CN105273864A - Cleaner for alkaline battery and application thereof, and alkaline battery appearance cleaning method - Google Patents
Cleaner for alkaline battery and application thereof, and alkaline battery appearance cleaning method Download PDFInfo
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Abstract
本发明公开了一种碱性电池用清洗剂,该清洗剂中含有第一溶剂和硼氢化盐;所述第一溶剂选自水、氨水和醇中的至少一种。本发明还公开了所述的清洗剂在碱性电池的外观清洗中的应用。本发明还提供了一种碱性电池的外观清洗方法,该方法包括:将待清洗的碱性电池与本发明所述的清洗剂接触,然后用第二溶剂清洗所述碱性电池。该碱性电池用清洗剂能够有效地用于解决由于爬碱而造成的电池外壳出现黑点的外观不良现象,特别是对于镀镍的镍电池,尤其是镍氢电池等的外观不良现象作用明显。The invention discloses a cleaning agent for alkaline batteries. The cleaning agent contains a first solvent and a borohydride salt; the first solvent is selected from at least one of water, ammonia water and alcohol. The invention also discloses the application of the cleaning agent in cleaning the appearance of the alkaline battery. The present invention also provides a method for cleaning the appearance of the alkaline battery, the method comprising: contacting the alkaline battery to be cleaned with the cleaning agent described in the present invention, and then cleaning the alkaline battery with a second solvent. The cleaning agent for alkaline batteries can be effectively used to solve the bad appearance of black spots on the battery case caused by alkali creeping, especially for the bad appearance of nickel-plated nickel batteries, especially nickel-hydrogen batteries, etc. .
Description
技术领域technical field
本发明涉及碱性电池制造技术领域,具体地,涉及一种碱性电池用清洗剂、一种碱性电池用清洗剂在碱性电池的外观清洗中的应用以及一种碱性电池的外观清洗方法。The invention relates to the technical field of alkaline battery manufacturing, in particular to a cleaning agent for alkaline batteries, an application of the cleaning agent for alkaline batteries in the appearance cleaning of alkaline batteries, and an appearance cleaning of alkaline batteries method.
背景技术Background technique
含有氢氧化钾、氢氧化锂等的碱性电解液常会出现爬上外壳内壁,沿着外壳壁向上,爬越密封件的现象,这种情况一般被称为爬碱。含有该碱性电解液的碱性蓄电池的各密封件接触面之间一般不会是真正的平面,其中有很多毛细管通道,这就会使得其中含有的碱性电解液通过爬碱现象而溢出,从而使得蓄电池的表面呈现黑点,形成不良外观。而经过使用后的、返修的碱性电池的表面更容易出现爬碱造成的黑点。Alkaline electrolytes containing potassium hydroxide, lithium hydroxide, etc. often climb up the inner wall of the shell, climb up the shell wall, and climb over the seal. This situation is generally called alkali creep. The contact surfaces of the seals of the alkaline storage battery containing the alkaline electrolyte are generally not a real plane, and there are many capillary channels in it, which will cause the alkaline electrolyte contained therein to overflow through the alkali creeping phenomenon, As a result, black spots appear on the surface of the battery, forming a bad appearance. The surface of the used and reworked alkaline batteries is more prone to black spots caused by creeping alkali.
在现有技术中,为了尽量减少爬碱现象的产生常常通过涂封口胶、改善封口结构和封口工艺、改善密封圈等方式以改善密封效果。然而由于电毛细现象,改善密封效果也并不能杜绝爬碱现象的产生。这就需要针对由于爬碱现象而产生的黑点的去除进行研究。In the prior art, in order to minimize the occurrence of alkali creeping phenomenon, the sealing effect is often improved by applying sealing glue, improving the sealing structure and sealing process, and improving the sealing ring. However, due to the electrocapillary phenomenon, improving the sealing effect cannot prevent the occurrence of alkali creeping phenomenon. This requires research on the removal of black spots due to the phenomenon of alkali creep.
现有技术针对电池外壳上由于爬碱现象而产生的黑点常常是采用超声波震动或者打磨的方法以除去。然而,长时间的超声波震动或者长期的打磨会影响电池的性能。因此,本领域内针对电池,特别是返修的电池外壳上由于爬碱现象而产生的黑点的去除亟需找到一种新的有效的方法。In the prior art, ultrasonic vibration or grinding is often used to remove the black spots on the battery casing due to alkali creeping phenomenon. However, long-term ultrasonic vibration or long-term grinding will affect the performance of the battery. Therefore, there is an urgent need to find a new and effective method for removing black spots on batteries, especially reworked battery casings due to alkali creep phenomenon.
