CN105236177B - Site operation method for automatic release of color steel tile coiled material - Google Patents
Site operation method for automatic release of color steel tile coiled material Download PDFInfo
- Publication number
- CN105236177B CN105236177B CN201510550097.8A CN201510550097A CN105236177B CN 105236177 B CN105236177 B CN 105236177B CN 201510550097 A CN201510550097 A CN 201510550097A CN 105236177 B CN105236177 B CN 105236177B
- Authority
- CN
- China
- Prior art keywords
- coiled
- color steel
- steel tile
- release
- rotating shaft
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 135
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 77
- 239000010959 steel Substances 0.000 title claims abstract description 77
- 238000010276 construction Methods 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 13
- 241001669679 Eleotris Species 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000001105 regulatory Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 206010022114 Injury Diseases 0.000 description 1
- 240000001154 Pinus cembroides Species 0.000 description 1
- 235000005013 Pinus cembroides Nutrition 0.000 description 1
- 235000008591 Pinus cembroides var edulis Nutrition 0.000 description 1
- 235000015593 Pinus monophylla Nutrition 0.000 description 1
- 235000015594 Pinus parryana Nutrition 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
- B65H16/103—Arrangements for effecting positive rotation of web roll in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D15/00—Apparatus or tools for roof working
- E04D15/06—Apparatus or tools for roof working for handling roofing or sealing material in roll form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/41505—Preparing unwinding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/41518—Performing unwinding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/4155—Unwinding after unwinding process
Abstract
The invention discloses a site operation method for automatic release of color steel tile coiled material. The operation method comprises the following steps that (1) a coiled material releaser is tightened; (2) the color steel tile coiled material is placed on a frame; (3) the release speed of the color steel tile coiled material is adjusted; (4) the color steel tile coiled material is controlled to be not inclined; (5) the coiled material releaser is loosened; and (6) an empty coil is taken down from the frame. According to the site operation method, the operation process is simple; the flexibility of production can be effectively improved; the work efficiency is improved; the workload of workers is reduced; the damage rate of manufacture is lowered; the cost of site manufacture of color steel tiles is reduced; the production safety and quality are overall controlled.
Description
Technical field
The present invention relates to technical field of building construction, more particularly, to the site operation that a kind of color steel tile coiled material is automatically releasable
Method.
Background technology
Color steel tile has been widely used in roofing, metope and decorating inner and external walls of industry and civil buildings etc., color steel tile
Selection thickness mostly is 0.6-0.8mm, easily loses and deforms because wall is thin, is to ensure that quality is readily transported and installation, color steel tile
Typically all make at the scene.Field fabrication first working procedure is the release of color steel tile coiled material, and current construction method is relatively simple, adopts one
Root scaffolding steel pipe is passed through from the middle of coiled material, and coiled material picking-up two ends are erected on an easy support, and coiled material passes through front end
Pulling force discharged, speed, correction during release, continuation are all difficult to control to, and need in an ingot coiled material production process
Pause for several times, have a strong impact on progress, the quality of construction, or even operating personnel can be extruded injury thing during correction
Therefore.For this purpose, the present invention proposes the component on site construction method that a kind of color steel tile coiled material is automatically releasable, the release of effectively solving color steel tile coiled material
Without device, Easy manual's release coiled material causes coiled material to rotate and easily block speed slowly, and color steel tile make efficiency is low, it is easy to which deformation is damaged
The quality technology problem scrapped.
The content of the invention
The purpose of the present invention is, for the deficiencies in the prior art, to propose that a kind of effectively solving color steel tile is automatically releasable coiled material
The component on site construction method that quality, safety, the color steel tile coiled material of efficacy problems are automatically releasable, can effectively improve color steel tile and make effect
Rate, it is ensured that the at the uniform velocity release of color steel tile coiled material, scrappage is low.
