CN105309131B - Intelligent identification wolfberry picking device - Google Patents
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Abstract
针对现有技术存在的问题,本发明提供了一种具备分布式机器视觉系统的智能辨识枸杞采摘装置。该装置包括机架以及设置在机架上的电源系统、控制系统、驱动系统、机器视觉系统、枸杞采摘机械手、枝条定位机械手、枸杞采摘头以及果实收集装置;所述控制系统通过驱动系统与机器视觉系统、枸杞采摘机械手、枝条定位机械手、枸杞采摘头以及果实收集装置分别相连。本发明还提出了一种基于上述图像辨识枸杞采摘机进行枸杞采摘的方法。所述枸杞采摘装置实现了对枸杞果实自动、高效的收集,解决了枸杞果实采收过程中果实易破,树叶易堵的问题,极大地降低了生产成本,具有良好的实际应用前景。
Aiming at the problems existing in the prior art, the present invention provides an intelligent identification wolfberry picking device equipped with a distributed machine vision system. The device includes a frame and a power supply system arranged on the frame, a control system, a drive system, a machine vision system, a wolfberry picking manipulator, a branch positioning manipulator, a wolfberry picking head and a fruit collection device; the control system communicates with the machine through the drive system The vision system, wolfberry picking manipulator, branch positioning manipulator, wolfberry picking head and fruit collecting device are connected respectively. The invention also proposes a method for picking wolfberry based on the above-mentioned image recognition wolfberry picking machine. The wolfberry picking device realizes the automatic and efficient collection of wolfberry fruit, solves the problems that the fruit is easily broken and the leaves are easy to block during the harvest of wolfberry fruit, greatly reduces the production cost, and has a good practical application prospect.
Description
技术领域technical field
本发明属于农业机械领域,具体涉及颗粒状果实或作物的采摘装置,尤其是涉及一种用于枸杞的智能采摘装置以及使用该采摘装置的智能采摘方法。The invention belongs to the field of agricultural machinery, and in particular relates to a picking device for granular fruits or crops, in particular to an intelligent picking device for wolfberry and an intelligent picking method using the picking device.
背景技术Background technique
枸杞既是传统名贵中药材,又是一种营养滋补品。据官方统计,仅2012年的甘肃地区,枸杞产量高达3.5万吨。由于枸杞果实成熟时水分含量很高和果皮娇嫩等特点,收集时很容易损伤;如果出现损伤,不仅会影响其外观色泽,还会降低药用价值。因此,需要采用柔性收集的方式,将枸杞果连同果把一起摘下。由于枸杞生长的复杂性和农田环境的非结构化等特点,目前生产中采用的简单的手持式枸杞采摘器、采摘头和震动式采摘机。Lycium barbarum is not only a traditional precious Chinese herbal medicine, but also a nutritional tonic. According to official statistics, in Gansu alone in 2012, the output of wolfberry reached 35,000 tons. Due to the characteristics of high water content and delicate peel of wolfberry fruit when ripe, it is easy to damage when collecting; if damage occurs, it will not only affect its appearance and color, but also reduce its medicinal value. Therefore, it is necessary to adopt a flexible collection method to pick off the wolfberry fruit together with the fruit handle. Due to the complexity of wolfberry growth and the unstructured farmland environment, simple hand-held wolfberry pickers, picking heads and vibrating pickers are currently used in production.
发明专利申请201010272425公布了一种“手持式枸杞采摘机”,这种设备仍然需要采摘人员的参与,对于提高枸杞采摘的自动化非常有限。同时,该设备是对一串枸杞枝条进行采摘,极易容易将未成熟的枸杞一起采摘,对于提高枸杞的质量和产量非常不利。发明专利201320182557.2公开了一种“升降式果实采摘机”,该采摘机中的升降装置包括设置于车架上的底板,设置于所述底板中央、并相嵌套的至少两个套设在油缸套内的伸缩油缸,用于操纵所述伸缩油缸的升降操纵台,设置于所述底板两侧的升降支架。该采摘机存在的问题是:(1)该升降装置柔性较差,只能升降,需要依靠调整整个机具的方向来改变方向;(2)采用液压进行升降,整体升降装置过于庞大,使用不灵活,成本高。Invention patent application 201010272425 discloses a "hand-held goji berry picking machine", which still requires the participation of picking personnel and is very limited in improving the automation of goji berry picking. Simultaneously, this equipment is to pick a bunch of wolfberry branches, and it is very easy to pick immature wolfberry together, which is very unfavorable for improving the quality and output of wolfberry. Invention patent 201320182557.2 discloses a "elevating fruit picking machine". The lifting device in the picking machine includes a bottom plate arranged on the frame, and at least two sets of oil cylinders are set in the center of the bottom plate and nested. The telescopic oil cylinder in the sleeve is used to manipulate the lifting console of the telescopic oil cylinder, and the lifting brackets are arranged on both sides of the bottom plate. The problems of this picking machine are: (1) the lifting device is not very flexible, it can only be lifted up and down, and the direction needs to be adjusted by adjusting the direction of the whole implement; (2) hydraulic pressure is used for lifting, and the overall lifting device is too large and inflexible to use ,high cost.
综上所述,现有技术中,还未出现成熟的基于机器视觉的枸杞采摘装置;即使当前处于实验阶段并未申请专利的机器视觉采摘装置,依照现有的调研发现,利用机器视觉和采摘机械手对枸杞果实采摘,需要将整套机器运动至枸杞枝条正前方;由于机器视觉系统的可视范围非常有限,这样使得采摘机的横向可采摘区域非常受限,采摘机械手将正前方的枸杞采摘完毕后,需要工作人员将系统移动至其他区域,对于提高采摘效率非常不利。而且,即使同一区域的不同高度上的枸杞采摘,也需要频繁的移动机器,这样不仅不利于提高采摘效率;而且,较平均枸杞树高度差别大的树木,由于机器视觉系统的视角有限,极易发生最低处和最高处图像采集不到而漏采的情况。此外,若参照其他作物或果实的现有采摘方法,可以使用吸气的方式采集作物或果实,但是由于工作气流大,采集装置极易发生被叶片阻塞的情形。In summary, in the prior art, there is no mature picking device based on machine vision; even if the machine vision picking device is currently in the experimental stage and has not applied for a patent, according to the existing research findings, the use of machine vision and picking When the manipulator picks wolfberry fruit, it needs to move the whole set of machine to the front of the wolfberry branches; since the visual range of the machine vision system is very limited, the horizontal pickable area of the picking machine is very limited, and the picking manipulator will finish picking the wolfberry in front of it Finally, it is necessary for the staff to move the system to other areas, which is very unfavorable for improving the picking efficiency. Moreover, picking wolfberries at different heights in the same area requires frequent movement of the machine, which is not conducive to improving the picking efficiency; moreover, trees with a large difference in height from the average wolfberry tree are very easy to pick due to the limited viewing angle of the machine vision system. Occurs that the lowest and highest images cannot be collected and missed. In addition, if referring to the existing harvesting methods of other crops or fruits, the crops or fruits can be collected by air suction, but due to the large working air flow, the collection device is very likely to be blocked by leaves.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供了一种具备分布式机器视觉系统的枸杞采摘装置。Aiming at the problems existing in the prior art, the present invention provides a wolfberry picking device equipped with a distributed machine vision system.
本发明的技术方案是:智能辨识枸杞采摘装置,包括机架以及设置在机架上的电源系统、控制系统、驱动系统、机器视觉系统、枸杞采摘机械手、枝条定位机械手、枸杞采摘头以及果实收集装置;所述控制系统通过驱动系统与机器视觉系统、枸杞采摘机械手、枝条定位机械手、枸杞采摘头以及果实收集装置分别相连。所述电源系统、控制系统、驱动系统均设置在控制柜中。所述电源系统磷酸铁锂电池、逆变器、稳压模块;所述控制系统为工控机;所述控制柜中还包括触摸屏和信息融合模块。其中,磷酸铁锂电池连接逆变器和稳压模块,稳压模块连接触摸屏、信息融合模块和驱动系统;逆变器连接信息融合模块。The technical solution of the present invention is: an intelligent identification wolfberry picking device, including a frame and a power supply system, a control system, a drive system, a machine vision system, a wolfberry picking manipulator, a branch positioning manipulator, a wolfberry picking head and a fruit collection device arranged on the frame device; the control system is respectively connected with the machine vision system, wolfberry picking manipulator, branch positioning manipulator, wolfberry picking head and fruit collecting device through the drive system. The power supply system, control system and drive system are all arranged in the control cabinet. The power supply system includes a lithium iron phosphate battery, an inverter, and a voltage stabilizing module; the control system is an industrial computer; the control cabinet also includes a touch screen and an information fusion module. Among them, the lithium iron phosphate battery is connected to the inverter and the voltage stabilizing module, and the voltage stabilizing module is connected to the touch screen, the information fusion module and the drive system; the inverter is connected to the information fusion module.
所述机器视觉系统为包括高位视觉系统、低位视觉系统和视觉升降系统;所述高位视觉系统通过视觉升降系统与机架相连。所述的视觉升降系统的运动可以带动高位视觉系统的运动,从而采集高处的图像。所述枸杞采摘装置还包括设置在机架上的滑台升降系统,所述低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手均通过电动转盘设置在滑台升降系统上,进而与机架相连。所述机器视觉系统还包括激光传感器组成的激光传感矩阵;所述激光传感矩阵用于测量其所在的位置距离枸杞果实的Z向距离,并信号传递给控制系统;控制系统根据处理结果枝条定位机械手和采摘机械手的位置。The machine vision system includes a high-position vision system, a low-position vision system and a vision lifting system; the high-position vision system is connected to the frame through the vision lifting system. The movement of the vision lifting system can drive the movement of the high-level vision system, thereby collecting high-level images. The wolfberry picking device also includes a sliding table lifting system arranged on the frame, the low-position vision system, the visual lifting system, the wolfberry picking manipulator and the branch positioning manipulator are all set on the sliding table lifting system through the electric turntable, and then connected with the machine frame connected. The machine vision system also includes a laser sensing matrix made up of laser sensors; the laser sensing matrix is used to measure the Z-direction distance between its position and the Lycium barbarum fruit, and the signal is transmitted to the control system; Locate the position of the manipulator and the picking manipulator.
滑台升降系统的运动可以带动整个电动转盘、高位视觉系统、低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手的运动。所述控制系统通过驱动系统与滑台升降系统、视觉升降系统、电动转盘、枸杞采摘机机械手、枝条定位机械手分别相连。所述滑台升降系统包括滑台I和升降台,所述升降台通过滑台I与机架连接;所述滑台I包括滑台主体、滑块I、步进电机、主动齿轮和从动齿条;所述滑台主体固定在机架上,所述滑台主体的内部两侧嵌有从动齿条,所述滑台主体上设有滑块I,并通过滑块I与升降台连接。所述滑块I上固定设置步进电机和主动齿轮,所述主动齿轮固定在步进电机的轴上,所述主动齿轮与从动齿条相错啮合;增加了滑台的横向力应变,既保证了滑台升降系统不会因载重较大产生晃动,又提供了稳定的升降动力。其中,所述滑台主体的内部两侧嵌有两条从动齿条;所述主动齿轮的数量为3个;所述升降台为方形台面。The movement of the sliding platform lifting system can drive the movement of the entire electric turntable, high-position vision system, low-position vision system, vision lifting system, wolfberry picking manipulator and branch positioning manipulator. The control system is respectively connected with the sliding table lifting system, the visual lifting system, the electric turntable, the medlar picking machine manipulator, and the branch positioning manipulator through the drive system. Described slide table lifting system comprises slide table 1 and lift table, and described lift table is connected with frame by slide table 1; Described slide table 1 includes slide table main body, slide block 1, stepper motor, driving gear and driven Rack; the main body of the sliding table is fixed on the frame, and the inner two sides of the main body of the sliding table are embedded with driven racks. connect. A stepping motor and a driving gear are fixedly arranged on the slider 1, and the driving gear is fixed on the shaft of the stepping motor, and the driving gear and the driven rack are staggered; the lateral force strain of the slide table is increased, It not only ensures that the lifting system of the slide table will not shake due to the heavy load, but also provides stable lifting power. Wherein, two driven racks are embedded on both sides of the main body of the sliding table; the number of the driving gears is 3; the lifting platform is a square platform.
