CN105236177A - Site operation method for automatic release of color steel tile coiled material - Google Patents

Site operation method for automatic release of color steel tile coiled material Download PDF

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Publication number
CN105236177A
CN105236177A CN201510550097.8A CN201510550097A CN105236177A CN 105236177 A CN105236177 A CN 105236177A CN 201510550097 A CN201510550097 A CN 201510550097A CN 105236177 A CN105236177 A CN 105236177A
Authority
CN
China
Prior art keywords
coiled
color steel
steel watt
releaser
rotating shaft
Prior art date
Application number
CN201510550097.8A
Other languages
Chinese (zh)
Other versions
CN105236177B (en
Inventor
仝茂祥
张赛
王建龙
张顺远
Original Assignee
中国十七冶集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国十七冶集团有限公司 filed Critical 中国十七冶集团有限公司
Priority to CN201510550097.8A priority Critical patent/CN105236177B/en
Publication of CN105236177A publication Critical patent/CN105236177A/en
Application granted granted Critical
Publication of CN105236177B publication Critical patent/CN105236177B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/10Arrangements for effecting positive rotation of web roll
    • B65H16/103Arrangements for effecting positive rotation of web roll in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D15/00Apparatus or tools for roof working
    • E04D15/06Apparatus or tools for roof working for handling roofing or sealing material in roll form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/415Unwinding
    • B65H2301/41505Preparing unwinding process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/415Unwinding
    • B65H2301/41518Performing unwinding process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/415Unwinding
    • B65H2301/4155Unwinding after unwinding process

Abstract

The invention discloses a site operation method for automatic release of color steel tile coiled material. The operation method comprises the following steps that (1) a coiled material releaser is tightened; (2) the color steel tile coiled material is placed on a frame; (3) the release speed of the color steel tile coiled material is adjusted; (4) the color steel tile coiled material is controlled to be not inclined; (5) the coiled material releaser is loosened; and (6) an empty coil is taken down from the frame. According to the site operation method, the operation process is simple; the flexibility of production can be effectively improved; the work efficiency is improved; the workload of workers is reduced; the damage rate of manufacture is lowered; the cost of site manufacture of color steel tiles is reduced; the production safety and quality are overall controlled.

