CN105305751A - Five-phase bearing-free brushless DC motor with two stators - Google Patents

Five-phase bearing-free brushless DC motor with two stators Download PDF

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CN105305751A
CN105305751A CN201510820126.8A CN201510820126A CN105305751A CN 105305751 A CN105305751 A CN 105305751A CN 201510820126 A CN201510820126 A CN 201510820126A CN 105305751 A CN105305751 A CN 105305751A
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phase
conducting
winding
brachium pontis
torque
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CN105305751B (en
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秦月梅
朱熀秋
郝正杰
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Shenzhen Zhiyu Trading Technology Co ltd
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Jiangsu University
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Abstract

本发明公开一种双定子无轴承五相无刷直流电机,外定子磁轭、转子铁芯和内定子磁轭由外而内同轴心嵌套,外定子磁轭内圆周面上沿圆周方向均匀固定有相互交错排列的10个电枢齿和10个容错齿,电枢齿上绕有五相转矩绕组;转子铁芯的外表面上均匀分布有18极外永磁体,转子铁芯内表面上均匀分布4极内永磁体,内定子磁轭外圆周面上沿圆周方向均匀固定6个内定子齿,内定子齿上绕有悬浮力绕组;转矩绕组、外永磁体、转子共同作用实现电机旋转,悬浮力绕组、内永磁体、转子共同作用实现转子稳定悬浮,转矩绕组和悬浮力绕组分别独立控制,悬浮力绕组和转矩绕组之间具有自解耦特性,增强了径向悬浮能力并改善悬浮子系统和转矩子系统的动、静态性能。

The invention discloses a double-stator bearingless five-phase brushless direct current motor. The outer stator yoke, the rotor iron core and the inner stator yoke are coaxially nested from the outside to the inside, and the inner peripheral surface of the outer stator yoke is along the circumferential direction. There are 10 armature teeth and 10 fault-tolerant teeth arranged in a staggered manner, and five-phase torque windings are wound on the armature teeth; 18 poles of permanent magnets are evenly distributed on the outer surface of the rotor iron core. 4-pole inner permanent magnets are evenly distributed on the surface, and 6 inner stator teeth are evenly fixed along the circumferential direction on the outer circumference of the inner stator yoke, and the suspension force windings are wound on the inner stator teeth; the torque winding, outer permanent magnets, and rotor work together Realize the rotation of the motor, the suspension force winding, the inner permanent magnet, and the rotor work together to realize the stable suspension of the rotor, the torque winding and the suspension force winding are controlled independently, and the suspension force winding and the torque winding have self-decoupling characteristics, which enhance the radial Suspension ability and improve the dynamic and static performance of suspension subsystem and torque subsystem.

Description

双定子无轴承五相无刷直流电机Dual Stator Bearingless Five-Phase Brushless DC Motor

技术领域 technical field

本发明属于电机领域,具体涉及一种双定子无轴承五相无刷直流电机,适用于航空航天、核电站、电动汽车等要求高可靠性的应用领域。 The invention belongs to the field of motors, in particular to a double-stator bearingless five-phase brushless DC motor, which is suitable for application fields requiring high reliability such as aerospace, nuclear power plants, and electric vehicles.

背景技术 Background technique

无轴承无刷直流电机将转矩绕组和悬浮力绕组共同叠绕在定子齿上,转矩绕组实现电机旋转,悬浮力绕组产生径向悬浮力,实现转子稳定悬浮。该电机同时具备无刷直流电机和磁轴承两者功能,具有磁轴承高速度、高精度、寿命长、无需润滑和密封等优点。而这种无轴承无刷直流电机存在的问题主要有:悬浮力绕组和转矩绕组产生的磁场相互作用,较难实现悬浮力和转矩之间的有效解耦;由于电机电流为方波直流,传统电机的坐标变换控制方法难以应用到无轴承无刷直流电机中。 The bearingless brushless DC motor stacks the torque winding and the suspension force winding on the stator teeth. The torque winding realizes the rotation of the motor, and the suspension force winding generates radial suspension force to realize the stable suspension of the rotor. The motor has the functions of brushless DC motor and magnetic bearing at the same time, and has the advantages of high speed, high precision, long life, no need for lubrication and sealing, etc. of magnetic bearing. The main problems of this kind of bearingless brushless DC motor are: the magnetic field generated by the suspension force winding and the torque winding interacts, it is difficult to achieve effective decoupling between the suspension force and torque; since the motor current is a square wave DC , the coordinate transformation control method of the traditional motor is difficult to apply to the bearingless brushless DC motor.

与本发明技术最为接近的电机结构为传统的双定子三相永磁电机,双定子三相永磁电机由于内部永磁体的固有特性,使其容错性能受到限制,特别是绕组短路故障所引起的温升等问题,将造成严重的系统性失效。相比于普通的三相电机而言,多相电机有许多优点,首先,多相电机可以提供更大的输出功率,不仅可以在相同输出功率时有更小的电流,而且大的功率容量为容错时的运行提供保障。其次,由基波电流产生的空间磁动势谐波减小,降低了电机的转矩脉动,由此带来的噪声也得到减小。 The motor structure closest to the technology of the present invention is the traditional double-stator three-phase permanent magnet motor. Due to the inherent characteristics of the internal permanent magnets of the double-stator three-phase permanent magnet motor, its fault tolerance is limited, especially the fault caused by the winding short circuit fault. Problems such as temperature rise will cause serious systemic failure. Compared with ordinary three-phase motors, multi-phase motors have many advantages. First, multi-phase motors can provide greater output power, not only can have a smaller current at the same output power, but also have a large power capacity of Guaranteed operation during fault tolerance. Secondly, the harmonics of the space magnetomotive force generated by the fundamental current are reduced, which reduces the torque ripple of the motor, and the resulting noise is also reduced.

