CN105220067A - The resonant rod of the radio-frequency (RF) device production method of invar cold-heading silk - Google Patents

The resonant rod of the radio-frequency (RF) device production method of invar cold-heading silk Download PDF

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Publication number
CN105220067A
CN105220067A CN201410255452.4A CN201410255452A CN105220067A CN 105220067 A CN105220067 A CN 105220067A CN 201410255452 A CN201410255452 A CN 201410255452A CN 105220067 A CN105220067 A CN 105220067A
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temperature
cold
heading
production method
pickling
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CN201410255452.4A
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CN105220067B (en
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荆正伟
钟静
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Danyang Kaixin Alloy Material Co Ltd
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Danyang Kaixin Alloy Material Co Ltd
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Priority to CN201710101997.3A priority Critical patent/CN106834950A/en
Application filed by Danyang Kaixin Alloy Material Co Ltd filed Critical Danyang Kaixin Alloy Material Co Ltd
Priority to CN201710101993.5A priority patent/CN106893937B/en
Priority to CN201710101998.8A priority patent/CN106868406A/en
Priority to CN201710101979.5A priority patent/CN106893936B/en
Priority to CN201710101980.8A priority patent/CN106868405A/en
Priority to CN201410255452.4A priority patent/CN105220067B/en
Priority to CN201710102000.6A priority patent/CN106834951A/en
Priority to CN201710101999.2A priority patent/CN106868407A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/525Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/18Electroslag remelting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • C22C33/06Making ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/004Very low carbon steels, i.e. having a carbon content of less than 0,01%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The present invention relates to resonant rod cold-heading silk and production method thereof, its chemical composition is: nickel: 35-37%, manganese: 0.2-0.6%, silicon :≤0.3%, phosphorus :≤0.2%, carbon :≤0.05%, sulphur :≤0.02%, iron: surplus.Its production method comprises the following steps: 1) vacuum melting; 2) esr; 3) cogging is forged; 4) hot-roll forming; 5) crin drawing; 6) sour openpore material; 7) polishing deburring; 8) anneal; 9) pickling inspection; 10) finish draw; 11) thermal treatment.Cold-heading silk in the present invention guarantees to meet the requirement of hardness needed for resonant rod and the coefficient of expansion from proportioning and production method, has good toughness simultaneously, can meet the requirement of cold-heading processing.Not only increase working (machining) efficiency, more improve the utilization ratio of material, reduce loss and the manufacturing cost of Product processing.This production method comprises vacuum melting operation, can make the H in cold-heading silk 2, O gas content greatly reduce, well control the formation of nonmetallic impurity, further increase purity and plasticity, the toughness of cold-heading silk, improve cold-heading silk material processing lumber recovery.

Description

The resonant rod of the radio-frequency (RF) device production method of invar cold-heading silk
Technical field
The present invention relates to the production method of the resonant rod invar cold-heading silk of radio-frequency (RF) device, meet the requirement of required hardness that resonant rod is suitable for and the coefficient of expansion, and material and the production method thereof of cold-heading processing can be met, especially about the improvement of the Ni-based 4J36 of expansion alloy material.
Background technology
Along with mobile communication business develop rapidly, radio-frequency (RF) device becomes product indispensable in the construction of communication base station, and applies to resonant rod product in a large number in radio-frequency (RF) device.Resonant rod is as the core component of radio-frequency (RF) device, bar is adopted to carry out lathe turning processing because its accuracy requirement is higher for many years, but in recent years along with domestic and international communications industry further develops the acceleration of cracking the international market with home communications primary device business, the market requirement of radio-frequency devices is increasing, and manufacture resonant rod at present and all adopt numerically-controlled machine (CNC) to carry out machining to resonant rod, therefore the problem brought is that work material waste is serious, material use efficiency only has 60% ~ 70%, and process period is longer, working (machining) efficiency is only 30 ~ 40/hour.The working (machining) efficiency of resonant rod becomes restriction client improving product output, reduces the obstacle of every cost.Find in the research and practice process of prior art: traditional cold-heading working method is mainly for the manufacture of parts such as bolt, nut, iron nail, rivet and steel balls.Forging stock material can be copper, aluminium, carbon steel, steel alloy, stainless steel and titanium alloy etc., and material use efficiency can reach 80 ~ 90%, not only increases working (machining) efficiency, more saves material, reduces cost of goods manifactured.And existing resonant rod material is owing to will meet the requirement of hardness and the coefficient of expansion, therefore it can not adopt cold-heading method to carry out simultaneous manufacturing.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of radio-frequency (RF) device resonant rod is usedinvar the production method of cold-heading silk, to obtainmeet the requirement of hardness needed for the resonant rod in radio-frequency (RF) device and the coefficient of expansion, the cold-heading silk of the requirement of cold-heading processing can be met simultaneously.
