CN105291040A - Diamond roller dismounting device - Google Patents

Diamond roller dismounting device Download PDF

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Publication number
CN105291040A
CN105291040A CN201510707905.7A CN201510707905A CN105291040A CN 105291040 A CN105291040 A CN 105291040A CN 201510707905 A CN201510707905 A CN 201510707905A CN 105291040 A CN105291040 A CN 105291040A
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CN
China
Prior art keywords
emery wheel
knife bar
screw shaft
sheathed
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510707905.7A
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Chinese (zh)
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CN105291040B (en
Inventor
张红丽
易鹏
詹妮
赵风正
徐改弟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AECC South Industry Co Ltd
Original Assignee
China National South Aviation Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National South Aviation Industry Co Ltd filed Critical China National South Aviation Industry Co Ltd
Priority to CN201510707905.7A priority Critical patent/CN105291040B/en
Publication of CN105291040A publication Critical patent/CN105291040A/en
Application granted granted Critical
Publication of CN105291040B publication Critical patent/CN105291040B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Road Repair (AREA)

Abstract

The invention discloses a diamond roller dismounting device which comprises a base. The diamond roller dismounting device further comprises a screw shaft, a sleeve and a force application mechanism. The screw shaft is vertically arranged on the base and is used for penetrating through an inner ring hole of a diamond roller and a shaft hole of a cutter bar and guiding dismounting of the diamond roller and the cutter bar. The sleeve is arranged outside the cutter bar in a sleeving mode and abuts against the bottom of the diamond roller so as to support the diamond roller from the bottom and make the cutter bar suspended. The force application mechanism is arranged outside the screw shaft in a sleeving mode and covers the upper end of the cutter bar in a pressing mode so as to apply downward pressure to the cutter bar. The sleeve is arranged on the base. The sleeve supports the bottom of the diamond roller and makes the cutter bar suspended, and the force application mechanism is adopted for applying downward action force to the top end of the cutter bar, so that the cutter bar is forced to be disengaged from the inner ring hole of the diamond roller, and the diamond roller is dismounted. The action force is prevented from being directly acted on the diamond roller, and therefore the phenomenon that the diamond roller deforms due to stress is avoided.

