CN105217374A - A kind of soldering tin wire automatic winding cutting liftout attachment - Google Patents
A kind of soldering tin wire automatic winding cutting liftout attachment Download PDFInfo
- Publication number
- CN105217374A CN105217374A CN201510581274.9A CN201510581274A CN105217374A CN 105217374 A CN105217374 A CN 105217374A CN 201510581274 A CN201510581274 A CN 201510581274A CN 105217374 A CN105217374 A CN 105217374A
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- curled hair
- cylinder
- curled
- soldering tin
- axle
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000005476 soldering Methods 0.000 title claims abstract description 26
- 238000004804 winding Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 11
- 238000013461 design Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention discloses a kind of soldering tin wire automatic winding cutting liftout attachment, comprise and eject cylinder, driver train into a gear cluster, curled hair cylinder, curled hair axle, curled hair; Described curled hair cylinder is tubular structure, curled hair cylinder both ends open, and curled hair cylinder one end is provided with wire vent cylinder, and the side of curled hair cylinder is provided with into fiber tube; Described curled hair axle from the other end of curled hair cylinder insert curled hair cylinder inside and and leave circular clearance between the inwall of curled hair cylinder; Curled hair ejects an one end and is provided with circular shear blade, and curled hair ejects cylinder and is inserted in circular clearance with one end of circular shear blade from the other end of curled hair cylinder; Driver train comprises two stepping motors, DC machine, a controller; Two stepping motors fixedly enter a gear cluster respectively and curled hair ejects cylinder, and two stepping motors are connected with controller; DC motor Driver curled hair axle.Present invention achieves and reach perfect synchronization opportunity into a speed and cutting, realize the entire roboticized work pattern of curled hair, cutting, release.
Description
Technical field
The present invention relates to the coiling device of soldering tin wire, particularly the structure of coiling device.
Background technology
Current scolding tin wire ring is that time-consuming efficiency is low, affects the productivity effect of whole manufacturing line by hand wound.Therefore producer wishes can there be the device of the automatic curled hair cutting of a set of soldering tin wire to realize the automated production of whole production line always, thus realizes maximizing the benefits.Do not have such device to sell due to domestic at present, and producer also carries out some tests over the years and wished to develop such device, but failed always.Group of the present invention design parameters requires and actual service condition has carried out analytical investigation, thinks and first carries out Design of Mechanical Structure to the volume circle of soldering tin wire, cutting and release, after demonstration, carry out corresponding control circuit and program design, complete General layout Plan.Reaching in year, go through machine up, motor, cell configuration, debug repeatedly, repeatedly revises, and solves difficulties one by one, finally completes the model machine in kind of this operatorless device.After long period failtests, now determine that Prototype Design meets Project design technical requirements completely.
Summary of the invention
For above-mentioned the deficiencies in the prior art part, the problem that the present invention solves is: provide a kind of can automatic winding, the soldering tin wire shaped device that cuts, eject.
For solving the problem, the technical scheme that the present invention takes is as follows:
A kind of soldering tin wire automatic winding cutting liftout attachment, comprises frame, enters a gear cluster, curled hair cylinder, curled hair axle, curled hair eject cylinder, driver train; Described curled hair cylinder is tubular structure, curled hair cylinder both ends open, and curled hair cylinder one end is provided with wire vent cylinder, and the side of curled hair cylinder is provided with into fiber tube; Described curled hair axle from the other end of curled hair cylinder insert curled hair cylinder inside and and leave circular clearance between the inwall of curled hair cylinder, curled hair axle and curled hair cylinder concentric are arranged; Described curled hair ejects an one end and is provided with circular shear blade, and curled hair ejects cylinder and is inserted in circular clearance with one end of circular shear blade from the other end of curled hair cylinder, and curled hair ejects cylinder and curled hair cylinder concentric is arranged; Described driver train comprises two stepping motors, DC machine, a controller; Two described stepping motors fixedly enter a gear cluster respectively and curled hair ejects cylinder, and two stepping motors are connected with controller; Described DC motor Driver curled hair axle; Described curled hair cylinder, driver train are fixed in frame.