The object of the present invention is achieved like this：The component on site construction method that a kind of color steel tile coiled material is automatically releasable, it is described to apply
Work method is comprised the following steps：
1）Coiled material release is tightened：Coiled material release is put into into the middle part of color steel tile coiled material, then crowbar is put into into volume
In sled axis hole on material release, rotation is carried out to the rotating shaft on coiled material release and is prized, coiled material release is outwards tensioned, directly
The attached wall bar of coiled material to coiled material release is fitted integral shape with the inwall of color steel tile coiled material；
2）Color steel tile coiled material restocking：The two ends of coiled material release rotating shaft are sling, makes rolling bearing be erected at coiled material support
In the bearing locating slot of left and right support sleeper beam, then coiled material support is pushed into into color steel tile coiled material by walking roller and roller shaft and is showed
Field Working position is simultaneously positioned；
3）Adjustment color steel tile coiled material rate of release：Coiled material release is rotated on coiled material support by power traction is carried out
Color steel tile coiled material is automatically releasable, rate of release of the speed-controlling device to color steel tile coiled material is adjusted by adjusting screw rod；
4）Control color steel tile coiled material loses inclined：By the control winding apparatus installed in support diagonal brace left and right sides top to color steel tile
The position of coiled material is regulated and controled；
5）Coiled material release relaxes：When color steel tile coiled material runs on coiled material support to be finished, first the spiral shell of speed-controlling device
Mother unloads, then the regulation and control nut of control winding apparatus is unscrewed laterally, is then put into sled axis hole by crowbar and outwards rotates, until volume
Material release relaxes；
6）Blank coil unloads frame：The two ends of coiled material release rotating shaft are sling, safety area is placed.
As preferred technical scheme, be provided with middle axle sleeve in the middle part of the rotating shaft, the middle axle sleeve by bolt and
Middle splint is connected with the attached wall bar of coiled material.
As preferred technical scheme, rotating shaft screw, the rotating shaft screw are provided with the 280～320mm of rotating shaft two ends
Place's cooperation is provided with rotating shaft axle sleeve, and the rotating shaft axle sleeve is connected by bolt and connecting rod with the attached wall bar of coiled material.
Used as preferred technical scheme, the internal diameter of the rolling bearing is interference fit with the external diameter of rotating shaft.
Used as preferred technical scheme, the support diagonal brace two ends are welded on the both sides of bracket base, the support diagonal brace
Shape is integrated with support sleeper beam.
Used as preferred technical scheme, the speed-controlling device is made by steel plate, the steel plate back side riveted brake band, two ends
Two adjusting screw rods are respectively welded, the adjusting screw rod is arranged in the adjustment hole of support sleeper beam.
Used as preferred technical scheme, the control winding apparatus include coiled material stop, adjusting screw rod and connecting rod, the connection
Bar one end is threadedly coupled with adjusting screw rod, other end welding coiled material stop.
Beneficial effects of the present invention：（1）Work progress is simple；（2）Color steel tile coiled material is automatically releasable, while be provided with rate controlling
Device and control winding apparatus, can effectively improve the flexibility of production, improve operating efficiency；（3）By being automatically releasable, work is effectively reduced
The workload of people, reduces making breakage rate；（4）The cost of color steel tile field fabrication is reduced, comprehensively control production safety and quality.
Description of the drawings
Fig. 1 is the use state schematic diagram of the color steel tile coiled material automatic releasing device of the present invention；
Fig. 2 is the structural representation of the coiled material release of the present invention；
Fig. 3 is the structural representation of the coiled material support of the present invention；
Fig. 4 is the profile of the coiled material support of the present invention；
In figure：Color steel tile coiled material 1, coiled material release 2, rotating shaft 2-1, rolling bearing 2-2, rotating shaft screw 2-3, rotating shaft axle sleeve
2-4, connecting rod 2-5, middle axle sleeve 2-6, middle splint 2-7, the attached wall bar 2-8 of coiled material, sled axis hole 2-9, coiled material support 3, support bottom
Seat 3-1, support diagonal brace 3-2, support sleeper beam 3-3, bearing positioning 3-4, speed-controlling device 3-5, control winding apparatus 3-6, walking roller 3-
7th, roller shaft 3-8.