Description

Emery wheel provision for disengagement
Technical field
The present invention relates to blade of aviation engine manufacture field, especially, relate to a kind of emery wheel provision for disengagement.
Background technology
Blade is as the crucial precision part of aero-engine, high requirement is had to its locator key position tenon tooth and the crudy of sawtooth, and emery wheel is as machining blade tenon and the primary cutter of sawtooth, the required precision of emery wheel is high, cause the manufacture difficulty of emery wheel to increase, the relatively general cutter of price costly (is generally 1 ~ 60,000 yuan/sheet).
The required precision of emery wheel itself is not only depended in the required precision of emery wheel, also depend on the required precision coordinated of emery wheel and knife bar, the dismounting method routinely between the emery wheel processed for blade of aviation engine and knife bar is dismantled very difficult simultaneously.This type of dismounting at present all adopts and knocks mode by hand; but which is very large to the infringement of emery wheel itself; often can cause emery wheel inner ring steel bushing and outer shroud diamond mid portion stressed and be out of shape; and the active force easily owing to applying is uneven and cause the structure of emery wheel inner ring steel bushing and knife bar eccentric; cause emery wheel or knife bar when using next time; have influence on the crudy of the performance of emery wheel and the leaf product of processing, also result in direct economic loss.
Summary of the invention
The invention provides a kind of emery wheel provision for disengagement; to solve existing craft, to knock mode very large to the infringement of emery wheel itself; often can cause emery wheel inner ring steel bushing and outer shroud diamond mid portion stressed and be out of shape; and the active force easily owing to applying is uneven and cause the structure of emery wheel inner ring steel bushing and knife bar eccentric; cause emery wheel or knife bar when using next time; have influence on the crudy of the performance of emery wheel and the leaf product of processing, also result in the technical problem of direct economic loss.
The invention provides a kind of emery wheel provision for disengagement, comprise base, also comprise be erected on base for run through annular distance and knife bar in emery wheel axis hole and to emery wheel and knife bar carry out dismantling guiding screw shaft, to be sheathed on knife bar outer and be resisted against bottom emery wheel for from bottom support emery wheel and the sleeve making knife bar unsettled and be sheathed on the outer and gland of screw shaft in knife bar upper end for applying the force application mechanism of downward pressure to knife bar; Sleeve is located on base.
Further, the distance of knife bar bottom and base upper surface is more than or equal to emery wheel and is assemblied in assembling length on knife bar.
Further, force application mechanism comprise be in knife bar upper end for cushion upper impingement power and evenly transmit pressing force ring washer, for pressing force being acted on the pressing plate on ring washer and being used for applying pressing plate many handles nut of pressing force; Many handles nut and pressing plate are sheathed on screw shaft, carry out pressing down guiding to utilize screw shaft.
Further, the force handle of many handles nut is arranged along the axisymmetrical of screw shaft.
Further, sleeve is the hollow cylinder of inner hollow; The side wall surface of sleeve offers the observation window for observing situation in sleeve.
Further, screw shaft comprises for being fastened on construction section on base, to match with the axis hole of knife bar and for sheathed section of the knife bar of sheathed knife bar and to match with the central shaft hole of force application mechanism and for the force guide section of sheathed force application mechanism; Sheathed section of construction section, knife bar and force guide section are arranged successively along the axis of screw shaft.
Further, the radial dimension of force guide section is less than the radial dimension of sheathed section of knife bar; Between force guide section and sheathed section of knife bar in stairstepping excessively or seamlessly transit.
Further, base offers for socket joint screw shaft and the socket joint hole keeping screw shaft to erect.
Further, be connected and fixed by least one connector between base and screw shaft.
Further, base is provided with for by floor installation installation slotted eye on the table.
The present invention has following beneficial effect:
Emery wheel provision for disengagement of the present invention, by carrying out the stationary positioned of total based on base.Base is set up the screw shaft of setting, as the guide frame of the whole unloading process of emery wheel, to ensure that emery wheel and knife bar can be sheathed on screw shaft along the axis of screw shaft, and emery wheel can be deviate from along the axial of screw shaft from knife bar, thus prevent emery wheel inner ring steel bushing and knife bar in the process of dismounting emery wheel from producing structure bias due to External Force Acting, emery wheel and knife bar can repeatedly be used.Bottom emery wheel, make knife bar unsettled by housing supports, force application mechanism tool setting masthead end is adopted to apply with downward active force, thus force knife bar to be deviate from from annular distance in emery wheel, thus complete the dismounting of emery wheel, avoid active force to directly act on emery wheel, thus avoid emery wheel stressed and be out of shape.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention is further detailed explanation.
Accompanying drawing explanation
The accompanying drawing forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the emery wheel provision for disengagement of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of the base plate of the preferred embodiment of the present invention.
Marginal data:
1, base; 2, screw shaft; 201, construction section; 202, sheathed section of knife bar; 203, exert a force guide section; 3, sleeve; 4, force application mechanism; 401, ring washer; 402, pressing plate; 403, many handles nut; 5, emery wheel; 6, knife bar; 7, observation window; 8, socket joint hole; 9, connector; 10, slotted eye is installed.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the present invention can be implemented by following the multitude of different ways limiting and cover.
Fig. 1 is the structural representation of the emery wheel provision for disengagement of the preferred embodiment of the present invention; Fig. 2 is the structural representation of the base plate of the preferred embodiment of the present invention.