其中,所述电动转盘包括旋台、盘体、轴承、联轴器和伺服电机;所述盘体和伺服电机设置在方形台面上,所述旋台通过轴承和盘体连接,所述伺服电机通过联轴器与盘体连接。电动转盘的旋转可以带动枸杞采摘机械手、枝条定位机械手、高、低位视觉系统、视觉升降系统的旋转。Wherein, the electric turntable includes a turntable, a disc body, a bearing, a coupling and a servo motor; the disc body and the servo motor are arranged on a square table, the turntable is connected to the disc body through a bearing, and the servo motor Connected to the disc body through a coupling. The rotation of the electric turntable can drive the rotation of wolfberry picking manipulator, branch positioning manipulator, high and low position vision system, and vision lifting system.
其中,所述视觉升降系统包括升降导轨、滑台II、滑块II、L型角码、丝杠、联轴器和步进电机;所述滑台II通过其内部的螺母与丝杠螺纹连接并沿升降导轨运动,所述L型角码通过滑块II与滑台II固定连接;所述步进电机通过联轴器与丝杠相连。所述高位视觉系统包括相机I和滑轮双轴光杠滑台I;所述滑轮双轴光杠滑台I包括滑台本体I、双轴光杠I、滑轮轴承I和滑台滑块I;所述相机I的底座通过滑台滑块I和滑轮双轴光杠滑台I连接,所述滑台本体I通过L型角码I与视觉升降系统的滑块II连接。所述滑台本体I内部两侧设置有双轴光杠I,滑轮轴承I通过内部轴承固定在滑台滑块I上,滑台滑块I安装在滑台本体I上。所述的视觉升降系统的运动可以带动高位视觉系统的运动,从而采集高处的图像。本发明通过设置高位视觉系统和低位视觉系统分别采集高处和低处的图像,进而进行后续分析处理;不但极大地扩大了视觉系统的视野范围,大大减轻了杞采摘机在狭窄田间中的机器视觉和机械手采摘工作范围受限的问题;而且避免了采摘手对不成熟的枸杞果实进行采摘,从而提高了枸杞采摘的质量,保证了枸杞的产量。Wherein, the visual lifting system includes a lifting guide rail, a slide table II, a slide block II, an L-shaped corner code, a lead screw, a shaft coupling and a stepping motor; the slide table II is threadedly connected to the lead screw through its internal nut And move along the lifting guide rail, the L-shaped corner code is fixedly connected with the slide table II through the slider II; the stepping motor is connected with the lead screw through a coupling. The high-position vision system includes a camera I and a pulley biaxial light bar slide table I; the pulley biaxial light bar slide table I includes a slide table body I, a biaxial light bar I, a pulley bearing I and a slide block I; The base of the camera I is connected with the slide block I and the pulley biaxial light bar slide table I, and the slide table body I is connected with the slide block II of the visual lifting system through the L-shaped corner code I. Both sides inside described slide table body 1 are provided with biaxial light bar 1, and pulley bearing 1 is fixed on the slide table slider 1 by internal bearing, and slide table slide block 1 is installed on the slide table body 1. The movement of the vision lifting system can drive the movement of the high-level vision system, thereby collecting high-level images. The present invention collects images of high and low places respectively by setting a high-position vision system and a low-position vision system, and then performs subsequent analysis and processing; it not only greatly expands the field of vision of the vision system, but also greatly reduces the mechanical stress of the Qi picking machine in a narrow field. The problem of limited scope of work for vision and manipulator picking; and it avoids the picking of immature wolfberry fruits by picking hands, thereby improving the quality of wolfberry picking and ensuring the output of wolfberry.
其中,所述枸杞采摘装置还包括“一字型”定位杆,所述定位杆包括前置定位杆和后置定位杆;所述前置定位杆和后置定位杆对称设置在旋台的两侧。所述视觉升降系统固定在后置定位杆的末端,所述后置定位杆的首端固定在旋台的边缘;所述低位视觉系统固定在前置定位杆的末端,所述前置定位杆的首端固定在旋台边缘。所述低位视觉系统与视觉升降系统设置在旋台的同一轴线上。所述低位视觉系统包含相机II和滑轮双轴光杠滑台II;所述滑轮双轴光杠滑台II包括滑台本体II、双轴光杠II、滑轮轴承II、滑台滑块II和L型角码II组成;所述相机II的底座直接和滑台本体II连接,所述滑台本体II通过L型角码II连接在前置定位杆上;所述滑台本体II内部两侧设置有双轴光杠II,滑轮轴承II通过内部轴承固定在滑台滑块II上,滑台滑块II安装在滑台本体II上。Wherein, the wolfberry picking device also includes a "line" positioning rod, and the positioning rod includes a front positioning rod and a rear positioning rod; the front positioning rod and the rear positioning rod are symmetrically arranged on the two sides of the turntable side. The vision lifting system is fixed on the end of the rear positioning rod, and the head end of the rear positioning rod is fixed on the edge of the turntable; the low position vision system is fixed on the end of the front positioning rod, and the front positioning rod The head end is fixed on the edge of the turntable. The low position vision system and the vision lifting system are arranged on the same axis of the turntable. The low-position vision system includes a camera II and a two-axis light bar slide table II with pulleys; the two-axis light bar slide table II with pulleys includes a slide body II, a two-axis light bar II, a pulley bearing II, a slide block II and Composed of L-shaped corner code II; the base of the camera II is directly connected to the slide body II, and the slide body II is connected to the front positioning rod through the L-shaped corner code II; both sides inside the slide body II A double-axis light rod II is provided, and the pulley bearing II is fixed on the sliding block II of the sliding table through an internal bearing, and the sliding block II of the sliding table is installed on the main body II of the sliding table.
优选的是,所述滑台滑块I的一侧设有紧定螺钉I,所述滑台滑块II的一侧设有紧定螺钉II;所述紧定螺钉I用于固定和限制滑台滑块I的移动;所述紧定螺钉II用于固定和限制滑台滑块II的移动。Preferably, one side of the slide block I is provided with a set screw I, and one side of the slide block II is provided with a set screw II; the set screw I is used to fix and limit the sliding The movement of the slide block I; the set screw II is used to fix and limit the movement of the slide block II.
优选的是,所述枸杞采摘机械手和枝条定位机械手各包含一套六自由度机械手。所述旋台上设有“一字型”固定板,所述“一字型”固定板与“一字型”定位杆垂直。所述枸杞采摘机机械手和枝条定位机械手设置“一字型”固定板的两端。由于枸杞采摘机械手和枝条定位机械手的中心点、高位视觉系统和低位视觉系统在同一轴线上,而且高位视觉系统和低位视觉系统、枸杞采摘机械手和枝条定位机械手始终同步;从而使得四者在图像处理中的坐标位置是相对固定的,因此枸杞采摘的精度与电动转盘电机的精度无关,确保采摘的准确度。Preferably, the wolfberry picking manipulator and the branch positioning manipulator each include a set of six-degree-of-freedom manipulators. A "line" fixing plate is provided on the rotary platform, and the "line" fixing plate is perpendicular to the "line" positioning rod. The wolfberry picking machine manipulator and the branch positioning manipulator are provided with two ends of a "line" fixing plate. Since the center point of the wolfberry picking manipulator and the branch positioning manipulator, the high-position vision system and the low-position vision system are on the same axis, and the high-position vision system and the low-position vision system, the wolfberry picking manipulator and the branch positioning manipulator are always synchronized; thus making the four in the image processing The coordinate position in is relatively fixed, so the accuracy of wolfberry picking has nothing to do with the accuracy of the electric turntable motor, ensuring the accuracy of picking.
所述枸杞采摘头为可调对辊间隙环绕式枸杞采摘头,包括采摘头壳体以及设置在采摘头壳体内部的主辊轮、传动系统和副辊轮。所述主辊轮包括正转主辊轮和反转主辊轮,所述正转主辊轮和反转主辊轮相向转动。采摘头还包括传动系统和副辊轮,所述副辊轮包括正转副辊轮和反转副辊轮,所述正转副辊轮和反转副辊轮相向转动。所述正转副辊轮设置在正转主辊轮的上方,所述反转副辊轮设置在反转主辊轮的上方。所述主辊轮和副辊轮均由橡胶辊轮以及设置在橡胶辊轮上的橡胶拨齿组成。所述驱动系统通过传动系统带动主辊轮和副辊轮的转动以实现枸杞的采摘。The wolfberry picking head is an adjustable pair of roller gap surrounding type wolfberry picking head, which includes a picking head shell and a main roller, a transmission system and an auxiliary roller arranged inside the picking head shell. The main rollers include a main roller of forward rotation and a main roller of reverse rotation, and the main roller of normal rotation and main roller of reverse rotation rotate in opposite directions. The picking head also includes a transmission system and auxiliary rollers, and the auxiliary rollers include forward rotating auxiliary rollers and counter-rotating auxiliary rollers, and the forward rotating auxiliary rollers and counter-rotating auxiliary rollers rotate oppositely. The forward rotating auxiliary roller is arranged above the forward rotating main roller, and the reverse rotating auxiliary roller is arranged above the reverse rotating main roller. Both the main roller and the auxiliary roller are composed of rubber rollers and rubber teeth arranged on the rubber rollers. The driving system drives the rotation of the main roller and the auxiliary roller through the transmission system to realize the picking of Chinese wolfberry.
其中,所述传动系统包括梅花弹性联轴器、第一传动轴、给正转副辊轮和正转主辊轮提供动力的正向传动装置、给反转副辊轮和反转主辊轮提供动力的反向传动装置。所述正向传动装置包括正旋蜗杆、第二传动轴I、正旋涡轮、第一级传动皮带轮I、传动过渡轴I、第二级传动皮带轮I和第三传动轴I。所述反向传动装置包括反旋蜗杆、第二传动轴II、反旋涡轮、第一级传动皮带轮II、传动过渡轴II、第二级传动皮带轮II和第三传动轴II。通过采用了正旋涡轮蜗杆、反旋涡轮蜗杆、主辊轮和副辊轮实现对枸杞枝条的果实内敛工作,对枸杞枝条的包裹性能出色,实现了对枸杞枝条的全方位采摘,提高了枸杞采摘的净果率。Wherein, the transmission system includes a plum-blossom elastic coupling, a first transmission shaft, a forward transmission device that provides power to the forward-rotating auxiliary roller and the forward-rotating main roller, and provides power to the reverse-rotating auxiliary roller and the reverse-rotating main roller. Power reverse transmission. The forward transmission device includes a forward-rotating worm, a second transmission shaft I, a forward-rotating worm gear, a first-stage transmission pulley I, a transmission transition shaft I, a second-stage transmission pulley I and a third transmission shaft I. The reverse transmission device includes a reverse-rotation worm, a second transmission shaft II, a reverse-rotation worm gear, a first-stage transmission pulley II, a transmission transition shaft II, a second-stage transmission pulley II and a third transmission shaft II. Through the use of forward-rotating worm gear, reverse-rotating worm gear, main rollers and auxiliary rollers, the fruit restraint work of wolfberry branches is realized, and the wrapping performance of wolfberry branches is excellent, which realizes all-round picking of wolfberry branches and improves wolfberry branches. The net fruit rate of picking.
