Invention content
The technical problem to be solved by the present invention is to:A kind of dress that automatic monitoring and early warning can be carried out to deep hole drilling machine is provided
It sets.
The solution that the present invention solves its technical problem is:A kind of deep hole drilling machine intelligent monitoring and controlling device includes main prison
Drafting board, rotation speed monitoring module, vibration monitoring module, the rotation speed monitoring module are installed in the master of drilling machine with vibration monitoring module
It on axis, and is electrically connected with main monitoring board, the main monitoring board is equipped with alarm module.
As a further improvement of the above technical scheme, further include having torque monitoring module, the torque monitoring module is same
Sample is mounted on the main shaft of drilling machine, and is electrically connected with main monitoring board.
As a further improvement of the above technical scheme, further include having vision monitoring module, the vision monitoring module packet
Camera unit, comparison unit are included, the vision monitoring module is electrically connected with main monitoring board, and the camera unit faces brill
Head.
As a further improvement of the above technical scheme, further include having temperature monitoring module, hydraulic pressure monitoring module, the temperature
Degree monitoring module is connect with main monitoring board electricity point with hydraulic pressure monitoring module;The temperature monitoring module is mounted on hydraulic oil container
Interior, the hydraulic pressure monitoring module is mounted on high pressure oil burner nozzle.
As a further improvement of the above technical scheme, further include having communication module, the communication module and main monitoring board
Electrical connection.
As a further improvement of the above technical scheme, further include having display module, the display module and main monitoring board
Electrical connection.
The beneficial effects of the invention are as follows:The present invention on the main shaft of drilling machine by being equipped with rotation speed monitoring module, vibration prison
Module is surveyed, the operating condition for monitoring main shaft in real time sends out alarm by main monitoring board, carry when the data monitored are abnormal
The operation employee that wakes up carries out malfunction elimination to equipment, is effectively protected the safety of drilling machine and the service life of drill bit.The intelligence of drilling machine
It can monitoring.
Specific implementation mode
The technique effect of the design of the present invention, concrete structure and generation is carried out below with reference to embodiment and attached drawing clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
The other embodiment obtained under the premise of creative work, belongs to the scope of protection of the invention.In addition, be previously mentioned in text
All connection/connection relations not singly refer to component and directly connect, and refer to that can be added deduct according to specific implementation situation by adding
Few couple auxiliary, to form more preferably coupling structure.Each technical characteristic in the invention, in not conflicting conflict
Under the premise of can be with combination of interactions.
Referring to Fig.1, a kind of deep hole drilling machine intelligent monitoring and controlling device includes main monitoring board, rotation speed monitoring module, vibration monitoring
Module, the rotation speed monitoring module is installed in vibration monitoring module on the main shaft of drilling machine, and is electrically connected with main monitoring board, institute
It states main monitoring board and is equipped with alarm module.All vibrations necessarily have the variation of acceleration all along with movement.By theory point
Analysis is it is found that the size and the changing rule of rule and acceleration of vibration are almost the same.It therefore, in a sense, can be by adding
The feature of speed characterizes the feature of vibration.As shown in Fig. 2, in a drilling cycle, lead-in stage, normal drill can be divided into
Stage and export stage, in lead-in stage, due to being the rigid contact workpiece of drill bit, the inspection generated by drill bit that vibration module monitors
Measured data changes greatly, and there are one apparent peak values, this is a signal very outstanding;When normal drill, detection curve is one
It is fluctuated in the range of a very little, with the difference of material, has different changing rules;Ring moulds part will be drilled in drill bit
When, detection curve can there are one small peak values, higher than normal drill, much lower when than importing.Utilize the present invention
Intelligent monitoring device, in detection process, when not detecting indicatrix in the corresponding stage, it is meant that boring procedure goes out
Existing improper situation, monitoring device will alarm.
It is further used as preferred embodiment, further includes having torque monitoring module, the torque monitoring module is equally pacified
It is electrically connected on the main shaft of drilling machine, and with main monitoring board.Torque monitoring can by monitor motor output power learn, when
When torque is abnormal, it is more likely that be that drill bit encounters lump.
It is further used as preferred embodiment, further includes having vision monitoring module, the vision monitoring module includes
Camera unit, comparison unit, the vision monitoring module are electrically connected with main monitoring board, and the camera unit faces drill bit.Profit
The moment in aperture is withdrawn into drilling bit high-speed with the camera inside lathe, visual monitoring bit contour is carried out with standard profile
It compares, the abrasion condition of interpretation cutter facilitates carry out tool life management.
It is further used as preferred embodiment, further includes having temperature monitoring module, hydraulic pressure monitoring module, the temperature prison
Control module is connect with main monitoring board electricity point with hydraulic pressure monitoring module;The temperature monitoring module is mounted in hydraulic oil container, institute
Hydraulic pressure monitoring module is stated on high pressure oil burner nozzle.Using the temperature sensor in hydraulic oil container, oil temperature is measured, oil temperature is worked as
, can be with output signal higher than setting value, the cooling device for starting peripheral hardware;And the monitoring of hydraulic pressure monitoring module is utilized to be sprayed from drill gun
The high pressure oil hydraulic pressure height situation of change of injection, when can be to hydraulic pressure catastrophic failure, abrupt pressure reduction situation carries out early warning, while can
With whether damaged according to the variation automatic decision drill bit of pressure.
It is further used as preferred embodiment, further includes having communication module, the communication module is electrically connected with main monitoring board
It connects.What the communication module may be used is RS485 chips, and the wireless communication of long range may be implemented using it, facilitate administrator
The operating condition of the remote monitoring device of member.
It is further used as preferred embodiment, further includes having display module, the display module is electrically connected with main monitoring board
It connects.Certainly, the display module of such as display screen can be equipped on lathe, intuitively by each monitoring data and alarm condition
Reflection on a display screen, is conveniently managed.
The better embodiment of the present invention is illustrated above, but the invention is not limited to the implementation
Example, those skilled in the art can also make various equivalent modifications or be replaced under the premise of without prejudice to spirit of that invention
It changes, these equivalent modifications or replacement are all contained in the application claim limited range.