发明内容 Contents of the invention

本发明的目的是为了进一步提高无轴承无刷直流电机的工作性能,实现悬浮力绕组和转矩绕组之间的自动解耦,提高电机的容错能力,本发明提出具有很高的容错性能、实现电、磁、热、物理上的隔离的一种双定子无轴承五相无刷直流电机,具有在某一相或几相发生故障时能保证其余非故障相连续运行能力。 The purpose of the present invention is to further improve the working performance of the bearingless brushless DC motor, realize the automatic decoupling between the suspension force winding and the torque winding, and improve the fault tolerance of the motor. A double-stator bearingless five-phase brushless DC motor that is electrically, magnetically, thermally and physically isolated has the ability to ensure continuous operation of the remaining non-faulty phases when one or several phases fail.

为实现上述目的,本发明采用如下技术方案:本发明由外定子磁轭、容错齿、电枢齿、外永磁体、转子铁芯、隔磁铝环、内永磁体、内定子齿,内定子磁轭、转矩绕组和悬浮力绕组组成,外定子磁轭、转子铁芯和内定子磁轭三者由外而内同轴心嵌套,外定子磁轭内圆周面上沿圆周方向均匀固定有相互交错排列的10个电枢齿和10个容错齿,电枢齿上绕有A、B、C、D、E五相转矩绕组,每相绕组绕在1个电枢齿上;转子铁芯的外表面上均匀分布有18极外永磁体,18极外永磁体首尾固定相接,均按径向方向充磁且N、S极相互交错布置,转子铁芯的中间固定嵌有隔磁铝环;转子铁芯内表面上均匀分布4极内永磁体,4极内永磁体按N、S的顺序沿顺时针方向分布且均按径向方向充磁,内定子磁轭外圆周面上沿圆周方向均匀固定6个内定子齿,内定子齿上绕有悬浮力绕组;电枢齿、容错齿与外永磁体之间存在径向外气隙,内定子齿与内永磁体之间存在径向内气隙。 In order to achieve the above object, the present invention adopts the following technical solutions: the present invention consists of an outer stator yoke, a fault-tolerant tooth, an armature tooth, an outer permanent magnet, a rotor core, a magnetic isolation aluminum ring, an inner permanent magnet, an inner stator tooth, an inner stator Composed of yoke, torque winding and suspension force winding, the outer stator yoke, rotor core and inner stator yoke are nested concentrically from the outside to the inside, and the inner circumference of the outer stator yoke is evenly fixed along the circumferential direction There are 10 armature teeth and 10 fault-tolerant teeth arranged in a staggered manner, and the five-phase torque windings of A, B, C, D, and E are wound on the armature teeth, and each phase winding is wound on one armature tooth; the rotor There are 18 poles of permanent magnets evenly distributed on the outer surface of the iron core. The 18 poles of the permanent magnets are fixed end to end and are magnetized in the radial direction. The N and S poles are arranged alternately. The middle of the rotor core is fixed with a spacer Magnetic aluminum ring; 4-pole internal permanent magnets are uniformly distributed on the inner surface of the rotor iron core, and the 4-pole internal permanent magnets are distributed in the clockwise direction in the order of N and S and are all magnetized in the radial direction. The outer circumferential surface of the inner stator yoke 6 inner stator teeth are evenly fixed along the circumferential direction, and suspension force windings are wound on the inner stator teeth; there is a radial outer air gap between the armature teeth, fault-tolerant teeth and the outer permanent magnet, and there is a radial air gap between the inner stator teeth and the inner permanent magnet. A radially inner air gap exists.

进一步地,相邻两个内永磁体之间相隔30°,每极内永磁体所占弧度为60°。 Further, the distance between two adjacent inner permanent magnets is 30°, and the arc occupied by the inner permanent magnets in each pole is 60°.

进一步地,每相转矩绕组由2个线圈组成,共10个线圈按(A+)→(D-)→(B+)→(E-)→(C+)→(A-)→(D+)→(B-)→(E+)→(C-)依次沿逆时针方向分布于电枢齿上;转矩绕组4采用星形链接,采用五相H桥驱动方式,电机正常工作时,转子铁芯7逆时针旋转,在任一时刻均有四相转矩绕组4同时通电,每相通电时间为144°:当转子角位置θ在-18°~18°时,导通H桥的B、C相上桥臂,导通D、E相下桥臂;当θ在18°~54°时,导通B、C相上桥臂,导通A、E相下桥臂;当θ在54°~90°时,导通C、D相上桥臂,导通A、E相下桥臂;当θ在90°~126°时,导通C、D相上桥臂,导通A、B相下桥臂;当θ在126°~162°时,导通D、E相上桥臂,导通A、B相下桥臂;当θ在162°~198°时,导通D、E相上桥臂,导通B、C相下桥臂;当θ在198°~234°时,导通A、E相上桥臂,导通B、C相下桥臂;当θ在234°~270°时,导通A、E相上桥臂,导通C、D相下桥臂;当θ在270°~306°时,导通A、B相上桥臂,导通C、D相下桥臂;当θ在306°~342°时,导通A、B相上桥臂,导通D、E相下桥臂。 Further, each phase torque winding is composed of 2 coils, a total of 10 coils according to (A+)→(D-)→(B+)→(E-)→(C+)→(A-)→(D+)→ (B-)→(E+)→(C-) are distributed on the armature teeth in the counterclockwise direction in turn; the torque winding 4 adopts a star connection and adopts a five-phase H-bridge drive mode. When the motor is working normally, the rotor core 7 Rotate counterclockwise, at any moment, the four-phase torque winding 4 is energized at the same time, and the energization time of each phase is 144°: when the rotor angular position θ is -18°~18°, the B and C phases of the H bridge are turned on The upper bridge arm turns on the lower bridge arms of D and E phases; when θ is between 18°~54°, the upper bridge arms of B and C phases are turned on, and the lower bridge arms of phases A and E are turned on; when θ is between 54°~ When 90°, turn on the upper bridge arms of C and D phases, and turn on the lower bridge arms of A and E phases; when θ is between 90° and 126°, turn on the upper bridge arms of C and D phases, and turn on the A and B phases Lower bridge arm; when θ is 126°~162°, the upper bridge arm of phase D and E is turned on, and the lower bridge arm of phase A and B is turned on; when θ is 162°~198°, phase D and E are turned on The upper bridge arm turns on the lower bridge arms of phase B and C; when θ is between 198°~234°, the upper bridge arms of phase A and E are turned on, and the lower bridge arms of phase B and C are turned on; when θ is between 234°~ When 270°, turn on the upper bridge arms of A and E phases, and turn on the lower bridge arms of C and D phases; when θ is 270°~306°, turn on the upper bridge arms of A and B phases, and turn on the C and D phases Lower bridge arm; when θ is 306°~342°, the upper bridge arm of phase A and B is turned on, and the lower bridge arm of phase D and E is turned on.

