图。如图1、图2及图3所示,一种连续式铝镁合金热处理炉,包括预处理室1、燃气加热炉2、冷却室3、拉料机4、料筐5及燃气加热单元6,该料筐5用于安置铝镁合金,其特征在于:所述预处理室1和冷却室3置于燃气加热炉2的两端且分别与燃气加热炉2相通;所述预处理室1包括第一炉体10、第一炉胆11和第一导轨12,预处理室1的第一进料端13设置有可升降的第一炉门14,起密封作用;还包括第一推料机16,该推料机16用于将料筐5由第一炉胆11的外部推至第一炉胆11的内部;所述燃气加热炉2包括第二炉体20、第二炉胆21和第二导轨22,第二炉体20的第二进料端23和第二出料端24分别安装有可升降的前炉门25和后炉门26,第二导轨22设置在第二炉胆21的底部;所述冷却室3包括第三炉体30、第三炉胆31和第三导轨32,冷却室3的第三出料端33设置有可升降的第三炉门34,起密封作用;所述料筐5由第一进料端13进入,沿着第一导轨12、第二导轨22及第三导轨32经第一炉胆11、第二炉胆21及第三炉胆31,并经第三炉胆31的第三出料端33推出;所述燃气加热单元6包括配置有燃烧器61的燃烧室62、废气排出管63和高温烟气导入管64;燃烧室62设置在第二炉体20的一侧,其通过进风口65与第二炉体20连通,废气排出管63的进气端66连通第二炉体20,其出口端67伸入至燃烧室62内;所述第一导轨12、第二导轨22和第三导轨32的上表面均位于同一水平高度且相邻两者之间相互衔接;所述进风口2a位于靠近第二进料端23的一侧,所述出风口2b位于靠近第二出料端24的一侧;所述预处理室1预热温度在100℃~200℃的范围内,所述燃气加热炉2工作温度在450℃~500℃的范围内,热处理时间为1.5~4小时;所述燃烧室62水平相对设置有第一燃烧器610和第二燃烧器611,该第一燃烧器610设置在靠近废气排出管63的出口端的位置处,该第二燃烧器611设置在靠近位于进风口65的位置处;所述拉料机4与第三导轨32配合滑动连接,将料筐5由第三炉胆31内拉出至第三炉胆31外;所述第一炉体10的顶部设有第一氮气通入口1a、第一空气出口1b,第一氮气通入口1a、第一空气出口1b连通至第一炉胆11;所述第三炉体30的顶部设有第三氮气通入口3a、第三空气出口3b,第三氮气通入口3a、第三空气出口3b连通至第三炉胆31;所述冷却室3设有抽风机进入口36,用于通过鼓风的形式对第三炉胆31进行降温;所述预处理室1与冷却室3在工作状态下内部充满氮气。 Fig. 1 is the overall structural schematic diagram of the aluminum-magnesium alloy heat treatment furnace of the embodiment of the present invention; Fig. 2 is the top view of the aluminum-magnesium alloy heat treatment furnace of the embodiment of the present invention; Fig. 3 is the internal gas of the aluminum-magnesium alloy heat treatment furnace of the embodiment of the present invention flow diagram. As shown in Figure 1, Figure 2 and Figure 3, a continuous aluminum-magnesium alloy heat treatment furnace includes a pretreatment chamber 1, a gas heating furnace 2, a cooling chamber 3, a puller 4, a material basket 5 and a gas heating unit 6 , the material basket 5 is used to place the aluminum-magnesium alloy, which is characterized in that: the pretreatment chamber 1 and the cooling chamber 3 are placed at both ends of the gas heating furnace 2 and communicate with the gas heating furnace 2 respectively; the pretreatment chamber 1 Including the first furnace body 10, the first furnace chamber 11 and the first guide rail 12, the first feeding end 13 of the pretreatment chamber 1 is provided with a first furnace door 14 that can be lifted and lowered to play a sealing role; it also includes the first pusher machine 16, the pusher 16 is used to push the material basket 5 from the outside of the first furnace 11 to the inside of the first furnace 11; the gas heating furnace 2 includes a second furnace body 20, a second furnace 21 and the second guide rail 22, the second feed end 23 and the second discharge end 24 of the second furnace body 20 are respectively equipped with liftable front furnace door 25 and rear furnace door 26, and the second guide rail 22 is arranged on the second furnace the bottom of the furnace 21; the cooling chamber 3 includes a third furnace body 30, a third furnace chamber 31 and a third guide rail 32, and the third discharge end 33 of the cooling chamber 3 is provided with a liftable third furnace door 34, Sealing effect: the material basket 5 enters from the first feeding end 13, passes through the first furnace 11, the second furnace 21 and the third furnace along the first guide rail 12, the second guide rail 22 and the third guide rail 32 31, and released through the third discharge end 33 of the third furnace 31; the gas heating unit 6 includes a combustion chamber 62 equipped with a burner 61, a waste gas discharge pipe 63 and a high-temperature flue gas introduction pipe 64; the combustion chamber 62 It is arranged on one side of the second furnace body 20, and communicates with the second furnace body 20 through the air inlet 65, and the inlet end 66 of the exhaust gas discharge pipe 63 communicates with the second furnace body 20, and its outlet end 67 extends into the combustion chamber 62 Inside; the upper surfaces of the first guide rail 12, the second guide rail 22 and the third guide rail 32 are located at the same level and adjacent to each other; the air inlet 2a is located near the second feed end 23 On one side, the air outlet 2b is located on the side close to the second discharge end 24; the preheating temperature of the pretreatment chamber 1 is in the range of 100°C to 200°C, and the working temperature of the gas heating furnace 2 is 450°C In the range of ~500°C, the heat treatment time is 1.5 to 4 hours; the combustion chamber 62 is horizontally provided with a first burner 610 and a second burner 611, and the first burner 610 is arranged near the exhaust gas discharge pipe 63 At the position of the outlet end, the second burner 611 is arranged at a position close to the air inlet 65; the puller 4 is slidably connected with the third guide rail 32, and the material basket 5 is pulled out from the third furnace 31 To the outside of the third furnace 31; the top of the first furnace body 10 is provided with a first nitrogen inlet 1a and a first air outlet 1b, and the first nitrogen inlet 1a and the first air outlet 1b are connected to the first furnace 11; the top of the third furnace body 30 is provided with a third nitrogen inlet 3a and a third air outlet 3b, and the third nitrogen inlet 3a and the third air outlet 3b are connected to the third furnace 31; the cooling chamber 3 There is an inlet for the exhaust fan 36, used to cool down the temperature of the third furnace 31 in the form of air blast; the pretreatment chamber 1 and the cooling chamber 3 are filled with nitrogen gas in the working state.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。 The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112877529A (en) * | 2021-02-05 | 2021-06-01 | 江苏亚太轻合金科技股份有限公司 | Aluminum material heat treatment process with gas protection |
| CN113943853A (en) * | 2021-12-10 | 2022-01-18 | 江西耐乐铜业有限公司 | Intelligent online annealing equipment for copper pipe |
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| CN112877529A (en) * | 2021-02-05 | 2021-06-01 | 江苏亚太轻合金科技股份有限公司 | Aluminum material heat treatment process with gas protection |
| CN113943853A (en) * | 2021-12-10 | 2022-01-18 | 江西耐乐铜业有限公司 | Intelligent online annealing equipment for copper pipe |
| CN113943853B (en) * | 2021-12-10 | 2022-12-16 | 江西耐乐铜业有限公司 | Intelligent online annealing equipment for copper pipe |
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