CN105239514B - Stepless-adjustment ball-hinge type multi-support-leg forward transverse shifting track system of bridge girder erection machine - Google Patents
Stepless-adjustment ball-hinge type multi-support-leg forward transverse shifting track system of bridge girder erection machine Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种替代传统的轨枕式架桥机前横移轨道的全新的采用多点位无级可调螺杆支腿、球铰和橡胶支座作支垫的一体化架桥机前横移轨道系统。The invention relates to a brand-new integrated bridge erecting machine front traverse that replaces the traditional sleeper type bridge erecting machine front traverse track and uses multi-point stepless adjustable screw legs, ball joints and rubber bearings as support pads. track system.
背景技术Background technique
近年来,我国公路基础设施发展迅速,大量公路特别是高等级公路正在施工或者计划建设,为了缩短公路里程、增加形的顺直度,保证公路的行车速度、安全性和舒适性,公路设计采用大量的桥梁来跨越沟谷、河流,而且绝大部分的桥梁采用集中预制再运输到现场架设安装的方法,以保证桥梁的施工质量。此类桥梁也绝大部分采用双导梁架桥机架设。In recent years, my country's highway infrastructure has developed rapidly. A large number of highways, especially high-grade highways, are under construction or planned to be constructed. A large number of bridges are used to cross valleys and rivers, and most of the bridges are prefabricated and then transported to the site for erection and installation to ensure the construction quality of the bridges. Most of these bridges are erected with double-guided girder erecting machines.
双导梁架桥机前横移轨道安放在前方桥墩盖梁上,其下支垫结构为架桥机体外结构,但作用非常关键。支垫结构的绝大部分采用短枕木(或方木)在盖梁上纵横交叉分层堆码成立方形支墩,支墩以一定的横向距离布置,当盖梁存在横坡时,各枕木支墩采用异形厚度枕木处理使顶面高程相同,横移轨道枕面水平。在横坡大的盖梁上安置横移轨道时,盖梁低侧需要堆叠高度很大的枕木支墩。由于枕木支墩整体性、稳定性差,大高度支墩更甚。架梁时枕木支墩容易因支承强度不足或稳定性差,支墩散离等原因造成破坏、垮塌,从而导致架桥机垮塌事故,全国范围不在个案。另一方面,采用枕木支墩作架桥机前横移轨道支承结构,结构非标准化,枕木堆叠质量存在很大的人为因素和隐患,而且堆叠速度慢。当桥梁安装完一跨再进行下一跨安装时,需要将各枕木支墩拆散,搬运至下一盖梁重新堆叠堆码,工作耗时长。综上所述,采用枕木支墩支承架桥机前横移轨道的传统做法,安全性差,工作效率低,方法落后。The front traversing track of the double guide girder bridge erecting machine is placed on the front pier cover beam, and its lower support pad structure is the external structure of the bridge erection machine, but its role is very critical. Most of the support structure adopts short sleepers (or square timber) stacked vertically and horizontally on the cover beam to form a square support pier. The support piers are arranged at a certain horizontal distance. When the cover beam has a transverse slope, each sleeper supports The pier is treated with special-shaped thickness sleepers to make the top surface elevation the same, and the sleeper surface of the traversing track is level. When the traversing track is placed on the cover beam with a large cross slope, the low side of the cover beam needs to be stacked with a high sleeper pier. Due to the poor integrity and stability of the sleeper pier, the large-height pier is even worse. When erecting beams, sleeper buttresses are prone to damage and collapse due to insufficient supporting strength or poor stability, and scattered buttresses, which will lead to collapse accidents of bridge erecting machines. There are no cases nationwide. On the other hand, the use of sleeper buttresses as the support structure for the front traversing track of the bridge erecting machine has a non-standard structure, and there are great human factors and hidden dangers in the stacking quality of the sleepers, and the stacking speed is slow. When one span of the bridge is installed and the next span is installed, it is necessary to dismantle the cross-ties buttresses and transport them to the next cap beam for re-stacking and stacking, which takes a long time. To sum up, the traditional method of using sleeper buttresses to support the front traversing track of the bridge erecting machine has poor safety, low work efficiency, and backward methods.
现有技术中,枕木支墩难以实行标准化,存在堆叠不规范、安全性不足、机械化作业程度低、工作进度慢、施工费用大等缺陷。本发明对现有技术的缺点进行创新改进,解决现有技术中存有的缺陷。In the prior art, it is difficult to standardize the sleeper buttresses, and there are defects such as irregular stacking, insufficient safety, low degree of mechanization, slow work progress, and high construction costs. The invention innovates and improves the shortcomings of the prior art, and solves the defects existing in the prior art.
发明内容Contents of the invention
本发明的目的是提供了一种结构规范,安全性好,机械化作业程度高,环保性好,工序简单,工作进度快,施工费用小,作业方便快捷,结构安全可靠的无级调节球铰式多支腿架桥机前横移轨道系统。The object of the present invention is to provide a stepless adjustable ball joint with standard structure, good safety, high degree of mechanized operation, good environmental protection, simple process, fast work progress, small construction cost, convenient and fast operation, safe and reliable structure. The front traversing track system of the multi-leg bridge erecting machine.
本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道,其特征在于:所述的架桥机前横移轨道下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;通过调整装置在竖直方向进行无级调整,使得架桥机前横移轨道在不同横坡的盖梁上保持水平。The present invention is a stepless adjustment spherical hinge type multi-leg bridge erecting machine front traverse track system, including the bridge erection machine front traverse track, which is characterized in that: the lower end surface of the bridge erection machine front traverse track is fixedly installed with A number of components, the number of which is determined by the length or force of the traversing track in front of the bridge erecting machine, and the components are arranged at a certain distance from each other; the components include supporting accessories, adjustment devices and anti-tilt bases ;The adjustment device is used for stepless adjustment in the vertical direction, so that the front traversing track of the bridge erecting machine remains horizontal on the cover beams of different cross slopes.
所述的支承附件包括支承横梁组合钢构造、承压钢板和两个对称安装的调整螺杆;支承横梁组合钢构造固定安装在架桥机前横移轨道和承压钢板之间;承压钢板固定安装在支承横梁组合钢构造下方;调整螺杆对称安装于架桥机前横移轨道两侧。The supporting accessories include a supporting beam combined steel structure, a pressure-bearing steel plate and two symmetrically installed adjusting screws; the supporting beam combined steel structure is fixedly installed between the front traverse track of the bridge erecting machine and the pressure-bearing steel plate; It is installed under the combined steel structure of the supporting beam; the adjusting screw is symmetrically installed on both sides of the front traversing track of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆和螺母,所述的螺母固定安装在承压钢板下方,其配套于调整螺杆,调整螺杆下端设有凸形圆弧面钢球头;能够通过对调整螺杆进行上下调整,从而实现架桥机前横移轨道无级调节。The adjusting device includes two symmetrically installed adjusting screws and nuts, the nuts are fixedly installed under the pressure-bearing steel plate, which are matched with the adjusting screw, and the lower end of the adjusting screw is provided with a convex arc-shaped steel ball head; The adjustment screw is adjusted up and down, so as to realize the stepless adjustment of the front traverse track of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆下端设有凹形圆弧面钢结构与凸形圆弧面钢球头互相配合的机构,安装在支座板上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构固定设置于反扣钢板上;所述的支座板和反扣钢板通过螺栓固定连接;所述的反扣钢板设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjusting screw is provided with a concave arc-shaped steel structure and a convex arc-shaped steel ball head, and is installed on the support plate; the lower end of the adjusting screw 5 is in contact with the concave The arc surface steel structure 3 forms a spherical joint support; the concave arc surface steel structure is fixedly arranged on the reverse buckle steel plate; the described support plate and the reverse buckle steel plate are fixedly connected by bolts; the reverse buckle steel plate Features snapback slots.
所述的支承横梁组合钢构造设置有两个对称导向套筒;所述的导向套筒其轴线与调整螺杆轴线一致;所述的支承横梁组合钢构造在前横移轨道下方的间距为60cm~90cm;所述的支承横梁组合钢构造的框架采用型钢焊接或钢板拼焊中的任一种。The combined steel structure of the supporting beam is provided with two symmetrical guide sleeves; the axis of the guiding sleeve is consistent with the axis of the adjusting screw; the distance between the combined steel structure of the supporting beam below the front traverse track is 60cm- 90cm; the frame of the combined steel structure of the support beam adopts any one of section steel welding or steel plate tailor welding.
所述的调整螺杆长度为80cm~150cm;所述调整螺杆采用钢棒或钢管中任一种制作;The length of the adjusting screw is 80cm to 150cm; the adjusting screw is made of any one of steel rod or steel pipe;
所述的调整螺杆的下端侧壁上设有吊环;所述的凹形圆弧面钢结构上设有吊环;调整螺杆和凹形圆弧面钢结构通过吊环上的斜拉挂绳固定连接。The lower side wall of the adjustment screw is provided with a suspension ring; the concave arc surface steel structure is provided with a suspension ring; the adjustment screw and the concave arc surface steel structure are fixedly connected by a cable-stayed lanyard on the suspension ring.
所述的承压钢板底面设有加劲连接钢板。The bottom surface of the pressure-bearing steel plate is provided with a stiffening connecting steel plate.
所述的无级调节球铰式多支腿架桥机前横移轨道系统可以适应横坡坡度为1%~7%的盖梁。The front traverse track system of the steplessly adjustable spherical hinge multi-leg bridge erecting machine can adapt to cover beams with a transverse slope of 1% to 7%.
所述的无级调节球铰式多支腿架桥机前横移轨道系统单个支腿在竖直方向可调节的范围为1~60cm。The adjustable range of a single outrigger in the vertical direction of the front traversing track system of the steplessly adjustable ball-joint multi-leg bridge erecting machine is 1-60cm.
所述的支座板选用有一定弹性和强度的橡胶板或塑料板中的任一种。The support plate is selected from any one of rubber plates or plastic plates with certain elasticity and strength.
所述的架桥机前横移轨道下端面固定安装有若干个构件,该构件就构成该系统的多支腿。Several components are fixedly installed on the lower end surface of the front traversing track of the bridge erecting machine, and these components constitute the multi-legs of the system.