As depicted in figs. 1 and 2, the emery wheel provision for disengagement of the present embodiment, comprise base 1, also comprise be erected on base 1 for run through annular distance and knife bar 6 in emery wheel 5 axis hole and to emery wheel 5 and knife bar 6 carry out dismantling guiding screw shaft 2, to be sheathed on knife bar 6 outer and be resisted against bottom emery wheel 5 for from bottom support emery wheel 5 and the sleeve 3 making knife bar 6 unsettled and be sheathed on the outer and gland of screw shaft 2 in knife bar 6 upper end for applying the force application mechanism 4 of downward pressure to knife bar 6; Sleeve 3 is located on base 1.Emery wheel provision for disengagement of the present invention, by carrying out the stationary positioned of total based on base 1.Supported by base 1 and fix whole emery wheel provision for disengagement.Base 1 is set up the screw shaft 2 of setting, as the guide frame of the whole unloading process of emery wheel 5, to ensure that emery wheel 5 and knife bar 6 can be sheathed on screw shaft 2 along the axis of screw shaft 2, and emery wheel 5 can be deviate from along the axial of screw shaft 2 from knife bar 6, thus prevent emery wheel 5 inner ring steel bushing and knife bar 6 in the process of dismounting emery wheel 5 from producing structure bias due to External Force Acting, emery wheel 5 and knife bar 6 can repeatedly be used.To be supported in bottom emery wheel 5 by sleeve 3 and to make knife bar 6 unsettled, force application mechanism 4 pairs of knife bar 6 tops are adopted to apply with downward active force, thus force knife bar 6 to be deviate from from annular distance in emery wheel 5, thus complete the dismounting of emery wheel 5, avoid active force to directly act on emery wheel 5, thus avoid emery wheel 5 stressed and be out of shape.
As shown in Figure 1, in the present embodiment, the distance of knife bar 6 bottom and base 1 upper surface is more than or equal to emery wheel 5 and is assemblied in assembling length on knife bar 6.Thus ensure that knife bar 6 is deviate from process and can not directly be clashed into emery wheel provision for disengagement in emery wheel 5, avoid knife bar and emery wheel disassembled configuration to interact and broken.
As shown in Figure 1, in the present embodiment, force application mechanism 4 comprise be in knife bar 6 upper end for cushion upper impingement power and evenly transmit pressing force ring washer 401, for the pressing plate 402 that pressing force acted on ring washer 401 and the many handles nut 403 being used for applying pressing plate 402 pressing force.Many handles nut 403 and pressing plate 402 are sheathed on screw shaft 2, carry out pressing down guiding to utilize screw shaft 2.
As shown in Figure 1, in the present embodiment, the force handle of many handles nut 403 is arranged along the axisymmetrical of screw shaft 2.Uniform pressing force is applied downwards to facilitate.
As shown in Figure 1, in the present embodiment, sleeve 3 is the hollow cylinder of inner hollow.The side wall surface of sleeve 3 offers the observation window 7 for observing situation in sleeve 3.Conveniently can observe the situation in sleeve 3.
As shown in Figure 1, in the present embodiment, screw shaft 2 comprises for being fastened on construction section 201 on base 1, match with the axis hole of knife bar 6 and for the knife bar sheathed section 202 of sheathed knife bar 6 and to match with the central shaft hole of force application mechanism 4 and for the force guide section 203 of sheathed force application mechanism 4.Construction section 201, knife bar sheathed section 202 and force guide section 203 are arranged successively along the axis of screw shaft 2.
As shown in Figure 1, in the present embodiment, the radial dimension of force guide section 203 is less than the radial dimension of knife bar sheathed section 202.Facilitate sheathed installation and the dismounting of emery wheel to be removed.Between force guide section 203 and knife bar sheathed section 202 in stairstepping excessively or seamlessly transit.Adopt step-like transition, facilitate the sheathed position control of control structure.Employing seamlessly transits, and effectively prevents from, between water caltrop and emery wheel 5, interaction force occurs, and destroys the structure of emery wheel 5.
As depicted in figs. 1 and 2, in the present embodiment, base 1 offers for socket joint screw shaft 2 and the socket joint hole 8 keeping screw shaft 2 to erect.To improve the relative stability of structure, ensure that screw shaft 2 can be in vertically, to realize structure-directing effect.
As depicted in figs. 1 and 2, in the present embodiment, be connected and fixed by least one connector 9 between base 1 and screw shaft 2.Thus improve the globality of structure.
As depicted in figs. 1 and 2, in the present embodiment, base 1 is provided with the installation slotted eye 10 for being installed by base 1 on the table.Facilitate integrally-built fixing.
During enforcement, because emery wheel 5 is with knife bar 6 quality of fit is high, fit clearance is little (gap is in 0.003mm ~ 0.012mm), during dismounting, bias will be stuck a little, so for rectilinear motion when must have a support to ensure in whole unloading process emery wheel 5 and knife bar 6 relative separation; Also will consider the confined state of emery wheel 5, packing ring (ring washer 401) is loaded onto as required with the rigging position of fixing emery wheel 5 in scene on knife bar 6, the guide pillar stroke long enough of dismounting; During in order to dismantle emery wheel 5, during joint, laborsaving, convenient, preferably manually just can not complete by instrument; For being the object needing to be subject to External Force Acting, so installation fixation problem must be considered.
According to the technical scheme of some provision for disengagement formed above as shown in Figure 1, 2, comprise seven parts, dotted portion is the schematic diagram of emery wheel 5, knife bar 6 and packing ring (ring washer 401) confined state, and architectural characteristic and the function of each parts are respectively:
Base 1: the foundation being this device, play and support and fixing effect, be connected by screw (connector 9) with screw shaft 2, be matched in clearance with sleeve 3, its face N is the datum level of whole device, and leave the wide mounting groove (installing slotted eye 10) of two 17mm, installed on the table by screw.There is wear-resisting performance.
Screw (connector 9): be universal standard part, have three, plays the effect connecting base 1 and screw shaft 2.
