CN105236177A - Site operation method for automatic release of color steel tile coiled material - Google Patents
Site operation method for automatic release of color steel tile coiled material Download PDFInfo
- Publication number
- CN105236177A CN105236177A CN201510550097.8A CN201510550097A CN105236177A CN 105236177 A CN105236177 A CN 105236177A CN 201510550097 A CN201510550097 A CN 201510550097A CN 105236177 A CN105236177 A CN 105236177A
- Authority
- CN
- China
- Prior art keywords
- coiled
- color steel
- steel watt
- releaser
- rotating shaft
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 138
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 80
- 239000010959 steel Substances 0.000 title claims abstract description 80
- 238000010276 construction Methods 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 13
- 241001669679 Eleotris Species 0.000 claims description 12
- 230000001105 regulatory Effects 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 2
- 206010022114 Injury Diseases 0.000 description 1
- 240000001154 Pinus cembroides Species 0.000 description 1
- 235000005013 Pinus cembroides Nutrition 0.000 description 1
- 235000008591 Pinus cembroides var edulis Nutrition 0.000 description 1
- 235000015593 Pinus monophylla Nutrition 0.000 description 1
- 235000015594 Pinus parryana Nutrition 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
- B65H16/103—Arrangements for effecting positive rotation of web roll in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D15/00—Apparatus or tools for roof working
- E04D15/06—Apparatus or tools for roof working for handling roofing or sealing material in roll form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/41505—Preparing unwinding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/41518—Performing unwinding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/415—Unwinding
- B65H2301/4155—Unwinding after unwinding process
Abstract
The invention discloses a site operation method for automatic release of color steel tile coiled material. The operation method comprises the following steps that (1) a coiled material releaser is tightened; (2) the color steel tile coiled material is placed on a frame; (3) the release speed of the color steel tile coiled material is adjusted; (4) the color steel tile coiled material is controlled to be not inclined; (5) the coiled material releaser is loosened; and (6) an empty coil is taken down from the frame. According to the site operation method, the operation process is simple; the flexibility of production can be effectively improved; the work efficiency is improved; the workload of workers is reduced; the damage rate of manufacture is lowered; the cost of site manufacture of color steel tiles is reduced; the production safety and quality are overall controlled.
Description
Technical field
The present invention relates to technical field of building construction, especially relate to the component on site construction method that a kind of color steel watt coiled material discharges automatically.
Background technology
Color steel watt has now been widely used in the roofing of industry and civil construction, metope and decorating inner and external walls etc., color steel watt selection thickness mostly is 0.6-0.8mm, very easily lose because wall is thin and is out of shape, being convenient to transport and installing for ensuring the quality of products, color steel watt generally makes all at the scene.Field fabrication first working procedure is watt coiled material release of color steel, current construction method is comparatively simple, a scaffolding steel pipe is adopted to pass in the middle of coiled material, coiled material being held up two ends is erected on an easy support, coiled material is discharged by the pulling force of front end, and the speed in dispose procedure, correction, continuation are all difficult to control, and needs to pause for several times in an ingot coiled material production process, have a strong impact on the progress of construction, quality, even in correction process, operating personnel can be extruded injury accident.For this reason, the present invention proposes the component on site construction method that a kind of color steel watt coiled material discharges automatically, effectively solves watt coiled material release of color steel without device, and Easy manual discharges coiled material, and to cause coiled material to rotate easy retardance speed slow, color steel watt make efficiency is low, the quality technology problem that easily deformable breakage is scrapped.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, the component on site construction method that the color steel watt coiled material proposing the color steel of a kind of effective solution watt quality of release coiled material, safety, efficacy problems automatically discharges automatically, effectively can improve color steel watt make efficiency, ensure the at the uniform velocity release of color steel watt coiled material, condemnation factor is low.
The object of the present invention is achieved like this: the component on site construction method that a kind of color steel watt coiled material discharges automatically, and described construction method comprises the following steps:
1) coiled material releaser is tightened: middle part coiled material releaser being put into color steel watt coiled material, again crowbar is put into the sled axis hole on coiled material releaser, carry out rotation to the rotating shaft on coiled material releaser to prize, make the outside tensioning of coiled material releaser, the integral shape until the inwall of the coiled material of coiled material releaser attached wall bar and color steel watt coiled material is fitted;
2) color steel watt coiled material is added: sling at the two ends of coiled material releaser rotating shaft, make antifriction-bearing box be erected in the bearing positioning groove of coiled material support left and right support sleeper beam, then coiled material support be pushed into the on-the-spot Working position of color steel watt coiled material by walking roller and roller shaft and locate;
3) color steel watt coiled material release rate is adjusted: by power traction, coiled material releaser is rotated on coiled material support and carry out automatically discharging color steel watt coiled material, by adjusting screw(rod) adjustment speed-controlling device to the release rate of color steel watt coiled material;
4) control color steel watt coiled material to lose partially: regulated and controled by the position of control winding apparatus to color steel watt coiled material being arranged on top, the support diagonal brace left and right sides;
5) coiled material releaser relaxes: when color steel watt coiled material runs complete on coiled material support, first the nut of speed-controlling device is unloaded, again the regulation and control nut of control winding apparatus is unscrewed laterally, then put into sled axis hole to inner rotary, until coiled material releaser relaxes by crowbar;
6) blank coil unloads frame: sling at the two ends of coiled material releaser rotating shaft, places safety zone.