Specific embodiment
In conjunction with drawings and Examples to invent the component on site construction method that proposed color steel tile coiled material is automatically releasable make into
One step is described in detail.
The component on site construction method that a kind of color steel tile coiled material of the present invention is automatically releasable, the construction method includes following step
Suddenly：
1）Coiled material release 2 is tightened：Coiled material release 2 is put into into the middle part of color steel tile coiled material 1, then crowbar is put into
In sled axis hole 2-9 on coiled material release 2, rotation is carried out to the rotating shaft 2-1 on coiled material release 2 and is prized, make coiled material release 2
Outwards tensioning, the integral shape until the attached wall bar 2-8 of the coiled material of coiled material release 2 fits with the inwall of color steel tile coiled material 1；
2）The restocking of color steel tile coiled material 1：The two ends of the rotating shaft 2-1 of coiled material release 2 are sling, rolling bearing 2-2 is erected at
In the bearing positioning 3-4 grooves of the support sleeper beam 3-3 of coiled material support 3 or so, then by coiled material support 3 by walking roller 3-7 and rolling
Wheel shaft 3-8 is pushed into the live Working position of color steel tile coiled material 1 and positions；
3）The rate of release of adjustment color steel tile coiled material 1：Coiled material release 2 is set to rotate on coiled material support 3 by power traction
Carry out being automatically releasable color steel tile coiled material 1, rate of release of the speed-controlling device 3-5 to color steel tile coiled material 1 is adjusted by adjusting screw rod；
4）Control color steel tile coiled material 1 loses partially：By the control winding apparatus 3-6 installed in support diagonal brace 3-2 left and right sides top
The position of color steel tile coiled material 1 is regulated and controled；
5）Coiled material release 2 relaxes：When color steel tile coiled material 1 runs on coiled material support 3 to be finished, first speed-controlling device 3-
5 nut is unloaded, then the regulation and control nut of control winding apparatus 3-6 is unscrewed laterally, is then put into sled axis hole 2-9 by crowbar outside
Rotation, until coiled material release 2 is lax；
6）Blank coil unloads frame：The two ends of the rotating shaft 2-1 of coiled material release 2 are sling, safety area is placed.
Middle axle sleeve 2-6 is provided with the middle part of the rotating shaft 2-1, the middle axle sleeve 2-6 is by bolt and middle splint 2-7
Wall bar 2-8 attached with coiled material is connected, and rotating shaft screw 2-3 is provided with the rotating shaft 2-1 two ends 300mm, matches somebody with somebody at the rotating shaft screw 2-3
Conjunction is provided with rotating shaft axle sleeve 2-4, and the rotating shaft axle sleeve 2-4 is connected by bolt and connecting rod 2-5 wall bar 2-8 attached with coiled material, described
The internal diameter of rolling bearing 2-2 is interference fit with the external diameter of rotating shaft 2-1, and the support diagonal brace 3-2 two ends are welded on bracket base
The both sides of 3-1, the support diagonal brace 3-2 and support sleeper beam 3-3 are integrated shape, and the speed-controlling device 3-5 is made by steel plate, described
Steel plate back side riveted brake band, two ends are respectively welded two adjusting screw rods, and the adjusting screw rod is arranged on support sleeper beam 3-3's
In adjustment hole, the control winding apparatus 3-6 includes coiled material stop, adjusting screw rod and connecting rod, described connecting rod one end and regulation spiral shell
Bar is threadedly coupled, other end welding coiled material stop.
During control color steel tile 1 rate of release of coiled material, first the adjusting screw rod at speed-controlling device 3-5 two ends is inserted into respectively support
In the adjustment hole of sleeper beam 3-3, fit with rotating shaft 2-1 to brake band, then by nut from the adjusting screw rod of support sleeper beam 3-3 from lower and
On be screwed into, when the rate of release of color steel tile coiled material 1 is very fast, speed-controlling device 3-5 nuts are unscrewed into a little several buttons, when color steel tile coiled material
When 1 rate of release is slower, by a little several buttons of speed-controlling device 3-5 nut screwing clampings, until at the uniform velocity stop, should the two groups of controls in left and right during speed governing
Speed variator 3-5 is carried out simultaneously.