本发明的施工原理和方法:Construction principle and method of the present invention:
1、为实现本发明能够多次周转使用,橡胶支座与反扣钢板通过螺栓连接,其余部件内部通过焊接连接,采用焊接时,应确保连接处强度满足施工安全要求,不在施工过程中断裂(开裂),特别是支承横梁组合钢构造与架桥机前横移轨道一定要焊接牢固。调整螺杆底端设有凸形圆弧面钢球头,并与其下方的凹形圆弧面钢结构形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁存在不同的横坡时,保证调整螺杆与下方凹形圆弧钢构造接触面始终保持紧密接触,不产生空隙和局部集中受力,防止结构的超强度破坏,起到良好的传递竖向荷载的作用,另外通过在下方凹形圆弧面钢构造设置一定深度的弧坑,可使凸形圆弧面钢球头在不同的盖梁横坡条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头滑出凹坑外造成破坏。1. In order to realize that the present invention can be used repeatedly, the rubber bearing and the reverse buckle steel plate are connected by bolts, and the rest of the parts are connected by welding. When welding is used, it should be ensured that the strength of the joint meets the construction safety requirements and does not break during the construction process ( cracking), especially the combined steel structure of the supporting beam and the front traversing track of the bridge erecting machine must be firmly welded. The bottom end of the adjusting screw is equipped with a convex arc-shaped steel ball head, which forms a spherical hinge support with the concave arc-shaped steel structure below it. When the horizontal slope is high, ensure that the contact surface between the adjusting screw and the concave arc steel structure below is always in close contact, without creating gaps and local concentrated stress, preventing super-strength damage of the structure, and playing a good role in transmitting vertical loads. In addition, by setting an arc crater with a certain depth in the steel structure of the concave arc surface below, the steel ball head of the convex arc surface can always be in the pit under different conditions of the cross slope of the cover beam, and the convex arc surface can be reliably prevented. The steel ball head slides out of the pit to cause damage.
2、按图纸加工好各部件;若先组拼成一个整体,所占空间大,且在运输过程中不利于对螺纹副的保护。所以整个无级调节球铰式多支腿架桥机前横移轨道系统生产及运输时分成三个部件:支座板、反扣钢板、凹形圆弧面钢结构加工组装成底座部件;调整螺杆及其下端的凸形圆弧面钢结构焊接形成螺杆部件;螺母、承压钢板、支承横梁组合钢构造、导向套筒、加劲连接钢板焊接成整体后按一定间距焊接在架桥机前横移轨道下方形成轨道部件。在上一个工地至下一个工地长途转运时,为增加单车运输量、增加运输效率、减少运输成本、避免各部件的损坏,各部件先不拼装,分开运输至施工现场后再拼装。2. Process each part according to the drawing; if it is assembled into a whole first, it will take up a lot of space, and it is not conducive to the protection of the thread pair during transportation. Therefore, the whole stepless adjustment ball joint type multi-leg bridge erecting machine is divided into three parts during production and transportation of the front traverse track system: the support plate, the reverse buckle steel plate, and the concave arc surface steel structure are processed and assembled into base parts; The screw and the convex arc-shaped steel structure at the lower end are welded to form the screw part; the nut, the pressure-bearing steel plate, the combined steel structure of the supporting beam, the guide sleeve, and the stiffened connecting steel plate are welded into a whole and then welded at a certain distance to the front cross of the bridge erecting machine. Move the track below to form the track part. During the long-distance transfer from the previous construction site to the next construction site, in order to increase the single-vehicle transportation volume, increase transportation efficiency, reduce transportation costs, and avoid damage to various components, the components are not assembled first, and are transported separately to the construction site and then assembled.
3、在施工现场使用起重机械辅助,根据盖梁横坡的大小及宽度选用合适长度的调整螺杆,在起重机械作业半径范围内就近将本发明拼装成一体,并将其安装固定至架桥机前支腿上。3. Use hoisting machinery to assist in the construction site, select an adjusting screw with a suitable length according to the size and width of the cross slope of the cover beam, assemble the present invention into one within the working radius of the hoisting machinery, and install and fix it to the frame On the front outrigger of the bridge crane.
4、吊装混凝土预制梁,架桥机携前支腿及前横移轨道系统移前移至规定位置,落下前支腿至规定位置,解下斜拉挂绳,调节各个调整螺杆使本发明与盖梁接触无间隙,并使架桥机前横移轨道水平,同时保证每根调整螺杆下端的凸形圆弧面钢球头与凹形圆弧面钢结构之间球铰时圆弧面接触无间隙,然后进行混凝土预制梁的吊装。4. Lift the concrete prefabricated girder, the bridge erecting machine moves forward with the front outrigger and the front traversing track system to the specified position, lower the front outrigger to the specified position, untie the cable-stayed lanyard, and adjust each adjustment screw to make the present invention and There is no gap in the contact between the cover and the beam, and the front traverse track of the bridge erecting machine is horizontal, and at the same time, the convex arc surface steel ball head at the lower end of each adjusting screw is in contact with the arc surface of the spherical hinge between the concave arc surface steel structure There is no gap, and then the hoisting of the concrete prefabricated beams is carried out.
5、架桥机横向移动吊装同一跨位的其余混凝土预制梁。5. The bridge erecting machine moves laterally to hoist the remaining concrete precast beams at the same span.
6、装上螺杆及凹形圆弧面钢结构上吊环之间的斜拉挂绳并拉紧,使得调整螺杆部件与底座部件固定连接,并形成一整体。6. Install the cable-stayed lanyard between the screw rod and the upper ring of the concave arc-shaped steel structure and tighten it, so that the adjustment screw part is fixedly connected with the base part and forms a whole.
7、重复步骤4、步骤5、步骤6完成整个桥梁上的混凝土预制梁的架设。7. Repeat steps 4, 5 and 6 to complete the erection of the prefabricated concrete beams on the entire bridge.
8、混凝土预制梁架设完之后,解下斜拉挂绳,卸下底座部件,拧下调整螺杆部件,从架桥机前支腿卸下前横移轨道部件,分类与架桥机运输至下一施工工地,暂不使用时运回堆放场分类存放。8. After the concrete prefabricated beam is erected, untie the cable-stayed lanyard, remove the base part, unscrew the adjusting screw part, remove the front traverse track part from the front leg of the bridge erecting machine, and classify and transport it to the next bridge erecting machine. 1. Construction site, when not in use, transport it back to the storage yard for classified storage.
本发明具有的优点是:The advantage that the present invention has is:
1、本发明利用架桥机前横移轨道、支承横梁组合钢构造、螺母、调整螺杆组成的多支腿模型具有很强的竖向承载能力和刚度,同时多支腿结构还具有很强的稳定性及安全性,以全新形式的钢结构代替枕木支墩,环保性好。1. In the present invention, the multi-leg model composed of the front traverse track of the bridge erecting machine, the steel structure of the supporting beam, the nut and the adjusting screw has a strong vertical bearing capacity and rigidity, and the multi-leg structure also has a strong Stability and safety, using a new form of steel structure instead of sleeper buttresses, good environmental protection.
2、本发明利用调整螺杆及反扣钢板之间利用凹形圆弧面钢结构、凸形圆弧面钢球头组成的球铰结构连接,利用若干长度规格的调整螺杆,利用调整螺杆、螺母调节合适高度可以适应于不同横坡的盖梁,可以重复利用,节省费用,经济环保,且结构安全性高,施工便捷,效率高。2. The present invention utilizes the ball joint structure connection between the adjusting screw rod and the buckled steel plate, which is composed of a concave arc surface steel structure and a convex arc surface steel ball head, and utilizes adjusting screw rods of several length specifications, and utilizes adjusting screw rods and nuts Adjusting the appropriate height can be adapted to cover beams of different transverse slopes, can be reused, saves costs, is economical and environmentally friendly, and has high structural safety, convenient construction, and high efficiency.
3、本发明支撑底部设为支座板,使横向一定范围内相邻支腿共同分担荷载,提高了整个前横移轨道系统的承载能力及安全性。3. The bottom of the support of the present invention is set as a support plate, so that the adjacent legs within a certain range in the horizontal direction share the load together, which improves the bearing capacity and safety of the entire front traverse track system.
4、本发明中螺母、承压钢板、螺母与顶部承压钢板加劲连接钢板、架桥机前横移轨道支承横梁组合钢构造分别加工完成之后按图纸焊接成一个整体支承结构,整体支承结构按图纸以合适的间距焊接在前横移轨道下方形成轨道部件,支座板、反扣钢板、凹形圆弧面钢结构安装成一体的底座部件,凸形圆弧面钢球头、调整螺杆焊接成一体的螺杆部件,轨道部件、底座部件、螺杆部件运至施工现场后再组合起来,不但方便,而且能够节约工时,提高效率。4. In the present invention, nuts, pressure-bearing steel plates, nuts and top pressure-bearing steel plate stiffening steel plates, combined steel structures of cross-moving track support beams before the bridge erecting machine are respectively processed and welded into an integral support structure according to the drawings, and the overall support structure is as follows: The drawings are welded under the front traversing track at a suitable distance to form the track parts, the base part that is integrated with the support plate, reverse buckle steel plate, and concave arc-shaped steel structure, and the convex arc-shaped steel ball head and adjusting screw are welded The integrated screw parts, track parts, base parts, and screw parts are transported to the construction site and then assembled, which is not only convenient, but also can save man-hours and improve efficiency.
5、本发明在现场安装起来之后,当需要前往下一盖梁时,将通过吊环、斜拉挂绳连接将反扣钢板与调整螺杆连接在一起,使整架桥机前横移轨道个系统变成一个整体,然后固定在架桥机前支腿上,施工时实现整体吊运至下一盖梁安装位,不需要分散搬运再安装,省工省时。5. After the present invention is installed on site, when it is necessary to go to the next cover girder, the buckled steel plate and the adjusting screw will be connected together through the suspension ring and the cable-stayed lanyard, so that the entire bridge machine can move forward and traverse the track system It becomes a whole, and then fixed on the front outrigger of the bridge erecting machine. During construction, the whole can be hoisted to the installation position of the next cover beam. It does not need to be transported and installed separately, saving labor and time.
6、本发明当需要转运时,解除斜拉挂绳,卸下底座,拧开调整螺杆,按部件分别转运至下一个使用工地,暂时不使用时可运回堆放场,利于存放管理,利于结构保护。6. When the present invention needs to be transferred, release the cable-stayed lanyard, remove the base, unscrew the adjustment screw, and transfer to the next use site according to the parts. When not in use, it can be transported back to the storage yard, which is beneficial to storage management and structure. Protect.
7、本发明能标准化结构,在施工现场安装时,可以显著的提高施工效率,加快施工进度,与传统的枕木堆叠拆除时间比较,可以大大降低了安装拆除时间,同时可以很好的架桥机前横移轨道的安全牢靠,并且使零部件的数量显著减少,节约了材料,降低了成本,本架桥机前横移轨道系统组装拆除省去繁重的作业,并可多次周转使用。在安全、节省、便捷方面具有显著优势。7. The present invention can standardize the structure. When installing on the construction site, it can significantly improve the construction efficiency and speed up the construction progress. Compared with the traditional sleeper stacking and dismantling time, it can greatly reduce the installation and dismantling time, and at the same time, it can be a good bridge erecting machine The front traversing track is safe and reliable, and the number of parts is significantly reduced, which saves materials and reduces costs. The assembly and disassembly of the front traversing track system of the bridge erecting machine saves heavy work and can be used for multiple turnovers. It has significant advantages in terms of safety, saving and convenience.