本发明的优点在于: The advantages of the present invention are:

1、本发明中的转矩绕组、外永磁体、转子共同作用,实现电机旋转,悬浮力绕组、内永磁体、转子共同作用,实现转子稳定悬浮,转矩绕组和悬浮力绕组分别独立控制,在结构上实现悬浮力绕组和转矩绕组之间具有自解耦特性,不存在彼此制约,从而增强了径向悬浮能力并改善悬浮子系统和转矩子系统的动、静态性能。 1. In the present invention, the torque winding, the outer permanent magnet, and the rotor work together to realize the rotation of the motor, and the suspension force winding, the inner permanent magnet, and the rotor work together to realize the stable suspension of the rotor. The torque winding and the suspension force winding are controlled independently, respectively. Structurally, the suspension force winding and the torque winding have self-decoupling characteristics, and there is no mutual restriction, thereby enhancing the radial suspension capability and improving the dynamic and static performance of the suspension subsystem and the torque subsystem.

2、外定子转矩绕组采用多相电机结构,电枢齿与容错齿不等宽,易于实现144°平顶波的反电势,各相电枢绕组间的容错齿起到了隔离作用,不仅可以使每相通过容错齿形成自己的闭合磁路,从而实现了磁隔离,还在一定程度上避免了相与相之间的热量交换,实现了热隔离,当一相绕组发生短路或开路故障时,对其它相绕组产生的不利影响变小且可以通过容错控制实现正常旋转,而没有绕组的容错齿对其产生的瞬间热量有隔离作用,实现了热隔离,提高了电机的效率,降低了温升。 2. The outer stator torque winding adopts a multi-phase motor structure. The armature teeth and the fault-tolerant teeth are not equal in width, which is easy to realize the back EMF of 144° flat-top wave. The fault-tolerant teeth between the armature windings of each phase play an isolation role, not only can Make each phase form its own closed magnetic circuit through the fault-tolerant teeth, thereby realizing magnetic isolation, and also avoiding the heat exchange between phases to a certain extent, and realizing thermal isolation. When a short circuit or open circuit fault occurs in a phase winding , the adverse effects on other phase windings are reduced and normal rotation can be achieved through fault-tolerant control, while the fault-tolerant teeth without windings have the effect of isolating the instantaneous heat generated by them, realizing thermal isolation, improving the efficiency of the motor, and reducing the temperature. Lift.

3、悬浮力绕组采用与普通电机相似的三相结构,用三相逆变器驱动,a、b、c相三自由度方向悬浮力可调,能提供更加精准的合成悬浮力,且与功率放大器相比,三相功率逆变器具有体积小、成本低、功率损耗低的优点。 3. The levitation force winding adopts a three-phase structure similar to that of ordinary motors, driven by a three-phase inverter, and the levitation force in the three-degree-of-freedom directions of a, b, and c phases can be adjusted, which can provide more accurate synthetic levitation force, and is compatible with power Compared with amplifiers, three-phase power inverters have the advantages of small size, low cost, and low power loss.

附图说明 Description of drawings

下面结合附图和具体实施方式对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本发明双定子无轴承五相无刷直流电机的径向结构示意图; Fig. 1 is the radial structure schematic diagram of double-stator bearingless five-phase brushless DC motor of the present invention;

图2是图1中五相转矩绕组的通电时序图; Fig. 2 is the energization timing diagram of the five-phase torque winding in Fig. 1;

图3是图1中五相转矩绕组磁势图; Fig. 3 is the magnetic potential diagram of the five-phase torque winding in Fig. 1;

图4是图1中a相、b相、c相三相悬浮力绕组通电时序图; Fig. 4 is a power-on sequence diagram of the three-phase suspension force winding of phase a, phase b and phase c in Fig. 1;

图5是图1中内永磁体磁力线和三相悬浮力绕组通电电磁磁力线示意图; Fig. 5 is a schematic diagram of the magnetic field lines of the inner permanent magnet and the energized electromagnetic field lines of the three-phase suspension force winding in Fig. 1;

图6(a)、(b)、(c)分别是a相、b相、c相悬浮力绕组通电时悬浮力产生的相位图,其中图6(a)是a相为正电流,b、c相为负电流时悬浮力相位图,图6(b)是b相为正电流,a、c相为负电流时悬浮力相位,图6(c)是是c相为正电流,a、b相为负电流时悬浮力相位。 Figure 6(a), (b), and (c) are the phase diagrams of the levitation force generated when the a-phase, b-phase, and c-phase levitation force windings are energized, in which figure 6 (a) is a positive current for phase a, b, The levitation force phase diagram when phase c is negative current, Figure 6(b) is the levitation force phase when phase b is positive current, phase a and c are negative current, figure 6(c) is phase c is positive current, a, Phase b is the suspension force phase when the current is negative.