所述传动系统的连接方式为:所述梅花弹性联轴器的一端与外接电机输出轴相连接,另一端与第一传动轴相连接;所述正旋蜗杆和反旋蜗杆固定设置在第一传动轴上。所述正旋蜗杆的正上方设置与其啮合的正旋涡轮,所述正旋涡轮通过键I安装在第二传动轴I上,并通过卡环固定其在轴上位置。所述第一级传动皮带轮I的主动皮带轮Ia安装在第二传动轴I上,并通过紧定螺钉Ia固定轴向和周向位置;从动皮带轮Ia安装在传动过渡轴I上,并通过紧定螺钉固定轴向和周向位置。第二级传动皮带轮I的主动皮带轮Ib安装在传动过渡轴I上,与第一级传动皮带轮I的从动皮带轮Ia连接在一起,从动皮带轮Ib安装第三传动轴I上,通过紧定螺钉Ib固定其轴向和周向位置。所述正转主辊轮安装在第二传动轴I上,所述正转副辊轮安装在第三传动轴I上。The connection mode of the transmission system is: one end of the plum blossom elastic coupling is connected with the output shaft of the external motor, and the other end is connected with the first transmission shaft; on the drive shaft. A forward-rotating worm meshed with the forward-rotating worm is arranged directly above the forward-rotating worm, and the forward-rotating worm is installed on the second transmission shaft I through a key I, and its position on the shaft is fixed by a snap ring. The driving pulley 1a of the first stage transmission pulley 1 is installed on the second transmission shaft 1, and the axial and circumferential positions are fixed by the set screw 1a; Set screws fix the axial and circumferential positions. The driving pulley Ib of the second-stage transmission pulley I is installed on the transmission transition shaft I, and is connected with the driven pulley Ia of the first-stage transmission pulley I, and the driven pulley Ib is installed on the third transmission shaft I, through the set screw Ib fixes its axial and circumferential position. The main roller of normal rotation is installed on the second transmission shaft I, and the auxiliary roller of normal rotation is installed on the third transmission shaft I.
所述反旋蜗杆的正上方设置与其啮合的反旋涡轮,所述反旋涡轮通过键II安装在第二传动轴II上,并通过卡环固定其在轴上位置。所述第一级传动皮带轮II的主动皮带轮IIa安装在第二传动轴II上,并通过紧定螺钉IIa固定轴向和周向位置;从动皮带轮IIa安装在传动过渡轴II上,通过紧定螺钉固定轴向和周向位置。第二传动皮带轮II的主动皮带轮IIb安装在传动过渡轴II上,与第一级传动皮带轮II的从动皮带轮IIa连接在一起;从动皮带轮IIb安装在第三传动轴II,通过紧定螺钉IIb固定其轴向和周向位置。所述反转主辊轮安装在第二传动轴II上,所述正转副辊轮安装在第三传动轴II上。The anti-rotation worm meshed with it is set directly above the anti-rotation worm, and the anti-rotation worm is installed on the second transmission shaft II through the key II, and its position on the shaft is fixed by a snap ring. The driving pulley IIa of the first-stage transmission pulley II is installed on the second transmission shaft II, and the axial and circumferential positions are fixed by the set screw IIa; the driven pulley IIa is installed on the transmission transition shaft II, and the Screws fix the axial and circumferential positions. The driving pulley IIb of the second drive pulley II is installed on the transmission transition shaft II and connected with the driven pulley IIa of the first stage drive pulley II; the driven pulley IIb is installed on the third drive shaft II through the set screw IIb Fix its axial and circumferential position. The reverse main roller is installed on the second transmission shaft II, and the forward rotation secondary roller is installed on the third transmission shaft II.
所述传动系统设置在位于采摘头壳体前端的传动箱内,所述传动箱包括传动箱壳体、传动过渡轴轴承。所述的第一传动轴安装在传动箱壳体上的轴承上。The transmission system is arranged in a transmission box located at the front end of the picking head housing, and the transmission box includes a transmission box housing and a transmission transition shaft bearing. The first transmission shaft is installed on the bearing on the transmission case housing.
其中,采摘头还包括开合口,所述开合口包括开合口主体、副辊轮轴承、舵机和凸销,所述舵机设置在采摘头壳体的后端;所述开合口主体的一端通过凸销安装在采摘头壳体的阶梯孔上,进而与舵机的舵盘相连;所述开合口主体的另一端与副辊轮轴承相连。所述副辊轮轴承为第三传动轴I和第三传动轴II的轴承。Wherein, the picking head also includes an opening and closing mouth, and the opening and closing mouth includes an opening and closing mouth main body, a secondary roller bearing, a steering gear and a convex pin, and the steering gear is arranged at the rear end of the picking head housing; one end of the opening and closing mouth main body The protruding pin is installed on the stepped hole of the picking head housing, and then connected with the steering wheel of the steering gear; the other end of the main body of the opening and closing port is connected with the auxiliary roller bearing. The auxiliary roller bearings are the bearings of the third transmission shaft I and the third transmission shaft II.
其中,所述采摘头壳体包括采摘头壳体主体、防护壳和主辊轮间隙调节装置。所述主辊轮间隙调节装置包括轴承座、轴承和间隙调节螺钉;所述轴承通过轴承座安装在采摘头壳体的前后壁的滑槽上。所述轴承座上设有与间隙调节螺钉匹配的螺纹孔;所述间隙调节螺钉穿过该螺纹孔与轴承接触;在间隙调节螺钉头部孔内装有开口销;所述防护壳安装在采摘头壳体的后壁上,用于保护主辊轮轴承和舵机正常工作。所述轴承为第二传动轴I和第二传动轴II的轴承。本发明使用舵机控制开合口大小进而控制正、反转副辊轮的间距;采用主辊轮间隙调节装置,可以手动调节主、副辊轮之间的间距;通过控制四个正反转主辊轮、正反转副辊轮的间距大小,使得该装置适用于不同直径的枸杞枝条的采摘工作,通用性较为广泛。Wherein, the picking head housing includes a picking head housing main body, a protective shell and a gap adjustment device for main rollers. The main roller gap adjustment device includes a bearing seat, a bearing and a gap adjustment screw; the bearing is installed on the chute of the front and rear walls of the picking head housing through the bearing seat. The bearing seat is provided with a threaded hole matching the gap adjustment screw; the gap adjustment screw passes through the threaded hole to contact the bearing; a cotter pin is installed in the head hole of the gap adjustment screw; the protective shell is installed on the picking head On the rear wall of the casing, it is used to protect the normal operation of the main roller bearing and the steering gear. The bearings are the bearings of the second transmission shaft I and the second transmission shaft II. The invention uses the steering gear to control the size of the opening and closing opening to control the distance between the forward and reverse auxiliary rollers; the main roller gap adjustment device can be used to manually adjust the distance between the main and auxiliary rollers; by controlling the four forward and reverse main rollers The distance between the rollers and the reversing secondary rollers makes the device suitable for picking wolfberry branches with different diameters, and has wide versatility.
优选的是,所述第一级传动皮带轮I和第一级传动皮带轮II中均安装了弹簧张紧装置;所述弹簧张紧装置包括皮带压片、弹簧和弹簧座;所述弹簧的一端通过皮带压片与各自对应的皮带连接,所述弹簧的另一端与弹簧座相连。所述弹簧座安装在采摘头壳体的前壁上。与常规的传动系统相比,本发明采用的传动系统中加入了柔性传动——皮带传动,因此可以根据不同树龄的枸杞枝条任意调节主辊轮的间隙;此外本发明在传动系统中设置了张紧装置,从而保证间隙调节时整个传动可以正常工作。Preferably, a spring tensioning device is installed in the first-stage transmission pulley I and the first-stage transmission pulley II; the spring tensioning device includes a belt pressing piece, a spring and a spring seat; one end of the spring passes through The belt pressing pieces are connected with respective corresponding belts, and the other end of the spring is connected with the spring seat. The spring seat is installed on the front wall of the picking head housing. Compared with the conventional transmission system, the transmission system adopted in the present invention has added flexible transmission—belt transmission, so the gap of the main roller can be adjusted arbitrarily according to the wolfberry branches of different ages; Tightening device, so as to ensure that the whole transmission can work normally when the gap is adjusted.
所述果实收集装置为防堵隔离式枸杞自动收集装置,包括收集装置、动力装置和存储装置;所述动力装置与收集装置相连,进而与存储装置相连;所述收集装置包括收集漏斗和收集软管。所述收集软管上设置三通接口和防堵式电动阀,所述收集软管包括上部收集软管、中部收集软管和下部收集软管。其中,所述动力装置为风机,所述存储装置为集果箱;所述风机与收集软管相连,进而与集果箱相连。所述控制系统分别与风机和防堵式电动阀相连。风机通过风机垫板放置在机架上,所述防堵式电动阀通过电动阀垫板放置在机架上。The fruit collection device is an anti-blocking isolation type wolfberry automatic collection device, including a collection device, a power device and a storage device; the power device is connected with the collection device, and then connected with the storage device; the collection device includes a collection funnel and a collection soft Tube. A three-way interface and an anti-block electric valve are arranged on the collecting hose, and the collecting hose includes an upper collecting hose, a middle collecting hose and a lower collecting hose. Wherein, the power device is a fan, and the storage device is a fruit collection box; the fan is connected with the collection hose, and then connected with the fruit collection box. The control system is respectively connected with the fan and the anti-block electric valve. The fan is placed on the frame through the fan backing plate, and the anti-blocking electric valve is placed on the frame through the electric valve backing plate.
所述防堵式电动阀包括电动阀本体、果实入口、果实出口和阀板;所述阀板设置在果实入口和果实出口之间的管路上。所述阀板为与管路相匹配的圆形板;所述阀板的圆周外侧设置圆形的阀板框,所述阀板框上设有多个圆孔。所述防堵式电动阀还包括收缩连杆,所述收缩连杆贯穿圆孔;所述收缩连杆朝向阀板的一端通过阀板弹簧与阀板相连,实现收缩连杆随管路孔径变化的长度调节。其中,所述阀板为实心板或者网孔板,所述网孔的孔径小于枸杞果的尺寸。所述电动阀本体内设置步进电机,所述步进电机用于控制阀板的开关。由于收缩连杆与阀板弹簧连接,而阀板弹簧始终保持张力作用,因此收缩连杆可以在圆孔内伸缩滑动;其效果为在阀板即将关闭且存在缝隙的瞬间,基于收缩连杆的遮挡作用,果实也不会掉入缝隙中,因此避免了果实破裂问题的发生。The anti-block electric valve includes an electric valve body, a fruit inlet, a fruit outlet and a valve plate; the valve plate is arranged on the pipeline between the fruit inlet and the fruit outlet. The valve plate is a circular plate matching the pipeline; a circular valve plate frame is arranged outside the circumference of the valve plate, and a plurality of circular holes are arranged on the valve plate frame. The anti-blocking electric valve also includes a retractable connecting rod, which runs through the round hole; the end of the retractable connecting rod facing the valve plate is connected to the valve plate through the valve plate spring, so that the shrinkable connecting rod changes with the diameter of the pipeline. length adjustment. Wherein, the valve plate is a solid plate or a mesh plate, and the aperture of the mesh is smaller than the size of the wolfberry fruit. A stepping motor is arranged inside the electric valve body, and the stepping motor is used to control the switch of the valve plate. Since the retractable link is connected to the valve plate spring, and the valve plate spring always maintains tension, the retractable link can telescopically slide in the round hole; the effect is that when the valve plate is about to close and there is a gap, the retractable link will Due to the blocking effect, the fruit will not fall into the gap, thus avoiding the occurrence of the problem of fruit rupture.
所述上部收集软管的上端与收集漏斗的下端相连,所述上部收集软管的下端与三通接口的第一端接口连接;所述中部收集软管的上端与三通接口的第三端接口连接,所述中部收集软管的下端与防堵式电动阀的果实入口相连;所述防堵式电动阀的果实出口通过下部收集软管与集果装置相连;所述三通接口的第二端接口通过进风口软管与风机相连。防堵式电动阀的设置,不但避免了收集软管内的果实输出至集果箱的过程中由于挤压而导致果实的破损,而且解决了目前采摘机中必须暂停机器更换集果箱的问题,真正实现了枸杞采摘的自动化和连续化。The upper end of the upper collection hose is connected to the lower end of the collection funnel, the lower end of the upper collection hose is connected to the first end of the tee interface; the upper end of the middle collection hose is connected to the third end of the tee interface Interface connection, the lower end of the middle collection hose is connected with the fruit inlet of the anti-blocking electric valve; the fruit outlet of the anti-blocking electric valve is connected with the fruit collection device through the lower collection hose; the third connection of the three-way interface The two-end interface is connected to the fan through the air inlet hose. The setting of the anti-blocking electric valve not only avoids the damage of the fruit due to extrusion during the process of outputting the fruit in the collecting hose to the fruit collection box, but also solves the problem that the current picking machine must suspend the machine to replace the fruit collection box , truly realizing the automation and continuity of wolfberry picking.