附图说明Description of drawings
图1为图2的A-A横断面结构示意图。FIG. 1 is a schematic diagram of the A-A cross-sectional structure in FIG. 2 .
图2为本发明一种无级调节球铰式多支腿架桥机前横移轨道系统在施工时使用示意图。Fig. 2 is a schematic diagram of the use of a steplessly adjustable ball-joint multi-leg bridge erecting machine front traverse track system during construction according to the present invention.
图3为图1的左视结构示意图。FIG. 3 is a schematic structural diagram of the left view of FIG. 1 .
图4为图1的俯视结构示意图。FIG. 4 is a schematic top view of the structure of FIG. 1 .
图5为图1的B-B断面结构示意图。FIG. 5 is a schematic diagram of the B-B section structure in FIG. 1 .
图6为图1的C-C断面结构示意图。FIG. 6 is a schematic diagram of the C-C section structure in FIG. 1 .
图7为支承横梁组合钢构造俯视结构示意图。Fig. 7 is a schematic top view structural view of the supporting beam composite steel structure.
图中部件名称和序号为:支座板1,反扣钢板2,凹形圆弧面钢构造3,凸形圆弧面钢球头4,调整螺杆5,螺母6,承压钢板7,加劲连接钢板8,支承横梁组合钢构造9,吊环10,斜拉挂绳11,螺栓12,架桥机前横移轨道13,盖梁14,导向套筒15。The names and serial numbers of the parts in the figure are: support plate 1, reverse buckle steel plate 2, concave arc surface steel structure 3, convex arc surface steel ball head 4, adjusting screw 5, nut 6, pressure steel plate 7, stiffening Connecting steel plates 8, supporting beam combined steel structures 9, suspension rings 10, cable-stayed lanyards 11, bolts 12, front traverse rails 13 of the bridge erecting machine, cover beams 14, and guide sleeves 15.
具体实施方式detailed description
实施例一:Embodiment one:
参看图1,2,3,4,5,6,7所示,本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道13,其特征在于:所述的架桥机前横移轨道13下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;整体形成无级调节球铰式多支腿架桥机前横移轨道系统;该系统分别对各个调整螺杆5在竖直方向进行无级调节,使得架桥机前横移轨道13在不同横坡的盖梁14上保持水平,并起到支撑架桥机前端构造的作用。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, a stepless adjustment spherical joint type multi-leg bridge erecting machine front traversing track system of the present invention includes a bridge erecting machine front traversing track 13, It is characterized in that several components are fixedly installed on the lower end surface of the front traversing track 13 of the bridge erecting machine, and the number of the components is determined according to the length or force change of the front traversing track 13 of the bridge erecting machine, and the distance between the components is The space is arranged at a certain interval; the components include supporting accessories, adjustment devices and anti-tilt bases; the whole forms a stepless adjustment ball-joint multi-leg bridge erecting machine front traverse track system; the system controls each adjustment screw 5 in Stepless adjustment is performed in the vertical direction, so that the front traverse track 13 of the bridge erecting machine remains horizontal on the cover beams 14 of different transverse slopes, and plays a role in supporting the front end structure of the bridge erecting machine.
所述的支承附件包括支承横梁组合钢构造9、承压钢板7和两个对称安装的调整螺杆5;支承横梁组合钢构造9固定安装在架桥机前横移轨道13和承压钢板7之间;承压钢板7固定安装在支承横梁组合钢构造9下方;调整螺杆5对称安装于架桥机前横移轨道13两侧。The supporting accessories include a supporting beam combination steel structure 9, a pressure-bearing steel plate 7 and two symmetrically installed adjusting screw rods 5; between; the pressure-bearing steel plate 7 is fixedly installed under the supporting beam composite steel structure 9; the adjusting screw rod 5 is symmetrically installed on both sides of the front traversing track 13 of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆5和螺母6,所述的螺母6固定安装在承压钢板7下方,其配套于调整螺杆5,调整螺杆5下端设有凸形圆弧面钢球头4;能够通过对调整螺杆5进行上下调整,从而实现架桥机前横移轨道13无级调节。The adjustment device includes two symmetrically installed adjustment screws 5 and nuts 6, the nuts 6 are fixedly installed under the pressure-bearing steel plate 7, and are matched with the adjustment screw 5, and the lower end of the adjustment screw 5 is provided with a convex arc surface The steel ball head 4 can be adjusted up and down by adjusting the screw rod 5, so as to realize the stepless adjustment of the front traverse track 13 of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆5下端设有凹形圆弧面钢结构3与凸形圆弧面钢球4头互相配合的机构,安装在支座板1上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构3固定设置于反扣钢板2上;所述的支座板1和反扣钢板2通过螺栓12固定连接;所述的反扣钢板2设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjustment screw 5 is provided with a concave arc surface steel structure 3 and a convex arc surface steel ball 4 heads, and is installed on the support plate 1; the adjustment screw 5 The lower end and the concave arc surface steel structure 3 form a spherical joint support; the concave arc surface steel structure 3 is fixed on the reverse buckle steel plate 2; Fixed connection; the reverse buckle steel plate 2 is provided with reverse buckle grooves.
所述的支承横梁组合钢构造9设置有两个对称导向套筒15;所述的导向套筒15其轴线与调整螺杆5轴线一致;The combined steel structure 9 of the support beam is provided with two symmetrical guide sleeves 15; the axis of the guide sleeve 15 is consistent with the axis of the adjustment screw 5;
所述的支承横梁组合钢构造9在前横移轨道13上的间距为90cm;所述的支承横梁组合钢构造9框架可采用型钢焊接。The spacing of the supporting crossbeam composite steel structure 9 on the front traversing track 13 is 90cm; the frame of the supporting crossbeam composite steel construction 9 can be welded with section steel.
所述的承压钢板7底面设有加劲连接钢板8,能够增加承载强度。The bottom surface of the pressure-bearing steel plate 7 is provided with a stiffening connecting steel plate 8, which can increase the bearing strength.
所述的盖梁14,横坡坡度为1%,横向宽度为8.5m。The cover beam 14 has a transverse slope of 1% and a transverse width of 8.5m.
所述的无级调节球铰式多支腿架桥机前横移轨道系统单个支腿在竖直方向可调节的范围为1~60cm。The adjustable range of a single outrigger in the vertical direction of the front traversing track system of the steplessly adjustable ball-joint multi-leg bridge erecting machine is 1-60cm.
所述的支座板1可选用有一定弹性和强度的橡胶板。The support plate 1 can be selected from a rubber plate with certain elasticity and strength.
所述的架桥机前横移轨道13是一多支点多跨超静定连续梁。The front traversing track 13 of the bridge erecting machine is a multi-fulcrum multi-span ultra-statically indeterminate continuous beam.
所述的支座板1能够使得架桥机前横移轨道13平车轨轮行驶至某一支点上方时,有适当的压缩量(下沉量),平车对架桥机前横移轨道13梁的荷载可传递至横向一定范围的相邻装置上,共同分担荷载,增加架桥机前横移轨道梁13的承载能力和安全性;另外,支座板1与桥墩盖梁14混凝土顶面间有较强的摩阻系数和摩阻力,可起到防止架桥机前横移轨道系统在存在横坡的桥墩盖梁14顶面产生界面滑动。The support plate 1 can make the front traversing track 13 of the bridge erecting machine have an appropriate amount of compression (subsidence) when the rail wheel of the flat car travels above a certain fulcrum, and the flat car can move the front traversing track of the bridge erecting machine. The load of the beam 13 can be transmitted to adjacent devices in a certain range in the lateral direction to share the load together and increase the bearing capacity and safety of the track beam 13 traversed before the bridge erecting machine; in addition, the bearing plate 1 and the pier cover beam 14 concrete There is a strong friction coefficient and friction resistance between the surfaces, which can prevent the front traversing track system of the bridge erecting machine from generating interface sliding on the top surface of the pier cover beam 14 with a transverse slope.
所述的反扣钢板2设有反扣槽,能够限制反扣槽在支座板1上前后左右滑动,从而也起到防止整体装置因桥墩盖梁14存在横坡等原因产生界面滑动;反扣槽与支座板1之间通过螺栓12连接,可使得整体吊装移位时支座板1不脱离、掉落。The reverse buckle steel plate 2 is provided with a reverse buckle groove, which can limit the reverse buckle groove from sliding back and forth, left and right, on the support plate 1, thereby also preventing the overall device from sliding at the interface due to the presence of a transverse slope in the pier cover beam 14; The buckle groove and the support plate 1 are connected by bolts 12, so that the support plate 1 will not be disengaged or dropped when the overall hoisting is shifted.
所述的调整螺杆5长度为80cm~150cm;所述的调整螺杆5底端设有凸形圆弧面钢球头4;调整螺杆5通过凸形圆弧面钢球头4与凹形圆弧面钢构造形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁14存在不同的横坡时,调整螺杆5始终与下方凹形圆弧钢构造3面保持紧密接触,不产生空隙和局部集中受力,防止结构被超强度破坏,起到良好的传递竖向荷载的作用;另外通过在下方凹形圆弧面钢构造3设置一定深度的弧坑,可使凸形圆弧面钢球头4在不同横坡的盖梁14条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头4滑出凹坑外造成破坏;凹形圆弧面钢构造3与反扣钢板2固定连接,能确保整体稳定。The length of the adjusting screw 5 is 80cm to 150cm; the bottom end of the adjusting screw 5 is provided with a convex arc surface steel ball head 4; the adjusting screw rod 5 passes through the convex arc surface steel ball head 4 and the concave arc surface The surface steel structure forms a spherical hinge support, and the diameters of the arc surfaces of the two are consistent, so that the concave and convex surfaces are completely consistent, so that when the cover beam 14 has different transverse slopes, the adjusting screw 5 is always in close contact with the 3 sides of the concave arc steel structure below. , does not produce gaps and local concentrated stress, prevents the structure from being damaged by super strength, and plays a good role in transmitting vertical loads; The arc-shaped steel ball head 4 is always in the pit under the cover beam 14 conditions of different transverse slopes, which can reliably prevent the convex arc-shaped steel ball head 4 from slipping out of the pit and cause damage; the concave arc-shaped steel structure 3 is fixedly connected with the buckle steel plate 2, which can ensure overall stability.