图中:1—外定子磁轭;2—容错齿;3—电枢齿;4—转矩绕组;5—气隙A;6—外永磁体;7—转子铁芯;8—隔磁铝环;9—内永磁体;10—气隙B;11—内定子齿;12—悬浮力绕组;13—内定子磁轭;14—悬浮力绕组通电磁力线;15—内永磁体磁力线。 In the figure: 1—outer stator yoke; 2—fault-tolerant teeth; 3—armature teeth; 4—torque winding; 5—air gap A; 6—outer permanent magnet; 7—rotor core; 8—magnetic isolation aluminum Ring; 9—inner permanent magnet; 10—air gap B; 11—inner stator tooth; 12—suspension force winding; 13—inner stator yoke;

具体实施方式 detailed description

参见图1,本发明双定子无轴承五相无刷直流电机由外定子磁轭1、容错齿2、电枢齿3、外永磁体6、转子铁芯7、隔磁铝环8、内永磁体9、内定子齿11,内定子磁轭13、转矩绕组4和悬浮力绕组12组成。外定子磁轭1、转子铁芯7和内定子磁轭13三者由外而内地同轴心嵌套,外定子磁轭1内圆周面上沿圆周方向均匀固定20个外定子齿,20个外定子齿由10个电枢齿3和10个容错齿2组成,每相电枢齿3之间有独立的容错齿2,电枢齿3和容错齿2相互交错排列。在电枢齿3上绕有转矩绕组4。 Referring to Fig. 1, the dual-stator bearingless five-phase brushless DC motor of the present invention consists of an outer stator yoke 1, fault-tolerant teeth 2, armature teeth 3, an outer permanent magnet 6, a rotor core 7, a magnetic isolation aluminum ring 8, and an inner permanent magnet. The magnet 9, the inner stator teeth 11, the inner stator yoke 13, the torque winding 4 and the suspension force winding 12 are composed. The outer stator yoke 1, the rotor core 7 and the inner stator yoke 13 are nested concentrically from the outside to the inside, and 20 outer stator teeth are evenly fixed on the inner peripheral surface of the outer stator yoke 1 along the circumferential direction, 20 The outer stator teeth are composed of 10 armature teeth 3 and 10 fault-tolerant teeth 2, and there are independent fault-tolerant teeth 2 between the armature teeth 3 of each phase, and the armature teeth 3 and the fault-tolerant teeth 2 are arranged alternately. A torque winding 4 is wound around the armature tooth 3 .

外永磁体6是18极,N、S极相互交错布置,均按径向方向充磁,18极外永磁体6的两侧首尾固定相接,18极外永磁体6均匀分布在转子铁芯7的外表面上,外永磁体6与20个外定子齿之间存在径向外气隙5,外气隙5的径向距离为0.5mm。转子铁芯7的中间固定嵌有隔磁铝环8,隔磁铝环8将转子铁芯7分为内外两部分,且与内外转子铁芯7之间紧密相贴。在转子铁芯7内表面上均匀分布4极内永磁体9,内永磁体9均按径向方向充磁,相邻两个内永磁体9之间相隔30°,每极内永磁体9所占弧度为60°。内定子磁轭13外圆周面上沿圆周方向均匀固定6个内定子齿11,内定子齿11上绕有悬浮力绕组12。内定子齿11与内永磁体9之间存在径向内气隙10,内气隙10的径向距离为0.5mm。 The outer permanent magnet 6 has 18 poles, and the N and S poles are arranged alternately. They are all magnetized in the radial direction. On the outer surface of 7, there is a radial outer air gap 5 between the outer permanent magnet 6 and the 20 outer stator teeth, and the radial distance of the outer air gap 5 is 0.5 mm. The middle of the rotor iron core 7 is fixedly embedded with a magnetic isolation aluminum ring 8 , which divides the rotor iron core 7 into inner and outer parts, and is closely attached to the inner and outer rotor iron cores 7 . On the inner surface of the rotor iron core 7, 4 pole inner permanent magnets 9 are evenly distributed, and the inner permanent magnets 9 are all magnetized in the radial direction. The arc is 60°. Six inner stator teeth 11 are evenly fixed on the outer circumferential surface of the inner stator yoke 13 along the circumferential direction, and a levitation force winding 12 is wound on the inner stator teeth 11 . There is a radial inner air gap 10 between the inner stator teeth 11 and the inner permanent magnet 9, and the radial distance of the inner air gap 10 is 0.5 mm.

转矩绕组4、外永磁体6、转子铁芯7共同作用,实现电机旋转,悬浮力绕组12、内永磁体9、转子铁芯7共同作用,实现转子稳定悬浮。 The torque winding 4, the outer permanent magnet 6 and the rotor core 7 work together to realize the rotation of the motor, and the suspension force winding 12, the inner permanent magnet 9 and the rotor core 7 work together to realize the stable suspension of the rotor.