其中,所述三通接口的第二端接口内部设有防堵隔离栓。所述防堵隔离栓为内部上下贯穿的圆筒状结构,包括隔离栓壳体以及设置在隔离栓壳体内部的辊子和风向导流板。所述辊子均匀设置在防堵隔离栓的一端,所述风向导流板设置在防堵隔离栓的另一端。相邻所述辊子之间的间隙小于果实的直径,所述辊子和所述风向导流板平行排布。所述辊子内部设有转轴,所述辊子与转轴之间为转动连接;所述辊子通过转轴与轴承连接,进而与隔离栓壳体连接。所述转轴上还设有风扇轮;所述风扇轮的数量为2个,所述2个风扇轮设置在转轴上辊子的两侧。所述防堵隔离栓靠近风向导流板的一端与风机相连,所述防堵隔离栓靠近辊子的一端与摘果装置的管路相连。所述防堵隔离栓的外径稍大于三通接口的内径,所述隔离栓壳体上设有截断槽,以便于防堵隔离栓的安装;所述截断槽与辊子垂直排布。Wherein, the second end interface of the three-way interface is provided with an anti-blocking isolating bolt inside. The anti-blocking isolation bolt is a cylindrical structure that penetrates up and down inside, including an isolation bolt housing, rollers and wind deflectors arranged inside the isolation bolt housing. The rollers are uniformly arranged at one end of the anti-blocking isolation bolt, and the wind deflector is arranged at the other end of the anti-blocking isolation bolt. The gap between the adjacent rollers is smaller than the diameter of the fruit, and the rollers and the wind deflector are arranged in parallel. The inside of the roller is provided with a rotating shaft, and the roller is connected to the rotating shaft in rotation; the roller is connected to the bearing through the rotating shaft, and then connected to the housing of the isolation bolt. The rotating shaft is also provided with fan wheels; the number of the fan wheels is 2, and the 2 fan wheels are arranged on both sides of the roller on the rotating shaft. The end of the anti-blocking isolating bolt close to the wind deflector is connected with the fan, and the end of the anti-blocking isolating bolt near the roller is connected with the pipeline of the fruit picking device. The outer diameter of the anti-blocking isolating bolt is slightly larger than the inner diameter of the tee interface, and the housing of the isolating bolt is provided with a cut-off groove to facilitate the installation of the anti-blocking and isolating bolt; the cut-off groove is vertically arranged with the rollers.
工作时,气流从风向导流板进入,气流带动风扇轮、辊子旋转,即使树叶贴至防堵隔离栓表面,也会随着辊子的旋转代入涡轮风机中,进而被排出。在果实收集的过程中,果实在其自重和风机的辅助引导下下落。防堵隔离栓的设置,不但将一起进入收集管的果实和树叶分离,把树叶全部分离至风机管道中,然后通过风机排出;还避免了把枸杞果实吸入风机以及树叶堵塞风机接口。When working, the airflow enters from the wind guide plate, and the airflow drives the fan wheel and the roller to rotate. Even if the leaves stick to the surface of the anti-blocking isolation plug, they will be substituted into the turbine fan with the rotation of the roller, and then discharged. In the process of fruit collection, the fruit falls under the guidance of its own weight and the assistance of the fan. The setting of the anti-blocking isolation plug not only separates the fruits and leaves that enter the collection pipe together, separates all the leaves into the fan duct, and then discharges them through the fan; it also avoids sucking the wolfberry fruit into the fan and blocking the fan interface with leaves.
其中,所述收集软管的内部设有缓冲装置,所述缓冲装置包括多个固定在收集软管内壁的海绵减震条,所述海绵减震条沿收集软管的长度方向设置在收集软管的内壁,减少了枸杞之间以及枸杞和软管间的碰撞。Wherein, the interior of the collection hose is provided with a buffer device, and the buffer device includes a plurality of sponge damping strips fixed on the inner wall of the collection hose, and the sponge damping strips are arranged on the collection soft The inner wall of the tube reduces the collision between the goji berries and between the goji berries and the hose.
工作原理:当枸杞采摘机工作时,控制器控制风机工作,防堵式电动阀处于关闭状态;采摘头采摘下的枸杞果实在涡轮风机的吸力下,从收集漏斗进入上部收集软管,在三通接口的第一端接口处聚集;当枸杞量足够多时,控制器控制防堵式电动阀打开,枸杞果实通过三通接口的第三端接口经过下收集软管进入集果箱。Working principle: When the wolfberry picking machine is working, the controller controls the fan to work, and the anti-blocking electric valve is in the closed state; the wolfberry fruit picked by the picking head enters the upper collecting hose from the collecting funnel under the suction of the turbo blower, and in three Gather at the first end of the three-way interface; when there is enough wolfberry, the controller controls the anti-blocking electric valve to open, and the wolfberry fruit enters the fruit collection box through the third end of the three-way interface through the lower collection hose.
所述驱动系统包括采摘机械手驱动器、枝条定位机械手驱动器、高位视觉系统驱动器、低位视觉系统驱动器、滑台升降系统驱动器、视觉升降系统驱动器、舵机驱动器、传动系统驱动器和开合口驱动器。驱动系统连接采摘机械手、枝条定位机械手、高位视觉系统、低位视觉系统、滑台升降系统、视觉升降系统以及枸杞采摘头。The driving system includes a picking manipulator driver, a branch positioning manipulator driver, a high-level vision system driver, a low-level vision system driver, a sliding platform lifting system driver, a vision lifting system driver, a steering gear driver, a transmission system driver and an opening and closing driver. The drive system is connected with the picking manipulator, the branch positioning manipulator, the high-position vision system, the low-position vision system, the sliding table lifting system, the vision lifting system and the wolfberry picking head.
本发明还提出了一种基于上述图像辨识枸杞采摘机进行枸杞采摘的方法,包括如下步骤:上位机中的工控机通过分布式机器视觉系统采集图像后,确定枸杞枝条和果实上的特征点的二维坐标(X、Y)并传输至控制柜中的信息融合模块;该模块接收数据后,首先控制采摘机械手分别运动至该特征点的正前方;紧接着驱动激光传感矩阵测量深度信息(Z);然后驱动枝条定位机械手抓取待采摘枝条的末端并轻微提起分离;再然后驱动采摘机械手控制枸杞采摘头实现对枝条上果实的采摘;最终,防堵隔离式枸杞自动收集装置实现对枸杞果实的吸取和收集,完成一次采摘过程。The present invention also proposes a method for picking wolfberry based on the above-mentioned image recognition wolfberry picking machine, including the following steps: after the industrial computer in the host computer collects images through a distributed machine vision system, determine the feature points on the wolfberry branches and fruits The two-dimensional coordinates (X, Y) are transmitted to the information fusion module in the control cabinet; after receiving the data, the module first controls the picking manipulator to move to the front of the feature point; then drives the laser sensor matrix to measure the depth information ( Z); then drive the branch positioning manipulator to grab the end of the branch to be picked and lift it slightly to separate; then drive the picking manipulator to control the wolfberry picking head to pick the fruit on the branch; finally, the anti-blocking isolated wolfberry automatic collection device realizes the wolfberry picking The suction and collection of the fruit completes a picking process.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明所述的枸杞采摘装置提高了枸杞采摘的劳动生产率、降低了农民的劳动强度和采摘成本,保证了枸杞及时采收和枸杞的质量,对于促进农村经济发展,提高我国农业的现代化、智能化、加快农业科学进步具有不可估量的意义。(1) Lycium barbarum picking device of the present invention improves the labor productivity of wolfberry picking, reduces labor intensity and picking cost of peasants, ensures timely harvesting of wolfberry and the quality of wolfberry, and promotes rural economic development and improves agricultural production in my country Modernization, intelligence, and accelerating the progress of agricultural science are of immeasurable significance.
(2)本发明利用分布式机器视觉系统对采摘区域的枸杞进行图像采集,提高了视觉系统在横向、纵向距离上的可视范围和机械手在横向上的工作范围,通过分析枸杞果实的分布位置和成熟情况,避免了错摘、漏摘的情况;(2) the present invention utilizes distributed machine vision system to carry out image acquisition to the Lycium barbarum of picking area, has improved the vision range of vision system on horizontal and vertical distance and the operating range of manipulator in horizontal direction, by analyzing the distribution position of Lycium barbarum fruit and maturity, avoiding wrong picking and missing picking;
(3)本发明利用枸杞枝条定位和采摘机械手实现对枸杞枝条的定位和对枸杞果实的自动采摘,无需人工干预,极大地降低了生产成本;(3) The present invention utilizes wolfberry branch positioning and picking manipulator to realize the positioning of wolfberry branches and the automatic picking of wolfberry fruit without manual intervention, which greatly reduces production costs;
(4)本发明提供了一种主动式可调对辊间隙环绕式枸杞自动采摘头,提高了枸杞果实的净果率;(4) The present invention provides a kind of active type adjustable pair of roller gap surrounding type wolfberry automatic picking head, has improved the net fruit rate of wolfberry fruit;
(5)本发明提供了一种枸杞果实自动收集装置,实现了对枸杞果实自动、高效的收集,解决了枸杞果实采收过程中果实易破,树叶易堵的问题,极大地降低了生产成本,具有良好的实际应用前景。(5) The present invention provides an automatic collection device for wolfberry fruit, which realizes the automatic and efficient collection of wolfberry fruit, solves the problems that the fruit is easy to break and the leaves are easy to block during the harvest of wolfberry fruit, and greatly reduces the production cost , has good practical application prospects.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明机器视觉系统的结构示意图之一;Fig. 2 is one of structural representations of machine vision system of the present invention;
图3为本发明机器视觉系统的结构示意图之二;Fig. 3 is the second structural representation of the machine vision system of the present invention;
图4为本发明机器视觉系统的结构示意图之三;Fig. 4 is the third structural representation of the machine vision system of the present invention;
图5为本发明机器视觉系统的结构示意图之四;Fig. 5 is the fourth structural representation of the machine vision system of the present invention;
图6为本发明机器视觉系统中高位视觉系统的结构示意图;Fig. 6 is a schematic structural view of the high-level vision system in the machine vision system of the present invention;
图7为本发明机器视觉系统中视觉升降系统的结构示意图;Fig. 7 is a schematic structural view of the vision lifting system in the machine vision system of the present invention;
图8为本发明机器视觉系统中滑台升降系统的结构示意图;Fig. 8 is a structural schematic diagram of the sliding table lifting system in the machine vision system of the present invention;
图9为本发明机器视觉系统中安装了电动转盘和定位杆的滑台升降系统的结构示意图;Fig. 9 is a structural schematic diagram of a sliding table lifting system equipped with an electric turntable and a positioning rod in the machine vision system of the present invention;
图10为本发明机器视觉系统中电动转盘的结构示意图;Fig. 10 is a schematic structural view of the electric turntable in the machine vision system of the present invention;
图11为本发明枸杞采摘头的结构示意图之一;Fig. 11 is one of structural representations of wolfberry picking head of the present invention;
图12为本发明枸杞采摘头(去除传动箱壳体及防护壳)的结构示意图之一;Fig. 12 is one of structural representations of wolfberry picking head of the present invention (remove transmission box housing and protective shell);
图13为本发明枸杞采摘头(去除传动箱壳体及防护壳)的结构示意图之二;Fig. 13 is the second structural representation of the wolfberry picking head of the present invention (removing the transmission box housing and the protective shell);
图14为本发明枸杞采摘头(去除传动箱壳体及防护壳)的结构示意图之三;Fig. 14 is the third structural representation of the wolfberry picking head of the present invention (remove the transmission box housing and the protective shell);
图15为本发明枸杞采摘头(去除传动箱壳体及防护壳)的结构示意图之四;Fig. 15 is the fourth schematic view of the structure of the wolfberry picking head of the present invention (removing the transmission box housing and the protective shell);
图16为本发明采摘头壳体(去除传动箱壳体及传动系统)的结构示意图;Fig. 16 is a schematic structural view of the picking head housing (removing the transmission case housing and transmission system) of the present invention;
图17为本发明枸杞采摘头中传动系统的传动路线意图之一;Fig. 17 is one of the transmission route schematic diagrams of the transmission system in the wolfberry picking head of the present invention;
图18为本发明枸杞采摘头中传动系统的传动路线意图之二;Fig. 18 is the second of the transmission line intention of the transmission system in the wolfberry picking head of the present invention;
图19为本发明果实收集装置的结构示意图;Fig. 19 is a schematic structural view of the fruit collecting device of the present invention;
图20为本发明果实收集装置中防堵式电动阀的结构示意图之一;Fig. 20 is one of the structural schematic diagrams of the anti-blocking electric valve in the fruit collecting device of the present invention;
图21为本发明果实收集装置中防堵式电动阀的部分结构示意图(去除防堵式电动阀本体);Fig. 21 is a partial structural schematic diagram of the anti-blocking electric valve in the fruit collection device of the present invention (remove the body of the anti-blocking electric valve);
图22为本发明果实收集装置中防堵式电动阀的结构示意图之三;Fig. 22 is the third schematic diagram of the structure of the anti-blocking electric valve in the fruit collecting device of the present invention;
图23为本发明果实收集装置中防堵隔离栓的结构示意图之一;Fig. 23 is one of the structural representations of the anti-blocking isolation bolt in the fruit collection device of the present invention;
图24为本发明果实收集装置中防堵隔离栓的结构示意图之二;Fig. 24 is the second structural diagram of the anti-blocking isolation bolt in the fruit collecting device of the present invention;
图25为本发明果实收集装置中的收集软管的结构示意图;Fig. 25 is a schematic structural view of the collecting hose in the fruit collecting device of the present invention;
图26为本发明中控制柜的结构示意图。Fig. 26 is a schematic structural view of the control cabinet in the present invention.