Description

The component on site construction method that color steel watt coiled material discharges automatically
Technical field
The present invention relates to technical field of building construction, especially relate to the component on site construction method that a kind of color steel watt coiled material discharges automatically.
Background technology
Color steel watt has now been widely used in the roofing of industry and civil construction, metope and decorating inner and external walls etc., color steel watt selection thickness mostly is 0.6-0.8mm, very easily lose because wall is thin and is out of shape, being convenient to transport and installing for ensuring the quality of products, color steel watt generally makes all at the scene.Field fabrication first working procedure is watt coiled material release of color steel, current construction method is comparatively simple, a scaffolding steel pipe is adopted to pass in the middle of coiled material, coiled material being held up two ends is erected on an easy support, coiled material is discharged by the pulling force of front end, and the speed in dispose procedure, correction, continuation are all difficult to control, and needs to pause for several times in an ingot coiled material production process, have a strong impact on the progress of construction, quality, even in correction process, operating personnel can be extruded injury accident.For this reason, the present invention proposes the component on site construction method that a kind of color steel watt coiled material discharges automatically, effectively solves watt coiled material release of color steel without device, and Easy manual discharges coiled material, and to cause coiled material to rotate easy retardance speed slow, color steel watt make efficiency is low, the quality technology problem that easily deformable breakage is scrapped.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, the component on site construction method that the color steel watt coiled material proposing the color steel of a kind of effective solution watt quality of release coiled material, safety, efficacy problems automatically discharges automatically, effectively can improve color steel watt make efficiency, ensure the at the uniform velocity release of color steel watt coiled material, condemnation factor is low.
The object of the present invention is achieved like this: the component on site construction method that a kind of color steel watt coiled material discharges automatically, and described construction method comprises the following steps:
1) coiled material releaser is tightened: middle part coiled material releaser being put into color steel watt coiled material, again crowbar is put into the sled axis hole on coiled material releaser, carry out rotation to the rotating shaft on coiled material releaser to prize, make the outside tensioning of coiled material releaser, the integral shape until the inwall of the coiled material of coiled material releaser attached wall bar and color steel watt coiled material is fitted;
2) color steel watt coiled material is added: sling at the two ends of coiled material releaser rotating shaft, make antifriction-bearing box be erected in the bearing positioning groove of coiled material support left and right support sleeper beam, then coiled material support be pushed into the on-the-spot Working position of color steel watt coiled material by walking roller and roller shaft and locate;
3) color steel watt coiled material release rate is adjusted: by power traction, coiled material releaser is rotated on coiled material support and carry out automatically discharging color steel watt coiled material, by adjusting screw(rod) adjustment speed-controlling device to the release rate of color steel watt coiled material;
4) control color steel watt coiled material to lose partially: regulated and controled by the position of control winding apparatus to color steel watt coiled material being arranged on top, the support diagonal brace left and right sides;
5) coiled material releaser relaxes: when color steel watt coiled material runs complete on coiled material support, first the nut of speed-controlling device is unloaded, again the regulation and control nut of control winding apparatus is unscrewed laterally, then put into sled axis hole to inner rotary, until coiled material releaser relaxes by crowbar;
6) blank coil unloads frame: sling at the two ends of coiled material releaser rotating shaft, places safety zone.
As preferred technical scheme, the middle part of described rotating shaft is provided with middle axle sleeve, and described middle axle sleeve is connected by the attached wall bar of bolt and middle splint and coiled material.
As preferred technical scheme, 280 ~ 320mm place, described rotating shaft two ends is provided with rotating shaft screw, and the cooperation of described rotating shaft screw place is provided with rotating shaft axle sleeve, and described rotating shaft axle sleeve is connected by the attached wall bar of bolt and connecting rod and coiled material.
As preferred technical scheme, the internal diameter of described antifriction-bearing box and the external diameter of rotating shaft are interference fit.
As preferred technical scheme, described support diagonal brace two ends are welded on the both sides of bracket base, and described support diagonal brace and support sleeper beam are integrated shape.
As preferred technical scheme, described speed-controlling device is made by steel plate, and described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, and described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam.
As preferred technical scheme, described control winding apparatus comprises coiled material stop, adjusting screw(rod) and pipe link, and described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
Beneficial effect of the present invention: (1) work progress is simple; (2) the automatic release of color steel watt coiled material, is provided with speed-controlling device and control winding apparatus simultaneously, effectively can improves the alerting ability of production, increase work efficiency; (3) by release automatically, effectively reduce the work capacity of workman, reduce and make breakage rate; (4) cost of color steel watt field fabrication is reduced, comprehensive production control safety and quality.
Accompanying drawing explanation
Fig. 1 is the using state schematic diagram of color steel of the present invention watt coiled material automatic releasing device;
Fig. 2 is the structural representation of coiled material releaser of the present invention;
Fig. 3 is the structural representation of coiled material support of the present invention;
Fig. 4 is the section-drawing of coiled material support of the present invention;
In figure: color steel watt coiled material 1, coiled material releaser 2, rotating shaft 2-1, antifriction-bearing box 2-2, rotating shaft screw 2-3, rotating shaft axle sleeve 2-4, connecting rod 2-5, middle axle sleeve 2-6, middle splint 2-7, coiled material attached wall bar 2-8, sled axis hole 2-9, coiled material support 3, bracket base 3-1, support diagonal brace 3-2, support sleeper beam 3-3, bearing location 3-4, speed-controlling device 3-5, control winding apparatus 3-6, walking roller 3-7, roller shaft 3-8.
Detailed description of the invention
The component on site construction method that the color steel watt coiled material now proposed invention in conjunction with the accompanying drawings and embodiments discharges automatically is described in further detail.
The component on site construction method that a kind of color steel watt coiled material of the present invention discharges automatically, described construction method comprises the following steps:
1) coiled material releaser 2 is tightened: middle part coiled material releaser 2 being put into color steel watt coiled material 1, again crowbar is put into the sled axis hole 2-9 on coiled material releaser 2, carry out rotation to the rotating shaft 2-1 on coiled material releaser 2 to prize, make coiled material releaser 2 outwards tensioning, the integral shape until the inwall of the coiled material of coiled material releaser 2 attached wall bar 2-8 and color steel watt coiled material 1 is fitted;
2) color steel watt coiled material 1 is added: sling at the two ends of coiled material releaser 2 rotating shaft 2-1, antifriction-bearing box 2-2 is erected in the bearing location 3-4 groove of coiled material support about 3 support sleeper beam 3-3, then coiled material support 3 is pushed into the on-the-spot Working position of color steel watt coiled material 1 by walking roller 3-7 and roller shaft 3-8 and locates;
3) color steel watt coiled material 1 release rate is adjusted: by power traction, coiled material releaser 2 is rotated on coiled material support 3 and carry out automatically discharging color steel watt coiled material 1, by adjusting screw(rod) adjustment speed-controlling device 3-5 to the release rate of color steel watt coiled material 1;
4) controlling color steel watt coiled material 1 loses partially: regulated and controled by the position of control winding apparatus 3-6 to color steel watt coiled material 1 being arranged on top, the support diagonal brace 3-2 left and right sides;
5) coiled material releaser 2 relaxes: when color steel watt coiled material 1 runs complete on coiled material support 3, first the nut of speed-controlling device 3-5 is unloaded, again the regulation and control nut of control winding apparatus 3-6 is unscrewed laterally, then put into sled axis hole 2-9 to inner rotary, until coiled material releaser 2 relaxes by crowbar;
6) blank coil unloads frame: sling at the two ends of coiled material releaser 2 rotating shaft 2-1, places safety zone.
The middle part of described rotating shaft 2-1 is provided with middle axle sleeve 2-6, described middle axle sleeve 2-6 is connected with coiled material attached wall bar 2-8 with middle splint 2-7 by bolt, 300mm place, described rotating shaft 2-1 two ends is provided with rotating shaft screw 2-3, described rotating shaft screw 2-3 place's cooperation is provided with rotating shaft axle sleeve 2-4, described rotating shaft axle sleeve 2-4 is connected with coiled material attached wall bar 2-8 with connecting rod 2-5 by bolt, the internal diameter of described antifriction-bearing box 2-2 and the external diameter of rotating shaft 2-1 are interference fit, described support diagonal brace 3-2 two ends are welded on the both sides of bracket base 3-1, described support diagonal brace 3-2 and support sleeper beam 3-3 is integrated shape, described speed-controlling device 3-5 is made by steel plate, described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam 3-3, described control winding apparatus 3-6 comprises coiled material stop, adjusting screw(rod) and pipe link, described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
When controlling color steel watt coiled material 1 release rate, first the adjusting screw(rod) at speed-controlling device 3-5 two ends is inserted in the adjustment hole of support sleeper beam 3-3 respectively, fit to brake collar and rotating shaft 2-1, again the adjusting screw(rod) of nut from support sleeper beam 3-3 is screwed into from bottom to top, when color steel watt coiled material 1 release rate is very fast, speed-controlling device 3-5 nut is unscrewed a little a few button, when color steel watt coiled material 1 release rate is slower, by a little for speed-controlling device 3-5 nut screwing clamping a few button, until at the uniform velocity stop, should carry out by the two groups of speed-controlling device 3-5 in left and right during speed governing simultaneously.
Control color steel watt coiled material 1 when losing inclined, first control winding apparatus 3-6 is arranged on top, the support diagonal brace 3-2 left and right sides respectively, then color steel watt coiled material 1 is regulated and controled, wander off left in color steel watt coiled material 1 runs, the control winding apparatus 3-6 nut pine 2 ~ 3 on the right is detained, then the nut on the left side is tightened forward 2 ~ 3 buttons, until correct, when coiled material wanders off to the right, side oppositely adjusts, until correct.
In the color steel watt field fabrication of Shandong steel mill technical innovation project project, take the component on site construction method that color steel watt coiled material of the present invention discharges automatically, make quick rate and improve 1-2 doubly, make breakage rate and be reduced to 1% ~ 2%, utilization ratio of manual labor reduces by 1/5, reduce color steel watt field fabrication cost, safe mass reaches comprehensive control.