转矩绕组4采用20槽、不等齿宽的容错齿结构,由A、B、C、D、E五相组成,采用分数槽集中绕组,每相转矩绕组4由2个线圈组成,共10个线圈,线圈按(A+)→(D-)→(B+)→(E-)→(C+)→(A-)→(D+)→(B-)→(E+)→(C-)依次沿逆时针方向分布于电枢齿3上。转矩绕组4采用集中隔齿绕制,每相绕组绕在1个电枢齿3上,每相绕组之间间隔一个容错齿2,绕组端部互不交叠,实现热隔离。 The torque winding 4 adopts a fault-tolerant tooth structure with 20 slots and unequal tooth width. It is composed of five phases A, B, C, D, and E. It adopts fractional slot concentrated winding. The torque winding 4 of each phase is composed of 2 coils. 10 coils, coil press (A+)→(D-)→(B+)→(E-)→(C+)→(A-)→(D+)→(B-)→(E+)→(C-) Distributed on the armature teeth 3 in the counterclockwise direction in turn. The torque winding 4 is wound with concentrated spaced teeth, each phase winding is wound on one armature tooth 3, and each phase winding is separated by a fault-tolerant tooth 2, and the ends of the windings do not overlap each other to achieve thermal isolation.

悬浮力绕组12由a、b、c三相悬浮力绕组组成,分别间隔120°空间角度,采用集中绕组,每相悬浮力绕组12由2个线圈组成,共6个线圈,悬浮力绕组12为2极。其中,a相悬浮力绕组由线圈a1、a2组成,b相悬浮力绕组由线圈b1、b2组成,c相悬浮力绕组由线圈c1、c2组成。并且6个线圈按线圈a1→c1→b1→a2→c2→b2的顺序依次沿逆时针方向分布于内定子齿11上。将线圈a1、a2串联,作为a相悬浮力绕组,将线圈b1、b2串联,作为b相悬浮力绕组,将线圈c1、c2串联,作为c相悬浮力绕组。 The levitation force winding 12 is composed of a, b, and c three-phase levitation force windings, which are respectively spaced at 120° in space angle. Concentrated windings are used. Each phase levitation force winding 12 is composed of 2 coils, a total of 6 coils. The levitation force winding 12 is 2 poles. Among them, the a-phase suspension force winding is composed of coils a 1 and a 2 , the b-phase suspension force winding is composed of coils b 1 and b 2 , and the c-phase suspension force winding is composed of coils c 1 and c 2 . And the six coils are distributed on the inner stator teeth 11 along the counterclockwise direction in the order of coils a 1 →c 1 →b 1 →a 2 →c 2 →b 2 . Connect the coils a 1 and a 2 in series as the a-phase suspension force winding, connect the coils b 1 and b 2 in series as the b-phase suspension force winding, and connect the coils c 1 and c 2 in series as the c-phase suspension force winding.

18极外永磁体6按N、S的顺序间隔贴于转子铁芯7外表面,18极外永磁体6与转矩绕组4共同作用,实现电机旋转。4极内永磁体9按径向方向充磁,并且按N、S的顺序沿顺时针方向贴于转子铁芯7内表面,4极内永磁体9与2极悬浮力绕组12共同作用,实现电机的稳定悬浮。 The 18 outer permanent magnets 6 are attached to the outer surface of the rotor iron core 7 at intervals in the order of N and S, and the 18 outer permanent magnets 6 work together with the torque winding 4 to realize the rotation of the motor. The 4-pole inner permanent magnet 9 is magnetized in the radial direction, and is attached to the inner surface of the rotor core 7 in the clockwise direction in the order of N and S. The 4-pole inner permanent magnet 9 and the 2-pole suspension force winding 12 work together to realize Stable suspension of the motor.