When control color steel tile coiled material 1 loses inclined, first control winding apparatus 3-6 is separately mounted to into the support diagonal brace 3-2 left and right sides
Top, then regulates and controls to color steel tile coiled material 1, wanders off to the left in color steel tile coiled material 1 runs, by the control winding apparatus 3- on the right
6 nut pine 2～3 is detained, then the nut on the left side is tightened forward into 2～3 buttons, and till correction, when coiled material wanders off to the right, side is reverse
Adjustment, till correction.
In the technical innovation project project color steel tile field fabrication of Shandong steel mill, the color steel tile coiled material of the present invention is taken certainly
The component on site construction method of dynamic release, makes quick rate and improves 1-2 times, makes breakage rate and is reduced to 1%～2%, utilization ratio of manual labor drop
It is low by 1/5, color steel tile field fabrication cost is reduced, safe mass reaches control comprehensively.
Claims (4)
1. the component on site construction method that a kind of color steel tile coiled material is automatically releasable, is characterized in that, the construction method is comprised the following steps：
1）Coiled material release（2）Tighten：By coiled material release（2）It is put into color steel tile coiled material（1）Middle part, then by crowbar
It is put into coiled material release（2）On sled axis hole（2-9）It is interior, to coiled material release（2）On rotating shaft（2-1）Carry out rotation to prize,
Make coiled material release（2）Outwards tensioning, until coiled material release（2）The attached wall bar of coiled material（2-8）With color steel tile coiled material（1）It is interior
The integral shape of wall laminating；
2）Color steel tile coiled material（1）Restocking：By coiled material release（2）Rotating shaft（2-1）Two ends sling, make rolling bearing（2-2）Frame
It is located at coiled material support（3）Left and right support sleeper beam（3-3）Bearing positioning（3-4）In groove, then by coiled material support（3）By walking
Roller（3-7）And roller shaft（3-8）It is pushed into color steel tile coiled material（1）Live Working position is simultaneously positioned；
3）Adjustment color steel tile coiled material（1）Rate of release：Coiled material release is made by power traction（2）In coiled material support（3）Upper rotation
Rotate into row and be automatically releasable color steel tile coiled material（1）, speed-controlling device is adjusted by adjusting screw rod（3-5）To color steel tile coiled material（1）Release
Put speed；The speed-controlling device（3-5）Made by steel plate, the steel plate back side riveted brake band, two ends are respectively welded two
Adjusting screw rod, the adjusting screw rod is arranged on support sleeper beam（3-3）Adjustment hole in；
4）Control color steel tile coiled material（1）Lose inclined：By installed in support diagonal brace（3-2）The control winding apparatus on left and right sides top（3-
6）To color steel tile coiled material（1）Position regulated and controled；The support diagonal brace（3-2）Two ends are welded on bracket base（3-1）Two
Side, the support diagonal brace（3-2）With support sleeper beam（3-3）It is integrated shape；
5）Coiled material release（2）It is lax：When color steel tile coiled material（1）In coiled material support（3）When upper operation is finished, first control quick-mounting
Put（3-5）Nut unload, then winding apparatus will be controlled（3-6）Regulation and control nut unscrew laterally, then sled axle is put into by crowbar
Hole（2-9）Outwards rotation, until coiled material release（2）It is lax；The control winding apparatus（3-6）Including coiled material stop, adjusting screw rod
And connecting rod, described connecting rod one end is threadedly coupled with adjusting screw rod, other end welding coiled material stop；
6）Blank coil unloads frame：By coiled material release（2）Rotating shaft（2-1）Two ends sling, place safety area.
2. the component on site construction method that color steel tile coiled material according to claim 1 is automatically releasable, is characterized in that, the rotating shaft
（2-1）Middle part be provided with middle axle sleeve（2-6）, the middle axle sleeve（2-6）By bolt and middle splint（2-7）It is attached with coiled material
Wall bar（2-8）Connection.