Claims (7)

1. the component on site construction method that automatically discharges of color steel watt coiled material, it is characterized in that, described construction method comprises the following steps:
1) coiled material releaser (2) is tightened: middle part coiled material releaser (2) being put into color steel watt coiled material (1), again crowbar is put into the sled axis hole (2-9) on coiled material releaser (2), carry out rotation to the rotating shaft (2-1) on coiled material releaser (2) to prize, make coiled material releaser (2) outwards tensioning, the integral shape until coiled material attached wall bar (2-8) of coiled material releaser (2) and the inwall of color steel watt coiled material (1) are fitted;
2) color steel watt coiled material (1) is added: sling at the two ends of coiled material releaser (2) rotating shaft (2-1), antifriction-bearing box (2-2) is erected in bearing location (3-4) groove of coiled material support (3) left and right support sleeper beam (3-3), then coiled material support (3) is pushed into color steel watt coiled material (1) on-the-spot Working position by walking roller (3-7) and roller shaft (3-8) and is located;
3) color steel watt coiled material (1) release rate is adjusted: make coiled material releaser (2) carry out automatically discharging color steel watt coiled material (1) in the upper rotation of coiled material support (3) by power traction, adjust the release rate of speed-controlling device (3-5) to color steel watt coiled material (1) by adjusting screw(rod);
4) control color steel watt coiled material (1) to lose partially: regulated and controled by the position of control winding apparatus (3-6) to color steel watt coiled material (1) being arranged on support diagonal brace (3-2) top, the left and right sides;
5) coiled material releaser (2) relaxes: when color steel watt coiled material (1) is when the upper operation of coiled material support (3) is complete, first the nut of speed-controlling device (3-5) is unloaded, again the regulation and control nut controlling winding apparatus (3-6) is unscrewed laterally, then sled axis hole (2-9) is put into inner rotary by crowbar, until coiled material releaser (2) relaxes;
6) blank coil unloads frame: sling at the two ends of coiled material releaser (2) rotating shaft (2-1), places safety zone.
2. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, the middle part of described rotating shaft (2-1) is provided with middle axle sleeve (2-6), and described middle axle sleeve (2-6) is connected by the attached wall bar (2-8) of bolt and middle splint (2-7) and coiled material.
3. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, 280 ~ 320mm place, described rotating shaft (2-1) two ends is provided with rotating shaft screw (2-3), the cooperation of described rotating shaft screw (2-3) place is provided with rotating shaft axle sleeve (2-4), and described rotating shaft axle sleeve (2-4) is connected by the attached wall bar (2-8) of bolt and connecting rod (2-5) and coiled material.
4. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, the internal diameter of described antifriction-bearing box (2-2) and the external diameter of rotating shaft (2-1) are interference fit.
5. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described support diagonal brace (3-2) two ends are welded on the both sides of bracket base (3-1), and described support diagonal brace (3-2) and support sleeper beam (3-3) are integrated shape.
6. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described speed-controlling device (3-5) is made by steel plate, described steel plate back side riveted brake collar, two ends are welded with two adjusting screw(rod)s respectively, and described adjusting screw(rod) is arranged in the adjustment hole of support sleeper beam (3-3).
7. the component on site construction method that automatically discharges of color steel watt coiled material according to claim 1, it is characterized in that, described control winding apparatus (3-6) comprises coiled material stop, adjusting screw(rod) and pipe link, and described pipe link one end is threaded with adjusting screw(rod), other end welding coiled material stop.
CN201510550097.8A 2015-09-01 2015-09-01 Site operation method for automatic release of color steel tile coiled material CN105236177B (en)