发明内容Contents of the invention
本发明的目的是提供一种碱性电池用清洗剂,该碱性电池用清洗剂能够在不影响电池性能的前提下有效地用于解决由于爬碱而造成的电池外壳出现黑点的外观不良现象,特别是对于镀镍的镍电池,尤其是镍氢电池等的外观不良现象作用明显。The object of the present invention is to provide a cleaning agent for alkaline batteries, which can be effectively used to solve the poor appearance of black spots on the battery casing caused by alkali creep without affecting the performance of the battery Phenomenon, especially for nickel-plated nickel batteries, especially nickel-metal hydride batteries, etc., have a significant effect on the appearance of poor appearance.
为了实现上述目的,一方面,本发明提供了一种碱性电池用清洗剂,该清洗剂中含有第一溶剂和硼氢化盐;所述第一溶剂选自水、氨水和醇中的至少一种。In order to achieve the above object, on the one hand, the present invention provides a cleaning agent for alkaline batteries, which contains a first solvent and a borohydride salt; the first solvent is selected from at least one of water, ammonia and alcohol kind.
另一方面,本发明还提供了一种上述清洗剂在碱性电池的外观清洗中的应用。On the other hand, the present invention also provides an application of the above-mentioned cleaning agent in cleaning the appearance of alkaline batteries.
另一方面,本发明还提供了一种碱性电池的外观清洗方法,该方法包括:将待清洗的碱性电池与本发明所述的清洗剂接触,然后用第二溶剂清洗所述碱性电池。On the other hand, the present invention also provides a method for cleaning the appearance of an alkaline battery, the method comprising: contacting the alkaline battery to be cleaned with the cleaning agent described in the present invention, and then cleaning the alkaline battery with a second solvent. Battery.
通过采用本发明提供的上述碱性电池用清洗剂清洗由于爬碱现象造成的碱性电池外观有黑点的不良现象,特别地,对于返修的碱性电池外壳的黑点具有很好的清洗效果。本发明的发明人认为,本发明的机理可能在于所使用的硼氢化物能够与溶剂反应生成氢气,而产生的气泡为了释放出来会带动周围的溶液分子的移动,从而促进了碱性电池外观的黑点的去除,而通常镀镍电池的镍对氢气的生成具有催化作用,因此,本发明特别地对镀镍碱性电池外观的黑点去除具有良好的效果。By adopting the above-mentioned cleaning agent for alkaline batteries provided by the present invention to clean the bad phenomenon of black spots on the appearance of alkaline batteries caused by the phenomenon of alkali creeping, especially, it has a good cleaning effect on the black spots on the reworked alkaline battery shells . The inventor of the present invention believes that the mechanism of the present invention may be that the borohydride used can react with the solvent to generate hydrogen, and the bubbles generated will drive the movement of the surrounding solution molecules in order to be released, thereby promoting the improvement of the appearance of the alkaline battery. The removal of black spots, and the nickel of nickel-plated batteries has a catalytic effect on the generation of hydrogen. Therefore, the present invention has a good effect on the removal of black spots on the appearance of nickel-plated alkaline batteries.
采用本发明的上述清洗剂和清洗方法清洗碱性电池的外观不良黑点时在不影响电池性能的基础上还具有简便、有效的优点。该方法避免了采用现有技术的超声波震动或者打磨方法时引起的电池性能(如电容量)降低的缺陷。When the cleaning agent and the cleaning method of the present invention are used to clean the bad appearance black spots of the alkaline battery, it also has the advantages of simplicity and effectiveness without affecting the performance of the battery. The method avoids the defect that the performance of the battery (such as electric capacity) is reduced when the ultrasonic vibration or grinding method of the prior art is used.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
具体实施方式detailed description
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
一方面,本发明提供了一种碱性电池用清洗剂,该清洗剂中含有第一溶剂和硼氢化盐;所述第一溶剂选自水、氨水和醇中的至少一种。In one aspect, the present invention provides a cleaning agent for alkaline batteries, which contains a first solvent and a borohydride salt; the first solvent is at least one selected from water, ammonia water and alcohol.