其中:1:枸杞采摘机械手;2:枝条定位机械手;Among them: 1: Lycium barbarum picking manipulator; 2: Branch positioning manipulator;
3:控制柜;3-1:触摸屏;3-2:信息融合模块;3: Control cabinet; 3-1: Touch screen; 3-2: Information fusion module;
4:控制系统;4: Control system;
5:电源系统;5-1:磷酸铁锂电池;5-2:逆变器;5-3:稳压模块;5: Power system; 5-1: Lithium iron phosphate battery; 5-2: Inverter; 5-3: Voltage regulator module;
6:驱动系统;6-1:采摘机械手驱动器;6-2:枝条定位机械手驱动器;6-3:高位视觉系统驱动器;6-4:低位视觉系统驱动器;6-5:滑台升降系统驱动器;6-6:视觉升降系统驱动器;6-7:舵机驱动器;6-8:传动系统驱动器;6: Drive system; 6-1: Picking manipulator driver; 6-2: Branch positioning manipulator driver; 6-3: High-level vision system driver; 6-4: Low-level vision system driver; 6-5: Slide table lifting system driver; 6-6: Vision lift system driver; 6-7: Steering gear driver; 6-8: Transmission system driver;
7:高位视觉系统;7-1:相机I;7-2:滑轮双轴光杠滑台I;7-2a:滑台本体I;7-2b:双轴光杠I;7-2c:滑轮轴承I;7-2d:滑台滑块I;7-2e:紧定螺钉I;7: High-level vision system; 7-1: Camera I; 7-2: Pulley double-axis light bar slide table I; 7-2a: Slide table body I; 7-2b: Double-axis light bar I; 7-2c: Pulley Bearing I; 7-2d: slide block I; 7-2e: set screw I;
8:低位视觉系统;8-1:相机II;8-2:滑轮双轴光杠滑台II;8-2a:滑台本体II;8-2f:L型角码II;8: Low position vision system; 8-1: Camera II; 8-2: Pulley double-axis light bar slide table II; 8-2a: Slide table body II; 8-2f: L-shaped corner code II;
9:滑台升降系统;9-1:滑台I;9-2:方形台面;9-1a:滑台主体;9-1b:滑块I;9-1c:步进电机;9-1d:主动齿轮;9-1e:从动齿条;9: Slider lifting system; 9-1: Slider I; 9-2: Square table; 9-1a: Slider body; 9-1b: Slider I; 9-1c: Stepping motor; 9-1d: Driving gear; 9-1e: driven rack;
10:视觉升降系统;10-1:升降导轨;10-2:滑台II;10-3:滑块II;10-4:L型角码I;10-5:丝杠;10-6:联轴器;10-7:步进电机;10: Visual lifting system; 10-1: Lifting guide rail; 10-2: Slider II; 10-3: Slider II; 10-4: L-shaped corner code I; 10-5: Lead screw; 10-6: Coupling; 10-7: stepper motor;
11:电动转盘;11-1:旋台;11-2:盘体;11-3:轴承;11-4:联轴器;11-5:伺服电机;11-6:固定板;11: Electric turntable; 11-1: Rotary table; 11-2: Disc body; 11-3: Bearing; 11-4: Coupling; 11-5: Servo motor; 11-6: Fixed plate;
12:机架;12-4:风机垫板;12-5:电动阀垫板12: rack; 12-4: fan backing plate; 12-5: electric valve backing plate
13:定位杆;13-1:前置定位杆;13-2:后置定位杆。13: positioning rod; 13-1: front positioning rod; 13-2: rear positioning rod.
14:采摘头壳体;14-1:采摘头壳体主体;14-2:防护壳;14-3:主辊轮间隙调节装置;14-3a:轴承座;14-3b:轴承;14-3c:间隙调节螺钉;14-3d:开口销;14: Picking head shell; 14-1: Picking head shell main body; 14-2: Protective shell; 14-3: Main roller gap adjustment device; 14-3a: Bearing seat; 14-3b: Bearing; 14- 3c: gap adjustment screw; 14-3d: cotter pin;
15:传动箱;15-1:传动箱壳体;15-2:传动过渡轴轴承;15: transmission box; 15-1: transmission box shell; 15-2: transmission transition shaft bearing;
16:传动系统;16-1:梅花弹性联轴器;16-2:第一传动轴;16: transmission system; 16-1: plum blossom elastic coupling; 16-2: first transmission shaft;
16-3:正向传动装置;16-3a:正旋蜗杆;16-3b:第二传动轴I;16-3c:正旋涡轮;16-3d:键;16-3e:第一级传动皮带轮I;16-3e-1:主动皮带轮Ia;16-3e-2:紧定螺钉;16-3e-3:皮带;16-3e-4:从动皮带轮Ia;16-3f:传动过渡轴I;16-3g:第二级传动皮带轮I;16-3g-1:主动皮带轮Ib;16-3g-2:皮带;16-3g-3:紧定螺钉;16-3g-4:从动皮带轮Ib;16-3h:第三传动轴I;16-3: Forward transmission device; 16-3a: Forward-rotating worm; 16-3b: Second transmission shaft I; 16-3c: Forward-rotating turbine; 16-3d: Key; 16-3e: First-stage drive pulley I; 16-3e-1: driving pulley Ia; 16-3e-2: set screw; 16-3e-3: belt; 16-3e-4: driven pulley Ia; 16-3f: transmission transition shaft I; 16-3g: second stage transmission pulley I; 16-3g-1: driving pulley Ib; 16-3g-2: belt; 16-3g-3: set screw; 16-3g-4: driven pulley Ib; 16-3h: the third transmission shaft I;
16-4:反向传动装置;16-4a:反旋蜗杆;16-4b:第二传动轴II;16-4c:反旋涡轮;16-4d键;16-4e:第一级传动皮带轮II;16-4e-1:主动皮带轮IIa;16-4e-2:紧定螺钉;16-4e-3:皮带;16-4e-4:从动皮带轮IIa;16-4f:传动过渡轴II;16-4g:第二级传动皮带轮II;16-4g-1:主动皮带轮IIb;16-4g-2:皮带;16-4g-3:紧定螺钉;16-4g-4:从动皮带轮IIb;16-4h:第三传动轴II;16-4: reverse transmission device; 16-4a: reverse rotation worm; 16-4b: second transmission shaft II; 16-4c: reverse rotation turbine; 16-4d key; 16-4e: first stage transmission pulley II ;16-4e-1: driving pulley IIa; 16-4e-2: set screw; 16-4e-3: belt; 16-4e-4: driven pulley IIa; 16-4f: transmission transition shaft II; 16 -4g: second stage drive pulley II; 16-4g-1: drive pulley IIb; 16-4g-2: belt; 16-4g-3: set screw; 16-4g-4: driven pulley IIb; 16 -4h: the third transmission shaft II;
17:弹簧张紧装置;17-1:皮带压片;17-2:弹簧;17-3:弹簧座;17: spring tensioning device; 17-1: belt pressing piece; 17-2: spring; 17-3: spring seat;
18:主辊轮;18-1:正转主辊轮;18-1a:橡胶辊轮;18-1b:橡胶拨齿;18-2:反转主辊轮;18-2a:橡胶辊轮;18-2b:橡胶拨齿;18: main roller; 18-1: forward rotating main roller; 18-1a: rubber roller; 18-1b: rubber gear; 18-2: reverse main roller; 18-2a: rubber roller; 18-2b: Rubber gear;
19:副辊轮;19-1:正转副辊轮;19-1a:橡胶辊轮;19-1b:橡胶拨齿;19-2:反转副辊轮;19-2a:橡胶辊轮;19-2b:橡胶拨齿;19: secondary roller; 19-1: forward rotating secondary roller; 19-1a: rubber roller; 19-1b: rubber gear; 19-2: reverse secondary roller; 19-2a: rubber roller; 19-2b: Rubber gear;
20:开合口;20-1:开合口主体;20-2:副辊轮轴承;20-3:舵机;20-3a:舵机本体;20-3b:舵机壳;20-3c:舵盘;20: opening and closing port; 20-1: main body of opening and closing port; 20-2: auxiliary roller bearing; 20-3: steering gear; 20-3a: steering gear body; 20-3b: steering gear housing; 20-3c: steering gear plate;
21:防堵式电动阀;21-1:防堵式电动阀本体;21-2:防堵式电动阀的果实入口;21-3:防堵式电动阀的果实出口;21-4:阀板;21-5:阀板框;21-5a:阀板弹簧;21-5b:收缩连杆;21: Anti-blocking electric valve; 21-1: Anti-blocking electric valve body; 21-2: Fruit inlet of anti-blocking electric valve; 21-3: Fruit outlet of anti-blocking electric valve; 21-4: Valve plate; 21-5: valve plate frame; 21-5a: valve plate spring; 21-5b: retraction connecting rod;
22:防堵隔离栓;22-1:防堵隔离栓壳体;22-2:辊子;22-3:风扇轮;22-4:风向导流板;22-5:轴承;22-6:截断槽;22: Anti-blocking isolation bolt; 22-1: Anti-blocking isolation bolt housing; 22-2: Roller; 22-3: Fan wheel; 22-4: Wind guide plate; 22-5: Bearing; 22-6: Truncated slot;
23:风机;23-2:进风口软管;23: fan; 23-2: air inlet hose;
24:收集漏斗;24: collection funnel;
25:收集软管;25-1:上部收集软管;25-2:中部收集软管;25-3:下部收集软管;25: collection hose; 25-1: upper collection hose; 25-2: middle collection hose; 25-3: lower collection hose;
26:三通接口;26-1:三通接口的第一端接口;26-2:三通接口的第二端接口;26-3:三通接口的第二端接口;26: three-way interface; 26-1: the first end interface of the three-way interface; 26-2: the second end interface of the three-way interface; 26-3: the second end interface of the three-way interface;
27:缓冲装置;27-1:海绵减震条;27: Buffer device; 27-1: Sponge damping strip;
28:集果箱;28: fruit collection box;
29:激光传感器。29: Laser sensor.