Sleeve 3: the support and the localization part that are this device, it contacts in M face with emery wheel, and for ensureing the best straight line motion state of emery wheel 5 and knife bar 6, the nonparallelism in the A face of M face and base 1 is not more than 0.005mm.For ensureing the dismounting stroke of emery wheel 5, the work effective depth of sleeve 3 is greater than the installation length 160mm of knife bar.For not damaging the soft matrix of emery wheel 5 in unloading process, M face diameter is less than the diameter of the inner ring steel bushing of emery wheel 5.For ease of observing disassembly status and loss of weight, sleeve 3 body has been done four peep holes (observation window 7), and sleeve 3 has wear-resisting performance.And have certain rigidity.
Screw shaft 2: the targeting part being this device, be connected with base 1 by screw (connector 9), through the knife bar 6 of emery wheel 5, top is screw thread, many handles nut 403 rotates pressure pressing plate 402 thereon and is with washer (ring washer 401) and knife bar 6 to move downward, thus reaches the object of dismounting.For ensureing the dismounting stroke long enough of the emery wheel 5 of various confined state, its effective length must be greater than the overall length 240mm of knife bar; For ensureing the rectilinear motion of whole unloading process, it must be not more than 0.03mm relative to the non-perpendicularity of the datum level A of base 1.There is certain rigidity.
Ring washer 401: the force transmission member being this device, contacts with knife bar 6, and inner cavity size must be greater than the Outside Dimensions of knife bar 6.There is certain rigidity.
Pressing plate 402: the force transmission member being this device.There is certain rigidity.
Many handles nut 403: be universal standard part, relatively general tightening nut, is more conducive to manual operation, convenient and strength-saving, plays pressuring action.
The present invention passes through the supporting and location of high-precision requirement and fixing provision for disengagement, the fit-up gap that make use of knife bar 6 and emery wheel 5 reaches the object of dismounting, principle is simple, easy to operate, after coming into operation, efficiently solve the problem that emery wheel dismounting is difficult, saved the Operational preparation time, and stopped to damage emery wheel 5 because dismantling improper.
This device is arranged on a stressed horizontal table of energy or ground, before dismounting, the load module of emery wheel 5 and knife bar 6 is cleaned, remove unnecessary iron filings and dust, load split assembly and ring washer 401, pressing plate 402 and many handles nut 403 by figure order, rotate many handles nut 403 to emery wheel 5 and exit knife bar 6.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. an emery wheel provision for disengagement, comprises base (1),
It is characterized in that,
Also comprise to be erected on described base (1) for the axis hole of the interior annular distance and knife bar (6) that run through emery wheel (5) and to described emery wheel (5) and described knife bar (6) carry out dismantling guiding screw shaft (2), be sheathed on described knife bar (6) and be resisted against described emery wheel (5) bottom and be used for from emery wheel described in bottom support (5) and the sleeve (3) making described knife bar (6) unsettled and to be sheathed on described screw shaft (2) and gland is used for applying to described knife bar (6) force application mechanism (4) of downward pressure in described knife bar (6) upper end outward;
Described sleeve (3) is located on described base (1).
2. emery wheel provision for disengagement according to claim 1, is characterized in that,
The distance of described knife bar (6) bottom and described base (1) upper surface is more than or equal to described emery wheel (5) and is assemblied in assembling length on knife bar (6).
3. emery wheel provision for disengagement according to claim 2, is characterized in that,
Described force application mechanism (4) comprise be in described knife bar (6) upper end for cushion upper impingement power and evenly transmit pressing force ring washer (401), for pressing force being acted on the pressing plate (402) on described ring washer (401) and the many handles nut (403) for applying pressing force to described pressing plate (402);
Described many handles nut (403) and described pressing plate (402) are sheathed on described screw shaft (2), carry out pressing down guiding to utilize described screw shaft (2).
4. emery wheel provision for disengagement according to claim 3, is characterized in that,
The force handle of described many handles nut (403) is arranged along the axisymmetrical of described screw shaft (2).
5. emery wheel provision for disengagement according to claim 3, is characterized in that,
The hollow cylinder that described sleeve (3) is inner hollow;
The side wall surface of described sleeve (3) offers the observation window (7) for observing described sleeve (3) interior situation.
6. emery wheel provision for disengagement according to claim 1, is characterized in that,
Described screw shaft (2) comprises for being fastened on construction section (201) on described base (1), match with the axis hole of described knife bar (6) and for the knife bar sheathed section (202) of sheathed described knife bar (6) and to match with the central shaft hole of described force application mechanism (4) and for the force guide section (203) of sheathed described force application mechanism (4);
Described construction section (201), described knife bar sheathed section (202) and described force guide section (203) are arranged successively along the axis of described screw shaft (2).
7. emery wheel provision for disengagement according to claim 6, is characterized in that,
The radial dimension of described force guide section (203) is less than the radial dimension of described knife bar sheathed section (202);
Between described force guide section (203) and sheathed section of described knife bar (202) in stairstepping excessively or seamlessly transit.
8. emery wheel provision for disengagement according to any one of claim 1 to 7, is characterized in that,
Described base (1) offers for screw shaft described in socket joint (2) and the socket joint hole (8) keeping described screw shaft (2) to erect.
9. emery wheel provision for disengagement according to claim 8, is characterized in that,
Be connected and fixed by least one connector (9) between described base (1) and described screw shaft (2).
10. emery wheel provision for disengagement according to any one of claim 1 to 7, is characterized in that,
Described base (1) is provided with the installation slotted eye (10) for being installed by described base (1) on the table.
CN201510707905.7A 2015-10-27 2015-10-27 Emery wheel provision for disengagement Active CN105291040B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510707905.7A CN105291040B (en) 2015-10-27 2015-10-27 Emery wheel provision for disengagement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510707905.7A CN105291040B (en) 2015-10-27 2015-10-27 Emery wheel provision for disengagement

