CN105276957A - Efficient drying machine - Google Patents

Efficient drying machine Download PDF

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Publication number
CN105276957A
CN105276957A CN201410354007.3A CN201410354007A CN105276957A CN 105276957 A CN105276957 A CN 105276957A CN 201410354007 A CN201410354007 A CN 201410354007A CN 105276957 A CN105276957 A CN 105276957A
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base
air
cylindrical shell
blades
high effective
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祝锦聪
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YIYANG PLASTIC PRODUCTS Co Ltd
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YIYANG PLASTIC PRODUCTS Co Ltd
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Publication of CN105276957A publication Critical patent/CN105276957A/en
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Abstract

The invention discloses an efficient drying machine. The efficient drying machine comprises a drying barrel and a blower. The drying barrel comprises a barrel body of a hollow cylindrical structure, a base arranged at the bottom of the barrel body and a cover body arranged at the top of the barrel body. A plurality of annular baffles inclined downwards are arranged on the inner wall of the barrel body. A stirring device is arranged in an inner cavity of the barrel body. The stirring device comprises a stirring shaft and a plurality of blades extending out in the radial direction of the stirring shaft. The blades are in a flat-panel shape. The front ends of the blades in the rotation direction are lower than the rear ends of the blades in the rotation direction, and the free ends, far away from the stirring shaft, of the blades are inclined downwards. The blades and the annular baffles are arranged at intervals in the vertical direction. The blower is connected with the barrel body through an air supply pipe. An electromagnetic heater is arranged on the air supply pipe. The electromagnetic heater comprises heating coils and honeycomb-shaped heating bodies arranged in the heating coils. An airflow channel is arranged on the heating bodies. The efficient drying machine has the advantages of being high in heating efficiency, low in failure rate and the like.

Description

一种高效干燥机A high-efficiency dryer

技术领域 technical field

本发明涉及一种干燥机。 The present invention relates to a dryer.

背景技术 Background technique

制塑行业中,使用干燥机对塑料颗粒进行干燥已经非常普遍,但由于现有技术中的干燥机,其工作效率较低,不仅耗费了电能,还难以对塑料颗粒进行均匀烘干。此外,现有技术中的干燥机,其主要采用电阻丝的方式进行加热,其发热效率低、发热滞后严重,难以对其进行精确控温,并且电阻丝使用寿命短,容易因高温老化而烧断,造成维修量大,给生产带来极大的不便,并且影响了生产效率的提高。 In the plastic industry, it is very common to use dryers to dry plastic granules. However, due to the low efficiency of the dryers in the prior art, it not only consumes electric energy, but also makes it difficult to evenly dry plastic granules. In addition, the dryers in the prior art mainly use resistance wires for heating, which has low heating efficiency and serious heating lag, making it difficult to precisely control the temperature, and the resistance wires have a short service life and are prone to burn out due to high temperature aging. Breaking, resulting in a large amount of maintenance, brings great inconvenience to production, and affects the improvement of production efficiency.

发明内容 Contents of the invention

本发明旨在解决上述所提及的技术问题,提供一种干燥效果好、发热效率高、故障率低的高效干燥机。 The present invention aims to solve the technical problems mentioned above and provide a high-efficiency dryer with good drying effect, high heating efficiency and low failure rate.

本发明是通过以下的技术方案实现的: The present invention is achieved through the following technical solutions:

