CN105297807B - A kind of integrated pipe canal open cut development machine with automatic backfill function - Google Patents
A kind of integrated pipe canal open cut development machine with automatic backfill function Download PDFInfo
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- CN105297807B CN105297807B CN201510763328.3A CN201510763328A CN105297807B CN 105297807 B CN105297807 B CN 105297807B CN 201510763328 A CN201510763328 A CN 201510763328A CN 105297807 B CN105297807 B CN 105297807B
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Abstract
A kind of integrated pipe canal open cut development machine with automatic backfill function, including driving hydraulic motor, dregs storehouse, belt feeder, belt digging system, connecting rod, rotary fluid motor, adjustment oil cylinder, fairlead, preceding shield, hydraulic power unit, hinged oil cylinder, hinge eyes, tail shield, promote mainly oil cylinder, gyroaxis, teeth is welded with the crawler belt of the sprocket wheel of belt digging system, hydraulic motor is driven to be connected with belt digging system, belt digging system is fixed with dregs storehouse, dregs storehouse passes through rod hinge connection with preceding shield, belt feeder is connected by gyroaxis with dregs storehouse, preceding shield is connected with tail shield by hinged oil cylinder and hinge eyes, and be provided with and be hinged sealing, promote mainly oil cylinder and be bolted and be fixed on tail shield.The invention high degree of automation, lifting construction efficiency, piping lane construction distance is shorter, more much lower than shield method on construction cost, is applied in rock tunnel(ling) machine technical field.
Description
Technical field
One kind the present invention relates to be used for underground pipe gallery engineering construction in rock tunnel(ling) machine technical field has automatic
Backfill the integrated pipe canal open cut development machine of function.
Background technology
At present, pipe gallery engineering refers to and builds municipal administration below urban road to share tunnel, by electric power, communication,
Various municipal pipelines such as water supply, combustion gas concentrate on one, carry out unified planning, unified construction, unified management, to accomplish that underground is empty
Between comprehensive utilization and resource it is shared.Traditional municipal pipeline direct-buried mode, not only causes the excavation repeatedly of urban road,
And to urban underground space resource be also in itself a kind of waste, along pipe gallery is constructed under urban road, by various pipeline collection
Reduction, takes laying for pipe gallery, and the repair and maintenance of the increase and decrease and each pipeline that not only contribute to various pipelines is managed, also favourable
" slide fastener road " is eliminated in city and ensure that traffic is unobstructed, be a kind of more scientific and reasonable pattern.With Urbanization in China
Accelerate, all cities all experiencing the process of dilatation, and the demand item to infrastructure increases, and requirement is also significantly carried
Rise, pipe gallery is the trend of municipal pipeline intensive construction, is also urban infrastructure modernization construction direction.
The construction method of pipe gallery is more, but according to the difference of environment, its economy and social benefit have a long way to go.
On the whole, in newly built city district, synchronized construction piping lane is answered, it is economical to be built using cut and cover method, but construction period is long, is automated
Low degree;Carry out piping lane construction in old town, it is considered to the influence of environment and it is possible levy the expense of tearing open, shield method is better than cut and cover method,
But due to build piping lane be different from other constructing tunnels, it is necessary to every 100 meters or so setting nodes so that the excavation of shield method into
This is high.Therefore, it is always suddenly to wait to solve to research and develop a kind of integrated pipe canal open cut development machine with automatic backfill function
New problem certainly.
The content of the invention
It is an object of the invention to provide a kind of integrated pipe canal open cut development machine with automatic backfill function, should
Inventive structure is simple, and efficiency is higher, and cut and cover method is combined with shield method, can simultaneously realize that excavation, section of jurisdiction lay
And backfill, more traditional trench digging cut and cover method is in hgher efficiency, and effect on environment is smaller, while more economical and practical compared with shield method.