已有的双定子电机结构,转矩绕组基本采用三相永磁电机,无刷直流电机的转矩大于永磁电机,且五相无刷直流电机的转矩大于三相电机,同样的电流,五相无刷直流电机的转矩出力力度更大,并且在电机转子转过的360°电角度中,三相无刷直流电机每隔60°电角度换一次向,而五相无刷直流电机每隔36°电角度换一次向,故其合成转矩的转矩脉动比三相无刷直流电机小,且五相电机更容易实现容错控制。本发明中五相转矩绕组4采用星形链接,采用五相H桥驱动方式。电机正常工作时,转子逆时针旋转,在任一时刻均有四相转矩绕组4同时通电,参见图2,每相通电时间为144°,A、B、C、D、E各相电流相位依次相差72°,每隔36°电角度就换一次向。参见图3,其中A、B、C、D、E方向为各相单独通电时的磁势方向,F AB/CD为A、B、C、D四相同时导通时的合成磁势方向,且A、B相为上桥臂导通,C、D相为下桥臂导通,四相转矩绕组4的10种组合导通方式及合成磁势参见图3,分别为磁势F AB/DEF BC/DEF BC/AEF CD/AEF CD/ABF DE/ABF DE/BCF AE/BCF AE/CD,形成一个圆周。转矩绕组4通电顺序取决于转子角位置θ,根据电枢磁势保持与转子磁场相垂直,产生转矩最有效的原则,当转子角位置θ在-18°~18°时,选择磁势F BC/DE有效,则导通B、C相上桥臂,导通D、E相下桥臂;当θ在18°~54°时,选择磁势F BC/AE有效,则导通B、C相上桥臂,导通A、E相下桥臂;当θ在54°~90°时,选择磁势F CD/AE有效,则导通C、D相上桥臂,导通A、E相下桥臂;当θ在90°~126°时,选择磁势F CD/AB有效,则导通C、D相上桥臂,导通A、B相下桥臂;当θ在126°~162°时,选择磁势F DE/AB有效,则导通D、E相上桥臂,导通A、B相下桥臂;当θ在162°~198°时,选择磁势F DE/BC有效,则导通D、E相上桥臂,导通B、C相下桥臂;当θ在198°~234°时,选择磁势F AE/BC有效,则导通A、E相上桥臂,导通B、C相下桥臂;当θ在234°~270°时,选择磁势F AE/CD有效,则导通A、E相上桥臂,导通C、D相下桥臂;当θ在270°~306°时,选择磁势F AB/CD有效,则导通A、B相上桥臂,导通C、D相下桥臂;当θ在306°~342°时,选择磁势F AB/DE有效,则导通A、B相上桥臂,导通D、E相下桥臂。按照此导通顺序,则转矩绕组4合成磁势呈逆时针旋转,产生旋转转矩,使电机旋转。为了形成144°平顶的梯形波反电势,电枢齿3与容错齿2不等宽,每相转矩绕组4之间被容错齿2隔开,起到了隔离作用,调节容错齿2与电枢齿3各宽度,易形成144°平顶的梯形波反电势,不仅可以使每相通过容错齿2形成自己的闭合磁路,从而实现了磁隔离,还在一定程度上避免了相与相之间的热量交换,实现了热隔离,实现无刷直流电机结构。同时,容错齿2能实现磁场、热量、和物理上的近似完全隔离,每一相可看做独立的部分,当某相绕组发生故障时,切除掉该相,通过补偿其他相可实现电机的正常运行。 In the existing double-stator motor structure, the torque winding basically adopts a three-phase permanent magnet motor. The torque of the brushless DC motor is greater than that of the permanent magnet motor, and the torque of the five-phase brushless DC motor is greater than that of the three-phase motor. The same current, The torque output of the five-phase brushless DC motor is greater, and in the 360° electrical angle that the motor rotor rotates, the three-phase brushless DC motor changes direction every 60° electrical angle, while the five-phase brushless DC motor The direction is changed every 36° electrical angle, so the torque ripple of its synthetic torque is smaller than that of the three-phase brushless DC motor, and the five-phase motor is easier to achieve fault-tolerant control. In the present invention, the five-phase torque winding 4 adopts a star connection and adopts a five-phase H-bridge drive mode. When the motor is working normally, the rotor rotates counterclockwise. At any moment, the four-phase torque winding 4 is energized at the same time. See Figure 2. The energization time of each phase is 144°, and the current phases of the phases A, B, C, D, and E are sequentially The difference is 72°, and the direction is changed every 36° electrical angle. Refer to Figure 3, where A, B, C, D, and E directions are the magnetic potential directions when each phase is energized separately, and F AB/CD is the composite magnetic potential direction when the four phases A, B, C, and D are simultaneously turned on. And phases A and B are conducted by the upper bridge arm, and phases C and D are conducted by the lower bridge arm. The 10 combined conduction modes and synthetic magnetic potentials of the four-phase torque winding 4 are shown in Figure 3, which are the magnetic potentials F AB /DE , F BC/DE , F BC / AE , F CD/AE , F CD/AB , F DE/AB , F DE/BC , F AE/BC , F AE/CD form a circle. The energization sequence of the torque winding 4 depends on the angular position θ of the rotor. According to the principle that the armature magnetic potential is perpendicular to the rotor magnetic field to generate the most effective torque, when the angular position θ of the rotor is -18°~18°, select the magnetic potential When F BC/DE is valid, the upper bridge arm of phase B and C is turned on, and the lower bridge arm of phase D and E is turned on; when θ is between 18°~54°, the selected magnetic potential F BC/AE is valid, and B is turned on , the upper bridge arm of phase C, conducts the lower bridge arm of phase A and E; when θ is between 54°~90°, selects the magnetic potential F CD/AE to be effective, then conducts the upper bridge arm of phase C and D, and conducts A , the lower bridge arm of phase E; when θ is between 90° and 126°, the magnetic potential F CD/AB is selected to be effective, then the upper bridge arm of phase C and D is turned on, and the lower bridge arm of phase A and B is turned on; when θ is at When 126°~162°, select the magnetic potential F DE/AB to be effective, then turn on the upper bridge arms of D and E phases, and turn on the lower bridge arms of A and B phases; when θ is 162°~198°, select the magnetic potential When F DE/BC is valid, the upper bridge arms of D and E phases are turned on, and the lower bridge arms of B and C phases are turned on; when θ is between 198°~234°, the selected magnetic potential F AE/BC is valid, and A is turned on , the upper bridge arm of phase E, conducts the lower bridge arm of phase B and C; when θ is between 234°~270°, selects the magnetic potential F AE/CD to be effective, then conducts the upper bridge arm of phase A and E, and conducts C , the lower bridge arm of phase D; when θ is between 270°~306°, the magnetic potential F AB/CD is selected to be effective, then the upper bridge arm of phase A and B is turned on, and the lower bridge arm of phase C and D is turned on; when θ is at When 306°~342°, the magnetic potential F AB/DE is selected to be effective, then the upper bridge arms of phase A and B are turned on, and the lower bridge arms of phase D and E are turned on. According to this conduction sequence, the synthetic magnetic potential of the torque winding 4 rotates counterclockwise to generate rotational torque to make the motor rotate. In order to form a trapezoidal back EMF with a flat top of 144°, the armature teeth 3 and the fault-tolerant teeth 2 are not equal in width, and the torque windings 4 of each phase are separated by the fault-tolerant teeth 2, which plays an isolation role. Each width of the pivot tooth 3 can easily form a trapezoidal wave back EMF with a flat top of 144°, which not only enables each phase to form its own closed magnetic circuit through the fault-tolerant tooth 2, thereby realizing magnetic isolation, but also avoids phase-to-phase contact to a certain extent. The heat exchange between them realizes thermal isolation and realizes the brushless DC motor structure. At the same time, the fault-tolerant tooth 2 can realize the complete isolation of magnetic field, heat, and physics. Each phase can be regarded as an independent part. When a phase winding fails, the phase is cut off, and the motor can be realized by compensating other phases. normal operation.