Further, cam link span is also comprised; Described cam link span comprises two cams and multiple adapter shaft; Two described opposing parallel settings of cam, are fixed by multiple adapter shaft between the surrounding of two cams; Described driving stepper motor cam, another cam described and curled hair eject an other end and fix; Describedly eject the cam center that cylinder is connected with curled hair and be provided with perforation; Described DC machine is located between two cams, and described curled hair axle inserts in curled hair cylinder through the perforation of cam center.
Further, base is provided with between described DC machine and frame.
Further, describedly fiber tube is entered and curled hair cylinder inwall is tangent.
Further, the surface of described curled hair cylinder is provided with annular knurl.
Further, the diameter of the circular clearance between described curled hair cylinder and curled hair axle is 1.5 ~ 2.0mm.
Further, describedly enter a gear cluster and comprise one and enter a gear and a pair Tension gear.
Further, described controller is AT89S51 micro controller system.
Beneficial effect of the present invention
Main creation of the present invention is design curled hair cylinder, curled hair axle, curled hair being ejected to cylinder, and curled hair cylinder is tubular structure, curled hair cylinder both ends open, and curled hair cylinder one end is provided with wire vent cylinder, and the side of curled hair cylinder is provided with into fiber tube.Curled hair axle inserts the inside of curled hair cylinder from the other end of curled hair cylinder and and leaves circular clearance between the inwall of curled hair cylinder, curled hair axle and the setting of curled hair cylinder concentric.Curled hair ejects an one end and is provided with circular shear blade, and curled hair ejects cylinder and is inserted in circular clearance with one end of circular shear blade from the other end of curled hair cylinder, and curled hair ejects cylinder and curled hair cylinder concentric is arranged.Structure like this is when soldering tin wire is from entering after fiber tube enters into curled hair cylinder, soldering tin wire volume circle is driven by the rotation of curled hair axle, after soldering tin wire is rolled into a circle, curled hair ejects cylinder and moves to soldering tin wire, the circular shear blade ejected on cylinder by curled hair is cut soldering tin wire, curled hair ejects cylinder by outside the soldering tin wire release curled hair cylinder of a whole circle simultaneously, and make cast soldering tin wire enter into wire vent cylinder and collect, efficient and convenient, each step of whole operation process is rationally compact to design.Recycling driver train controls, mainly comprise the control to entering a speed, the control that cylinder promotes frequency is ejected to curled hair, here drive respectively mainly through two stepping motors and eject cylinder into a gear cluster and curled hair, by controller, two stepping motors are controlled again, make to reach perfect synchronization opportunity into a speed and cutting, realize the entire roboticized work pattern of curled hair, cutting, release.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention.
Fig. 2 is curled hair cylinder and curled hair Axile connection structure cross-sectional view in the present invention.
Fig. 3 is curled hair cylinder in the present invention, curled hair axle, curled hair eject a connection structure cross-sectional view.
Fig. 4 is the structural representation entering a gear cluster in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, content of the present invention is described in further detail.
As shown in Figure 1, a kind of soldering tin wire automatic winding cutting liftout attachment, comprises frame 1, enters a gear cluster 6, curled hair cylinder 2, curled hair axle 3, curled hair eject cylinder 4, driver train.Curled hair cylinder 2 is in tubular structure, and curled hair cylinder 2 both ends open, curled hair cylinder 2 one end is provided with wire vent cylinder 22, and the side of curled hair cylinder 2 is provided with into fiber tube 21.Curled hair axle 3 inserts the inside of curled hair cylinder 2 from the other end of curled hair cylinder 2 and and leaves circular clearance A between the inwall of curled hair cylinder 2, curled hair axle 3 and the setting of curled hair cylinder 2 concentric.Curled hair ejects cylinder 4 one end and is provided with circular shear blade, and curled hair ejects cylinder 4 and is inserted in the A of circular clearance with one end of circular shear blade from the other end of curled hair cylinder 2, and curled hair ejects cylinder 4 and curled hair cylinder 2 concentric is arranged.Driver train comprises two stepping motors 5, DC machine 8, a controller 9.Two stepping motors 5 fixedly enter a gear cluster 6 respectively and curled hair ejects cylinder 4, and two stepping motors 5 are connected with controller 9.DC machine 8 drives curled hair axle 3.Curled hair cylinder 2, driver train are fixed in frame 1.Further preferably, cam link span 7 is also comprised.Cam link span 7 comprises two cams 71 and multiple adapter shaft 72, two opposing parallel settings of cam 71, fixed by multiple adapter shaft 72 between the surrounding of two cams 71, stepping motor 5 drives a cam 71, and another cam 71 and curled hair eject cylinder 4 other end and fix.Eject with curled hair cam 71 center that cylinder 4 is connected and be provided with perforation, DC machine 8 is located between two cams 71, and curled hair axle 3 inserts in curled hair cylinder 2 through the perforation at cam 71 center.For keeping curled hair axle 3 and curled hair cylinder 2 concentric to arrange, further preferably, between described DC machine 8 and frame 1, be provided with base.