一种高效干燥机,包括干燥桶和设置于干燥桶外部的风机,风机通过送风管和回风管与干燥桶连接,干燥桶包括呈中空筒状结构的筒体、设置于筒体底部的底座和设置于筒体顶部的盖体;盖体上设置有进料斗和贯通盖体的回风口,回风管的一端与回风口相连接,另一端与风机的吸气口相连接;筒体的内壁上设置有若干朝下倾斜的环形挡板,筒体的内腔设置有搅拌装置,搅拌装置包括搅拌轴和在搅拌轴的径向上延伸而出的若干桨叶,搅拌轴竖直设置在筒体内,搅拌轴可转动地固定在底座上并与设置在底座外部的传动装置相连接,桨叶呈平板状,桨叶转动方向的前端低于桨叶的转动方向的后端并且桨叶远离搅拌轴的自由端朝下倾斜;桨叶与环形挡板在竖直方向上间隔设置;底座上设置有排料口和贯穿底座的送风口,送风管的一端与送风口相连接,另一端与风机的排气口相连接,送风管上设置有电磁加热器,电磁加热器包括加热线圈和设置于加热线圈内的蜂窝状加热体,加热体上设置有气流通道。 A high-efficiency dryer, including a drying barrel and a fan arranged outside the drying barrel, the fan is connected to the drying barrel through an air supply pipe and a return air pipe, the drying barrel includes a hollow cylindrical structure, and a The base and the cover set on the top of the cylinder; the cover is provided with a feed hopper and a return air outlet passing through the cover, one end of the return air pipe is connected to the return air outlet, and the other end is connected to the suction port of the fan; the cylinder The inner wall of the body is provided with a number of downward-sloping annular baffles, and the inner cavity of the cylinder is provided with a stirring device. The stirring device includes a stirring shaft and a number of paddles extending in the radial direction of the stirring shaft. The stirring shaft is arranged vertically. In the cylinder, the stirring shaft is rotatably fixed on the base and connected to the transmission device arranged outside the base. The paddle is in the shape of a flat plate. The free end away from the stirring shaft is inclined downward; the blades and the annular baffles are vertically spaced apart; the base is provided with a discharge port and an air supply port through the base, and one end of the air supply pipe is connected with the air supply port, and the other One end is connected with the exhaust port of the fan, and an electromagnetic heater is arranged on the air supply pipe. The electromagnetic heater includes a heating coil and a honeycomb heating body arranged in the heating coil, and an air flow channel is arranged on the heating body.

进一步,所述风机的吸气口上还设置新风管和空气过滤器,新风管将空气过滤器与风机的吸气口相连通,新风管上设置有电磁阀。 Further, a fresh air pipe and an air filter are arranged on the suction port of the fan, the fresh air pipe connects the air filter with the suction port of the fan, and a solenoid valve is arranged on the fresh air pipe.

进一步,所述送风管上还设置有温度表和温度感应探头。 Further, the air supply pipe is also provided with a thermometer and a temperature sensing probe.

进一步,所述筒体上设置有观察镜。 Further, an observation mirror is arranged on the barrel.

进一步,所述筒体、盖体和底座由不锈钢材料制成。 Further, the barrel, cover and base are made of stainless steel.

进一步,所述送风口设置在底座的侧壁上。 Further, the air outlet is arranged on the side wall of the base.

进一步,所述送风管朝下倾斜设置。 Further, the air supply pipe is arranged obliquely downward.

有益效果是:本发明通过在干燥桶内设置搅拌装置,从而使在干燥桶内的物料进行均匀加热,同时,由于设置在搅拌轴上的桨叶将物料打散,使得物料的烘干时间减少,从而实现了高效烘干的目的。此外,通过采用电磁加热器,使高效干燥机具有较高的发热效率、较低的故障率。 The beneficial effects are: the present invention arranges a stirring device in the drying barrel, so that the materials in the drying barrel are heated evenly, and at the same time, the drying time of the materials is reduced because the paddles arranged on the stirring shaft break up the materials , so as to achieve the purpose of efficient drying. In addition, through the use of electromagnetic heaters, the high-efficiency dryer has high heating efficiency and low failure rate.

附图说明 Description of drawings

以下结合附图对本发明的具体实施方式作进一步的详细说明,其中: Below in conjunction with accompanying drawing, specific embodiment of the present invention is described in further detail, wherein:

图1为本发明的高效干燥机示意图; Fig. 1 is a schematic diagram of a high-efficiency dryer of the present invention;

图2为图1中的干燥桶的剖视图。 Fig. 2 is a sectional view of the drying barrel in Fig. 1 .

具体实施方式 detailed description

如图1、图2所示的高效干燥机,其主要用于对诸如塑料颗粒之类的物料进行烘干。高效干燥机包括干燥桶1和设置于干燥桶1外部的风机2。风机2通过送风管21和回风管22与干燥桶1相连接。 The high-efficiency dryer shown in Figure 1 and Figure 2 is mainly used to dry materials such as plastic particles. The high-efficiency dryer includes a drying barrel 1 and a fan 2 arranged outside the drying barrel 1 . The fan 2 is connected with the drying barrel 1 through an air supply pipe 21 and a return air pipe 22 .