已有的双定子电机结构,内定子悬浮力绕组采用四极结构,采用两个差分功率放大器驱动。本发明中内定子悬浮力绕组12采用与普通电机相似的三相结构,采用逆变器驱动,a、b、c相三自由度方向悬浮力可调,能够提供更加精准的合成悬浮力。转子悬浮时,三相悬浮力绕组12通电顺序取决于转子的偏心位置,若转子中心点向x轴负方向偏移,则控制悬浮力电流产生x轴正方向的悬浮力即可将其拉回至中心位置。悬浮力绕组12与转矩绕组4互相独立控制,悬浮力绕组电流按a、b、c方向相位依次相差120°。参见图4,当a相电流为正向最大ua1时,b、c相电流分别为负向ub1、uc1。当a相悬浮力绕组按图5所示方式通电,则b、c相电流方向与图5方向相反。a1相与x轴正方向同向,设b1、c1方向分别为b、c相正方向,悬浮力绕组通电磁力线14和内永磁体磁力线15参见图5虚线,x轴负方向磁场增强,x轴正方向磁场减弱,同时b、c反方向磁场增强,正方向磁场减弱。相对于悬浮力绕组12,转子为外转子,所以产生x轴正方向悬浮力F a,b、c正方向悬浮力F bF c,参见图6(a),悬浮力F a大于F bF c,通过调节a、b、c三相电流改变F aF bF c三相悬浮力大小,将向x轴负方向偏移的转子拉回至中心处。同理参见图6(b)、6(c),b相、c相悬浮力绕组分别通正向最大电流时产生的悬浮力分别为F bF c、沿b、c轴方向分布,悬浮力绕组三相导通时所产生的悬浮力方向共同决定一个平面,改变相应悬浮力绕组电流的大小,可以产生在此平面内大小和方向可控的悬浮力,a、b、c三自由度方向可调使得悬浮力的输出更加精确,从而支承转子稳定悬浮。 In the existing double-stator motor structure, the suspension force winding of the inner stator adopts a four-pole structure and is driven by two differential power amplifiers. In the present invention, the inner stator levitation force winding 12 adopts a three-phase structure similar to that of an ordinary motor, and is driven by an inverter. The levitation force in the three-degree-of-freedom direction of phase a, b, and c is adjustable, and can provide more accurate synthetic levitation force. When the rotor is suspended, the energization sequence of the three-phase suspension force winding 12 depends on the eccentric position of the rotor. If the center point of the rotor deviates to the negative direction of the x -axis, the levitation force current in the positive direction of the x -axis can be controlled to pull it back to the center position. The suspension force winding 12 and the torque winding 4 are controlled independently of each other, and the currents of the suspension force winding have a phase difference of 120° according to directions a, b, and c. Referring to Fig. 4, when the phase a current is the positive maximum u a1 , the b and c phase currents are negative u b1 and u c1 respectively. When the suspension force winding of phase a is energized as shown in Figure 5, the current direction of phase b and c is opposite to that of Figure 5. a 1 phase is in the same direction as the positive direction of the x -axis, let the b 1 and c 1 directions be the positive directions of the b and c phases respectively, the magnetic force line 14 of the suspension force winding and the magnetic force line 15 of the inner permanent magnet refer to the dotted line in Fig. 5, and the magnetic field in the negative direction of the x -axis increases , the magnetic field in the positive direction of the x -axis is weakened, while the magnetic field in the opposite direction of b and c is strengthened, and the magnetic field in the positive direction is weakened. Compared with the levitation force winding 12, the rotor is an outer rotor, so the levitation force F a in the positive direction of the x -axis is generated, and the levitation forces F b and F c in the positive direction of b and c are generated. See Figure 6(a), the levitation force F a is greater than F b and F c , by adjusting the a, b, c three-phase current to change the three-phase levitation force of F a , F b , F c , the rotor that shifts to the negative direction of the x -axis will be pulled back to the center. See Figures 6(b) and 6(c) for the same reason. When the b-phase and c-phase levitation force windings pass through the positive maximum current respectively, the levitation forces generated are respectively F b , F c , distributed along the b and c axes, and the levitation The direction of the levitation force generated when the three phases of the force winding are turned on together determines a plane, changing the magnitude of the current of the corresponding levitation force winding can generate a levitation force with controllable size and direction in this plane, with three degrees of freedom a, b, and c The adjustable direction makes the output of the suspension force more accurate, thereby supporting the rotor to stabilize the suspension.