所述的螺母6配套于调整螺杆5,能够起到无级调节高度的作用;通过调节调整螺杆5,使架桥机前横移轨道13在不同盖梁14横坡条件下轨道都能处于水平,符合架桥机工作状态要求;螺母6和调整螺杆5均具有高强度、高韧性;能够保证足够的安全承载系数。调整螺杆5设有适当的可调长度,以保证适合不同横坡的盖梁14;调整螺杆5可以采用钢棒,采用钢棒时直接将下端加工制作成凸形圆弧面钢球头4;提高施工的轻便性。The nut 6 is matched with the adjusting screw rod 5, which can play the role of stepless height adjustment; by adjusting the adjusting screw rod 5, the front traverse track 13 of the bridge erecting machine can be at the level under different cover beam 14 transverse slope conditions , which meets the requirements of the working state of the bridge erecting machine; both the nut 6 and the adjusting screw 5 have high strength and high toughness; they can guarantee a sufficient safety bearing factor. The adjusting screw 5 is provided with an appropriate adjustable length to ensure that the cover beam 14 is suitable for different transverse slopes; the adjusting screw 5 can use a steel rod, and when the steel rod is used, the lower end is directly processed into a convex arc-shaped steel ball head 4; Improve the portability of construction.
所述的螺母6顶部设有承压钢板7,承压钢板7中部开圆孔,圆孔直径与螺母6大径一致。The top of the nut 6 is provided with a pressure-bearing steel plate 7, and a circular hole is opened in the middle of the pressure-bearing steel plate 7, and the diameter of the circular hole is consistent with the major diameter of the nut 6 .
所述的支承横梁组合钢构造9设置有两个对称导向套筒15,所述的导向套筒15其轴线与调整螺杆5轴线一致;设置一段内径与调整螺杆5大径一致的厚壁钢管,既可加长整个外套管的高度,又可对调整螺杆5进行导向,同时增强整体装置的横向稳定性。The combined steel structure 9 of the supporting beam is provided with two symmetrical guide sleeves 15, the axis of the guide sleeve 15 is consistent with the axis of the adjusting screw 5; It can not only lengthen the height of the entire outer casing, but also guide the adjustment screw 5, and at the same time enhance the lateral stability of the overall device.
所述的若干个支承横梁组合钢构造是根据横坡宽度和架桥机前横移轨道13受力大小来确定所需个数,并设置合适的间距,若干个支承横梁组合钢构造9安装于架桥机前横移轨道13下端面,再依次固定承压钢板7,固定螺母6,套上调整螺杆5,调整螺杆5的底端与凹形圆弧面钢结构3进行球铰连接,其次对调整螺杆5进行无级调节,使得整个系统中的架桥机前横移轨道13保持水平,再次通过吊环10上的斜拉挂绳11将调整螺杆5与凹形圆弧面钢结构3连接,而凹形圆弧面钢结构3底部连接的是支撑座部分,从而使得整个系统可以整体吊移,避免了出现脱离、掉落的现象。The several supporting beam combined steel structures are to determine the required number according to the width of the slope and the stress on the front traversing track 13 of the bridge erecting machine, and set a suitable distance. Several supporting beam combined steel structures 9 are installed on The lower end surface of the front traverse track 13 of the bridge erecting machine, and then fix the pressure-bearing steel plate 7 and the fixing nut 6 in sequence, put the adjusting screw 5 on it, and the bottom end of the adjusting screw 5 is connected with the concave arc-shaped steel structure 3 by a ball joint, and then The adjustment screw 5 is adjusted steplessly so that the front traversing track 13 of the bridge erecting machine in the whole system is kept horizontal, and the adjustment screw 5 is connected to the concave arc-shaped steel structure 3 through the cable-stayed lanyard 11 on the suspension ring 10 again , and the bottom of the concave arc-shaped steel structure 3 is connected to the support seat part, so that the whole system can be hoisted and moved as a whole, avoiding the phenomenon of detachment and falling.
实施例二:Embodiment two:
参看图1,2,3,4,5,6,7所示,本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道13,其特征在于:所述的架桥机前横移轨道13下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;整体形成无级调节球铰式多支腿架桥机前横移轨道系统;该系统分别对各个调整螺杆5在竖直方向进行无级调节,使得架桥机前横移轨道13在不同横坡的盖梁14上保持水平,并起到支撑架桥机前端构造的作用。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, a stepless adjustment spherical joint type multi-leg bridge erecting machine front traversing track system of the present invention includes a bridge erecting machine front traversing track 13, It is characterized in that several components are fixedly installed on the lower end surface of the front traversing track 13 of the bridge erecting machine, and the number of the components is determined according to the length or force change of the front traversing track 13 of the bridge erecting machine, and the distance between the components is The space is arranged at a certain interval; the components include supporting accessories, adjustment devices and anti-tilt bases; the whole forms a stepless adjustment ball-joint multi-leg bridge erecting machine front traverse track system; the system controls each adjustment screw 5 in Stepless adjustment is performed in the vertical direction, so that the front traverse track 13 of the bridge erecting machine remains horizontal on the cover beams 14 of different transverse slopes, and plays a role in supporting the front end structure of the bridge erecting machine.
所述的支承附件包括支承横梁组合钢构造9、承压钢板7和两个对称安装的调整螺杆5;支承横梁组合钢构造9固定安装在架桥机前横移轨道13和承压钢板7之间;承压钢板7固定安装在支承横梁组合钢构造9下方;调整螺杆5对称安装于架桥机前横移轨道13两侧。The supporting accessories include a supporting beam combination steel structure 9, a pressure-bearing steel plate 7 and two symmetrically installed adjusting screw rods 5; between; the pressure-bearing steel plate 7 is fixedly installed under the supporting beam composite steel structure 9; the adjusting screw rod 5 is symmetrically installed on both sides of the front traversing track 13 of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆5和螺母6,所述的螺母6固定安装在承压钢板7下方,其配套于调整螺杆5,调整螺杆5下端设有凸形圆弧面钢球头4;能够通过对调整螺杆5进行上下调整,从而实现架桥机前横移轨道13无级调节。The adjustment device includes two symmetrically installed adjustment screws 5 and nuts 6, the nuts 6 are fixedly installed under the pressure-bearing steel plate 7, and are matched with the adjustment screw 5, and the lower end of the adjustment screw 5 is provided with a convex arc surface The steel ball head 4 can be adjusted up and down by adjusting the screw rod 5, so as to realize the stepless adjustment of the front traverse track 13 of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆5下端设有凹形圆弧面钢结构3与凸形圆弧面钢球4头互相配合的机构,安装在支座板1上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构3固定设置于反扣钢板2上;所述的支座板1和反扣钢板2通过螺栓12固定连接;所述的反扣钢板2设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjustment screw 5 is provided with a concave arc surface steel structure 3 and a convex arc surface steel ball 4 heads, and is installed on the support plate 1; the adjustment screw 5 The lower end and the concave arc surface steel structure 3 form a spherical joint support; the concave arc surface steel structure 3 is fixed on the reverse buckle steel plate 2; Fixed connection; the reverse buckle steel plate 2 is provided with reverse buckle grooves.
所述的支承横梁组合钢构造9设置有两个对称导向套筒15;所述的导向套筒15其轴线与调整螺杆5轴线一致;The combined steel structure 9 of the support beam is provided with two symmetrical guide sleeves 15; the axis of the guide sleeve 15 is consistent with the axis of the adjustment screw 5;
所述的支承横梁组合钢构造9在前横移轨道13上的间距为80cm;所述的支承横梁组合钢构造9框架可采用型钢焊接。The distance between the combined steel structure 9 of the supporting beams on the front traverse track 13 is 80 cm; the frame of the combined steel structure 9 of the supporting beams can be welded with section steel.
所述的承压钢板7底面设有加劲连接钢板8,能够增加承载强度。The bottom surface of the pressure-bearing steel plate 7 is provided with a stiffening connecting steel plate 8, which can increase the bearing strength.
所述的盖梁14,横坡坡度为3%,横向宽度为12m。The cover beam 14 has a transverse slope of 3% and a transverse width of 12m.
所述的无级调节球铰式多支腿架桥机前横移轨道系统单个支腿在竖直方向可调节的范围为1~60cm。The adjustable range of a single outrigger in the vertical direction of the front traversing track system of the steplessly adjustable ball-joint multi-leg bridge erecting machine is 1-60cm.
所述的支座板1可选用有一定弹性和强度的橡胶板或塑料板。The support plate 1 may be a rubber plate or a plastic plate with certain elasticity and strength.
所述的架桥机前横移轨道13是一多支点多跨超静定连续梁。The front traversing track 13 of the bridge erecting machine is a multi-fulcrum multi-span ultra-statically indeterminate continuous beam.
所述的支座板1能够使得架桥机前横移轨道13平车轨轮行驶至某一支点上方时,有适当的压缩量(下沉量),平车对架桥机前横移轨道13梁的荷载可传递至横向一定范围的相邻装置上,共同分担荷载,增加架桥机前横移轨道梁13的承载能力和安全性;另外,支座板1与桥墩盖梁14混凝土顶面间有较强的摩阻系数和摩阻力,可起到防止架桥机前横移轨道系统在存在横坡的桥墩盖梁14顶面产生界面滑动。The support plate 1 can make the front traversing track 13 of the bridge erecting machine have an appropriate amount of compression (subsidence) when the rail wheel of the flat car travels above a certain fulcrum, and the flat car can move the front traversing track of the bridge erecting machine. The load of the beam 13 can be transmitted to adjacent devices in a certain range in the lateral direction to share the load together and increase the bearing capacity and safety of the track beam 13 traversed before the bridge erecting machine; in addition, the bearing plate 1 and the pier cover beam 14 concrete There is a strong friction coefficient and friction resistance between the surfaces, which can prevent the front traversing track system of the bridge erecting machine from generating interface sliding on the top surface of the pier cover beam 14 with a transverse slope.
所述的反扣钢板2设有反扣槽,能够限制反扣槽在支座板1上前后左右滑动,从而也起到防止整体装置因桥墩盖梁14存在横坡等原因产生界面滑动;反扣槽与支座板1之间通过螺栓12连接,可使得整体吊装移位时支座板1不脱离、掉落。The reverse buckle steel plate 2 is provided with a reverse buckle groove, which can limit the reverse buckle groove from sliding back and forth, left and right, on the support plate 1, thereby also preventing the overall device from sliding at the interface due to the presence of a transverse slope in the pier cover beam 14; The buckle groove and the support plate 1 are connected by bolts 12, so that the support plate 1 will not be disengaged or dropped when the overall hoisting is shifted.