The object of the present invention is achieved like this:A kind of integrated pipe canal open cut development machine with automatic backfill function, bag
Include driving hydraulic motor, dregs storehouse, belt feeder, belt digging system, connecting rod, rotary fluid motor, adjustment oil cylinder, fairlead,
Preceding shield, hydraulic power unit, hinged oil cylinder, hinge eyes, tail shield, oil cylinder, gyroaxis are promoted mainly, the shoe of the sprocket wheel of belt digging system
Take and be welded with teeth, drive hydraulic motor be connected with belt digging system, belt digging system is fixed with dregs storehouse, dregs storehouse and
By rod hinge connection, belt feeder is connected preceding shield by gyroaxis with dregs storehouse, preceding shield and tail shield pass through hinged oil cylinder and
Hinge eyes are connected, and are provided with and are hinged sealing, are promoted mainly oil cylinder and are bolted and are fixed on tail shield, and liquid is set in preceding shield
Press pump station, adjustment oil cylinder is connected with fairlead, and rotary fluid motor is connected with belt feeder;
A kind of operation principle of described integrated pipe canal open cut development machine with automatic backfill function is, belt digging system
System is fixed in dregs storehouse, and dregs storehouse, by rod hinge connection, belt can be promoted by adjusting oil cylinder drive fairlead with preceding shield
The cutter head of digging system adjusts cutting angle and depth, and preceding shield adjusted with tail shield by hinged oil cylinder and hinge eyes
To, during construction, the belt digging system rotary cutting soil body being driven by driving hydraulic motor, the dregs for cutting is by belt digging
Teeth in system is brought into dregs storehouse, and dregs is discharged into pipe trench side using belt feeder, while promote mainly oil cylinder stretching out, is withstood
The section of jurisdiction A for placing promotes whole machine driving, after a stroke is completed, promote mainly oil cylinder retraction, and section of jurisdiction B is accurately put by loop wheel machine
Put in the middle of the pipe trench of shaping, section of jurisdiction B is placed after finishing, belt feeder is rotated by 90 ° under rotary fluid motor drive, by dregs
Directly it is backfilling on the section of jurisdiction B for placing and finishing, completes a working cycles;
A kind of use of described integrated pipe canal open cut development machine with automatic backfill function and operating method be, belt
Teeth is welded with the crawler belt of the sprocket wheel of digging system, dregs is transported to dregs storehouse while excavating, by belt feeder by slag
Soil discharge, belt feeder is connected by gyroaxis with dregs storehouse, can be rotated in the range of 0-90 degree;During construction, by driving hydraulic pressure horse
Up to driving belt digging system to cut the soil body, belt feeder relies on and promotes mainly oil cylinder to provide thrust to pipe trench side casting, whole machine, when
After one stroke of driving, oil cylinder retraction is promoted mainly, now accurately put into the pipe trench for having dug section of jurisdiction B using loop wheel machine, utilized
Dregs is discharged into pipe trench side by belt feeder, after completing section of jurisdiction B placements, drives belt feeder to rotate 90 by rotary fluid motor
, directly be backfilling into dregs on the good section of jurisdiction B of cloth by degree;Belt digging system is hinged with preceding shield, is excavated when adjustment is needed
When face angle degree and cutting depth, drive fairlead to promote whole belt cutting system using oil cylinder is adjusted, reach adjustment cutting angle
The purpose of degree and depth, preceding shield be connected with tail shield by hinged oil cylinder, is that active is hinged, and is provided with and is hinged sealing, when need
When turning to, the length drive fuselage stretched out by adjusting left and right sides hinged oil cylinder 11 carries out tuning.
The structure and working principle for being characterized by it of the invention.
A kind of integrated pipe canal open cut development machine with automatic backfill function compared with prior art, with automaticity
Height, supporting is excavated, and backfills these three steps while carrying out, lifting construction efficiency, piping lane construction shorter, the construction cost of distance
On it is more much lower than shield method, the section of jurisdiction for using is prefabricated pipe section, excavate while directly section of jurisdiction is placed using loop wheel machine
To in the pipe trench of shaping, the advantages of efficiency of construction is at all not less than shield construction, rock tunnel(ling) machine skill will be widely used in
In art field.
Brief description of the drawings
Below in conjunction with the accompanying drawings and example the present invention is described in detail.
Fig. 1 is structural representation of the invention.
Fig. 2 is the right view of Fig. 1.
Specific embodiment
A kind of referring to the drawings, integrated pipe canal open cut development machine with automatic backfill function, including driving hydraulic motor 1,
Dregs storehouse 2, belt feeder 3, belt digging system 4, connecting rod 5, rotary fluid motor 6, adjustment oil cylinder 7, fairlead 8, preceding shield 9,
Hydraulic power unit 10, hinged oil cylinder 11, hinge eyes 12, tail shield 13, oil cylinder 14, gyroaxis 15 are promoted mainly, the chain of belt digging system 4
Teeth is welded with the crawler belt of wheel, drives hydraulic motor 1 to be connected with belt digging system 4, belt digging system 4 is consolidated with dregs storehouse 2
Fixed, dregs storehouse 2 is hinged with preceding shield 9 by connecting rod 5, and belt feeder 3 is connected by gyroaxis 15 with dregs storehouse 2, preceding shield 9 and tail
Shield 13 is connected by hinged oil cylinder 11 and hinge eyes 12, and is provided with and is hinged sealing, is promoted mainly oil cylinder 14 and is bolted fixation
On tail shield 13, in preceding shield 9 set hydraulic power unit 10, adjustment oil cylinder 7 be connected with fairlead 8, rotary fluid motor 6 and
Belt feeder 3 is connected.