Inventive concept: suitably adjust original 4J36 expansion alloy material composition in GB allowed band, incorporate new production method.
For solving the problems of the technologies described above, 4J36 expansion alloy material selected by described cold-heading silk, and its each component comprised is (wt.% represents): nickel: 35-37%, manganese: 0.2-0.6%, silicon :≤0.3%, phosphorus :≤0.2%, carbon :≤0.05%, sulphur :≤0.02%, iron: surplus.
The production method of described cold-heading silk comprises the following steps: vacuum melting → esr → forge cogging → hot-roll forming → crin drawing → sour openpore material → polishing deburring → anneal → pickling test → cold drawn → thermal treatment, wherein:
1) vacuum melting: raw material Jinchuan Ni plate, Pure Silicon Metal, Mn, pure Fe are loaded after baking in the ZGHL0.25-250-1 type vacuum induction melting furnace of east, Jinzhou electric furnace company limited production and carry out melting, high-power high speed melt is added after melting 70% of total mass, when entering refining period after refining temperature 1460-1660 DEG C to be achieved after fine melt (preferably 1500 DEG C), refining keeps 30 minutes, and the refining later stage turns rough vacuum (10 3-10 -1pa), tapping in high-power stirring 1-3 minute, waters injecting electrode.
2) esr: be that the fluorite of 1:1 and titanium dioxide prepare striking agent with mass ratio, uses CaF 2, Al 2o 3make remelting electroslag system with CaO, wherein, the mass percent of three is: CaF 2: 65%-75%, Al 2o 3: 15%-25%, CaO: surplus; Shove charge, striking slag making, smelting, feeding, cooling, make steel ingot base; When adding slag, spoon does not allow to contact with crystallizer, electrode bar or slag charge on crystallizer disorderly smash by slag spoon simultaneously, striking electric current is 500-1500A, normally smelt again after slag fine melt, control electric current 2500-3000A, voltage 38-41V, make electrode melting, until crystallizer is filled, smelting finishes carries out feeding, the de-ingot air cooling of remelted ingot cooling.
Described vacuum metling operation and esr operation, the ZGHL0.25-250-1 type vacuum induction melting furnace used improves purity and the uniform texture of steel alloy effectively, improve the surface of steel ingot, inner quality, improve the performance of steel alloy, reduce further the generation of nonmetallic inclusionsin steel.
3) cogging is forged:
(1) preheating: steel ingot base is heated to 850 DEG C by room temperature, preheating 30-50 minute;
(2) heat up: be warmed up to 1050-1150 DEG C and turn over ingot blank, insulation 40-50 minute;
(3) be incubated: when reaching forging temperature, initial forging temperature >=1100 DEG C, final forging temperature >=950 DEG C.
(4) forging: adopt the second light industry bureau one weight, two uniform methodologys make steel ingot.
Described forging forges to start to touch with less deflection, improve rear bang of taking the circumstances into consideration etc. plasticity, touch again when closing on final forging temperature, require that distortion is even, avoid repeatedly clashing at same position, forge in process and want duty to stand up, diligent charging, it is wide that each inlet amount should be less than brill, be greater than draught, avoid producing hammering and folding, failure surface, affects the quality of cold heading steel.
4) hot-roll forming: material loads the temperature of annealing furnace :≤600 DEG C; Heating-up time >=120 minutes; Heating temperature: 1100-1150 DEG C; Soaking time: >=30 minutes, begins to roll temperature: >=1100 DEG C; Finishing temperature >=950 DEG C.
Above-mentioned hot-rolled process, enters stokehold and assembles production spare part and adjust, and can avoid producing folding in the operation of rolling or scratching, destroy product surface, form the crackle of cracking.
5) crin drawing: before operation, first carries out joining mould, carries out drawing process by deformation requirements glomerocryst mould.