具体实施方式detailed description
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
智能辨识枸杞采摘装置,包括机架以及设置在机架上的电源系统5、控制系统4、驱动系统6、机器视觉系统、枸杞采摘机械手1、枝条定位机械手2、枸杞采摘头以及果实收集装置。所述控制系统4通过驱动系统6与机器视觉系统、枸杞采摘机械手1、枝条定位机械手2、枸杞采摘头以及果实收集装置分别相连。所述电源系统5、控制系统4、驱动系统6均设置在控制柜3中。所述电源系统5包括磷酸铁锂电池5-1、逆变器5-2和稳压模块5-3;所述控制系统4为工控机;所述控制柜3中还包括触摸屏3-1和信息融合模块3-2。其中,磷酸铁锂电池5-1连接逆变器5-2和稳压模块5-3,稳压模块5-3连接触摸屏3-1、信息融合模块3-2和驱动系统6;逆变器5-2连接信息融合模块3-2。The intelligent identification wolfberry picking device includes a frame and a power supply system 5 , a control system 4 , a drive system 6 , a machine vision system, a wolfberry picking robot 1 , a branch positioning robot 2 , a wolfberry picking head and a fruit collection device arranged on the frame. The control system 4 is respectively connected with the machine vision system, wolfberry picking manipulator 1, branch positioning manipulator 2, wolfberry picking head and fruit collecting device through the drive system 6. The power supply system 5 , control system 4 and drive system 6 are all arranged in the control cabinet 3 . The power system 5 includes a lithium iron phosphate battery 5-1, an inverter 5-2 and a voltage stabilizing module 5-3; the control system 4 is an industrial computer; the control cabinet 3 also includes a touch screen 3-1 and Information Fusion Module 3-2. Among them, the lithium iron phosphate battery 5-1 is connected to the inverter 5-2 and the voltage stabilizing module 5-3, and the voltage stabilizing module 5-3 is connected to the touch screen 3-1, the information fusion module 3-2 and the driving system 6; the inverter 5-2 Connection Information Fusion Module 3-2.
所述机器视觉系统为包括高位视觉系统7、低位视觉系统8和视觉升降系统10;所述高位视觉系统7通过视觉升降系统10与机架12相连。所述的视觉升降系统10的运动可以带动高位视觉系统7的运动,从而采集高处的图像。所述枸杞采摘装置还包括设置在机架上的滑台升降系统,所述低位视觉系统、视觉升降系统、枸杞采摘机械手以及枝条定位机械手均通过电动转盘设置在滑台升降系统上,进而与机架相连。所述机器视觉系统还包括激光传感器29组成的激光传感矩阵;所述激光传感矩阵用于测量其所在的位置距离枸杞果实的Z向距离,并信号传递给控制系统4;控制系统4根据处理结果枝条定位机械手2和采摘机械手1的位置。所述驱动系统6包含枸杞采摘机机械手驱动器6-1、枝条定位机械手驱动器6-2、高位视觉系统驱动器6-3、低位视觉系统驱动器6-4、滑台升降系统驱动器6-5、视觉升降系统驱动器6-6。The machine vision system includes a high-position vision system 7 , a low-position vision system 8 and a vision lifting system 10 ; the high-position vision system 7 is connected to the frame 12 through the vision lifting system 10 . The movement of the vision lifting system 10 can drive the movement of the high position vision system 7, so as to collect high position images. The wolfberry picking device also includes a sliding table lifting system arranged on the frame, the low-position vision system, the visual lifting system, the wolfberry picking manipulator and the branch positioning manipulator are all set on the sliding table lifting system through the electric turntable, and then connected with the machine frame connected. Described machine vision system also comprises the laser sensing matrix that laser sensor 29 forms; Described laser sensing matrix is used for measuring the Z-direction distance of its position distance wolfberry fruit, and signal is delivered to control system 4; Control system 4 according to The position of processing result branch positioning manipulator 2 and picking manipulator 1. The drive system 6 includes a wolfberry picking machine manipulator driver 6-1, a branch positioning manipulator driver 6-2, a high-level vision system driver 6-3, a low-level vision system driver 6-4, a sliding table lifting system driver 6-5, and a visual lifting system. System drives 6-6.
所述视觉升降系统10包括升降导轨10-1、滑台II 10-2、滑块II 10-3、L型角码10-4、丝杠10-5、联轴器10-6和步进电机10-7。所述滑台II 10-2与丝杠10-5活动相连并沿升降导轨10-1运动,所述L型角码10-4通过滑块II 10-3与滑台II 10-2固定连接;所述步进电机10-7通过联轴器10-6与丝杠10-5相连。The visual lifting system 10 includes a lifting guide rail 10-1, a slide table II 10-2, a slider II 10-3, an L-shaped corner code 10-4, a lead screw 10-5, a coupling 10-6 and a stepper motor 10-7. The slide table II 10-2 is movably connected with the lead screw 10-5 and moves along the lifting guide rail 10-1, and the L-shaped corner code 10-4 is fixedly connected with the slide table II 10-2 through the slide block II 10-3 ; The stepping motor 10-7 is connected with the lead screw 10-5 through a coupling 10-6.
所述枸杞采摘装置还包括设置在机架12上的滑台升降系统9,所述低位视觉系统8、视觉升降系统10、枸杞采摘机械手1以及枝条定位机械手2均通过电动转盘11设置在滑台升降系统9上,进而与机架12相连。所述控制系统4通过驱动系统6与滑台升降系统9、视觉升降系统10、电动转盘11、枸杞采摘机机械手1、枝条定位机械手2分别相连。所述滑台升降系统9包括滑台I 9-1和方形台面9-2,所述方形台面9-2通过滑台I 9-1与机架12连接。所述滑台I 9-1包括滑台主体9-1a、滑块I 9-1b、步进电机9-1c、主动齿轮9-1d和从动齿条9-1e。所述滑台主体9-1a固定在机架12上,所述滑台主体9-1a的内部两侧嵌有两条从动齿条9-1e,所述滑台主体9-1a上设有滑块I 9-1b,并通过滑块I 9-1b与方形台面9-2连接。所述滑块I9-1b上固定设置步进电机9-1c和3个主动齿轮9-1d,所述3个主动齿轮9-1d固定在步进电机9-1c的轴上,所述3个主动齿轮9-1d与从动齿条9-1e相错啮合。The wolfberry picking device also includes a sliding table lifting system 9 arranged on the frame 12, the low-position vision system 8, the visual lifting system 10, the wolfberry picking manipulator 1 and the branch positioning manipulator 2 are all arranged on the sliding table through the electric turntable 11. On the lifting system 9, and then connected with the frame 12. The control system 4 is connected to the sliding platform lifting system 9, the visual lifting system 10, the electric turntable 11, the medlar picking machine manipulator 1, and the branch positioning manipulator 2 through the drive system 6 respectively. The slide table lifting system 9 includes a slide table I 9-1 and a square table 9-2, and the square table 9-2 is connected with the frame 12 through the slide table I 9-1. The slide table I 9-1 includes a slide table main body 9-1a, a slider I 9-1b, a stepping motor 9-1c, a driving gear 9-1d and a driven rack 9-1e. The main body of the sliding table 9-1a is fixed on the frame 12, two driven racks 9-1e are embedded on both sides of the main body of the sliding table 9-1a, and the main body of the sliding table 9-1a is provided with The slide block 1 9-1b is connected with the square table 9-2 through the slide block 1 9-1b. Stepping motor 9-1c and 3 driving gears 9-1d are fixedly arranged on the described slide block 19-1b, and described 3 driving gears 9-1d are fixed on the axle of stepping motor 9-1c, and described 3 The driving gear 9-1d is in staggered mesh with the driven rack 9-1e.
实施例2:Example 2:
与实施例1不同的是,所述电动转盘11包括旋台11-1、盘体11-2、轴承11-3、联轴器11-4和伺服电机11-5。所述盘体11-2和伺服电机11-5设置在方形台面9-2上,所述旋台11-1通过轴承11-3和盘体11-2连接,所述伺服电机11-5通过联轴器11-4与盘体11-2连接。Different from Embodiment 1, the electric turntable 11 includes a turntable 11-1, a disk body 11-2, a bearing 11-3, a shaft coupling 11-4 and a servo motor 11-5. The disc body 11-2 and the servo motor 11-5 are arranged on the square table top 9-2, the rotary table 11-1 is connected with the disc body 11-2 through the bearing 11-3, and the servo motor 11-5 is connected through the The shaft coupling 11-4 is connected with the disc body 11-2.
所述枸杞采摘装置还包括定位杆13,所述定位杆13包括前置定位杆13-1和后置定位杆13-2。所述视觉升降系统7固定在后置定位杆13-2的末端,所述后置定位杆13-2的首端固定在旋台11-1的边缘。所述低位视觉系统8固定在前置定位杆13-1的末端,所述前置定位杆13-1的首端固定在旋台11-1边缘。所述低位视觉系统8与视觉升降系统10设置在旋台11-1的同一轴线上。The wolfberry picking device also includes a positioning rod 13, and the positioning rod 13 includes a front positioning rod 13-1 and a rear positioning rod 13-2. The visual lifting system 7 is fixed on the end of the rear positioning rod 13-2, and the head end of the rear positioning rod 13-2 is fixed on the edge of the turntable 11-1. The low position vision system 8 is fixed on the end of the front positioning rod 13-1, and the head end of the front positioning rod 13-1 is fixed on the edge of the turn table 11-1. The low position vision system 8 and the vision lifting system 10 are arranged on the same axis of the turntable 11-1.
实施例3:Example 3:
与实施例2不同的是,所述高位视觉系统7包括相机I 7-1和滑轮双轴光杠滑台I7-2。所述滑轮双轴光杠滑台I 7-2包括滑台本体I 7-2a、双轴光杠I 7-2b、滑轮轴承I 7-2c和滑台滑块I 7-2d。所述相机I 7-1的底座通过滑台滑块I 7-2d和滑轮双轴光杠滑台I 7-2连接,所述滑台本体I 7-2a通过L型角码I 10-4与视觉升降系统10的滑块II 10-3连接;所述滑台本体I 7-2a内部两侧设置有双轴光杠I 7-2b,滑轮轴承I 7-2c通过内部轴承固定在滑台滑块I 7-2d上,滑台滑块I 7-2d安装在滑台本体I 7-2a上。The difference from Embodiment 2 is that the high-position vision system 7 includes a camera I 7-1 and a pulley two-axis smooth bar slide I7-2. The pulley double-axis light bar slide table I 7-2 includes a slide table body I 7-2a, a double-axis light bar I 7-2b, a pulley bearing I 7-2c and a slide table slider I 7-2d. The base of the camera I 7-1 is connected with the slide block I 7-2d and the pulley biaxial light bar slide I 7-2, and the slide body I 7-2a is connected by the L-shaped corner code I 10-4 It is connected with the slider II 10-3 of the visual lifting system 10; the two sides of the slide body I 7-2a are provided with a double-axis light bar I 7-2b, and the pulley bearing I 7-2c is fixed on the slide through an internal bearing On the slide block I 7-2d, the slide table slide block I 7-2d is installed on the slide table body I 7-2a.