干燥桶1包括呈中空筒状结构的筒体11、设置于筒体11底部的底座12和设置于筒体11顶部的盖体13。优选地,筒体11、盖体13和底座12由不锈钢材料制成。 The drying barrel 1 includes a hollow cylinder body 11 , a base 12 disposed at the bottom of the cylinder body 11 , and a cover body 13 disposed at the top of the cylinder body 11 . Preferably, the cylinder body 11, the cover body 13 and the base 12 are made of stainless steel.

盖体13上设置有进料斗15和贯通盖体13的回风口131。回风管22的一端与回风口131相连接,另一端与风机2的吸气口23相连接。 The cover 13 is provided with a feed hopper 15 and an air return port 131 passing through the cover 13 . One end of the air return pipe 22 is connected to the air return port 131 , and the other end is connected to the suction port 23 of the fan 2 .

筒体11的内壁上设置有若干朝下倾斜的环形挡板30,以对物料进行收集和引导物料滑落至设置在筒体11的内腔的搅拌装置上。具体地,环形挡板30固接在筒体11的内壁上并沿筒体11的高度方向进行均布设置。为便于对筒体11内的物料进行观察,筒体11上设置有观察镜14。筒体11还可以设置成双层的保温结构。 The inner wall of the barrel 11 is provided with a number of downward-sloping annular baffles 30 to collect the materials and guide the materials to slide down to the stirring device arranged in the inner cavity of the barrel 11 . Specifically, the annular baffles 30 are fixed on the inner wall of the cylinder 11 and are evenly distributed along the height direction of the cylinder 11 . In order to facilitate the observation of the material in the cylinder 11 , the cylinder 11 is provided with an observation mirror 14 . The cylinder body 11 can also be set as a double-layer heat-insulation structure.

搅拌装置设置在筒体11的内腔,用于对物料进行打散,以使热空气能进入到物料之间的间隙,以使物料快速完成烘干、并使物料均匀烘干。搅拌装置包括搅拌轴31和在搅拌轴31的径向上延伸而出的若干桨叶32。搅拌轴31竖直设置在筒体11内。具体为,搅拌轴31设置在筒体11的轴线位置上。搅拌轴31可转动地固定在底座12上,并且,搅拌装置与设置在底座12外部的传动装置相连接。传动装置主要是对搅拌装置的转动提供动力,传动装置主要包括驱动电机和将驱动电机提供的动力传递到搅拌装置中的搅拌轴31上。桨叶32呈平板状,桨叶32转动方向的前端低于桨叶32的转动方向的后端并且桨叶32远离搅拌轴31的自由端朝下倾斜,从而将落到其上的物料进行打散,并能防止物料在搅拌轴的附近区域进行聚集。桨叶32与环形挡板30在竖直方向上间隔设置,从而使物料能被多次进行打散,使干燥桶1的烘干效果更好。 The stirring device is arranged in the inner cavity of the cylinder 11, and is used to break up the materials, so that hot air can enter the gap between the materials, so that the materials can be dried quickly and uniformly. The stirring device includes a stirring shaft 31 and a plurality of paddles 32 extending radially from the stirring shaft 31 . The stirring shaft 31 is vertically arranged in the cylinder body 11 . Specifically, the stirring shaft 31 is arranged on the axis of the barrel 11 . The stirring shaft 31 is rotatably fixed on the base 12 , and the stirring device is connected with the transmission device arranged outside the base 12 . The transmission device mainly provides power for the rotation of the stirring device, and the transmission device mainly includes a driving motor and transmits the power provided by the driving motor to the stirring shaft 31 in the stirring device. The paddle 32 is flat, the front end of the paddle 32 in the direction of rotation is lower than the rear end of the rotation direction of the paddle 32 and the free end of the paddle 32 away from the stirring shaft 31 is inclined downward, so that the material falling on it is beaten. Dispersion, and can prevent the material from gathering in the vicinity of the stirring shaft. The paddles 32 and the annular baffle 30 are vertically spaced apart, so that the material can be broken up many times, so that the drying effect of the drying barrel 1 is better.