Claims (7)

1. a bimorph transducer bearing-free five-phase brushless DC motor, it is characterized in that: by external stator yoke (1), fault-tolerant teeth (2), armature tooth (3), outer permanent magnet (6), rotor core (7), every magnetic aluminium ring (8), interior permanent magnet (9), internal stator tooth (11), internal stator magnet yoke (13), torque winding (4) and levitation force winding (12) composition, external stator yoke (1), concentric is nested from outside to inside for rotor core (7) and internal stator magnet yoke (13) three, external stator yoke (1) inner peripheral surface is along the circumferential direction evenly fixed with 10 armature tooths (3) and 10 fault-tolerant teeths (2) of interlaced arrangement, (3) are wound with A to armature tooth, B, C, D, E five phase torque winding (4), every phase winding is around on 1 armature tooth (3), the outer surface of rotor core (7) is evenly distributed with 18 extremely outer permanent magnets (6), 18 extremely outer permanent magnet (6) head and the tail are fixedly connected, and all magnetize by radial direction and the extremely interlaced layout of N, S, the centre of rotor core (7) is fixedly embedded with every magnetic aluminium ring (8), rotor core (7) inner surface is uniformly distributed 4 extremely interior permanent magnets (9), 4 extremely interior permanent magnets (9) distribute along clockwise direction by the order of N, S and all magnetize by radial direction, internal stator magnet yoke (13) outer circumference surface is along the circumferential direction evenly fixed 6 internal stator teeth (11), internal stator tooth (11) is wound with levitation force winding (12), armature tooth (3), between fault-tolerant teeth (2) and outer permanent magnet (6), there is the outside air gap in footpath, between internal stator tooth (11) and interior permanent magnet (9), there is the inside air gap in footpath.
2. bimorph transducer bearing-free five-phase brushless DC motor according to claim 1, is characterized in that: be separated by 30 ° between adjacent two interior permanent magnets (9), often extremely in the shared radian of permanent magnet (9) be 60 °.
3. bimorph transducer bearing-free five-phase brushless DC motor according to claim 1, it is characterized in that: every phase torque winding (4) is made up of 2 coils, totally 10 coils are distributed on armature tooth (3) successively in the counterclockwise direction by (A+) → (D-) → (B+) → (E-) → (C+) → (A-) → (D+) → (B-) → (E+) → (C-).
4. bimorph transducer bearing-free five-phase brushless DC motor according to claim 3, it is characterized in that: described torque winding (4) adopts star link, adopt five phase H bridge type of drive, when motor normally works, rotor core (7) is rotated counterclockwise, all have four phase torque windings (4) to be energized at any one time, every phase conduction time is 144 ° simultaneously.
5. bimorph transducer bearing-free five-phase brushless DC motor according to claim 4, is characterized in that: work as rotor angle location θ-18 ° ~ 18 ° time, brachium pontis in B, C phase of conducting H bridge, the lower brachium pontis of conducting D, E phase; When θ18 ° ~ 54 ° time, brachium pontis in conducting B, C phase, the lower brachium pontis of conducting A, E phase; When θ54 ° ~ 90 ° time, brachium pontis in conducting C, D phase, the lower brachium pontis of conducting A, E phase; When θ90 ° ~ 126 ° time, brachium pontis in conducting C, D phase, the lower brachium pontis of conducting A, B phase; When θ126 ° ~ 162 ° time, brachium pontis in conducting D, E phase, the lower brachium pontis of conducting A, B phase; When θ162 ° ~ 198 ° time, brachium pontis in conducting D, E phase, the lower brachium pontis of conducting B, C phase; When θ198 ° ~ 234 ° time, brachium pontis in conducting A, E phase, the lower brachium pontis of conducting B, C phase; When θ234 ° ~ 270 ° time, brachium pontis in conducting A, E phase, the lower brachium pontis of conducting C, D phase; When θ270 ° ~ 306 ° time, brachium pontis in conducting A, B phase, the lower brachium pontis of conducting C, D phase; When θ306 ° ~ 342 ° time, brachium pontis in conducting A, B phase, the lower brachium pontis of conducting D, E phase.
6. bimorph transducer bearing-free five-phase brushless DC motor according to claim 1, is characterized in that: levitation force winding (12) is made up of a, b, c three-phase levitation force winding, respectively 120 °, interval space angle, and every phase levitation force winding (12) is made up of 2 coils.
7. bimorph transducer bearing-free five-phase brushless DC motor according to claim 1, is characterized in that: armature tooth (3) is not wide with fault-tolerant teeth (2).
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CN112152363A (en) * 2020-10-20 2020-12-29 华中科技大学 Single-stator excitation disc type full-freedom-degree bearingless motor and control method thereof
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CN105846624A (en) * 2016-05-16 2016-08-10 江苏大学 Double stator bearingless magnetic flux switching permanent magnetic motor
CN108336877A (en) * 2018-02-27 2018-07-27 江苏大学 A kind of bimorph transducer magnetic suspension permanent magnet brshless DC motor
CN108696205A (en) * 2018-05-24 2018-10-23 广州市科赛恩电气技术有限公司 A kind of driving method of four phases axial flux permanent magnet synchronous magnetic resistance motor
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CN109256879A (en) * 2018-10-31 2019-01-22 浙江大学 A kind of Double-stator motor of ectonexine permanent magnet dislocation
CN109768684A (en) * 2019-03-04 2019-05-17 哈尔滨工业大学 Radial Parallel Double Stator Multiphase Permanent Magnet Fault Tolerant Motor
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CN111064331A (en) * 2019-12-23 2020-04-24 江苏大学 Bearingless permanent magnet sheet motor with double-stator structure
CN112152363A (en) * 2020-10-20 2020-12-29 华中科技大学 Single-stator excitation disc type full-freedom-degree bearingless motor and control method thereof
CN112152363B (en) * 2020-10-20 2022-01-07 华中科技大学 A disc-type full-degree-of-freedom bearingless motor with single-stator excitation and its control method
CN113346702A (en) * 2021-06-23 2021-09-03 浙江盘毂动力科技有限公司 Method for weakening target harmonic in axial flux motor
CN116436242A (en) * 2023-04-29 2023-07-14 湖南大学 Double-stator mixed excitation bearingless motor and stable operation judging method
CN116436242B (en) * 2023-04-29 2024-09-17 湖南大学 Double-stator mixed excitation bearingless motor and stable operation judging method

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