3. the component on site construction method that color steel tile coiled material according to claim 1 is automatically releasable, is characterized in that, the rotating shaft
（2-1）Rotating shaft screw is provided with 280～320mm of two ends（2-3）, the rotating shaft screw（2-3）Place's cooperation is provided with rotating shaft axle sleeve
（2-4）, the rotating shaft axle sleeve（2-4）By bolt and connecting rod（2-5）With the attached wall bar of coiled material（2-8）Connection.
4. the component on site construction method that color steel tile coiled material according to claim 1 is automatically releasable, is characterized in that, the axis of rolling
Hold（2-2）Internal diameter and rotating shaft（2-1）External diameter be interference fit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105236177A CN105236177A (en) | 2016-01-13 |
| CN105236177B true CN105236177B (en) | 2017-05-10 |
Family
ID=55034074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
Country Status (1)
| Country | Link |
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| CN (1) | CN105236177B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926260A (en) * | 2016-05-17 | 2016-09-07 | 广州海鑫无纺布实业有限公司 | Non-woven fabric fixing insertion assembly |
| CN106180260A (en) * | 2016-08-30 | 2016-12-07 | 中国十七冶集团有限公司 | A kind of coiled material hydraulic pressure release device made for solar photovoltaic bracket and using method |
| CN106363040A (en) * | 2016-08-30 | 2017-02-01 | 中国十七冶集团有限公司 | Automatic releasing device for solar photovoltaic support coiled material and using method of automobile releasing device |
| CN106629005A (en) * | 2016-12-12 | 2017-05-10 | 桐城市湃腾机械设计有限公司 | Manual feeding machine for steel strips |
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|---|---|---|---|---|
| JPH1143242A (en) * | 1997-07-25 | 1999-02-16 | Hitachi Chem Co Ltd | Film winder |
| US6345781B1 (en) * | 2000-07-27 | 2002-02-12 | Metal Accessories, Llc | Payoff apparatus |
| CN200940057Y (en) * | 2006-08-16 | 2007-08-29 | 中铝西南铝板带有限公司 | Manual expanding roll device for metal band roll |
| CN201848450U (en) * | 2010-11-05 | 2011-06-01 | 安徽鲁班钢构有限公司 | Colorful steel plate conveying device |
| CN201927479U (en) * | 2010-06-07 | 2011-08-10 | 中国西电电气股份有限公司 | Lead payoff stand with lead tightening device |
| CN102910314A (en) * | 2012-11-13 | 2013-02-06 | 诸城晶品机械有限公司 | Film-feeding of full-automatic stretch film packaging machine |
| CN203946703U (en) * | 2014-07-06 | 2014-11-19 | 高广军 | A kind of adjustable color steel watt roll device |
-
2015
- 2015-09-01 CN CN201510550097.8A patent/CN105236177B/en active IP Right Grant
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1143242A (en) * | 1997-07-25 | 1999-02-16 | Hitachi Chem Co Ltd | Film winder |
| US6345781B1 (en) * | 2000-07-27 | 2002-02-12 | Metal Accessories, Llc | Payoff apparatus |
| CN200940057Y (en) * | 2006-08-16 | 2007-08-29 | 中铝西南铝板带有限公司 | Manual expanding roll device for metal band roll |
| CN201927479U (en) * | 2010-06-07 | 2011-08-10 | 中国西电电气股份有限公司 | Lead payoff stand with lead tightening device |
| CN201848450U (en) * | 2010-11-05 | 2011-06-01 | 安徽鲁班钢构有限公司 | Colorful steel plate conveying device |
| CN102910314A (en) * | 2012-11-13 | 2013-02-06 | 诸城晶品机械有限公司 | Film-feeding of full-automatic stretch film packaging machine |
| CN203946703U (en) * | 2014-07-06 | 2014-11-19 | 高广军 | A kind of adjustable color steel watt roll device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105236177A (en) | 2016-01-13 |
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