底座12可以通过可拆卸的方式与筒体11进行密封连接,也可以将底座12与筒体11焊接成一体。底座12上设置有用于将烘干完的物料进行排出干燥桶1的排料口122和贯穿底座12的送风口121。送风口121与送风管21的一端进行连接。送风口121优选为设置在底座12的侧壁上以防止物料落入送风口121内从而造成堵塞送风口121。更进一步地,送风管21朝下倾斜设置,这样的设置可以使被弹入送风口121的物料在自身重力作用下滑落至送风口121,防止堵塞送风管21。为便于对底座12进行固定,底座12上还可以设置用于固定底座12的支腿16,从而使排料口122可以设置在底座12的底部。 The base 12 can be sealed and connected with the cylinder 11 in a detachable manner, or the base 12 and the cylinder 11 can be welded into one body. The base 12 is provided with a discharge port 122 for discharging the dried materials out of the drying barrel 1 and an air supply port 121 penetrating the base 12 . The air outlet 121 is connected to one end of the air duct 21 . The air supply port 121 is preferably disposed on the side wall of the base 12 to prevent materials from falling into the air supply port 121 and blocking the air supply port 121 . Furthermore, the air supply pipe 21 is arranged inclined downwards, which can make the materials bounced into the air supply port 121 fall to the air supply port 121 under the action of its own gravity, so as to prevent the air supply pipe 21 from being blocked. In order to facilitate fixing the base 12 , the base 12 may also be provided with legs 16 for fixing the base 12 , so that the discharge port 122 may be provided at the bottom of the base 12 .

送风管21用于将风机2供给的空气输送到干燥桶1内,为此,送风管21的两端分别与送风口121和风机2的排气口相连接。为对干燥桶1内送入热空气,送风管21上设置有电磁加热器7,电磁加热器7包括加热线圈71和设置于加热线圈71内的蜂窝状加热体72,蜂窝状加热体72上设置有气流通道。蜂窝状的加热体72能提高流经其表面的空气的热交换效率,气流通道用于使空气通过电磁加热器7并对将空气进行加热。 The air supply pipe 21 is used to convey the air supplied by the fan 2 into the drying barrel 1 , for this reason, the two ends of the air supply pipe 21 are respectively connected with the air supply port 121 and the exhaust port of the fan 2 . For sending hot air into the drying barrel 1, an electromagnetic heater 7 is arranged on the air supply pipe 21. The electromagnetic heater 7 includes a heating coil 71 and a honeycomb heating body 72 arranged in the heating coil 71. The honeycomb heating body 72 There is an airflow channel on it. The honeycomb heating body 72 can improve the heat exchange efficiency of the air flowing through its surface, and the air flow channel is used to make the air pass through the electromagnetic heater 7 and heat the air.

为提高干燥机的烘干效率,使加热后的空气能循环使用,高效干燥机设置有回风管22,回风管22将风机2的吸气口23与筒体11的内腔相连通。 In order to improve the drying efficiency of the dryer and recycle the heated air, the high-efficiency dryer is provided with a return air duct 22 , which connects the suction port 23 of the fan 2 with the inner cavity of the cylinder 11 .

为防止筒体11内的物料被吸入回风管22内,回风口131上设置有滤网。 In order to prevent the materials in the cylinder body 11 from being sucked into the air return pipe 22, a filter screen is arranged on the air return port 131.

为使干燥桶1能根据需要吸入新鲜空气以调节干燥桶1的温度,风机2的吸气口23上还设置有新风管24和空气过滤器5,新风管24将空气过滤器5与吸气口23相连通,新风管24上设置有电磁阀42。 In order to make the drying barrel 1 absorb fresh air as required to adjust the temperature of the drying barrel 1, a fresh air pipe 24 and an air filter 5 are also arranged on the air inlet 23 of the blower fan 2, and the fresh air pipe 24 connects the air filter 5 and the air filter 5. The suction ports 23 are connected, and the fresh air pipe 24 is provided with a solenoid valve 42 .

为实现精确控制干燥桶1内的热空气温度,送风管21上还设置有温度表45和温度感应探头44。 In order to accurately control the temperature of the hot air in the drying barrel 1 , the air supply pipe 21 is also provided with a thermometer 45 and a temperature sensing probe 44 .

高效干燥机上设置有电控系统,电控系统的操作箱6可设置在送风管21的外壁上,还可以根据需要设置隔热垫,以防止送风管21上的热量传递到操作箱6影响电控系统的工作。风机2、电磁阀42、温度感应探头44、电磁加热器7等均与电控系统连接,并由电控系统进行控制。 The high-efficiency dryer is equipped with an electric control system, and the operation box 6 of the electric control system can be arranged on the outer wall of the air supply pipe 21, and a heat insulation pad can also be provided as required to prevent the heat on the air supply pipe 21 from being transferred to the operation box 6 Affect the work of the electronic control system. Fan 2, solenoid valve 42, temperature sensing probe 44, electromagnetic heater 7, etc. are all connected with the electric control system, and are controlled by the electric control system.