所述的调整螺杆5长度为80cm~150cm;所述的调整螺杆5底端设有凸形圆弧面钢球头4;调整螺杆5通过凸形圆弧面钢球头4与凹形圆弧面钢构造形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁14存在不同的横坡时,调整螺杆5始终与下方凹形圆弧钢构造3面保持紧密接触,不产生空隙和局部集中受力,防止结构被超强度破坏,起到良好的传递竖向荷载的作用;另外通过在下方凹形圆弧面钢构造3设置一定深度的弧坑,可使凸形圆弧面钢球头4在不同横坡的盖梁14条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头4滑出凹坑外造成破坏;凹形圆弧面钢构造3与反扣钢板2固定连接,能确保整体稳定。The length of the adjusting screw 5 is 80cm to 150cm; the bottom end of the adjusting screw 5 is provided with a convex arc surface steel ball head 4; the adjusting screw rod 5 passes through the convex arc surface steel ball head 4 and the concave arc surface The surface steel structure forms a spherical hinge support, and the diameters of the arc surfaces of the two are consistent, so that the concave and convex surfaces are completely consistent, so that when the cover beam 14 has different transverse slopes, the adjusting screw 5 is always in close contact with the 3 sides of the concave arc steel structure below. , does not produce gaps and local concentrated stress, prevents the structure from being damaged by super strength, and plays a good role in transmitting vertical loads; The arc-shaped steel ball head 4 is always in the pit under the cover beam 14 conditions of different transverse slopes, which can reliably prevent the convex arc-shaped steel ball head 4 from slipping out of the pit and cause damage; the concave arc-shaped steel structure 3 is fixedly connected with the buckle steel plate 2, which can ensure overall stability.
所述的螺母6配套于调整螺杆5,能够起到无级调节高度的作用;通过调节调整螺杆5,使架桥机前横移轨道13在不同横坡的盖梁14条件下轨道都能处于水平,符合架桥机工作状态要求;螺母6和调整螺杆5均具有高强度、高韧性;能够保证足够的安全承载系数。调整螺杆5设有适当的可调长度,以保证适合不同横坡的盖梁14;调整螺杆5可以采用钢管制作,采用钢管制作时,则需另外加工凸形圆弧面钢球头4后再焊接在一起;提高施工的轻便性。The nut 6 is matched with the adjusting screw rod 5, which can play the role of stepless height adjustment; by adjusting the adjusting screw rod 5, the front traversing track 13 of the bridge erecting machine can be in the same position under the cover beam 14 conditions of different transverse slopes. The level meets the requirements of the working state of the bridge erecting machine; both the nut 6 and the adjusting screw 5 have high strength and high toughness; they can guarantee a sufficient safety bearing factor. The adjusting screw 5 is provided with an appropriate adjustable length to ensure that the cover beam 14 is suitable for different transverse slopes; the adjusting screw 5 can be made of steel pipes, and when made of steel pipes, it is necessary to process the convex arc-shaped steel ball head 4 in addition. Welded together; improves ease of construction.
所述的螺母6顶部设有承压钢板7,承压钢板7中部开圆孔,圆孔直径与螺母6大径一致。The top of the nut 6 is provided with a pressure-bearing steel plate 7, and a circular hole is opened in the middle of the pressure-bearing steel plate 7, and the diameter of the circular hole is consistent with the major diameter of the nut 6 .
所述的支承横梁组合钢构造9设置有两个对称导向套筒15,所述的导向套筒15其轴线与调整螺杆5轴线一致;设置一段内径与调整螺杆5大径一致的厚壁钢管,既可加长整个外套管的高度,又可对调整螺杆5进行导向,同时增强整体装置的横向稳定性。The combined steel structure 9 of the supporting beam is provided with two symmetrical guide sleeves 15, the axis of the guide sleeve 15 is consistent with the axis of the adjusting screw 5; It can not only lengthen the height of the entire outer casing, but also guide the adjustment screw 5, and at the same time enhance the lateral stability of the overall device.
所述的若干个支承横梁组合钢构造是根据横坡宽度和架桥机前横移轨道13受力大小来确定所需个数,并设置合适的间距,若干个支承横梁组合钢构造9安装于架桥机前横移轨道13下端面,再依次固定承压钢板7,固定螺母6,套上调整螺杆5,调整螺杆5的底端与凹形圆弧面钢结构3进行球铰连接,其次对调整螺杆5进行无级调节,使得整个系统中的架桥机前横移轨道13保持水平,再次通过吊环10上的斜拉挂绳11将调整螺杆5与凹形圆弧面钢结构3连接,而凹形圆弧面钢结构3底部连接的是支撑座部分,从而使得整个系统可以整体吊移,避免了出现脱离、掉落的现象。The several supporting beam combined steel structures are to determine the required number according to the width of the slope and the stress on the front traversing track 13 of the bridge erecting machine, and set a suitable distance. Several supporting beam combined steel structures 9 are installed on The lower end surface of the front traverse track 13 of the bridge erecting machine, and then fix the pressure-bearing steel plate 7 and the fixing nut 6 in sequence, put the adjusting screw 5 on it, and the bottom end of the adjusting screw 5 is connected with the concave arc-shaped steel structure 3 by a ball joint, and then The adjustment screw 5 is adjusted steplessly so that the front traversing track 13 of the bridge erecting machine in the whole system is kept horizontal, and the adjustment screw 5 is connected to the concave arc-shaped steel structure 3 through the cable-stayed lanyard 11 on the suspension ring 10 again , and the bottom of the concave arc-shaped steel structure 3 is connected to the support seat part, so that the whole system can be hoisted and moved as a whole, avoiding the phenomenon of detachment and falling.
实施例三:Embodiment three:
参看图1,2,3,4,5,6,7所示,本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道13,其特征在于:所述的架桥机前横移轨道13下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;整体形成无级调节球铰式多支腿架桥机前横移轨道系统;该系统分别对各个调整螺杆5在竖直方向进行无级调节,使得架桥机前横移轨道13在不同横坡的盖梁14上保持水平,并起到支撑架桥机前端构造的作用。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, a stepless adjustment spherical joint type multi-leg bridge erecting machine front traversing track system of the present invention includes a bridge erecting machine front traversing track 13, It is characterized in that several components are fixedly installed on the lower end surface of the front traversing track 13 of the bridge erecting machine, and the number of the components is determined according to the length or force change of the front traversing track 13 of the bridge erecting machine, and the distance between the components is The space is arranged at a certain interval; the components include supporting accessories, adjustment devices and anti-tilt bases; the whole forms a stepless adjustment ball-joint multi-leg bridge erecting machine front traverse track system; the system controls each adjustment screw 5 in Stepless adjustment is performed in the vertical direction, so that the front traverse track 13 of the bridge erecting machine remains horizontal on the cover beams 14 of different transverse slopes, and plays a role in supporting the front end structure of the bridge erecting machine.
所述的支承附件包括支承横梁组合钢构造9、承压钢板7和两个对称安装的调整螺杆5;支承横梁组合钢构造9固定安装在架桥机前横移轨道13和承压钢板7之间;承压钢板7固定安装在支承横梁组合钢构造9下方;调整螺杆5对称安装于架桥机前横移轨道13两侧。The supporting accessories include a supporting beam combination steel structure 9, a pressure-bearing steel plate 7 and two symmetrically installed adjusting screw rods 5; between; the pressure-bearing steel plate 7 is fixedly installed under the supporting beam composite steel structure 9; the adjusting screw rod 5 is symmetrically installed on both sides of the front traversing track 13 of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆5和螺母6,所述的螺母6固定安装在承压钢板7下方,其配套于调整螺杆5,调整螺杆5下端设有凸形圆弧面钢球头4;能够通过对调整螺杆5进行上下调整,从而实现架桥机前横移轨道13无级调节。The adjustment device includes two symmetrically installed adjustment screws 5 and nuts 6, the nuts 6 are fixedly installed under the pressure-bearing steel plate 7, and are matched with the adjustment screw 5, and the lower end of the adjustment screw 5 is provided with a convex arc surface The steel ball head 4 can be adjusted up and down by adjusting the screw rod 5, so as to realize the stepless adjustment of the front traverse track 13 of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆5下端设有凹形圆弧面钢结构3与凸形圆弧面钢球4头互相配合的机构,安装在支座板1上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构3固定设置于反扣钢板2上;所述的支座板1和反扣钢板2通过螺栓12固定连接;所述的反扣钢板2设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjustment screw 5 is provided with a concave arc surface steel structure 3 and a convex arc surface steel ball 4 heads, and is installed on the support plate 1; the adjustment screw 5 The lower end and the concave arc surface steel structure 3 form a spherical joint support; the concave arc surface steel structure 3 is fixed on the reverse buckle steel plate 2; Fixed connection; the reverse buckle steel plate 2 is provided with reverse buckle grooves.
所述的支承横梁组合钢构造9设置有两个对称导向套筒15;所述的导向套筒15其轴线与调整螺杆5轴线一致;The combined steel structure 9 of the support beam is provided with two symmetrical guide sleeves 15; the axis of the guide sleeve 15 is consistent with the axis of the adjustment screw 5;
所述的支承横梁组合钢构造9在前横移轨道13上的间距为80cm所述的支承横梁组合钢构造9框架可采用型钢焊接。The spacing of the supporting crossbeam combined steel structure 9 on the front traversing track 13 is 80cm. The frame of the supporting crossbeam combined steel structure 9 can be welded by section steel.
所述的承压钢板7底面设有加劲连接钢板8,能够增加承载强度。The bottom surface of the pressure-bearing steel plate 7 is provided with a stiffening connecting steel plate 8, which can increase the bearing strength.
所述的盖梁14,横坡坡度为4%,横向宽度为14m。The cover beam 14 has a transverse slope of 4% and a transverse width of 14m.
所述的无级调节球铰式多支腿架桥机前横移轨道系统在竖直方向可调节的范围为1~60cm。The adjustable range in the vertical direction of the front traverse track system of the stepless adjustable ball-joint multi-leg bridge erecting machine is 1-60 cm.
所述的支座板1可选用有一定弹性和强度的橡胶板或塑料板。The support plate 1 may be a rubber plate or a plastic plate with certain elasticity and strength.
所述的架桥机前横移轨道13是一多支点多跨超静定连续梁。The front traversing track 13 of the bridge erecting machine is a multi-fulcrum multi-span ultra-statically indeterminate continuous beam.
所述的支座板1能够使得架桥机前横移轨道13平车轨轮行驶至某一支点上方时,有适当的压缩量(下沉量),平车对架桥机前横移轨道13梁的荷载可传递至横向一定范围的相邻装置上,共同分担荷载,增加架桥机前横移轨道梁13的承载能力和安全性;另外,支座板1与桥墩盖梁14混凝土顶面间有较强的摩阻系数和摩阻力,可起到防止架桥机前横移轨道系统在存在横坡的桥墩盖梁14顶面产生界面滑动。The support plate 1 can make the front traversing track 13 of the bridge erecting machine have an appropriate amount of compression (subsidence) when the rail wheel of the flat car travels above a certain fulcrum, and the flat car can move the front traversing track of the bridge erecting machine. The load of the beam 13 can be transmitted to adjacent devices in a certain range in the lateral direction to share the load together and increase the bearing capacity and safety of the track beam 13 traversed before the bridge erecting machine; in addition, the bearing plate 1 and the pier cover beam 14 concrete There is a strong friction coefficient and friction resistance between the surfaces, which can prevent the front traversing track system of the bridge erecting machine from generating interface sliding on the top surface of the pier cover beam 14 with a transverse slope.