As preferred technical scheme, the middle part of described rotating shaft is provided with middle axle sleeve, and described middle axle sleeve is connected by the attached wall bar of bolt and middle splint and coiled material.
As preferred technical scheme, 280 ~ 320mm place, described rotating shaft two ends is provided with rotating shaft screw, and the cooperation of described rotating shaft screw place is provided with rotating shaft axle sleeve, and described rotating shaft axle sleeve is connected by the attached wall bar of bolt and connecting rod and coiled material.
As preferred technical scheme, the internal diameter of described antifriction-bearing box and the external diameter of rotating shaft are interference fit.
As preferred technical scheme, described support diagonal brace two ends are welded on the both sides of bracket base, and described support diagonal brace and support sleeper beam are integrated shape.
As preferred technical scheme, described speed-controlling device is made by steel plate, and described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, and described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam.
As preferred technical scheme, described control winding apparatus comprises coiled material stop, adjusting screw(rod) and pipe link, and described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
Beneficial effect of the present invention: (1) work progress is simple; (2) the automatic release of color steel watt coiled material, is provided with speed-controlling device and control winding apparatus simultaneously, effectively can improves the alerting ability of production, increase work efficiency; (3) by release automatically, effectively reduce the work capacity of workman, reduce and make breakage rate; (4) cost of color steel watt field fabrication is reduced, comprehensive production control safety and quality.
Accompanying drawing explanation
Fig. 1 is the using state schematic diagram of color steel of the present invention watt coiled material automatic releasing device;
Fig. 2 is the structural representation of coiled material releaser of the present invention;
Fig. 3 is the structural representation of coiled material support of the present invention;
Fig. 4 is the section-drawing of coiled material support of the present invention;
In figure: color steel watt coiled material 1, coiled material releaser 2, rotating shaft 2-1, antifriction-bearing box 2-2, rotating shaft screw 2-3, rotating shaft axle sleeve 2-4, connecting rod 2-5, middle axle sleeve 2-6, middle splint 2-7, coiled material attached wall bar 2-8, sled axis hole 2-9, coiled material support 3, bracket base 3-1, support diagonal brace 3-2, support sleeper beam 3-3, bearing location 3-4, speed-controlling device 3-5, control winding apparatus 3-6, walking roller 3-7, roller shaft 3-8.
Detailed description of the invention
The component on site construction method that the color steel watt coiled material now proposed invention in conjunction with the accompanying drawings and embodiments discharges automatically is described in further detail.
The component on site construction method that a kind of color steel watt coiled material of the present invention discharges automatically, described construction method comprises the following steps:
1) coiled material releaser 2 is tightened: middle part coiled material releaser 2 being put into color steel watt coiled material 1, again crowbar is put into the sled axis hole 2-9 on coiled material releaser 2, carry out rotation to the rotating shaft 2-1 on coiled material releaser 2 to prize, make coiled material releaser 2 outwards tensioning, the integral shape until the inwall of the coiled material of coiled material releaser 2 attached wall bar 2-8 and color steel watt coiled material 1 is fitted;
2) color steel watt coiled material 1 is added: sling at the two ends of coiled material releaser 2 rotating shaft 2-1, antifriction-bearing box 2-2 is erected in the bearing location 3-4 groove of coiled material support about 3 support sleeper beam 3-3, then coiled material support 3 is pushed into the on-the-spot Working position of color steel watt coiled material 1 by walking roller 3-7 and roller shaft 3-8 and locates;
3) color steel watt coiled material 1 release rate is adjusted: by power traction, coiled material releaser 2 is rotated on coiled material support 3 and carry out automatically discharging color steel watt coiled material 1, by adjusting screw(rod) adjustment speed-controlling device 3-5 to the release rate of color steel watt coiled material 1;
4) controlling color steel watt coiled material 1 loses partially: regulated and controled by the position of control winding apparatus 3-6 to color steel watt coiled material 1 being arranged on top, the support diagonal brace 3-2 left and right sides;
5) coiled material releaser 2 relaxes: when color steel watt coiled material 1 runs complete on coiled material support 3, first the nut of speed-controlling device 3-5 is unloaded, again the regulation and control nut of control winding apparatus 3-6 is unscrewed laterally, then put into sled axis hole 2-9 to inner rotary, until coiled material releaser 2 relaxes by crowbar;
6) blank coil unloads frame: sling at the two ends of coiled material releaser 2 rotating shaft 2-1, places safety zone.