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CN105291040A true CN105291040A (en) 2016-02-03
CN105291040B CN105291040B (en) 2017-06-13

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202895137U (en) * 2012-12-04 2013-04-24 宁波市川宁环保科技有限公司 Novel reverse osmosis end plate disassembling tool
US8464428B1 (en) * 2010-03-04 2013-06-18 Stephen J. Parks Method and apparatus for removing and replacing shaft support bearings for a support shaft of a garage door
CN203526898U (en) * 2013-10-22 2014-04-09 无锡市亚青机械厂 Bearing installer of idler wheel
CN103963007A (en) * 2014-04-23 2014-08-06 洛阳博普轴承制造有限公司 Blind hole bearing outer ring detachment puller
CN104325433A (en) * 2014-10-24 2015-02-04 山东能源机械集团中传重装矿用设备制造有限公司 Disassembly device and disassembly method for fluid coupling
CN204449855U (en) * 2015-02-09 2015-07-08 广州飞机维修工程有限公司 A kind of aircraft ball-screw actuator gear-bearing puller

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8464428B1 (en) * 2010-03-04 2013-06-18 Stephen J. Parks Method and apparatus for removing and replacing shaft support bearings for a support shaft of a garage door
CN202895137U (en) * 2012-12-04 2013-04-24 宁波市川宁环保科技有限公司 Novel reverse osmosis end plate disassembling tool
CN203526898U (en) * 2013-10-22 2014-04-09 无锡市亚青机械厂 Bearing installer of idler wheel
CN103963007A (en) * 2014-04-23 2014-08-06 洛阳博普轴承制造有限公司 Blind hole bearing outer ring detachment puller
CN104325433A (en) * 2014-10-24 2015-02-04 山东能源机械集团中传重装矿用设备制造有限公司 Disassembly device and disassembly method for fluid coupling
CN204449855U (en) * 2015-02-09 2015-07-08 广州飞机维修工程有限公司 A kind of aircraft ball-screw actuator gear-bearing puller

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