Described crin drawing procedure, according to dimensional requirement, need select the mould of suitable pass, and it is as follows to join mold technique standard:
Unit (mm) " * " represents annealing (annealing temperature is see " well vacuum electric furnace thermal treatment (annealing) table look-up ")
¢ 18.0*-¢ 17.0*-¢ 16.0*-¢ 15.0*-¢ 14.0*-¢ 13.0*-¢ 10.0* and ¢ 8.5*
Well vacuum electric furnace thermal treatment (annealing) table look-up
Classification State Specification mm Heating temperature DEG C Soaking time The type of cooling
Nickel-base alloy Work in-process ≥¢8 800-850 >=40 minutes Air cooling
6) sour openpore material: with sulfuric acid immersion, salt acid rinse to white, pickling temperature 30-70 DEG C, pickling time 20-35 minute.Blank pickle solution proportioning:
Pickle solution proportioning Concentration % Temperature DEG C Time
HCL:HNO 3:H 2O=1:1: surplus 15 30-50 10-20
Pickle solution proportioning Concentration % Temperature DEG C Time
H 2SO 4:HNO 3:NaCl:H 2O=4:1:1: surplus 30 50-70 10-15
Described pickling process, concentration is with the Weight computation of complex acid, and the blank after pickling must embathe and high pressure water flushing wash clean, conveniently finds out surface crack.
7) polishing deburring: check material surface situation, if any surface imperfection (as burr, foreskin, crackle), carry out reconditioning process with portable emery wheel.
8) anneal: be placed on by crin in pit type annealing furnace and carry out anneal, temperature, at 800 DEG C-850 DEG C, is incubated 1-2 hour.
9) pickling test: with sulfuric acid immersion, salt acid rinse to white, pickling temperature 50-80 DEG C, pickling time 8-15 minute.Check material surface situation, carry out light pruning with portable emery wheel, require that the surface imperfection degree of depth is no more than 0.5mm.
10) finish draw: (1) joins mould: according to dimensional requirement, the mould of suitable pass need be selected, it is as follows to join mold technique standard:
Unit (mm) " * " represents annealing (annealing temperature is see " well vacuum electric furnace process (annealing) table look-up "),
¢ 18.0*-¢ 17.0*-¢ 16.0*-¢ 15.0*-¢ 14.0*-¢ 13.0*-¢ 10.0* and ¢ 8.5.
(2) finish draw: often draw next specification all to need to carry out pickling test, reconditioning process.
11) thermal treatment: be placed in well formula argon shield bright annealing oven by the silk material after cold drawn and heat-treat, thermal treatment temp is at 800 DEG C-850 DEG C, and insulation is air cooling after 1-2 hour, discharging.
Above-mentioned annealing thermal treatment and thermal treatment, can improve or eliminate steel casting, forge, the various tissues disappearance that causes in the process such as rolling and unrelieved stress, and crystal grain thinning, prevent stress concentration, thus reduce the cracking probability of cold heading steel, larger deflection can be born, there is larger unit elongation, relative reduction in area, preferably plasticity and higher toughness and intensity.
The present invention is from affecting the chemical composition of steel of cold heading steel quality, surface imperfection, equipment adjustment, grain fineness number and the large factor of rolling method 4, ZGHL0.25-250-1 type vacuum induction melting furnace is used effectively to improve purity and the uniform texture of steel alloy, improve the surface of steel ingot, inner quality, improve the performance of steel alloy, reduce the content of nonmetallic inclusionsin steel and the gas content of H, O; Deoxidation, crystal grain thinning, expand the deflection of steel, unit elongation, relative reduction in area, preferably plasticity and higher toughness and intensity; Enter stokehold to assemble production spare part and adjust, can avoid producing folding in the operation of rolling or scratching, destroy product surface, the crackle forming cracking, by carrying out pickling repeatedly, reconditioning, annealing, drawing to blank, accomplishes surperficial zero-fault.Find through the actual processing of client, namely this material meets the requirement of hardness and the coefficient of expansion, and cold-heading method can be adopted again to carry out simultaneous manufacturing.Material use efficiency can reach 95%, not only increases working (machining) efficiency, more saves material, reduces cost of goods manifactured.
Embodiment
Embodiment 1
Resonant rod cold-heading silk, its chemical composition is (wt.% represents): nickel: 35.6%, manganese: 0.35%, silicon: 0.3%, phosphorus: 0.18%, carbon: 0.02%, sulphur: 0.015%, iron: 63.535%.