所述低位视觉系统8包含相机II 8-1和滑轮双轴光杠滑台II 8-2;所述滑轮双轴光杠滑台II包括滑台本体II 8-2a、双轴光杠II、滑轮轴承II、滑台滑块II和L型角码II 8-2f组成。所述相机II的底座直接和滑台本体II 8-2a连接,所述滑台本体II 8-2a通过L型角码II 8-2f连接在前置定位杆13-1上;所述滑台本体II 8-2a内部两侧设置有双轴光杠II,滑轮轴承II通过内部轴承固定在滑台滑块II上,滑台滑块II安装在滑台本体II 8-2a上。The low position vision system 8 includes a camera II 8-1 and a two-axis light bar slide table II 8-2; the two-axis light bar slide table II includes a slide body II 8-2a, a two-axis light bar II, It consists of pulley bearing II, slide block II and L-shaped corner code II 8-2f. The base of the camera II is directly connected to the slide body II 8-2a, and the slide body II 8-2a is connected to the front positioning rod 13-1 through the L-shaped corner code II 8-2f; the slide Both sides of the main body II 8-2a are provided with two-axis light bars II, and the pulley bearing II is fixed on the sliding block II of the sliding table through internal bearings, and the sliding block II of the sliding table is installed on the main body II 8-2a of the sliding table.
实施例4:Example 4:
与实施例3不同的是,所述滑台滑块I 7-2d的一侧设有紧定螺钉I 7-2e,所述滑台滑块II的一侧设有紧定螺钉II。所述紧定螺钉I 7-2e用于固定和限制滑台滑块I 7-2d的移动;所述紧定螺钉II用于固定和限制滑台滑块II的移动。The difference from Embodiment 3 is that a set screw I 7-2e is provided on one side of the slide block I 7-2d of the slide table, and a set screw II is provided on one side of the slide block II of the slide table. The set screw I 7-2e is used to fix and limit the movement of the slide block I 7-2d; the set screw II is used to fix and limit the movement of the slide block II.
实施例5:Example 5:
与实施例3不同的是,所述枸杞采摘机械手1和枝条定位机械手2各包含一套六自由度机械手。所述旋台上设有“一字型”固定板11-6,所述“一字型”固定板11-6与“一字型”定位杆13垂直。所述枸杞采摘机机械手1和枝条定位机械手2设置“一字型”固定板11-6的两端。Different from Example 3, the wolfberry picking manipulator 1 and the branch positioning manipulator 2 each include a set of six-degree-of-freedom manipulators. A "line" fixed plate 11-6 is provided on the turntable, and the "line" fixed plate 11-6 is perpendicular to the "line" positioning rod 13. The wolfberry picking machine manipulator 1 and the branch positioning manipulator 2 are provided with two ends of a "line" fixing plate 11-6.
实施例6:Embodiment 6:
与实施例1不同的是,所述枸杞采摘头为可调对辊间隙环绕式枸杞采摘头,包括采摘头壳体14以及设置在采摘头壳体14内部的主辊轮18、传动系统16和副辊轮19。所述主辊轮18包括正转主辊轮18-1和反转主辊轮18-2,所述正转主辊轮18-1和反转主辊轮18-2相向转动。所述副辊轮包括正转副辊轮19-1和反转副辊轮19-2,所述正转副辊轮19-1和反转副辊轮19-2相向转动。所述正转副辊轮19-1设置在正转主辊轮18-1的上方,所述反转副辊轮19-2设置在反转主辊轮18-2的上方。所述主辊轮18和副辊轮19均由橡胶辊轮以及设置在橡胶辊轮上的橡胶拨齿组成。Different from Embodiment 1, the wolfberry picking head is an adjustable pair of roller gap surrounding type wolfberry picking head, including a picking head housing 14 and a main roller 18 arranged inside the picking head housing 14, a transmission system 16 and Secondary roller 19. The main rollers 18 include a forward-rotating main roller 18-1 and a counter-rotating main roller 18-2, and the forward-rotating main roller 18-1 and the counter-rotating main roller 18-2 rotate in opposite directions. The auxiliary rollers include a forward rotating auxiliary roller 19-1 and a counter-rotating auxiliary roller 19-2, and the forward rotating auxiliary roller 19-1 and the counter-rotating auxiliary roller 19-2 rotate in opposite directions. The positive rotation auxiliary roller 19-1 is arranged above the normal rotation main roller 18-1, and the reverse rotation auxiliary roller 19-2 is arranged above the reverse rotation main roller 18-2. Both the main roller 18 and the auxiliary roller 19 are made up of rubber rollers and rubber teeth arranged on the rubber rollers.
所述传动系统设置在位于采摘头壳体14前端的传动箱15内,所述传动箱15包括传动箱壳体15-1、传动过渡轴轴承15-2。所述驱动系统6还包括舵机驱动器6-7和传动系统驱动器6-8。所述驱动系统6通过传动系统16带动主辊轮18和副辊轮19的转动以实现枸杞的采摘。The transmission system is arranged in the transmission box 15 located at the front end of the picking head housing 14, and the transmission box 15 includes a transmission box housing 15-1 and a transmission transition shaft bearing 15-2. The driving system 6 also includes a steering gear driver 6-7 and a transmission system driver 6-8. The driving system 6 drives the rotation of the main roller 18 and the auxiliary roller 19 through the transmission system 16 to realize the picking of Chinese wolfberry.
所述传动系统包括梅花弹性联轴器16-1、第一传动轴16-2、给正转副辊轮19-1和正转主辊轮18-1提供动力的正向传动装置16-3、给反转副辊轮19-2和反转主辊轮18-2提供动力的反向传动装置16-4。所述的第一传动轴16-2安装在传动箱壳体15-1上的轴承上。所述正向传动装置16-3包括正旋蜗杆16-3a、第二传动轴I 16-3b、正旋涡轮16-3c、第一级传动皮带轮I 16-3e、传动过渡轴I 16-3f、第二级传动皮带轮I 16-3g、第三传动轴I 16-3h;所述反向传动装置16-4包括反旋蜗杆16-4a、第二传动轴II 16-4b、反旋涡轮16-4c、第一级传动皮带轮II 16-4e、传动过渡轴II 16-4f、第二级传动皮带轮II 16-4g、第三传动轴II16-4h。The transmission system includes a quincunx elastic coupling 16-1, a first transmission shaft 16-2, a forward transmission device 16-3 that provides power to the forward rotation auxiliary roller 19-1 and the forward rotation main roller 18-1, Reverse drive 16-4 powering counter-rotating secondary roller 19-2 and counter-rotating primary roller 18-2. The first transmission shaft 16-2 is installed on the bearing on the transmission case housing 15-1. The forward transmission device 16-3 includes a forward rotation worm 16-3a, a second transmission shaft I 16-3b, a forward rotation turbine 16-3c, a first-stage transmission pulley I 16-3e, and a transmission transition shaft I 16-3f , the second stage transmission pulley I 16-3g, the third transmission shaft I 16-3h; the reverse transmission device 16-4 includes a reverse rotation worm 16-4a, the second transmission shaft II 16-4b, a reverse rotation turbine 16 -4c, the first stage transmission pulley II 16-4e, the transmission transition shaft II 16-4f, the second stage transmission pulley II 16-4g, the third transmission shaft II16-4h.
所述传动系统的连接方式为:所述梅花弹性联轴器16-1的一端与外接电机输出轴相连接,另一端与第一传动轴16-2相连接;所述正旋蜗杆16-3a和反旋蜗杆16-4a固定设置在第一传动轴16-2上。The connection mode of the transmission system is as follows: one end of the plum blossom elastic coupling 16-1 is connected to the output shaft of the external motor, and the other end is connected to the first transmission shaft 16-2; the positive rotation worm 16-3a And the anti-rotating worm 16-4a is fixedly arranged on the first transmission shaft 16-2.
所述正旋蜗杆16-3a的正上方设置与其啮合的正旋涡轮16-3c,所述正旋涡轮16-3c设置在第二传动轴I 16-3b上。所述第一级传动皮带轮I 16-3e的主动皮带轮Ia 16-3e-1安装在第二传动轴I 16-3b上,从动皮带轮IIa 16-4e-4安装在传动过渡轴I 16-3f上。第二级传动皮带轮I16-3g的主动皮带轮Ib 16-3g-1安装在传动过渡轴I 16-3f上,从动皮带轮Ib 16-3g-4安装第三传动轴I 16-3h上。所述正转主辊轮18-1安装在第二传动轴I 16-3b上,所述正转副辊轮19-1安装在第三传动轴I 16-3h上。A forward-rotating worm gear 16-3c engaged with the forward-rotating worm 16-3a is arranged directly above the forward-rotating worm 16-3a, and the forward-rotating turbine 16-3c is arranged on the second transmission shaft I 16-3b. The driving pulley Ia 16-3e-1 of the first stage transmission pulley I 16-3e is installed on the second transmission shaft I 16-3b, and the driven pulley IIa 16-4e-4 is installed on the transmission transition shaft I 16-3f superior. The driving pulley Ib 16-3g-1 of the second stage transmission pulley I16-3g is installed on the transmission transition shaft I 16-3f, and the driven pulley Ib 16-3g-4 is installed on the third transmission shaft I 16-3h. The normal rotating main roller 18-1 is installed on the second transmission shaft I 16-3b, and the normal rotating secondary roller 19-1 is installed on the third transmission shaft I 16-3h.
所述反旋蜗杆16-4a的正上方设置与其啮合的反旋涡轮16-4c,所述反旋涡轮16-4c设置在第二传动轴II 16-4b上。所述第一级传动皮带轮II 16-3e的主动皮带轮IIa 16-4e-1安装在第二传动轴II 16-4b上,从动皮带轮IIa 16-4e-4安装在传动过渡轴II 16-4f上。第二传动皮带轮II 16-4g的主动皮带轮IIb 16-4g-1安装在传动过渡轴II 16-4f上,从动皮带轮IIb 16-4g-4安装在第三传动轴II 16-4h。所述反转主辊轮18-2安装在第二传动轴II 16-4b上,所述正转副辊轮19-2安装在第三传动轴II 16-4h上。A reverse-rotation worm gear 16-4c meshing with the reverse-rotation worm gear 16-4a is arranged directly above the reverse-rotation worm gear 16-4a, and the reverse-rotation worm gear 16-4c is arranged on the second transmission shaft II 16-4b. The driving pulley IIa 16-4e-1 of the first stage transmission pulley II 16-3e is installed on the second transmission shaft II 16-4b, and the driven pulley IIa 16-4e-4 is installed on the transmission transition shaft II 16-4f superior. The driving pulley IIb 16-4g-1 of the second transmission pulley II 16-4g is installed on the transmission transition shaft II 16-4f, and the driven pulley IIb 16-4g-4 is installed on the third transmission shaft II 16-4h. The reverse main roller 18-2 is installed on the second transmission shaft II 16-4b, and the forward rotation auxiliary roller 19-2 is installed on the third transmission shaft II 16-4h.
实施例7:Embodiment 7:
与实施例6不同的是,所述正向传动装置16-3还包括键I 16-3d,所述正旋涡轮16-3c通过键I 16-3d安装在第二传动轴I 6-3b上。所述反向传动装置6-5还包括键II 16-4d,所述反旋涡轮16-4c通过键II 16-4d安装在第二传动轴II 16-4b上。The difference from Embodiment 6 is that the forward transmission device 16-3 further includes a key I 16-3d, and the forward rotation turbine 16-3c is mounted on the second transmission shaft I 6-3b through the key I 16-3d . The reverse transmission 6-5 also includes a key II 16-4d, through which the anti-rotating turbine wheel 16-4c is mounted on the second transmission shaft II 16-4b.
实施例8:Embodiment 8:
与实施例6不同的是,可调对辊间隙环绕式枸杞采摘头还包括开合口20,所述开合口20包括开合口主体20-1、副辊轮轴承20-2、舵机20-3和凸销20-4,所述舵机20-3设置在采摘头壳体14的后端。所述开合口主体20-1的一端通过凸销20-4安装在采摘头壳体14上,进而与舵机20-3的舵盘20-3c相连。所述开合口主体20-1的另一端与副辊轮轴承20-2相连。所述副辊轮轴承20-2为第三传动轴I 16-3h和第三传动轴II 16-4h的轴承。Different from Embodiment 6, the adjustable pair of roller gap surrounding type wolfberry picking head also includes an opening and closing opening 20, and the opening and closing opening 20 includes an opening and closing opening main body 20-1, an auxiliary roller bearing 20-2, and a steering gear 20-3 And convex pin 20-4, described steering gear 20-3 is arranged on the rear end of picking head housing 14. One end of the opening and closing mouth body 20-1 is installed on the picking head housing 14 through the convex pin 20-4, and then connected with the steering wheel 20-3c of the steering gear 20-3. The other end of the opening and closing body 20-1 is connected with the auxiliary roller bearing 20-2. The auxiliary roller bearing 20-2 is a bearing of the third transmission shaft I 16-3h and the third transmission shaft II 16-4h.