As shown in Figure 2, the side of curled hair cylinder 2 is provided with into fiber tube 21.Curled hair axle 3 inserts the inside of curled hair cylinder 2 from the other end of curled hair cylinder 2 and and leaves circular clearance A between the inwall of curled hair cylinder 2, curled hair axle 3 and the setting of curled hair cylinder 2 concentric.Entering the resistance of curled hair cylinder 2 for reducing soldering tin wire, further preferably, entering fiber tube 21 and curled hair cylinder 2 inwall is tangent.For ease of curled hair, further preferably, the surface of described curled hair cylinder 3 is provided with annular knurl.Further preferably, the diameter of the circular clearance A between described curled hair cylinder 2 and curled hair axle 3 is 1.5 ~ 2.0mm, the preferred 1.7mm of the present invention.
As shown in Figure 3, the side of curled hair cylinder 2 is provided with into fiber tube 21.Curled hair axle 3 inserts the inside of curled hair cylinder 2 from the other end of curled hair cylinder 2 and and leaves circular clearance A between the inwall of curled hair cylinder 2, curled hair axle 3 and the setting of curled hair cylinder 2 concentric.Curled hair ejects cylinder 4 one end and is provided with circular shear blade, and curled hair ejects cylinder 4 and is inserted in the A of circular clearance with one end of circular shear blade from the other end of curled hair cylinder 2, and curled hair ejects cylinder 4 and curled hair cylinder 2 concentric is arranged.As shown in Figure 4, further preferably, describedly enter a gear cluster 6 and comprise one and enter a gear 61 and a pair Tension gear 62.Further preferably, described controller is AT89S51 micro controller system.AT89S51 micro controller system is a low-power consumption, high-performance CMOS 8 micro controller systems, and what sheet included 4kBytesISP (In-systemprogrammable) can the Flash read-only program memory of erasable 1000 times repeatedly.AT89S51 is used widely in numerous embedded Control application system, it has, and integrated level is high, processing capacity is strong, good reliability, cheap, be easy to the advantages such as use, meet our problem needs.Program design part we adopt 51 assembly language to realize, main two functions in program, one is programming realization PMW ripple, is used for stepping motor 5 is rotated, and regulates the dutycycle of PMW ripple, can control the rotating speed of stepping motor 5, realize the control into a speed; Two is according to stepping motor 5 rotating speed, calculates the time that soldering tin wire 10 is rolled into a circle, and the opportunity that this delay procedure of programming realization can realize ejecting curled hair cylinder 4 release controls.Reaching in year, go through machine up, motor, cell configuration, debug repeatedly, repeatedly revises, and solves difficulties one by one, finally completes the model machine in kind of this operatorless device.After long period failtests, now determine that Prototype Design meets Project design technical requirements completely.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a soldering tin wire automatic winding cutting liftout attachment, is characterized in that, comprise frame, enters a gear cluster, curled hair cylinder, curled hair axle, curled hair eject cylinder, driver train; Described curled hair cylinder is tubular structure, curled hair cylinder both ends open, and curled hair cylinder one end is provided with wire vent cylinder, and the side of curled hair cylinder is provided with into fiber tube; Described curled hair axle from the other end of curled hair cylinder insert curled hair cylinder inside and and leave circular clearance between the inwall of curled hair cylinder, curled hair axle and curled hair cylinder concentric are arranged; Described curled hair ejects an one end and is provided with circular shear blade, and curled hair ejects cylinder and is inserted in circular clearance with one end of circular shear blade from the other end of curled hair cylinder, and curled hair ejects cylinder and curled hair cylinder concentric is arranged; Described driver train comprises two stepping motors, DC machine, a controller; Two described stepping motors fixedly enter a gear cluster respectively and curled hair ejects cylinder, and two stepping motors are connected with controller; Described DC motor Driver curled hair axle; Described curled hair cylinder, driver train are fixed in frame.