本发明所述的醇可以为各种常用的醇溶剂,例如本发明优选所述醇可以为乙醇、环己醇等。The alcohol described in the present invention can be various commonly used alcohol solvents, for example, the preferred alcohol described in the present invention can be ethanol, cyclohexanol and the like.
本发明提供的上述碱性电池用清洗剂就能够用于解决由于爬碱而造成的电池外壳出现黑点的外观不良现象,特别是对于镀镍的镍电池,尤其是镍氢电池等的外观不良现象作用明显。The above-mentioned cleaning agent for alkaline batteries provided by the present invention can be used to solve the poor appearance of black spots on the battery casing caused by alkali creep, especially for nickel-plated nickel batteries, especially nickel-hydrogen batteries, etc. The effect of the phenomenon is obvious.
优选情况下,在本发明提供的清洗剂中,所述硼氢化盐可以为选自碱金属硼氢化盐、碱土金属硼氢化盐和硼氢化铵中的至少一种。Preferably, in the cleaning agent provided by the present invention, the borohydride salt may be at least one selected from alkali metal borohydride salts, alkaline earth metal borohydride salts and ammonium borohydride.
更优选地,所述硼氢化盐为选自硼氢化钾、硼氢化钠、硼氢化锂和硼氢化铵中的至少一种。More preferably, the borohydride salt is at least one selected from potassium borohydride, sodium borohydride, lithium borohydride and ammonium borohydride.
特别优选地,所述硼氢化盐为选自硼氢化钾、硼氢化钠和硼氢化锂中的至少一种。Particularly preferably, the borohydride salt is at least one selected from potassium borohydride, sodium borohydride and lithium borohydride.
最优选本发明所述的硼氢化盐为硼氢化钾和硼氢化钠的混合物,且优选所述硼氢化钾和硼氢化钠的摩尔比为0.5-2:1。The most preferred borohydride salt in the present invention is a mixture of potassium borohydride and sodium borohydride, and preferably the molar ratio of potassium borohydride to sodium borohydride is 0.5-2:1.
在本发明所述的碱性电池用清洗剂中,优选所述第一溶剂为水。In the cleaning agent for alkaline batteries of the present invention, preferably, the first solvent is water.
在本发明所述的碱性电池用清洗剂中,所述清洗剂中的硼氢化盐的浓度可以为0.01-0.8mol/L,优选所述清洗剂中的硼氢化盐的浓度为0.05-0.5mol/L。在本发明所述的方法中,当硼氢化盐的浓度大于0.8mol/L时,并不会带来坏的结果,仅是造成原料的浪费而已,本发明综合降低成本和尽快达到清洗效果考虑优选硼氢化盐的浓度不大于0.8mol/L。In the cleaning agent for alkaline batteries of the present invention, the concentration of the borohydride salt in the cleaning agent can be 0.01-0.8mol/L, preferably the concentration of the borohydride salt in the cleaning agent is 0.05-0.5 mol/L. In the method of the present invention, when the concentration of the borohydride salt is greater than 0.8mol/L, it will not bring bad results, but only cause waste of raw materials. The present invention considers comprehensively reducing costs and achieving the cleaning effect as soon as possible Preferably the concentration of the borohydride salt is not greater than 0.8 mol/L.
另一方面,本发明还提供了一种上述清洗剂在碱性电池的外观清洗中的应用。On the other hand, the present invention also provides an application of the above-mentioned cleaning agent in cleaning the appearance of alkaline batteries.
另一方面,本发明还提供了一种碱性电池的外观清洗方法,该方法包括:将待清洗的碱性电池与本发明所述的清洗剂接触,然后用第二溶剂清洗所述碱性电池。On the other hand, the present invention also provides a method for cleaning the appearance of an alkaline battery, the method comprising: contacting the alkaline battery to be cleaned with the cleaning agent described in the present invention, and then cleaning the alkaline battery with a second solvent. Battery.
采用本发明的上述方法清洗碱性电池时,特别是清洗返修的碱性电池时,尤其是清洗具有由于爬碱现象造成的黑点的碱性电池时能够取得明显的效果,采用本发明的上述方法清洗后的电池外观无不良现象,且本发明的该清洗方法不影响碱性电池的性能。When adopting the above-mentioned method of the present invention to clean alkaline batteries, especially when cleaning the alkaline batteries that are repaired, especially when cleaning alkaline batteries with black spots caused by alkali creeping phenomenon, obvious effects can be obtained. The appearance of the battery after cleaning by the method has no bad phenomenon, and the cleaning method of the present invention does not affect the performance of the alkaline battery.