Embodiment 2
Resonant rod cold-heading silk, its chemical composition is (wt.% represents): nickel: 36.8%, manganese: 0.5%, silicon: 0.28%, phosphorus: 0.10%, carbon: 0.015%, sulphur: 0.01%, iron: 62.295%.
Embodiment 3
Resonant rod cold-heading silk, its chemical composition is (wt.% represents): nickel: 36.2%, manganese: 0.33%, silicon: 0.17%, phosphorus: 0.13%, carbon: 0.021%, sulphur: 0.012%, iron: 63.137%.
The production method of above embodiment 1-3 comprises the following steps:
1, vacuum melting:
(1), raw material prepares: described furnace charge is Jinchuan Ni plate, Pure Silicon Metal, Mn, Ultra-low carbon and technical pure Fe material, for subsequent use after baking;
(2), feed: in vacuum induction melting furnace, load Jinchuan Ni plate, Pure Silicon Metal, Mn, Ultra-low carbon and technical pure Fe furnace charge for subsequent use after baking;
(3), refining: low power material, melt after 70% and add high-power high speed melt, when entering refining period after refining temperature 1500 DEG C to be achieved after fine melt, refining keeps 30 minutes;
(4), pour into a mould: the refining later stage turns rough vacuum (10 3-10 -1pa), high-power stirring tapping in a minute, waters injecting electrode.
2, esr:
(1), the allotment of striking agent and remelting electroslag system: be that the fluorite of 1:1 and titanium dioxide prepare striking agent with mass ratio, use CaF 2, Al 2o 3remelting electroslag system is made with CaO;
(2), shove charge: chassis, striking agent, crystallizer and electrode are installed, necessary first water flowing before dress crystallizer, and check with or without drainage, pad powder on trying to get to the heart of a matter and must be tight between crystallizer, pad powder inner ring will circle as far as possible, water tank face wants dry, clean, puts striking agent, to ensure its electroconductibility;
(3), striking slag making: reduce electrode and electrode is contacted with striking agent, complete striking work, striking agent is melted, add remelting electroslag system;
(4), smelt: when adding slag, spoon does not allow to contact with crystallizer, electrode bar or slag charge on crystallizer disorderly smash by slag spoon simultaneously, striking electric current is 500-1500A, normally smelt again after slag fine melt, control electric current 2500-3000A, voltage 38-41V, make electrode melting, until crystallizer is filled;
(5), feeding cooling: smelting finishes carries out feeding, feeding electric current diminishes gradually, until current value becomes 0, and feeding time 3-5 minute, electroslag face more than 3cm is left in electrode rising could have a power failure, de-ingot air cooling after remelted ingot cools 30 minutes in a crystallizer.
3, cogging is forged: (1), preheating: steel ingot base is heated to 850 DEG C by room temperature, answers slow heat, preheating 30-50 minute;
(2), heat up: steel nail base rapid heating is warmed up to 1050-1150 DEG C, and duty turns over ingot blank, makes its equalizing temperature, insulation 40-50 minute;
(3), be incubated: reach when forging temperature and be incubated, be incubated and forge for 20 minutes, initial forging temperature is 1100 DEG C, and final forging temperature is 950 DEG C.
(4), forging: forging adopts the second light industry bureau one weight, and two uniform methodologys make steel ingot.Forge the slag, rubbish etc. that start in front and process, to clear up surface in time, first touch with less deflection, improve rear bang of taking the circumstances into consideration etc. plasticity, touch again when closing on final forging temperature, require that distortion evenly, avoids repeatedly clashing at same position, forge in process and want duty to stand up, diligent charging, it is wide that each inlet amount should be less than brill, is greater than draught, avoids producing hammering and folding, failure surface, affects the quality of cold heading steel.
4, hot-roll forming:
(1), material loads the temperature of annealing furnace :≤600 DEG C;
(2), heating-up time >=120 minutes;
(3), Heating temperature: 1100-1150 DEG C;
(4), soaking time: >=30 minutes;
(5), begin to roll temperature: >=1100 DEG C;
(6), finishing temperature >=950 DEG C.
Enter stokehold to assemble production spare part and adjust, can avoid producing folding in the operation of rolling or scratching, destroy product surface, form the crackle of cracking.
5, crin drawing: (1), wire drawing skidding processing requirement: before operation, first puts into the lubricant (see table-1) prepared and lubricates, fully stir, coating uniform by parcel.Parcel after lubrication should evenly be spread out, carries out Exposure to Sunlight and dries or dry.