所述的反扣钢板2设有反扣槽,能够限制反扣槽在支座板1上前后左右滑动,从而也起到防止整体装置因桥墩盖梁14存在横坡等原因产生界面滑动;反扣槽与支座板1之间通过螺栓12连接,可使得整体吊装移位时支座板1不脱离、掉落。The reverse buckle steel plate 2 is provided with a reverse buckle groove, which can limit the reverse buckle groove from sliding back and forth, left and right, on the support plate 1, thereby also preventing the overall device from sliding at the interface due to the presence of a transverse slope in the pier cover beam 14; The buckle groove and the support plate 1 are connected by bolts 12, so that the support plate 1 will not be disengaged or dropped when the overall hoisting is shifted.
所述的调整螺杆5长度为80cm~150cm;所述的调整螺杆5底端设有凸形圆弧面钢球头4;调整螺杆5通过凸形圆弧面钢球头4与凹形圆弧面钢构造形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁14存在不同的横坡时,调整螺杆5始终与下方凹形圆弧钢构造3面保持紧密接触,不产生空隙和局部集中受力,防止结构被超强度破坏,起到良好的传递竖向荷载的作用;另外通过在下方凹形圆弧面钢构造3设置一定深度的弧坑,可使凸形圆弧面钢球头4在不同横坡的盖梁14条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头4滑出凹坑外造成破坏;凹形圆弧面钢构造3与反扣钢板2固定连接,能确保整体稳定。The length of the adjusting screw 5 is 80cm to 150cm; the bottom end of the adjusting screw 5 is provided with a convex arc surface steel ball head 4; the adjusting screw rod 5 passes through the convex arc surface steel ball head 4 and the concave arc surface The surface steel structure forms a spherical hinge support, and the diameters of the arc surfaces of the two are consistent, so that the concave and convex surfaces are completely consistent, so that when the cover beam 14 has different transverse slopes, the adjusting screw 5 is always in close contact with the 3 sides of the concave arc steel structure below. , does not produce gaps and local concentrated stress, prevents the structure from being damaged by super strength, and plays a good role in transmitting vertical loads; The arc-shaped steel ball head 4 is always in the pit under the cover beam 14 conditions of different transverse slopes, which can reliably prevent the convex arc-shaped steel ball head 4 from slipping out of the pit and cause damage; the concave arc-shaped steel structure 3 is fixedly connected with the buckle steel plate 2, which can ensure overall stability.
所述的螺母6配套于调整螺杆5,能够起到无级调节高度的作用;通过调节调整螺杆5,使架桥机前横移轨道13在不同盖梁14横坡条件下轨道都能处于水平,符合架桥机工作状态要求;螺母6和调整螺杆5均具有高强度、高韧性;能够保证足够的安全承载系数。调整螺杆5设有适当的可调长度,以保证适合不同横坡的盖梁14;调整螺杆5可以采用钢棒,采用钢棒时直接将下端加工制作成凸形圆弧面钢球头4;提高施工的轻便性。The nut 6 is matched with the adjusting screw rod 5, which can play the role of stepless height adjustment; by adjusting the adjusting screw rod 5, the front traverse track 13 of the bridge erecting machine can be at the level under different cover beam 14 transverse slope conditions , which meets the requirements of the working state of the bridge erecting machine; both the nut 6 and the adjusting screw 5 have high strength and high toughness; they can guarantee a sufficient safety bearing factor. The adjusting screw 5 is provided with an appropriate adjustable length to ensure that the cover beam 14 is suitable for different transverse slopes; the adjusting screw 5 can use a steel rod, and when the steel rod is used, the lower end is directly processed into a convex arc-shaped steel ball head 4; Improve the portability of construction.
所述的螺母6顶部设有承压钢板7,承压钢板7中部开圆孔,圆孔直径与螺母6大径一致。The top of the nut 6 is provided with a pressure-bearing steel plate 7, and a circular hole is opened in the middle of the pressure-bearing steel plate 7, and the diameter of the circular hole is consistent with the major diameter of the nut 6 .
所述的支承横梁组合钢构造9设置有两个对称导向套筒15,所述的导向套筒15其轴线与调整螺杆5轴线一致;设置一段内径与调整螺杆5大径一致的厚壁钢管,既可加长整个外套管的高度,又可对调整螺杆5进行导向,同时增强整体装置的横向稳定性。The combined steel structure 9 of the supporting beam is provided with two symmetrical guide sleeves 15, the axis of the guide sleeve 15 is consistent with the axis of the adjusting screw 5; It can not only lengthen the height of the entire outer casing, but also guide the adjustment screw 5, and at the same time enhance the lateral stability of the overall device.
所述的若干个支承横梁组合钢构造是根据横坡宽度和架桥机前横移轨道13受力大小来确定所需个数,并设置合适的间距,若干个支承横梁组合钢构造9安装于架桥机前横移轨道13下端面,再依次固定承压钢板7,固定螺母6,套上调整螺杆5,调整螺杆5的底端与凹形圆弧面钢结构3进行球铰连接,其次对调整螺杆5进行无级调节,使得整个系统中的架桥机前横移轨道13保持水平,再次通过吊环10上的斜拉挂绳11将调整螺杆5与凹形圆弧面钢结构3连接,而凹形圆弧面钢结构3底部连接的是支撑座部分,从而使得整个系统可以整体吊移,避免了出现脱离、掉落的现象。The several supporting beam combined steel structures are to determine the required number according to the width of the slope and the stress on the front traversing track 13 of the bridge erecting machine, and set a suitable distance. Several supporting beam combined steel structures 9 are installed on The lower end surface of the front traverse track 13 of the bridge erecting machine, and then fix the pressure-bearing steel plate 7 and the fixing nut 6 in sequence, put the adjusting screw 5 on it, and the bottom end of the adjusting screw 5 is connected with the concave arc-shaped steel structure 3 by a ball joint, and then The adjustment screw 5 is adjusted steplessly so that the front traversing track 13 of the bridge erecting machine in the whole system is kept horizontal, and the adjustment screw 5 is connected to the concave arc-shaped steel structure 3 through the cable-stayed lanyard 11 on the suspension ring 10 again , and the bottom of the concave arc-shaped steel structure 3 is connected to the support seat part, so that the whole system can be hoisted and moved as a whole, avoiding the phenomenon of detachment and falling.
实施例四:Embodiment four:
参看图1,2,3,4,5,6,7所示,本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道13,其特征在于:所述的架桥机前横移轨道13下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;整体形成无级调节球铰式多支腿架桥机前横移轨道系统;该系统分别对各个调整螺杆5在竖直方向进行无级调节,使得架桥机前横移轨道13在不同横坡的盖梁14上保持水平,并起到支撑架桥机前端构造的作用。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, a stepless adjustment spherical joint type multi-leg bridge erecting machine front traversing track system of the present invention includes a bridge erecting machine front traversing track 13, It is characterized in that several components are fixedly installed on the lower end surface of the front traversing track 13 of the bridge erecting machine, and the number of the components is determined according to the length or force change of the front traversing track 13 of the bridge erecting machine, and the distance between the components is The space is arranged at a certain interval; the components include supporting accessories, adjustment devices and anti-tilt bases; the whole forms a stepless adjustment ball-joint multi-leg bridge erecting machine front traverse track system; the system controls each adjustment screw 5 in Stepless adjustment is performed in the vertical direction, so that the front traverse track 13 of the bridge erecting machine remains horizontal on the cover beams 14 of different transverse slopes, and plays a role in supporting the front end structure of the bridge erecting machine.
所述的支承附件包括支承横梁组合钢构造9、承压钢板7和两个对称安装的调整螺杆5;支承横梁组合钢构造9固定安装在架桥机前横移轨道13和承压钢板7之间;承压钢板7固定安装在支承横梁组合钢构造9下方;调整螺杆5对称安装于架桥机前横移轨道13两侧。The supporting accessories include a supporting beam combination steel structure 9, a pressure-bearing steel plate 7 and two symmetrically installed adjusting screw rods 5; between; the pressure-bearing steel plate 7 is fixedly installed under the supporting beam composite steel structure 9; the adjusting screw rod 5 is symmetrically installed on both sides of the front traversing track 13 of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆5和螺母6,所述的螺母6固定安装在承压钢板7下方,其配套于调整螺杆5,调整螺杆5下端设有凸形圆弧面钢球头4;能够通过对调整螺杆5进行上下调整,从而实现架桥机前横移轨道13无级调节。The adjustment device includes two symmetrically installed adjustment screws 5 and nuts 6, the nuts 6 are fixedly installed under the pressure-bearing steel plate 7, and are matched with the adjustment screw 5, and the lower end of the adjustment screw 5 is provided with a convex arc surface The steel ball head 4 can be adjusted up and down by adjusting the screw rod 5, so as to realize the stepless adjustment of the front traverse track 13 of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆5下端设有凹形圆弧面钢结构3与凸形圆弧面钢球4头互相配合的机构,安装在支座板1上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构3固定设置于反扣钢板2上;所述的支座板1和反扣钢板2通过螺栓12固定连接;所述的反扣钢板2设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjustment screw 5 is provided with a concave arc surface steel structure 3 and a convex arc surface steel ball 4 heads, and is installed on the support plate 1; the adjustment screw 5 The lower end and the concave arc surface steel structure 3 form a spherical joint support; the concave arc surface steel structure 3 is fixed on the reverse buckle steel plate 2; Fixed connection; the reverse buckle steel plate 2 is provided with reverse buckle grooves.
所述的支承横梁组合钢构造9设置有两个对称导向套筒15;所述的导向套筒15其轴线与调整螺杆5轴线一致;The combined steel structure 9 of the support beam is provided with two symmetrical guide sleeves 15; the axis of the guide sleeve 15 is consistent with the axis of the adjustment screw 5;
所述的支承横梁组合钢构造9在前横移轨道13上的间距为70cm所述的支承横梁组合钢构造9框架可采用型钢焊接。The spacing of the supporting crossbeam composite steel structure 9 on the front traversing track 13 is 70cm. The frame of the supporting crossbeam composite steel construction 9 can be welded with section steel.
所述的承压钢板7底面设有加劲连接钢板8,能够增加承载强度。The bottom surface of the pressure-bearing steel plate 7 is provided with a stiffening connecting steel plate 8, which can increase the bearing strength.
所述的盖梁14,横坡坡度为5%,横向宽度为12m。The cover beam 14 has a transverse slope of 5% and a transverse width of 12m.