在本发明所述的方法中,在不影响电池性能的基础上可以适度使用超声波或者采用振荡、搅拌等方法以加快除去爬碱现象造成的黑点。In the method of the present invention, on the basis of not affecting the performance of the battery, ultrasonic waves can be used moderately or methods such as oscillation and stirring can be used to speed up the removal of black spots caused by alkali creep.
优选情况下,在本发明所述的外观清洗方法中,对所述接触的时间没有特别的限定,本发明优选接触的时间为使得所述碱性电池的外观清洗干净,本发明更优选为使得所述碱性电池外表面的黑点去除。Preferably, in the method for cleaning the appearance of the present invention, the contact time is not particularly limited, the preferred contact time of the present invention is to make the appearance of the alkaline battery clean, and the present invention is more preferably such that The black spots on the outer surface of the alkaline battery are removed.
为了清洗效果更好,优选将待清洗的碱性电池浸泡在本发明所述的清洗剂中进行接触。In order to have a better cleaning effect, it is preferable to soak the alkaline battery to be cleaned in the cleaning agent of the present invention for contacting.
在本发明中,为了使待清洗的碱性电池浸泡在本发明所述的清洗剂中,应该使得本发明所述的清洗剂至少没过待清洗的碱性电池,且清洗剂的体积应该大于碱性电池的体积,优选清洗剂与碱性电池的体积比为1-10:1,为了尽量节约清洗剂的用量同时为了保证清洗效果,优选清洗剂与碱性电池的体积比为1.5-2.5:1。In the present invention, in order to soak the alkaline battery to be cleaned in the cleaning agent of the present invention, the cleaning agent of the present invention should at least not pass through the alkaline battery to be cleaned, and the volume of the cleaning agent should be greater than The volume of the alkaline battery, preferably the volume ratio of the cleaning agent to the alkaline battery is 1-10:1, in order to save the amount of cleaning agent as much as possible and to ensure the cleaning effect, the preferred volume ratio of the cleaning agent to the alkaline battery is 1.5-2.5 :1.
优选情况下,在本发明所述的外观清洗方法中,所述接触的条件包括:接触的温度可以为5-45℃;更优选接触的温度为20-30℃。Preferably, in the appearance cleaning method of the present invention, the contacting conditions include: the contacting temperature may be 5-45°C; more preferably the contacting temperature is 20-30°C.
在本发明所述的外观清洗方法中,待清洗的碱性电池应相互隔离放置,防止电池因堆积导致相互串联,出现电解清洗剂的问题。In the method for cleaning the appearance of the present invention, the alkaline batteries to be cleaned should be separated from each other to prevent the batteries from being connected in series due to stacking and the problem of electrolytic cleaning agents.
在本发明所述的外观清洗方法中,用第二溶剂清洗所述碱性电池的目的在于清洗除去可能残留在所述碱性电池表面的清洗剂,本发明优选用第二溶剂清洗所述碱性电池至第二溶剂的pH值为6-7,更优选pH值为7。在本发明中,所述用第二溶剂清洗所述碱性电池至第二溶剂的pH值为6-7是指,用第二溶剂清洗所述碱性电池,并随时监测清洗所述碱性电池后的第二溶剂的pH值,直到所述第二溶剂的pH值为6-7时,停止清洗。In the appearance cleaning method of the present invention, the purpose of cleaning the alkaline battery with the second solvent is to clean and remove the cleaning agent that may remain on the surface of the alkaline battery. In the present invention, the alkaline battery is preferably cleaned with the second solvent. The pH value of the battery to the second solvent is 6-7, more preferably the pH value is 7. In the present invention, cleaning the alkaline battery with the second solvent until the pH value of the second solvent is 6-7 refers to cleaning the alkaline battery with the second solvent, and monitoring and cleaning the alkaline battery at any time. The pH value of the second solvent after the battery, until the pH value of the second solvent is 6-7, stop cleaning.