The middle part of described rotating shaft 2-1 is provided with middle axle sleeve 2-6, described middle axle sleeve 2-6 is connected with coiled material attached wall bar 2-8 with middle splint 2-7 by bolt, 300mm place, described rotating shaft 2-1 two ends is provided with rotating shaft screw 2-3, described rotating shaft screw 2-3 place's cooperation is provided with rotating shaft axle sleeve 2-4, described rotating shaft axle sleeve 2-4 is connected with coiled material attached wall bar 2-8 with connecting rod 2-5 by bolt, the internal diameter of described antifriction-bearing box 2-2 and the external diameter of rotating shaft 2-1 are interference fit, described support diagonal brace 3-2 two ends are welded on the both sides of bracket base 3-1, described support diagonal brace 3-2 and support sleeper beam 3-3 is integrated shape, described speed-controlling device 3-5 is made by steel plate, described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam 3-3, described control winding apparatus 3-6 comprises coiled material stop, adjusting screw(rod) and pipe link, described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
When controlling color steel watt coiled material 1 release rate, first the adjusting screw(rod) at speed-controlling device 3-5 two ends is inserted in the adjustment hole of support sleeper beam 3-3 respectively, fit to brake collar and rotating shaft 2-1, again the adjusting screw(rod) of nut from support sleeper beam 3-3 is screwed into from bottom to top, when color steel watt coiled material 1 release rate is very fast, speed-controlling device 3-5 nut is unscrewed a little a few button, when color steel watt coiled material 1 release rate is slower, by a little for speed-controlling device 3-5 nut screwing clamping a few button, until at the uniform velocity stop, should carry out by the two groups of speed-controlling device 3-5 in left and right during speed governing simultaneously.
Control color steel watt coiled material 1 when losing inclined, first control winding apparatus 3-6 is arranged on top, the support diagonal brace 3-2 left and right sides respectively, then color steel watt coiled material 1 is regulated and controled, wander off left in color steel watt coiled material 1 runs, the control winding apparatus 3-6 nut pine 2 ~ 3 on the right is detained, then the nut on the left side is tightened forward 2 ~ 3 buttons, until correct, when coiled material wanders off to the right, side oppositely adjusts, until correct.
In the color steel watt field fabrication of Shandong steel mill technical innovation project project, take the component on site construction method that color steel watt coiled material of the present invention discharges automatically, make quick rate and improve 1-2 doubly, make breakage rate and be reduced to 1% ~ 2%, utilization ratio of manual labor reduces by 1/5, reduce color steel watt field fabrication cost, safe mass reaches comprehensive control.
Claims (7)
1. the component on site construction method that automatically discharges of color steel watt coiled material, it is characterized in that, described construction method comprises the following steps:
1) coiled material releaser (2) is tightened: middle part coiled material releaser (2) being put into color steel watt coiled material (1), again crowbar is put into the sled axis hole (2-9) on coiled material releaser (2), carry out rotation to the rotating shaft (2-1) on coiled material releaser (2) to prize, make coiled material releaser (2) outwards tensioning, the integral shape until coiled material attached wall bar (2-8) of coiled material releaser (2) and the inwall of color steel watt coiled material (1) are fitted;
2) color steel watt coiled material (1) is added: sling at the two ends of coiled material releaser (2) rotating shaft (2-1), antifriction-bearing box (2-2) is erected in bearing location (3-4) groove of coiled material support (3) left and right support sleeper beam (3-3), then coiled material support (3) is pushed into color steel watt coiled material (1) on-the-spot Working position by walking roller (3-7) and roller shaft (3-8) and is located;
3) color steel watt coiled material (1) release rate is adjusted: make coiled material releaser (2) carry out automatically discharging color steel watt coiled material (1) in the upper rotation of coiled material support (3) by power traction, adjust the release rate of speed-controlling device (3-5) to color steel watt coiled material (1) by adjusting screw(rod);
4) control color steel watt coiled material (1) to lose partially: regulated and controled by the position of control winding apparatus (3-6) to color steel watt coiled material (1) being arranged on support diagonal brace (3-2) top, the left and right sides;
5) coiled material releaser (2) relaxes: when color steel watt coiled material (1) is when the upper operation of coiled material support (3) is complete, first the nut of speed-controlling device (3-5) is unloaded, again the regulation and control nut controlling winding apparatus (3-6) is unscrewed laterally, then sled axis hole (2-9) is put into inner rotary by crowbar, until coiled material releaser (2) relaxes;
6) blank coil unloads frame: sling at the two ends of coiled material releaser (2) rotating shaft (2-1), places safety zone.
2. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, the middle part of described rotating shaft (2-1) is provided with middle axle sleeve (2-6), and described middle axle sleeve (2-6) is connected by the attached wall bar (2-8) of bolt and middle splint (2-7) and coiled material.
3. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, 280 ~ 320mm place, described rotating shaft (2-1) two ends is provided with rotating shaft screw (2-3), the cooperation of described rotating shaft screw (2-3) place is provided with rotating shaft axle sleeve (2-4), and described rotating shaft axle sleeve (2-4) is connected by the attached wall bar (2-8) of bolt and connecting rod (2-5) and coiled material.
4. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, the internal diameter of described antifriction-bearing box (2-2) and the external diameter of rotating shaft (2-1) are interference fit.
5. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described support diagonal brace (3-2) two ends are welded on the both sides of bracket base (3-1), and described support diagonal brace (3-2) and support sleeper beam (3-3) are integrated shape.
6. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described speed-controlling device (3-5) is made by steel plate, described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, and described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam (3-3).
7. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described control winding apparatus (3-6) comprises coiled material stop, adjusting screw(rod) and pipe link, and described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105236177A true CN105236177A (en) | 2016-01-13 |
| CN105236177B CN105236177B (en) | 2017-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510550097.8A CN105236177B (en) | 2015-09-01 | 2015-09-01 | Site operation method for automatic release of color steel tile coiled material |
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| Country | Link |
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| CN (1) | CN105236177B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926260A (en) * | 2016-05-17 | 2016-09-07 | 广州海鑫无纺布实业有限公司 | Non-woven fabric fixing insertion assembly |
| CN106180260A (en) * | 2016-08-30 | 2016-12-07 | 中国十七冶集团有限公司 | A kind of coiled material hydraulic pressure release device made for solar photovoltaic bracket and using method |
| CN106363040A (en) * | 2016-08-30 | 2017-02-01 | 中国十七冶集团有限公司 | Automatic releasing device for solar photovoltaic support coiled material and using method of automobile releasing device |
| CN106629005A (en) * | 2016-12-12 | 2017-05-10 | 桐城市湃腾机械设计有限公司 | Manual feeding machine for steel strips |
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| JPH1143242A (en) * | 1997-07-25 | 1999-02-16 | Hitachi Chem Co Ltd | Film winder |
| US6345781B1 (en) * | 2000-07-27 | 2002-02-12 | Metal Accessories, Llc | Payoff apparatus |
| CN200940057Y (en) * | 2006-08-16 | 2007-08-29 | 中铝西南铝板带有限公司 | Manual expanding roll device for metal band roll |
| CN201848450U (en) * | 2010-11-05 | 2011-06-01 | 安徽鲁班钢构有限公司 | Colorful steel plate conveying device |
| CN201927479U (en) * | 2010-06-07 | 2011-08-10 | 中国西电电气股份有限公司 | Lead payoff stand with lead tightening device |
| CN102910314A (en) * | 2012-11-13 | 2013-02-06 | 诸城晶品机械有限公司 | Film-feeding of full-automatic stretch film packaging machine |
| CN203946703U (en) * | 2014-07-06 | 2014-11-19 | 高广军 | A kind of adjustable color steel watt roll device |
-
2015
- 2015-09-01 CN CN201510550097.8A patent/CN105236177B/en active IP Right Grant
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1143242A (en) * | 1997-07-25 | 1999-02-16 | Hitachi Chem Co Ltd | Film winder |
| US6345781B1 (en) * | 2000-07-27 | 2002-02-12 | Metal Accessories, Llc | Payoff apparatus |
| CN200940057Y (en) * | 2006-08-16 | 2007-08-29 | 中铝西南铝板带有限公司 | Manual expanding roll device for metal band roll |
| CN201927479U (en) * | 2010-06-07 | 2011-08-10 | 中国西电电气股份有限公司 | Lead payoff stand with lead tightening device |
| CN201848450U (en) * | 2010-11-05 | 2011-06-01 | 安徽鲁班钢构有限公司 | Colorful steel plate conveying device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926260A (en) * | 2016-05-17 | 2016-09-07 | 广州海鑫无纺布实业有限公司 | Non-woven fabric fixing insertion assembly |
| CN106180260A (en) * | 2016-08-30 | 2016-12-07 | 中国十七冶集团有限公司 | A kind of coiled material hydraulic pressure release device made for solar photovoltaic bracket and using method |
| CN106363040A (en) * | 2016-08-30 | 2017-02-01 | 中国十七冶集团有限公司 | Automatic releasing device for solar photovoltaic support coiled material and using method of automobile releasing device |
| CN106629005A (en) * | 2016-12-12 | 2017-05-10 | 桐城市湃腾机械设计有限公司 | Manual feeding machine for steel strips |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105236177B (en) | 2017-05-10 |
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