所述的无级调节球铰式多支腿架桥机前横移轨道系统在竖直方向可调节的范围为1~60cm。The adjustable range in the vertical direction of the front traverse track system of the stepless adjustable ball-joint multi-leg bridge erecting machine is 1-60 cm.
所述的支座板1可选用有一定弹性和强度的橡胶板或塑料板。The support plate 1 may be a rubber plate or a plastic plate with certain elasticity and strength.
所述的架桥机前横移轨道13是一多支点多跨超静定连续梁。The front traversing track 13 of the bridge erecting machine is a multi-fulcrum multi-span ultra-statically indeterminate continuous beam.
所述的支座板1能够使得架桥机前横移轨道13平车轨轮行驶至某一支点上方时,有适当的压缩量(下沉量),平车对架桥机前横移轨道13梁的荷载可传递至横向一定范围的相邻装置上,共同分担荷载,增加架桥机前横移轨道梁13的承载能力和安全性;另外,支座板1与桥墩盖梁14混凝土顶面间有较强的摩阻系数和摩阻力,可起到防止架桥机前横移轨道系统在存在横坡的桥墩盖梁14顶面产生界面滑动。The support plate 1 can make the front traversing track 13 of the bridge erecting machine have an appropriate amount of compression (subsidence) when the rail wheel of the flat car travels above a certain fulcrum, and the flat car can move the front traversing track of the bridge erecting machine. The load of the beam 13 can be transmitted to adjacent devices in a certain range in the lateral direction to share the load together and increase the bearing capacity and safety of the track beam 13 traversed before the bridge erecting machine; in addition, the bearing plate 1 and the pier cover beam 14 concrete There is a strong friction coefficient and friction resistance between the surfaces, which can prevent the front traversing track system of the bridge erecting machine from generating interface sliding on the top surface of the pier cover beam 14 with a transverse slope.
所述的反扣钢板2设有反扣槽,能够限制反扣槽在支座板1上前后左右滑动,从而也起到防止整体装置因桥墩盖梁14存在横坡等原因产生界面滑动;反扣槽与支座板1之间通过螺栓12连接,可使得整体吊装移位时支座板1不脱离、掉落。The reverse buckle steel plate 2 is provided with a reverse buckle groove, which can limit the reverse buckle groove from sliding back and forth, left and right, on the support plate 1, thereby also preventing the overall device from sliding at the interface due to the presence of a transverse slope in the pier cover beam 14; The buckle groove and the support plate 1 are connected by bolts 12, so that the support plate 1 will not be disengaged or dropped when the overall hoisting is shifted.
所述的调整螺杆5长度为80cm~150cm;所述的调整螺杆5底端设有凸形圆弧面钢球头4;调整螺杆5通过凸形圆弧面钢球头4与凹形圆弧面钢构造形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁14存在不同的横坡时,调整螺杆5始终与下方凹形圆弧钢构造3面保持紧密接触,不产生空隙和局部集中受力,防止结构被超强度破坏,起到良好的传递竖向荷载的作用;另外通过在下方凹形圆弧面钢构造3设置一定深度的弧坑,可使凸形圆弧面钢球头4在不同横坡的盖梁14条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头4滑出凹坑外造成破坏;凹形圆弧面钢构造3与反扣钢板2固定连接,能确保整体稳定。The length of the adjusting screw 5 is 80cm to 150cm; the bottom end of the adjusting screw 5 is provided with a convex arc surface steel ball head 4; the adjusting screw rod 5 passes through the convex arc surface steel ball head 4 and the concave arc surface The surface steel structure forms a spherical hinge support, and the diameters of the arc surfaces of the two are consistent, so that the concave and convex surfaces are completely consistent, so that when the cover beam 14 has different transverse slopes, the adjusting screw 5 is always in close contact with the 3 sides of the concave arc steel structure below. , does not produce gaps and local concentrated stress, prevents the structure from being damaged by super strength, and plays a good role in transmitting vertical loads; The arc-shaped steel ball head 4 is always in the pit under the cover beam 14 conditions of different transverse slopes, which can reliably prevent the convex arc-shaped steel ball head 4 from slipping out of the pit and cause damage; the concave arc-shaped steel structure 3 is fixedly connected with the buckle steel plate 2, which can ensure overall stability.
所述的螺母6配套于调整螺杆5,能够起到无级调节高度的作用;通过调节调整螺杆5,使架桥机前横移轨道13在不同横坡的盖梁14条件下轨道都能处于水平,符合架桥机工作状态要求;螺母6和调整螺杆5均具有高强度、高韧性;能够保证足够的安全承载系数。调整螺杆5设有适当的可调长度,以保证适合不同横坡的盖梁14;调整螺杆5可以采用钢管制作,采用钢管制作时,则需另外加工凸形圆弧面钢球头4后再焊接在一起;提高施工的轻便性。The nut 6 is matched with the adjusting screw rod 5, which can play the role of stepless height adjustment; by adjusting the adjusting screw rod 5, the front traversing track 13 of the bridge erecting machine can be in the same position under the cover beam 14 conditions of different transverse slopes. The level meets the requirements of the working state of the bridge erecting machine; both the nut 6 and the adjusting screw 5 have high strength and high toughness; they can guarantee a sufficient safety bearing factor. The adjusting screw 5 is provided with an appropriate adjustable length to ensure that the cover beam 14 is suitable for different transverse slopes; the adjusting screw 5 can be made of steel pipes, and when made of steel pipes, it is necessary to process the convex arc-shaped steel ball head 4 in addition. Welded together; improves ease of construction.
所述的螺母6顶部设有承压钢板7,承压钢板7中部开圆孔,圆孔直径与螺母6大径一致。The top of the nut 6 is provided with a pressure-bearing steel plate 7, and a circular hole is opened in the middle of the pressure-bearing steel plate 7, and the diameter of the circular hole is consistent with the major diameter of the nut 6 .
所述的支承横梁组合钢构造9设置有两个对称导向套筒15,所述的导向套筒15其轴线与调整螺杆5轴线一致;设置一段内径与调整螺杆5大径一致的厚壁钢管,既可加长整个外套管的高度,又可对调整螺杆5进行导向,同时增强整体装置的横向稳定性。The combined steel structure 9 of the supporting beam is provided with two symmetrical guide sleeves 15, the axis of the guide sleeve 15 is consistent with the axis of the adjusting screw 5; It can not only lengthen the height of the entire outer casing, but also guide the adjustment screw 5, and at the same time enhance the lateral stability of the overall device.
所述的若干个支承横梁组合钢构造是根据横坡宽度和架桥机前横移轨道13受力大小来确定所需个数,并设置合适的间距,若干个支承横梁组合钢构造9安装于架桥机前横移轨道13下端面,再依次固定承压钢板7,固定螺母6,套上调整螺杆5,调整螺杆5的底端与凹形圆弧面钢结构3进行球铰连接,其次对调整螺杆5进行无级调节,使得整个系统中的架桥机前横移轨道13保持水平,再次通过吊环10上的斜拉挂绳11将调整螺杆5与凹形圆弧面钢结构3连接,而凹形圆弧面钢结构3底部连接的是支撑座部分,从而使得整个系统可以整体吊移,避免了出现脱离、掉落的现象。The several supporting beam combined steel structures are to determine the required number according to the width of the slope and the stress on the front traversing track 13 of the bridge erecting machine, and set a suitable distance. Several supporting beam combined steel structures 9 are installed on The lower end surface of the front traverse track 13 of the bridge erecting machine, and then fix the pressure-bearing steel plate 7 and the fixing nut 6 in sequence, put the adjusting screw 5 on it, and the bottom end of the adjusting screw 5 is connected with the concave arc-shaped steel structure 3 by a ball joint, and then The adjustment screw 5 is adjusted steplessly so that the front traversing track 13 of the bridge erecting machine in the whole system is kept horizontal, and the adjustment screw 5 is connected to the concave arc-shaped steel structure 3 through the cable-stayed lanyard 11 on the suspension ring 10 again , and the bottom of the concave arc-shaped steel structure 3 is connected to the support seat part, so that the whole system can be hoisted and moved as a whole, avoiding the phenomenon of detachment and falling.
实施例五:Embodiment five:
参看图1,2,3,4,5,6,7所示,本发明一种无级调节球铰式多支腿架桥机前横移轨道系统,包括架桥机前横移轨道13,其特征在于:所述的架桥机前横移轨道13下端面固定安装有若干个构件,该构件的个数随架桥机前横移轨道的长度或受力变化而确定,而构件彼此之间按一定间距排列;所述的构件包括支承附件、调整装置和防倾斜底座;整体形成无级调节球铰式多支腿架桥机前横移轨道系统;该系统分别对各个调整螺杆5在竖直方向进行无级调节,使得架桥机前横移轨道13在不同横坡的盖梁14上保持水平,并起到支撑架桥机前端构造的作用。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, a stepless adjustment spherical joint type multi-leg bridge erecting machine front traversing track system of the present invention includes a bridge erecting machine front traversing track 13, It is characterized in that several components are fixedly installed on the lower end surface of the front traversing track 13 of the bridge erecting machine, and the number of the components is determined according to the length or force change of the front traversing track 13 of the bridge erecting machine, and the distance between the components is The space is arranged at a certain interval; the components include supporting accessories, adjustment devices and anti-tilt bases; the whole forms a stepless adjustment ball-joint multi-leg bridge erecting machine front traverse track system; the system controls each adjustment screw 5 in Stepless adjustment is performed in the vertical direction, so that the front traverse track 13 of the bridge erecting machine remains horizontal on the cover beams 14 of different transverse slopes, and plays a role in supporting the front end structure of the bridge erecting machine.
所述的支承附件包括支承横梁组合钢构造9、承压钢板7和两个对称安装的调整螺杆5;支承横梁组合钢构造9固定安装在架桥机前横移轨道13和承压钢板7之间;承压钢板7固定安装在支承横梁组合钢构造9下方;调整螺杆5对称安装于架桥机前横移轨道13两侧。The supporting accessories include a supporting beam combination steel structure 9, a pressure-bearing steel plate 7 and two symmetrically installed adjusting screw rods 5; between; the pressure-bearing steel plate 7 is fixedly installed under the supporting beam composite steel structure 9; the adjusting screw rod 5 is symmetrically installed on both sides of the front traversing track 13 of the bridge erecting machine.
所述的调整装置包括两个对称安装的调整螺杆5和螺母6,所述的螺母6固定安装在承压钢板7下方,其配套于调整螺杆5,调整螺杆5下端设有凸形圆弧面钢球头4;能够通过对调整螺杆5进行上下调整,从而实现架桥机前横移轨道13无级调节。The adjustment device includes two symmetrically installed adjustment screws 5 and nuts 6, the nuts 6 are fixedly installed under the pressure-bearing steel plate 7, and are matched with the adjustment screw 5, and the lower end of the adjustment screw 5 is provided with a convex arc surface The steel ball head 4 can be adjusted up and down by adjusting the screw rod 5, so as to realize the stepless adjustment of the front traverse track 13 of the bridge erecting machine.