本发明所述的外观清洗方法可以用于清洗所有由于爬碱现象而造成的电池表面具有的黑点,优选情况下,本发明所述待清洗的碱性电池为碱性镍电池;更优选所述碱性镍电池包括正极端盖和负极外壳,且所述正极端盖和负极外壳的外表面镀有镍层。The appearance cleaning method of the present invention can be used to clean all the black spots on the battery surface caused by the phenomenon of alkali creeping. Preferably, the alkaline battery to be cleaned in the present invention is an alkaline nickel battery; more preferably the The alkaline nickel battery includes a positive terminal cover and a negative shell, and the outer surfaces of the positive terminal cover and the negative shell are plated with a nickel layer.
本发明所述的外观清洗方法还可以包括在用第二溶剂清洗所述碱性电池后除去第二溶剂,然后在所述碱性电池的外表面上涂覆涂油层。本发明对所述涂油层的种类没有特别的限定,可以为本发明常用的各种涂油层。The appearance cleaning method of the present invention may further include removing the second solvent after cleaning the alkaline battery with the second solvent, and then coating the outer surface of the alkaline battery with an oil coating layer. In the present invention, the type of the oil coating layer is not particularly limited, and may be various oil coating layers commonly used in the present invention.
在本发明所述的外观清洗方法中,对所述第二溶剂的种类没有特别的限定,只要能够用于除去可能残留在所述碱性电池表面的清洗剂,且不对所述碱性电池的性能产生不利影响即可,本发明优选所述第二溶剂可以为水、丙酮和乙醇中的至少一种。In the method for cleaning the appearance of the present invention, the type of the second solvent is not particularly limited, as long as it can be used to remove the cleaning agent that may remain on the surface of the alkaline battery and does not affect the surface of the alkaline battery. It is sufficient that the performance is adversely affected. In the present invention, preferably, the second solvent may be at least one of water, acetone and ethanol.
根据本发明的一种优选的实施方式,所述外观清洗方法可以包括以下步骤:According to a preferred embodiment of the present invention, the appearance cleaning method may include the following steps:
(1)用第一溶剂配置0.01mol/L-0.8mol/L的硼氢化盐溶液;(1) configure the borohydride salt solution of 0.01mol/L-0.8mol/L with the first solvent;
(2)在5-45℃下,将待清洗的碱性电池浸泡在步骤(1)中得到的硼氢化盐溶液中接触直至使得所述碱性电池的外观清洗干净;(2) Soak the alkaline battery to be cleaned in the borohydride salt solution obtained in step (1) at 5-45°C until the appearance of the alkaline battery is cleaned;
(3)用第二溶剂清洗步骤(2)中得到的碱性电池,清洗至第二溶剂的pH为6-7;(3) washing the alkaline battery obtained in step (2) with a second solvent until the pH of the second solvent is 6-7;
(4)将步骤(3)中得到的碱性电池除去第二溶剂,然后在所述碱性电池的外表面上涂覆涂油层。(4) The alkaline battery obtained in step (3) is removed from the second solvent, and then an oil-coated layer is coated on the outer surface of the alkaline battery.
以下将通过实施例对本发明进行详细描述。以下实施例中,在没有特别说明的情况下,所用的各种试剂均为市售化学纯试剂。The present invention will be described in detail below by way of examples. In the following examples, unless otherwise specified, all reagents used are commercially available chemically pure reagents.
在以下实施例中,所用的待清洗的碱性电池为具有相同面积(约为电池面积的1/10)黑点的碱性镍电池,且为返修的碱性镍电池,型号均为Sub-C型;在以下实施例中,所用的水均为去离子水。In the following examples, the used alkaline batteries to be cleaned are alkaline nickel batteries with black spots of the same area (about 1/10 of the battery area), and are reworked alkaline nickel batteries, the models of which are Sub- Type C; in the following examples, the water used is deionized water.