Lubricant formulation ratio
Starting material title Technical requirements Quantity (kg)
Graphite Powder 99 200-300# 50
Machine oil 20# 50
Soap 5
Lime 10
Water 500
Table-1
(2), join mold technique requirement: according to dimensional requirement, need select the mould of suitable pass, it is as follows to join mold technique standard:
Unit (mm) " * " represents annealing (annealing temperature is see " well vacuum electric furnace thermal treatment (annealing) table look-up ")
¢ 18.0*-¢ 17.0*-¢ 16.0*-¢ 15.0*-¢ 14.0*-¢ 13.0*-¢ 10.0* and ¢ 8.5
Well vacuum electric furnace thermal treatment (annealing) table look-up
Classification State Specification mm Heating temperature DEG C Soaking time The type of cooling
Nickel-base alloy Work in-process ≥¢8 800-850 >=40 minutes Air cooling
6, sour openpore material: after checking material mark, pickling tub submergence is put into by after loose for material bundle, pickling concentration is with the Weight computation of complex acid, with sulfuric acid immersion, salt acid rinse to white, pickling temperature 30-70 DEG C, pickling time 20-35 minute, the blank after pickling must embathe with high pressure water flushing wash clean, dry, and conveniently finds out surface crack.
Blank pickle solution proportioning:
Pickle solution proportioning Concentration % Temperature DEG C Time
HCL:HNO 3:H 2O=1:1: surplus 15 30-50 10-20
Pickle solution proportioning Concentration % Temperature DEG C Time
H 2SO 4:HNO 3:NaCl:H 2O=4:1:1: surplus 30 50-70 10-15
7, polishing deburring: check material surface situation, if any surface imperfection (as burr, foreskin, crackle), carry out reconditioning process with portable emery wheel, notes being with protection tool.
8, anneal: be placed on by crin in well annealing furnace and carry out anneal, temperature, at 800 DEG C-850 DEG C, is incubated 1-2 hour.
9, pickling test: with sulfuric acid immersion, salt acid rinse to white, pickling temperature 50-80 DEG C, pickling time 8-15 minute.Check material surface situation, carry out light pruning with portable emery wheel, require that the surface imperfection degree of depth is no more than 0.5mm.
Pickle solution proportioning Concentration % Temperature DEG C Time
HCL:HNO 3:H 2O=1:1: surplus 15 30-50 3-15
Pickle solution proportioning Concentration % Temperature DEG C Time
H 2SO 4:HNO 3:NaCl:H 2O=4:1:1: surplus 30 50-70 5-10
10, finish draw:
(1), wire drawing skidding processing requirement: before operation, first parcel is put into the lubricant (see table-1) prepared and lubricate, fully stir, coating uniform.Parcel after lubrication should evenly be spread out, carries out Exposure to Sunlight and dries or dry.
Join mold technique requirement: according to dimensional requirement, need select the mould of suitable pass, it is as follows to join mold technique standard:
Unit (mm) " * " represents annealing (annealing temperature is see " well vacuum electric furnace process (annealing) table look-up ")
¢ 18.0*-¢ 17.0*-¢ 16.0*-¢ 15.0*-¢ 14.0*-¢ 13.0*-¢ 10.0* and ¢ 8.5
(2), finish draw: often draw next specification all to need to carry out pickling test, reconditioning process.
11, thermal treatment: be placed in well formula argon shield bright annealing oven by the silk material after cold drawn and heat-treat, thermal treatment temp is at 800 DEG C-850 DEG C, and insulation is air cooling after 1-2 hour, discharging.
With the resonant rod cold-heading silk that the present invention produces, namely meet hardness needed for resonant rod and the requirement of the coefficient of expansion, the requirement that cold-heading is processed can be met again simultaneously.We are from affecting the chemical composition of steel of cold heading steel quality, surface imperfection, equipment adjustment, grain fineness number and the large factor of rolling method 4, ZGHL0.25-250-1 type vacuum induction melting furnace is used effectively to improve purity and the uniform texture of steel alloy, improve the surface of steel ingot, inner quality, improve the performance of steel alloy, reduce the content of nonmetallic inclusionsin steel and the gas content of H, O; Enter stokehold to assemble production spare part and adjust, avoid producing folding in the operation of rolling or scratching as far as possible, destroy product surface; Use well formula argon shield bright annealing oven to carry out deoxidation, crystal grain thinning, expand the deflection of steel, unit elongation, relative reduction in area, preferably plasticity and higher toughness and intensity; The crackle forming cracking, by carrying out pickling repeatedly, reconditioning, annealing, drawing to blank, accomplishes surperficial zero-fault, the strong lumber recovery that ensure that cold-heading silk.