所述的调整螺杆既起到调整作用,又起到支承作用。The adjustment screw not only plays the role of adjustment, but also plays the role of support.
所述的防倾斜底座是调整螺杆5下端设有凹形圆弧面钢结构3与凸形圆弧面钢球4头互相配合的机构,安装在支座板1上;所述的调整螺杆5下端与凹形圆弧面钢结构3形成球铰支承;所述的凹形圆弧面钢结构3固定设置于反扣钢板2上;所述的支座板1和反扣钢板2通过螺栓12固定连接;所述的反扣钢板2设有反扣槽。The anti-tilt base is a mechanism in which the lower end of the adjustment screw 5 is provided with a concave arc surface steel structure 3 and a convex arc surface steel ball 4 heads, and is installed on the support plate 1; the adjustment screw 5 The lower end and the concave arc surface steel structure 3 form a spherical joint support; the concave arc surface steel structure 3 is fixed on the reverse buckle steel plate 2; Fixed connection; the reverse buckle steel plate 2 is provided with reverse buckle grooves.
所述的支承横梁组合钢构造9设置有两个对称导向套筒15;所述的导向套筒15其轴线与调整螺杆5轴线一致;The combined steel structure 9 of the support beam is provided with two symmetrical guide sleeves 15; the axis of the guide sleeve 15 is consistent with the axis of the adjustment screw 5;
所述的支承横梁组合钢构造9在前横移轨道13上的间距为60cm所述的支承横梁组合钢构造9框架可采用型钢焊接。The spacing of the supporting crossbeam combined steel structure 9 on the front traversing track 13 is 60cm. The frame of the supporting crossbeam combined steel structure 9 can be welded by section steel.
所述的承压钢板7底面设有加劲连接钢板8,能够增加承载强度。The bottom surface of the pressure-bearing steel plate 7 is provided with a stiffening connecting steel plate 8, which can increase the bearing strength.
所述的盖梁14,横坡坡度为7%,横向宽度为14m。The cover beam 14 has a transverse slope of 7% and a transverse width of 14m.
所述的无级调节球铰式多支腿架桥机前横移轨道系统在竖直方向可调节的范围为1~60cm。The adjustable range in the vertical direction of the front traverse track system of the stepless adjustable ball-joint multi-leg bridge erecting machine is 1-60 cm.
所述的支座板1可选用有一定弹性和强度的橡胶板或塑料板。The support plate 1 may be a rubber plate or a plastic plate with certain elasticity and strength.
所述的架桥机前横移轨道13是一多支点多跨超静定连续梁。The front traversing track 13 of the bridge erecting machine is a multi-fulcrum multi-span ultra-statically indeterminate continuous beam.
所述的支座板1能够使得架桥机前横移轨道13平车轨轮行驶至某一支点上方时,有适当的压缩量(下沉量),平车对架桥机前横移轨道13梁的荷载可传递至横向一定范围的相邻装置上,共同分担荷载,增加架桥机前横移轨道梁13的承载能力和安全性;另外,支座板1与桥墩盖梁14混凝土顶面间有较强的摩阻系数和摩阻力,可起到防止架桥机前横移轨道系统在存在横坡的桥墩盖梁14顶面产生界面滑动。The support plate 1 can make the front traversing track 13 of the bridge erecting machine have an appropriate amount of compression (subsidence) when the rail wheel of the flat car travels above a certain fulcrum, and the flat car can move the front traversing track of the bridge erecting machine. The load of the beam 13 can be transmitted to adjacent devices in a certain range in the lateral direction to share the load together and increase the bearing capacity and safety of the track beam 13 traversed before the bridge erecting machine; in addition, the bearing plate 1 and the pier cover beam 14 concrete There is a strong friction coefficient and friction resistance between the surfaces, which can prevent the front traversing track system of the bridge erecting machine from generating interface sliding on the top surface of the pier cover beam 14 with a transverse slope.
所述的反扣钢板2设有反扣槽,能够限制反扣槽在支座板1上前后左右滑动,从而也起到防止整体装置因桥墩盖梁14存在横坡等原因产生界面滑动;反扣槽与支座板1之间通过螺栓12连接,可使得整体吊装移位时支座板1不脱离、掉落。The reverse buckle steel plate 2 is provided with a reverse buckle groove, which can limit the reverse buckle groove from sliding back and forth, left and right, on the support plate 1, thereby also preventing the overall device from sliding at the interface due to the presence of a transverse slope in the pier cover beam 14; The buckle groove and the support plate 1 are connected by bolts 12, so that the support plate 1 will not be disengaged or dropped when the overall hoisting is shifted.
所述的调整螺杆5长度为80cm~150cm;所述的调整螺杆5底端设有凸形圆弧面钢球头4;调整螺杆5通过凸形圆弧面钢球头4与凹形圆弧面钢构造形成球铰支承,两者圆弧面直径一致,使凹凸面完全吻合,使得盖梁14存在不同的横坡时,调整螺杆5始终与下方凹形圆弧钢构造3面保持紧密接触,不产生空隙和局部集中受力,防止结构被超强度破坏,起到良好的传递竖向荷载的作用;另外通过在下方凹形圆弧面钢构造3设置一定深度的弧坑,可使凸形圆弧面钢球头4在不同横坡的盖梁14条件下始终处于凹坑内,可靠的防止凸形圆弧面钢球头4滑出凹坑外造成破坏;凹形圆弧面钢构造3与反扣钢板2固定连接,能确保整体稳定。The length of the adjusting screw 5 is 80cm to 150cm; the bottom end of the adjusting screw 5 is provided with a convex arc surface steel ball head 4; the adjusting screw rod 5 passes through the convex arc surface steel ball head 4 and the concave arc surface The surface steel structure forms a spherical hinge support, and the diameters of the arc surfaces of the two are consistent, so that the concave and convex surfaces are completely consistent, so that when the cover beam 14 has different transverse slopes, the adjusting screw 5 is always in close contact with the 3 sides of the concave arc steel structure below. , does not produce gaps and local concentrated stress, prevents the structure from being damaged by super strength, and plays a good role in transmitting vertical loads; The arc-shaped steel ball head 4 is always in the pit under the cover beam 14 conditions of different transverse slopes, which can reliably prevent the convex arc-shaped steel ball head 4 from slipping out of the pit and cause damage; the concave arc-shaped steel structure 3 is fixedly connected with the buckle steel plate 2, which can ensure overall stability.
所述的螺母6配套于调整螺杆5,能够起到无级调节高度的作用;通过调节调整螺杆5,使架桥机前横移轨道13在不同横坡的盖梁14条件下轨道都能处于水平,符合架桥机工作状态要求;螺母6和调整螺杆5均具有高强度、高韧性;能够保证足够的安全承载系数。调整螺杆5设有适当的可调长度,以保证适合不同横坡的盖梁14;调整螺杆5可以采用钢棒,采用钢棒时直接将下端加工制作成凸形圆弧面钢球头4;提高施工的轻便性。The nut 6 is matched with the adjusting screw rod 5, which can play the role of stepless height adjustment; by adjusting the adjusting screw rod 5, the front traversing track 13 of the bridge erecting machine can be in the same position under the cover beam 14 conditions of different transverse slopes. The level meets the requirements of the working state of the bridge erecting machine; both the nut 6 and the adjusting screw 5 have high strength and high toughness; they can guarantee a sufficient safety bearing factor. The adjusting screw 5 is provided with an appropriate adjustable length to ensure that the cover beam 14 is suitable for different transverse slopes; the adjusting screw 5 can use a steel rod, and when the steel rod is used, the lower end is directly processed into a convex arc-shaped steel ball head 4; Improve the portability of construction.
所述的螺母6顶部设有承压钢板7,承压钢板7中部开圆孔,圆孔直径与螺母6大径一致。The top of the nut 6 is provided with a pressure-bearing steel plate 7, and a circular hole is opened in the middle of the pressure-bearing steel plate 7, and the diameter of the circular hole is consistent with the major diameter of the nut 6 .
所述的支承横梁组合钢构造9设置有两个对称导向套筒15,所述的导向套筒15其轴线与调整螺杆5轴线一致;设置一段内径与调整螺杆5大径一致的厚壁钢管,既可加长整个外套管的高度,又可对调整螺杆5进行导向,同时增强整体装置的横向稳定性。The combined steel structure 9 of the supporting beam is provided with two symmetrical guide sleeves 15, the axis of the guide sleeve 15 is consistent with the axis of the adjusting screw 5; It can not only lengthen the height of the entire outer casing, but also guide the adjustment screw 5, and at the same time enhance the lateral stability of the overall device.
所述的若干个支承横梁组合钢构造是根据横坡宽度和架桥机前横移轨道13受力大小来确定所需个数,并设置合适的间距,若干个支承横梁组合钢构造9安装于架桥机前横移轨道13下端面,再依次固定承压钢板7,固定螺母6,套上调整螺杆5,调整螺杆5的底端与凹形圆弧面钢结构3进行球铰连接,其次对调整螺杆5进行无级调节,使得整个系统中的架桥机前横移轨道13保持水平,再次通过吊环10上的斜拉挂绳11将调整螺杆5与凹形圆弧面钢结构3连接,而凹形圆弧面钢结构3底部连接的是支撑座部分,从而使得整个系统可以整体吊移,避免了出现脱离、掉落的现象。The several supporting beam combined steel structures are to determine the required number according to the width of the slope and the stress on the front traversing track 13 of the bridge erecting machine, and set a suitable distance. Several supporting beam combined steel structures 9 are installed on The lower end surface of the front traverse track 13 of the bridge erecting machine, and then fix the pressure-bearing steel plate 7 and the fixing nut 6 in sequence, put the adjusting screw 5 on it, and the bottom end of the adjusting screw 5 is connected with the concave arc-shaped steel structure 3 by a ball joint, and then The adjustment screw 5 is adjusted steplessly so that the front traversing track 13 of the bridge erecting machine in the whole system is kept horizontal, and the adjustment screw 5 is connected to the concave arc-shaped steel structure 3 through the cable-stayed lanyard 11 on the suspension ring 10 again , and the bottom of the concave arc-shaped steel structure 3 is connected to the support seat part, so that the whole system can be hoisted and moved as a whole, avoiding the phenomenon of detachment and falling.
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| CN106592431B (en) * | 2016-11-25 | 2018-02-23 | 中铁三局集团有限公司 | The high-order construction method for crossing bale handle arch of 900 tons of Bridge Erectors of auxiliary nose-girder type |
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