实施例1Example 1
本实施例用于说明本发明的碱性电池的外观清洗方法。该方法包括以下步骤:This embodiment is used to illustrate the appearance cleaning method of the alkaline battery of the present invention. The method includes the following steps:
(1)用水配置0.25mol/L的硼氢化钾和硼氢化钠的混合溶液(且硼氢化钾和硼氢化钠的摩尔比为1:1);(1) A mixed solution of 0.25mol/L potassium borohydride and sodium borohydride is configured with water (and the molar ratio of potassium borohydride and sodium borohydride is 1:1);
(2)在25℃下,将待清洗的碱性电池浸泡在步骤(1)中得到的硼氢化钾和硼氢化钠的混合溶液中接触直至黑点去除(清洗剂没过碱性电池,且清洗剂与碱性电池的体积比为2.5:1);(2) At 25°C, soak the alkaline battery to be cleaned in the mixed solution of potassium borohydride and sodium borohydride obtained in step (1) until the black spots are removed (cleaning agent has not passed the alkaline battery, and The volume ratio of cleaning agent to alkaline battery is 2.5:1);
(3)用水清洗步骤(2)中得到的碱性电池,清洗至水的pH为7;(3) washing the alkaline battery obtained in step (2) with water until the pH of the water is 7;
(4)除去步骤(3)中得到的碱性电池表面的水,然后在所述碱性电池的外表面上涂覆涂油层。(4) Remove water from the surface of the alkaline battery obtained in step (3), and then coat an oil-coated layer on the outer surface of the alkaline battery.
经检测从所述碱性电池与硼氢化钾和硼氢化钠的混合溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为5小时,电池性能无不良影响。It is detected that the time taken from the contact of the alkaline battery with the mixed solution of potassium borohydride and sodium borohydride until the black spots on the surface of the alkaline battery are removed is 5 hours, and the performance of the battery has no adverse effect.
实施例2Example 2
本实施例用于说明本发明的碱性电池的外观清洗方法。该方法包括以下步骤:This embodiment is used to illustrate the appearance cleaning method of the alkaline battery of the present invention. The method includes the following steps:
(1)用水配置0.5mol/L的硼氢化钠溶液;(1) configure 0.5mol/L sodium borohydride solution with water;
(2)在30℃下,将待清洗的碱性电池浸泡(清洗剂没过碱性电池,且清洗剂与碱性电池的体积比为2:1)在硼氢化钠溶液中接触直至黑点去除;(2) At 30°C, soak the alkaline battery to be cleaned (the cleaning agent has not passed the alkaline battery, and the volume ratio of the cleaning agent to the alkaline battery is 2:1) and contact it in the sodium borohydride solution until the black spot remove;
(3)用水清洗步骤(2)中得到的碱性电池,清洗至水的pH为7;(3) washing the alkaline battery obtained in step (2) with water until the pH of the water is 7;
(4)除去步骤(3)中得到的碱性电池表面的水,然后在所述碱性电池的外表面上涂覆涂油层。(4) Remove water from the surface of the alkaline battery obtained in step (3), and then coat an oil-coated layer on the outer surface of the alkaline battery.
经检测,从碱性电池与硼氢化钠溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为6小时,电池性能无不良影响。After testing, it takes 6 hours from the time when the alkaline battery is in contact with the sodium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the performance of the battery has no adverse effect.
实施例3Example 3
本实施例用于说明本发明的碱性电池的外观清洗方法。该方法包括以下步骤:This embodiment is used to illustrate the appearance cleaning method of the alkaline battery of the present invention. The method includes the following steps:
(1)用水配置0.05mol/L的硼氢化钾溶液;(1) Potassium borohydride solution of 0.05mol/L is configured with water;
(2)在5℃下,将待清洗的碱性电池浸泡(清洗剂没过碱性电池,且清洗剂与碱性电池的体积比为1.5:1)在硼氢化钾溶液中接触直至黑点去除;(2) At 5°C, soak the alkaline battery to be cleaned (the cleaning agent has not passed the alkaline battery, and the volume ratio of the cleaning agent to the alkaline battery is 1.5:1) and contact it in potassium borohydride solution until black spots remove;
(3)用水清洗步骤(2)中得到的碱性电池,清洗至水的pH为6.7;(3) washing the alkaline battery obtained in step (2) with water until the pH of the water is 6.7;
(4)除去步骤(3)中得到的碱性电池表面的水,然后在所述碱性电池的外表面上涂覆涂油层。(4) Remove water from the surface of the alkaline battery obtained in step (3), and then coat an oil-coated layer on the outer surface of the alkaline battery.
经检测,从所述待清洗的碱性电池与硼氢化钾溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为8小时,电池性能无不良影响。After testing, it takes 8 hours from the time when the alkaline battery to be cleaned is in contact with the potassium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the battery performance has no adverse effect.