Claims (1)

1. a resonant rod production method for invar cold-heading silk for radio-frequency (RF) device, is characterized in that:
The mass percent of each composition that described cold-heading silk comprises is: nickel: 35-37%, manganese: 0.2-0.6%, silicon :≤0.3%, phosphorus :≤0.02%, carbon :≤0.05%, sulphur :≤0.02%, iron: surplus;
The production method of described cold-heading silk, comprises the following steps:
1) vacuum melting: carry out melting by Ni plate, Pure Silicon Metal, Mn, pure Fe loading vacuum induction melting furnace, when entering refining period after refining temperature 1460-1660 DEG C to be achieved after fine melt, refining keeps at least 30 minutes, and the refining later stage turns rough vacuum, stir tapping in 1-3 minute, water injecting electrode;
2) esr: be that the fluorite of 1:1 and titanium dioxide prepare striking agent with mass ratio, uses CaF 2, Al 2o 3make remelting electroslag system with CaO, wherein, the mass percent of three is: CaF 2: 65%-75%, Al 2o 3: 15%-25%, CaO: surplus; Shove charge, striking slag making, smelting, feeding, cooling, make steel ingot base;
3) hammer cogging: steel ingot base is heated to 850 DEG C by room temperature, preheating 30-50 minute; Be warmed up to 1000-1150 DEG C, insulation 40-50 minute; Reach forging temperature, initial forging temperature >=1100 DEG C, final forging temperature >=950 DEG C;
4) hot-roll forming: material loads the temperature of annealing furnace :≤600 DEG C; Heating-up time >=120 minutes; Heating temperature: 1000-1150 DEG C; Soaking time: >=30 minutes, begins to roll temperature: >=1180 DEG C; Finishing temperature >=950 DEG C;
5) crin drawing: before operation, first carries out joining mould, carries out drawing process by deformation requirements glomerocryst mould;
6) sour openpore material: with sulfuric acid immersion, salt acid rinse to white, pickling temperature 50-80 DEG C, pickling time 20-30min;
7) polishing deburring: check material surface situation, and effects on surface defect carries out reconditioning process;
8) anneal: anneal temperature, at 800 DEG C-850 DEG C, is incubated 1-2 hour;
9) pickling test: with sulfuric acid immersion, salt acid rinse to white, pickling temperature 50-80 DEG C, pickling time 20-30min; Check material surface situation, carry out artificial reconditioning with portable emery wheel, require that the surface imperfection degree of depth is no more than 0.5mm;
10) finish draw;
11) thermal treatment: thermal treatment temp is at 800 DEG C-850 DEG C, and insulation is air cooling after 1-2 hour, discharging.
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CN201710101998.8A CN106868406A (en) 2014-06-11 2014-06-11 The resonant rod of lumber recovery RF device higher with invar cold-heading silk production method
CN201710101979.5A CN106893936B (en) 2014-06-11 2014-06-11 The production method of the resonant rod of the RF device of vacuum melting invar cold-heading silk
CN201710101980.8A CN106868405A (en) 2014-06-11 2014-06-11 Using the production method of the invar cold-heading silk of electroslag remelting process
CN201710101997.3A CN106834950A (en) 2014-06-11 2014-06-11 A kind of production method of invar cold-heading silk
CN201710102000.6A CN106834951A (en) 2014-06-11 2014-06-11 A kind of resonant rod of RF device invar cold-heading silk
CN201410255452.4A CN105220067B (en) 2014-06-11 2014-06-11 The resonant rod of the radio-frequency (RF) device production method of invar cold-heading silk
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CN201710101980.8A Division CN106868405A (en) 2014-06-11 2014-06-11 Using the production method of the invar cold-heading silk of electroslag remelting process
CN201710101997.3A Division CN106834950A (en) 2014-06-11 2014-06-11 A kind of production method of invar cold-heading silk
CN201710102000.6A Division CN106834951A (en) 2014-06-11 2014-06-11 A kind of resonant rod of RF device invar cold-heading silk
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CN201710102000.6A Pending CN106834951A (en) 2014-06-11 2014-06-11 A kind of resonant rod of RF device invar cold-heading silk
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