A kind of operation principle of described integrated pipe canal open cut development machine with automatic backfill function is, belt digging system
System 4 is fixed in dregs storehouse 2, and dregs storehouse 2 is hinged with preceding shield 9 by connecting rod 5, can be promoted by adjusting oil cylinder drive fairlead
The cutter head of belt digging system 4 adjusts cutting angle and depth, and preceding shield 9 passes through hinged oil cylinder and hinge eyes with tail shield 13
12 carry out tuning, during construction, the rotary cutting soil body of belt digging system 4, the dregs for cutting are driven by driving hydraulic motor 1
Brought into dregs storehouse 2 by the teeth in belt digging system 4, dregs is discharged into pipe trench side using belt feeder 3, while promoting mainly
Oil cylinder 14 stretches out, and withstands the section of jurisdiction A for placing and promotes whole machine driving, after a stroke is completed, promotes mainly oil cylinder 14 and retracts, and manages
Piece B is accurately placed in the middle of the pipe trench of shaping by loop wheel machine, and section of jurisdiction B is placed after finishing, and belt feeder 3 drives in rotary fluid motor
Under be rotated by 90 °, dregs is directly backfilling into and is placed on the section of jurisdiction B that finishes, complete a working cycles.
A kind of use of described integrated pipe canal open cut development machine with automatic backfill function and operating method be, belt
Teeth is welded with the crawler belt of the sprocket wheel of digging system 4, during dregs to be transported to dregs storehouse 2 while excavating, will by belt feeder 3
Dregs is discharged, and belt feeder 3 is connected by gyroaxis 15 with dregs storehouse 2, can be rotated in the range of 0-90 degree;During construction, by driving
Hydraulic motor 1 drives belt digging system 4 to cut the soil body, and belt feeder 3 is relied on and promote mainly oil cylinder 14 to pipe trench side casting, whole machine
Thrust is provided, after a stroke is tunneled, is promoted mainly oil cylinder 14 and is retracted, section of jurisdiction B is accurately put into using loop wheel machine now and is dug
Pipe trench in, using belt feeder 3 by dregs be discharged into pipe trench side, complete section of jurisdiction B place after, by the band of rotary fluid motor 6
Dynamic belt feeder 3 is rotated by 90 °, and directly dregs is backfilling on the good section of jurisdiction B of cloth;Belt digging system 4 is cut with scissors with preceding shield 9
Connect, when adjustment excavation face angle and cutting depth is needed, drive fairlead 8 to promote whole belt to cut using oil cylinder 7 is adjusted
System 4, reaches the purpose of adjustment cutting angle and depth, and preceding shield 9 is connected with tail shield 13 by hinged oil cylinder 11, is actively
It is hinged, and is provided with and is hinged sealing, when needing to turn to, the length stretched out by adjusting left and right sides hinged oil cylinder 11 drives fuselage
Carry out tuning.
Claims (3)
1. a kind of with the automatic integrated pipe canal open cut development machine for backfilling function, including drive hydraulic motor, dregs storehouse, belt
Machine, belt digging system, connecting rod, rotary fluid motor, adjustment oil cylinder, fairlead, preceding shield, hydraulic power unit, hinged oil cylinder, hinge
Connect ring, tail shield, promote mainly oil cylinder, gyroaxis, it is characterised in that:Teeth is welded with the crawler belt of the sprocket wheel of belt digging system, is driven
Hydrodynamic pressure motor is connected with belt digging system, and belt digging system is fixed with dregs storehouse, and dregs storehouse passes through connecting rod with preceding shield
It is hinged, belt feeder is connected by gyroaxis with dregs storehouse, and preceding shield is connected with tail shield by hinged oil cylinder and hinge eyes, and is set
Sealing is hinged, oil cylinder is promoted mainly and is bolted and be fixed on tail shield, hydraulic power unit is set in preceding shield, adjust oil cylinder
It is connected with fairlead, rotary fluid motor is connected with belt feeder.
2. according to claim 1 a kind of with the automatic integrated pipe canal open cut development machine for backfilling function, it is characterised in that:
A kind of operation principle of described integrated pipe canal open cut development machine with automatic backfill function is that belt digging system is fixed on
In dregs storehouse, dregs storehouse, by rod hinge connection, belt digging system can be promoted by adjusting oil cylinder drive fairlead with preceding shield
Cutter head adjust cutting angle and depth, preceding shield carries out tuning with tail shield by hinged oil cylinder and hinge eyes, during construction,
The belt digging system rotary cutting soil body is driven by driving hydraulic motor, the dregs for cutting is by the shovel in belt digging system
Cingulum enters in dregs storehouse, and dregs is discharged into pipe trench side using belt feeder, while promote mainly oil cylinder stretching out, withstands the pipe for placing
Piece A promotes whole machine driving, after a stroke is completed, promote mainly oil cylinder retraction, and section of jurisdiction B is accurately placed to shaping by loop wheel machine
In the middle of pipe trench, section of jurisdiction B is placed after finishing, and belt feeder is rotated by 90 ° under rotary fluid motor drive, and dregs is directly backfilling into
On the section of jurisdiction B that placement is finished, a working cycles are completed.