实施例4Example 4
本实施例用于说明本发明的碱性电池的外观清洗方法。该方法包括以下步骤:This embodiment is used to illustrate the appearance cleaning method of the alkaline battery of the present invention. The method includes the following steps:
(1)用水配置0.4mol/L的硼氢化钾和硼氢化钠的混合溶液(且硼氢化钾和硼氢化钠的摩尔比为0.5:1);(1) A mixed solution of 0.4mol/L potassium borohydride and sodium borohydride is configured with water (and the molar ratio of potassium borohydride and sodium borohydride is 0.5:1);
(2)在30℃下,将待清洗的碱性电池浸泡在步骤(1)中得到的硼氢化钾和硼氢化钠的混合溶液中接触直至黑点去除(清洗剂没过碱性电池,且清洗剂与碱性电池的体积比为2:1);(2) At 30°C, soak the alkaline battery to be cleaned in the mixed solution of potassium borohydride and sodium borohydride obtained in step (1) until the black spots are removed (the cleaning agent has not passed the alkaline battery, and The volume ratio of cleaning agent to alkaline battery is 2:1);
(3)用水清洗步骤(2)中得到的碱性电池,清洗至水的pH为7;(3) washing the alkaline battery obtained in step (2) with water until the pH of the water is 7;
(4)除去步骤(3)中得到的碱性电池表面的水,然后在所述碱性电池的外表面上涂覆涂油层。(4) Remove water from the surface of the alkaline battery obtained in step (3), and then coat an oil-coated layer on the outer surface of the alkaline battery.
经检测,从所述碱性电池与硼氢化钾和硼氢化钠的混合溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为6小时,电池性能无不良影响。After testing, it takes 6 hours from the time when the alkaline battery is in contact with the mixed solution of potassium borohydride and sodium borohydride until the black spots on the surface of the alkaline battery are removed, and the performance of the battery has no adverse effect.
实施例5Example 5
本实施例采用与实施例3相似的方法用于说明本发明的碱性电池的外观清洗方法。This embodiment uses a method similar to that of Embodiment 3 to illustrate the method for cleaning the appearance of the alkaline battery of the present invention.
所不同的是,在本实施例中,所用的第一溶剂和第二溶剂均为乙醇。The difference is that in this embodiment, both the first solvent and the second solvent used are ethanol.
经检测,从本实施例的所述待清洗的碱性电池与硼氢化钾溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为15小时,电池性能无不良影响。After testing, it takes 15 hours from the time when the alkaline battery to be cleaned in this embodiment is in contact with the potassium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the battery performance has no adverse effect.
实施例6Example 6
本实施例采用与实施例2相似的方法用于说明本发明的碱性电池的外观清洗方法。This embodiment uses a method similar to that of Embodiment 2 to illustrate the method for cleaning the appearance of the alkaline battery of the present invention.
所不同的是,本实施例所用的硼氢化钠溶液的浓度为0.01mol/L。The difference is that the concentration of the sodium borohydride solution used in this example is 0.01mol/L.
经检测,从本实施例的所述待清洗的碱性电池与硼氢化钠溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为12小时,电池性能无不良影响。After testing, it takes 12 hours from the time when the alkaline battery to be cleaned in this embodiment is in contact with the sodium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the battery performance has no adverse effect.
实施例7Example 7
本实施例采用与实施例1相似的方法用于说明本发明的碱性电池的外观清洗方法。This example uses a method similar to that of Example 1 to illustrate the method for cleaning the appearance of the alkaline battery of the present invention.
所不同的是,本实施例所用的硼氢化盐为硼氢化钠,且硼氢化钠溶液的浓度为0.25mol/L。The difference is that the borohydride salt used in this example is sodium borohydride, and the concentration of the sodium borohydride solution is 0.25 mol/L.
经检测,从本实施例的所述待清洗的碱性电池与硼氢化钠溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为6小时,电池性能无不良影响。After testing, it takes 6 hours from the time when the alkaline battery to be cleaned in this embodiment is in contact with the sodium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the battery performance has no adverse effect.
实施例8Example 8
本实施例采用与实施例1相似的方法用于说明本发明的碱性电池的外观清洗方法。This example uses a method similar to that of Example 1 to illustrate the method for cleaning the appearance of the alkaline battery of the present invention.
所不同的是,本实施例所用的硼氢化盐为硼氢化钾,且硼氢化钾溶液的浓度为0.25mol/L。The difference is that the borohydride salt used in this example is potassium borohydride, and the concentration of the potassium borohydride solution is 0.25 mol/L.