图2中的空心箭头所示为物料在干燥桶1内的运动方向。由于排料口122和进料斗15上均有大量物料通过,因此热空气从排料口122和进料斗15泄漏出干燥桶1外的量非常小。 The hollow arrow in Fig. 2 shows the movement direction of the material in the drying barrel 1. Since a large amount of materials pass through the discharge port 122 and the feed hopper 15, the amount of hot air leaking out of the drying barrel 1 from the discharge port 122 and the feed hopper 15 is very small.

以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。 The above embodiments are only used to illustrate the technical solution of the present invention and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall fall within the scope of the technical solution of the present invention.

Claims (7)

1. a high effective drier, it is characterized in that: comprise dry bucket and the blower fan being arranged at dry bucket outside, blower fan is connected with dry bucket with backwind tube by ajutage, and dry bucket comprises cylindrical shell in hollow cylindrical configuration, is arranged at the base of cylinder body bottom and is arranged at the lid at cylindrical shell top; Lid is provided with the return air inlet of feed hopper and through lid, one end of backwind tube is connected with return air inlet, and the other end is connected with the air entry of blower fan; The inwall of cylindrical shell is provided with the ring baffle that some courts have a down dip, the inner chamber of cylindrical shell is provided with agitating device, some blades that agitating device comprises shaft and extends in the radial direction of shaft, shaft is vertically arranged in cylindrical shell, shaft to be rotatably mounted on base and to be connected with the transmission device being arranged on base exterior, blade is tabular, the front end of blade rotation direction lower than the rear end of the rotation direction of blade and blade away from the free end of shaft towards having a down dip; Blade and ring baffle in the vertical direction interval are arranged; Base is provided with discharge gate and the air outlet running through base, one end of ajutage is connected with air outlet, the other end is connected with the exhaust outlet of blower fan, ajutage is provided with electromagnetic heater, electromagnetic heater comprises heater coil and is arranged at the cellular calandria in heater coil, and calandria is provided with gas channel.
2. a kind of high effective drier according to claim 1, it is characterized in that: the air entry of described blower fan also arranges fresh wind tube and air cleaner, air cleaner is connected with the air entry of blower fan by fresh wind tube, and fresh wind tube is provided with magnetic valve.
3. a kind of high effective drier according to claim 1, is characterized in that: described ajutage is also provided with thermometer and temperature sense probe.
4. a kind of high effective drier according to claim 1, is characterized in that: described cylindrical shell is provided with peephole.
5. a kind of high effective drier according to claim 1, is characterized in that: described cylindrical shell, lid and base are made up of stainless steel material.
6. a kind of high effective drier according to claim 1, is characterized in that: described air outlet is arranged on the sidewall of base.
7. a kind of high effective drier according to claim 6, is characterized in that: described ajutage is obliquely installed down.
CN201410354007.3A 2014-07-23 2014-07-23 Efficient drying machine Pending CN105276957A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105918454A (en) * 2016-07-07 2016-09-07 河北皓凯农业机械有限公司 Pneumatic circulating grain drier
CN106512795A (en) * 2016-11-29 2017-03-22 南京嘉清信息技术有限公司 Mixer capable of reducing noise
CN111714934A (en) * 2019-03-22 2020-09-29 中国石油化工股份有限公司 Overpressure relief device for reducing gas-liquid entrainment phenomenon and multiphase reaction system
CN112268432A (en) * 2020-10-22 2021-01-26 盐城市科瑞达科技咨询服务有限公司 Industrial dust dryer

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CN106512795A (en) * 2016-11-29 2017-03-22 南京嘉清信息技术有限公司 Mixer capable of reducing noise
CN111714934A (en) * 2019-03-22 2020-09-29 中国石油化工股份有限公司 Overpressure relief device for reducing gas-liquid entrainment phenomenon and multiphase reaction system
CN112268432A (en) * 2020-10-22 2021-01-26 盐城市科瑞达科技咨询服务有限公司 Industrial dust dryer

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