3. according to claim 1 a kind of with the automatic integrated pipe canal open cut development machine for backfilling function, it is characterised in that:
A kind of use of described integrated pipe canal open cut development machine with automatic backfill function and operating method be, belt digging system
Sprocket wheel crawler belt on be welded with teeth, dregs is transported to dregs storehouse while excavating, dregs is discharged by belt feeder, skin
Band machine is connected with dregs storehouse by gyroaxis, can be rotated in the range of 0-90 degree;During construction, by driving fluid motor-driven belt
Digging system cuts the soil body, and belt feeder relies on and promote mainly oil cylinder to provide thrust to pipe trench side casting, whole machine, when one row of driving
Cheng Hou, promotes mainly oil cylinder retraction, is now accurately put into the pipe trench for having dug section of jurisdiction B using loop wheel machine, using belt feeder by slag
Soil is discharged into pipe trench side, after completing section of jurisdiction B placements, drives belt feeder to be rotated by 90 ° by rotary fluid motor, directly by slag
Earthen backfill is on the good section of jurisdiction B of cloth;Belt digging system is hinged with preceding shield, when need adjust excavation face angle and excavation
During depth, drive fairlead to promote whole belt cutting system using oil cylinder is adjusted, reach the mesh of adjustment cutting angle and depth
, preceding shield is connected with tail shield by hinged oil cylinder, is actively to be hinged, and is provided with and is hinged sealing, when steering is needed, is passed through
The length drive fuselage that adjustment left and right sides hinged oil cylinder is stretched out carries out tuning.
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CN201510763328.3A CN105297807B (en) | 2015-11-11 | 2015-11-11 | A kind of integrated pipe canal open cut development machine with automatic backfill function |
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CN201510763328.3A CN105297807B (en) | 2015-11-11 | 2015-11-11 | A kind of integrated pipe canal open cut development machine with automatic backfill function |
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CN105297807A CN105297807A (en) | 2016-02-03 |
CN105297807B true CN105297807B (en) | 2017-06-09 |
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Families Citing this family (8)
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CN106593452B (en) * | 2017-01-10 | 2018-03-09 | 辽宁三三工业有限公司 | A kind of shield machine dregs breast boards |
CN107313781B (en) * | 2017-06-23 | 2023-07-14 | 山河智能装备股份有限公司 | One-step molding tunneling machine and tunneling method for shallow stratum pipe gallery |
CN107218056B (en) * | 2017-07-31 | 2023-05-23 | 中铁隧道局集团有限公司 | Muck collecting and vertical lifting device for tunnel |
CN107268681A (en) * | 2017-08-09 | 2017-10-20 | 中国铁建重工集团有限公司 | Piping lane apparatus for work |
CN110912029B (en) * | 2019-12-13 | 2020-10-27 | 东阳宗添电子科技有限公司 | Buried cable laying device |
CN114108730B (en) * | 2021-12-02 | 2023-03-24 | 中交第二航务工程局有限公司 | Side and rear automatic backfilling system of comprehensive pipe gallery open tunneling machine and control method thereof |
CN114718113A (en) * | 2022-04-19 | 2022-07-08 | 中铁工程装备集团有限公司 | U-shaped shield tunneling machine suitable for soft rock stratum and construction method |
CN115369915B (en) * | 2022-09-15 | 2023-07-04 | 中冶京诚工程技术有限公司 | Tunneling supporting device for comprehensive pipe rack and operation method thereof |
Citations (3)
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JPH07119866A (en) * | 1993-10-27 | 1995-05-12 | Nippon Steel Corp | Laying construction method of underground buried pipe |
CN102168445A (en) * | 2010-11-15 | 2011-08-31 | 张永忠 | Automatic backfilling device |
CN203440853U (en) * | 2013-08-22 | 2014-02-19 | 胡喜博 | Chain ditching, cable laying and soil covering backfilling all-in-one machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7644524B2 (en) * | 2007-09-11 | 2010-01-12 | The Toro Company | Walk-behind trenching machine |
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2015
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07119866A (en) * | 1993-10-27 | 1995-05-12 | Nippon Steel Corp | Laying construction method of underground buried pipe |
CN102168445A (en) * | 2010-11-15 | 2011-08-31 | 张永忠 | Automatic backfilling device |
CN203440853U (en) * | 2013-08-22 | 2014-02-19 | 胡喜博 | Chain ditching, cable laying and soil covering backfilling all-in-one machine |
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