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Application Number Priority Date Filing Date Title
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CN105236177B CN105236177B (en) 2017-05-10

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105926260A (en) * 2016-05-17 2016-09-07 广州海鑫无纺布实业有限公司 Non-woven fabric fixing insertion assembly
CN106180260A (en) * 2016-08-30 2016-12-07 中国十七冶集团有限公司 A kind of coiled material hydraulic pressure release device made for solar photovoltaic bracket and using method
CN106363040A (en) * 2016-08-30 2017-02-01 中国十七冶集团有限公司 Automatic releasing device for solar photovoltaic support coiled material and using method of automobile releasing device
CN106629005A (en) * 2016-12-12 2017-05-10 桐城市湃腾机械设计有限公司 Manual feeding machine for steel strips

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1143242A (en) * 1997-07-25 1999-02-16 Hitachi Chem Co Ltd Film winder
US6345781B1 (en) * 2000-07-27 2002-02-12 Metal Accessories, Llc Payoff apparatus
CN200940057Y (en) * 2006-08-16 2007-08-29 中铝西南铝板带有限公司 Manual expanding roll device for metal band roll
CN201848450U (en) * 2010-11-05 2011-06-01 安徽鲁班钢构有限公司 Colorful steel plate conveying device
CN201927479U (en) * 2010-06-07 2011-08-10 中国西电电气股份有限公司 Lead payoff stand with lead tightening device
CN102910314A (en) * 2012-11-13 2013-02-06 诸城晶品机械有限公司 Film-feeding of full-automatic stretch film packaging machine
CN203946703U (en) * 2014-07-06 2014-11-19 高广军 A kind of adjustable color steel watt roll device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1143242A (en) * 1997-07-25 1999-02-16 Hitachi Chem Co Ltd Film winder
US6345781B1 (en) * 2000-07-27 2002-02-12 Metal Accessories, Llc Payoff apparatus
CN200940057Y (en) * 2006-08-16 2007-08-29 中铝西南铝板带有限公司 Manual expanding roll device for metal band roll
CN201927479U (en) * 2010-06-07 2011-08-10 中国西电电气股份有限公司 Lead payoff stand with lead tightening device
CN201848450U (en) * 2010-11-05 2011-06-01 安徽鲁班钢构有限公司 Colorful steel plate conveying device
CN102910314A (en) * 2012-11-13 2013-02-06 诸城晶品机械有限公司 Film-feeding of full-automatic stretch film packaging machine
CN203946703U (en) * 2014-07-06 2014-11-19 高广军 A kind of adjustable color steel watt roll device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105926260A (en) * 2016-05-17 2016-09-07 广州海鑫无纺布实业有限公司 Non-woven fabric fixing insertion assembly
CN106180260A (en) * 2016-08-30 2016-12-07 中国十七冶集团有限公司 A kind of coiled material hydraulic pressure release device made for solar photovoltaic bracket and using method
CN106363040A (en) * 2016-08-30 2017-02-01 中国十七冶集团有限公司 Automatic releasing device for solar photovoltaic support coiled material and using method of automobile releasing device
CN106629005A (en) * 2016-12-12 2017-05-10 桐城市湃腾机械设计有限公司 Manual feeding machine for steel strips

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