经检测,从本实施例的所述待清洗的碱性电池与硼氢化钾溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为6小时,电池性能无不良影响。After testing, it takes 6 hours from the time when the alkaline battery to be cleaned in this embodiment is in contact with the potassium borohydride solution until the black spots on the surface of the alkaline battery are removed, and the battery performance has no adverse effect.
实施例9Example 9
本实施例采用与实施例1相似的方法用于说明本发明的碱性电池的外观清洗方法。This example uses a method similar to that of Example 1 to illustrate the method for cleaning the appearance of the alkaline battery of the present invention.
所不同的是,本实施例所用的硼氢化盐为硼氢化钾和硼氢化钠的混合物(且硼氢化钾和硼氢化钠的摩尔比为2.2:1),且所形成的溶液的浓度为0.25mol/L。The difference is that the borohydride salt used in this example is a mixture of potassium borohydride and sodium borohydride (and the molar ratio of potassium borohydride and sodium borohydride is 2.2:1), and the concentration of the formed solution is 0.25 mol/L.
经检测,从本实施例的所述待清洗的碱性电池与硼氢化钾和硼氢化钠的混合溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为6小时,电池性能无不良影响。After testing, from the time when the alkaline battery to be cleaned in this embodiment contacts with the mixed solution of potassium borohydride and sodium borohydride, it takes 6 hours until the black spots on the surface of the alkaline battery are removed. adverse effects.
对比例1Comparative example 1
本对比例采用现有技术提供的方法进行,具体如下:This comparative ratio adopts the method that prior art provides to carry out, specifically as follows:
本对比例所用的清洗剂为0.5mol/L的硼酸溶液,其余步骤与实施例2相同。The cleaning agent used in this comparative example is a boric acid solution of 0.5mol/L, and all the other steps are the same as in Example 2.
经检测,从本对比例的待清洗的碱性电池与0.5mol/L的硼酸溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为20小时,电池性能无不良影响。After testing, from the time when the alkaline battery to be cleaned in this comparative example contacts with the boric acid solution of 0.5mol/L until the black spots on the surface of the alkaline battery are removed is 20 hours, and the battery performance has no adverse effect.
对比例2Comparative example 2
本对比例采用现有技术提供的方法进行,具体如下:This comparative ratio adopts the method that prior art provides to carry out, specifically as follows:
本对比例所用的清洗剂为0.5mol/L的硼酸溶液,超声波频率45KHz,待清洗的碱性电池与0.5mol/L的硼酸溶液接触,其余步骤与实施例2相同。The cleaning agent used in this comparative example is 0.5mol/L boric acid solution, the ultrasonic frequency is 45KHz, the alkaline battery to be cleaned is in contact with the 0.5mol/L boric acid solution, and the rest of the steps are the same as in Example 2.
经检测,从本对比例的待清洗的碱性电池与0.5mol/L的硼酸溶液接触开始计时,直至碱性电池表面的黑点去除所用的时间为3小时,电池容量衰减4%。After testing, from the time when the alkaline battery to be cleaned of this comparative example contacts with the boric acid solution of 0.5mol/L until the black spots on the surface of the alkaline battery are removed is 3 hours, and the battery capacity decays by 4%.
通过对比实施例1-9和对比例1-2的数据可以看出,采用本发明提供的清洗剂清洗由于爬碱现象造成的碱性电池外观有黑点的不良现象,特别地,对于返修的碱性电池的外表面的黑点时具有很好的清洗效果。采用本发明的清洗剂和清洗方法清洗碱性电池的外观不良黑点时,通常不影响电池性能。本发明的清洗方法还避免了采用现有技术的超声波震动或者打磨方法时引起的电池性能降低的缺陷。By comparing the data of Examples 1-9 and Comparative Examples 1-2, it can be seen that the defective phenomenon of black spots on the appearance of the alkaline battery caused by the alkali creep phenomenon is cleaned by using the cleaning agent provided by the present invention, especially for repaired It has a good cleaning effect on the black spots on the outer surface of alkaline batteries. When the cleaning agent and the cleaning method of the present invention are used to clean the bad appearance black spots of the alkaline battery, the battery performance is usually not affected. The cleaning method of the present invention also avoids the defect of battery performance degradation caused by ultrasonic vibration or grinding methods in the prior art.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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