实施例9:Embodiment 9:
与实施例6不同的是,所述采摘头壳体14包括采摘头壳体主体14-1、防护壳14-2和主辊轮间隙调节装置14-3。所述主辊轮间隙调节装置14-3包括轴承座14-3a、轴承14-3b和间隙调节螺钉14-3c。所述轴承14-3b通过轴承座14-3a安装在采摘头壳体14的前后壁上,所述轴承座14-3a上设有与间隙调节螺钉14-3c匹配的螺纹孔。所述间隙调节螺钉14-3c穿过该螺纹孔与轴承14-3b接触。所述防护壳14-2安装在采摘头壳体14的后壁上,用于保护主辊轮轴承14-3b和舵机20-3正常工作。所述轴承14-3b为第二传动轴I 16-3b和第二传动轴II16-4b的轴承。Different from Embodiment 6, the picking head housing 14 includes a picking head housing main body 14-1, a protective shell 14-2 and a main roller gap adjusting device 14-3. The main roller gap adjusting device 14-3 includes a bearing seat 14-3a, a bearing 14-3b and a gap adjusting screw 14-3c. The bearing 14-3b is mounted on the front and rear walls of the picking head housing 14 through a bearing seat 14-3a, and the bearing seat 14-3a is provided with a threaded hole matched with the clearance adjusting screw 14-3c. The gap adjusting screw 14-3c passes through the threaded hole and contacts the bearing 14-3b. The protective shell 14-2 is installed on the rear wall of the picking head housing 14, and is used to protect the main roller bearing 14-3b and the steering gear 20-3 to work normally. The bearing 14-3b is the bearing of the second transmission shaft I 16-3b and the second transmission shaft II 16-4b.
实施例10:Example 10:
与实施例6不同的是,所述第一级传动皮带轮I 16-3e和第一级传动皮带轮II 16-4e中均安装了弹簧张紧装置17。所述弹簧张紧装置17包括皮带压片17-1、弹簧17-2和弹簧座17-3。所述弹簧17-2的一端通过皮带压片17-1与各自对应的皮带连接,所述弹簧17-2的另一端与弹簧座17-3相连。所述弹簧座17-3安装在采摘头壳体14的前壁上。Different from Embodiment 6, a spring tensioning device 17 is installed in the first-stage transmission pulley I 16-3e and the first-stage transmission pulley II 16-4e. The spring tensioning device 17 includes a belt pressing piece 17-1, a spring 17-2 and a spring seat 17-3. One end of the spring 17-2 is connected to the corresponding belt through the belt pressing piece 17-1, and the other end of the spring 17-2 is connected to the spring seat 17-3. The spring seat 17 - 3 is installed on the front wall of the picking head housing 14 .
实施例11:Example 11:
与实施例1不同的是,所述果实收集装置为防堵隔离式枸杞自动收集装置,包括收集装置、动力装置和存储装置;所述动力装置与收集装置相连,进而与存储装置相连。所述收集装置包括收集漏斗24和收集软管25,所述收集软管25上设置三通接口26和防堵式电动阀21。所述收集软管25包括上部收集软管25-1、中部收集软管25-2和下部收集软管25-3。其中,所述动力装置为风机23,所述存储装置为集果箱28;所述风机23与收集软管25相连,进而与集果箱28相连。所述控制系统4分别与风机23和防堵式电动阀21相连。风机23通过风机垫板12-4放置在机架12上,所述防堵式电动阀21通过电动阀垫板12-5放置在机架12上。The difference from Example 1 is that the fruit collection device is an anti-blocking isolated wolfberry automatic collection device, including a collection device, a power device and a storage device; the power device is connected to the collection device, and then connected to the storage device. The collection device includes a collection funnel 24 and a collection hose 25 , and the collection hose 25 is provided with a three-way interface 26 and an anti-blocking electric valve 21 . The collection hose 25 includes an upper collection hose 25-1, a middle collection hose 25-2 and a lower collection hose 25-3. Wherein, the power device is a fan 23, and the storage device is a fruit collection box 28; the fan 23 is connected to the collection hose 25, and then connected to the fruit collection box 28. The control system 4 is connected to the fan 23 and the anti-blocking electric valve 21 respectively. The fan 23 is placed on the frame 12 through the fan backing plate 12-4, and the anti-blocking electric valve 21 is placed on the frame 12 through the electric valve backing plate 12-5.
所述防堵式电动阀21包括电动阀本体21-1、果实入口21-2、果实出口21-3和阀板21-4;所述阀板21-4设置在果实入口21-2和果实出口21-3之间的管路上。所述阀板21-4为与管路相匹配的圆形板;所述阀板21-4的圆周外侧设置圆形的阀板框21-5,所述阀板框21-5上设有多个圆孔。所述防堵式电动阀21还包括收缩连杆21-5b,所述收缩连杆21-5b贯穿圆孔。所述收缩连杆21-5b朝向阀板21-4的一端通过阀板弹簧21-5a与阀板21-4相连,实现收缩连杆21-5b随管路孔径变化的长度调节。所述阀板21-4为实心板,所述电动阀本体21-1内设置步进电机,所述步进电机用于控制阀板21-4的开关。The anti-blocking electric valve 21 includes an electric valve body 21-1, a fruit inlet 21-2, a fruit outlet 21-3 and a valve plate 21-4; the valve plate 21-4 is arranged between the fruit inlet 21-2 and the fruit On the pipeline between outlet 21-3. The valve plate 21-4 is a circular plate matched with the pipeline; a circular valve plate frame 21-5 is arranged outside the circumference of the valve plate 21-4, and a circular valve plate frame 21-5 is arranged on the valve plate frame 21-5. Multiple round holes. The anti-blocking electric valve 21 also includes a retractable connecting rod 21-5b, and the retractable connecting rod 21-5b passes through the circular hole. The end of the retractable connecting rod 21-5b facing the valve plate 21-4 is connected to the valve plate 21-4 through the valve plate spring 21-5a, so as to realize the adjustment of the length of the retractable connecting rod 21-5b as the diameter of the pipeline changes. The valve plate 21-4 is a solid plate, and a stepping motor is arranged in the electric valve body 21-1, and the stepping motor is used to control the switch of the valve plate 21-4.
所述上部收集软管25-1的上端与收集漏斗24的下端相连,上部收集软管25-1的下端与三通接口26的第一端接口26-1连接,中部收集软管25-2的上端与三通接口26的第三端接口26-3连接,中部收集软管25-2的下端与防堵式电动阀21的果实入口21-2相连;防堵式电动阀21的果实出口21-3通过下部收集软管25-3与集果装置相连;所述三通接口26的第二端接口26-2通过进风口软管23-2与风机23相连。The upper end of the upper collection hose 25-1 is connected to the lower end of the collection funnel 24, the lower end of the upper collection hose 25-1 is connected to the first end interface 26-1 of the tee interface 26, and the middle collection hose 25-2 The upper end of the upper end is connected with the third end interface 26-3 of the three-way interface 26, and the lower end of the central collection hose 25-2 is connected with the fruit inlet 21-2 of the anti-blocking electric valve 21; the fruit outlet of the anti-blocking electric valve 21 21-3 is connected to the fruit collection device through the lower collecting hose 25-3; the second end interface 26-2 of the three-way interface 26 is connected to the fan 23 through the air inlet hose 23-2.
实施例12:Example 12:
与实施例11不同的是,所述三通接口26的第二端接口26-2内部设有防堵隔离栓22,所述防堵隔离栓22为内部上下贯穿的圆筒状结构,包括隔离栓壳体22-1以及设置在隔离栓壳体22-1内部的辊子22-2和风向导流板22-4。所述辊子22-2均匀设置在防堵隔离栓22的一端,所述风向导流板22-4设置在防堵隔离栓22的另一端。相邻所述辊子22-2之间的间隙小于果实的直径,所述辊子22-2和所述风向导流板22-4平行排布。所述辊子22-2内部设有转轴,所述辊子22-2与转轴之间为转动连接;所述辊子22-2通过转轴与轴承22-5连接,进而与隔离栓壳体22-1连接。所述转轴上还设有2个风扇轮22-3,所述2个风扇轮22-3设置在转轴上辊子22-2的两侧。所述防堵隔离栓22靠近风向导流板22-4的一端与风机相连,所述防堵隔离栓22靠近辊子22-2的一端与摘果装置的管路相连。所述防堵隔离栓22的外径稍大于三通接口26的内径,所述隔离栓壳体22-1上设有截断槽,所述截断槽与辊子22-2垂直排布。Different from Embodiment 11, the second end interface 26-2 of the tee interface 26 is provided with an anti-blocking isolating bolt 22 inside, and the anti-blocking isolating bolt 22 is a cylindrical structure that penetrates up and down inside, including an isolating The bolt housing 22-1 and the roller 22-2 and the wind deflector 22-4 arranged inside the isolation bolt housing 22-1. The rollers 22 - 2 are evenly arranged at one end of the blocking-proof isolating bolt 22 , and the wind deflector 22 - 4 is arranged at the other end of the blocking-proof isolating bolt 22 . The gap between the adjacent rollers 22-2 is smaller than the diameter of the fruit, and the rollers 22-2 and the wind deflectors 22-4 are arranged in parallel. The roller 22-2 is provided with a rotating shaft inside, and the roller 22-2 is connected to the rotating shaft in rotation; the roller 22-2 is connected to the bearing 22-5 through the rotating shaft, and then connected to the isolation bolt housing 22-1 . Two fan wheels 22-3 are also arranged on the rotating shaft, and the two fan wheels 22-3 are arranged on both sides of the roller 22-2 on the rotating shaft. One end of the anti-blocking isolating bolt 22 close to the wind deflector 22-4 is connected to the fan, and one end of the anti-blocking isolating bolt 22 close to the roller 22-2 is connected to the pipeline of the fruit picking device. The outer diameter of the anti-blocking isolating bolt 22 is slightly larger than the inner diameter of the tee interface 26, and the isolating bolt housing 22-1 is provided with a cut-off groove, and the cut-off groove is vertically arranged with the roller 22-2.
实施例13:Example 13:
与实施例11不同的是,阀板21-4为网孔板,所述网孔的孔径小于枸杞果的尺寸。所述收集软管25的内部设有缓冲装置27,所述缓冲装置27包括多个固定在收集软管25内壁的海绵减震条27-1,所述海绵减震条27-1沿收集软管25的长度方向设置在收集软管25的内壁。Different from Embodiment 11, the valve plate 21-4 is a mesh plate, and the aperture of the mesh is smaller than the size of the wolfberry fruit. The inside of the collection hose 25 is provided with a buffer device 27, and the buffer device 27 includes a plurality of sponge damping strips 27-1 fixed on the inner wall of the collection hose 25. The length direction of the tube 25 is provided on the inner wall of the collecting hose 25 .
实施例14:Example 14:
与实施例12不同的是,阀板21-4为网孔板,所述网孔的孔径小于枸杞果的尺寸。所述收集软管25的内部设有缓冲装置27,所述缓冲装置27包括多个固定在收集软管25内壁的海绵减震条27-1,所述海绵减震条27-1沿收集软管25的长度方向设置在收集软管25的内壁。Different from Embodiment 12, the valve plate 21-4 is a mesh plate, and the aperture of the mesh is smaller than the size of the wolfberry fruit. The inside of the collection hose 25 is provided with a buffer device 27, and the buffer device 27 includes a plurality of sponge damping strips 27-1 fixed on the inner wall of the collection hose 25. The length direction of the tube 25 is provided on the inner wall of the collecting hose 25 .
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