2. soldering tin wire automatic winding cutting liftout attachment according to claim 1, is characterized in that, also comprise cam link span; Described cam link span comprises two cams and multiple adapter shaft; Two described opposing parallel settings of cam, are fixed by multiple adapter shaft between the surrounding of two cams; Described driving stepper motor cam, another cam described and curled hair eject an other end and fix; Describedly eject the cam center that cylinder is connected with curled hair and be provided with perforation; Described DC machine is located between two cams, and described curled hair axle inserts in curled hair cylinder through the perforation of cam center.
3. soldering tin wire automatic winding cutting liftout attachment according to claim 2, is characterized in that, be provided with base between described DC machine and frame.
4. soldering tin wire automatic winding according to claim 1 cutting liftout attachment, is characterized in that, described enters fiber tube and curled hair cylinder inwall is tangent.
5. soldering tin wire automatic winding cutting liftout attachment according to claim 1, it is characterized in that, the surface of described curled hair cylinder is provided with annular knurl.
6. soldering tin wire automatic winding cutting liftout attachment according to claim 1, it is characterized in that, the diameter of the circular clearance between described curled hair cylinder and curled hair axle is 1.5 ~ 2.0mm.
7. soldering tin wire automatic winding according to claim 1 cutting liftout attachment, is characterized in that, described enter a gear cluster and comprises one and enter a gear and a pair Tension gear.
8. soldering tin wire automatic winding cutting liftout attachment according to claim 1, it is characterized in that, described controller is AT89S51 micro controller system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510581274.9A CN105217374B (en) | 2015-09-14 | 2015-09-14 | A kind of solder stick automatic winding cuts liftout attachment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510581274.9A CN105217374B (en) | 2015-09-14 | 2015-09-14 | A kind of solder stick automatic winding cuts liftout attachment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105217374A true CN105217374A (en) | 2016-01-06 |
| CN105217374B CN105217374B (en) | 2018-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510581274.9A Expired - Fee Related CN105217374B (en) | 2015-09-14 | 2015-09-14 | A kind of solder stick automatic winding cuts liftout attachment |
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| CN (1) | CN105217374B (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62107880A (en) * | 1985-11-05 | 1987-05-19 | Daido Steel Co Ltd | Production of seam welded pipe |
| JPH10175095A (en) * | 1996-12-17 | 1998-06-30 | Nippon Steel Corp | Ring-shaped rapid solidification foil for joining material, and its manufacturing method, device and nozzle |
| CN2543651Y (en) * | 2002-03-25 | 2003-04-09 | 薛先土 | Welding-ring forming machine |
| CN2569522Y (en) * | 2002-08-28 | 2003-08-27 | 华为技术有限公司 | Tool for producing welding wire ring |
| CN101837388A (en) * | 2009-03-16 | 2010-09-22 | 株式会社神户制钢所 | Welding wire coiling machine and send machine |
| CN201807841U (en) * | 2010-09-16 | 2011-04-27 | 徐州华星焊材有限公司 | Wire traveling pipe of high-speed welding wire stranding machine |
| CN202224575U (en) * | 2011-09-19 | 2012-05-23 | 天津卡维森科技有限公司 | Automatic ring making machine |
| CN102554080A (en) * | 2011-12-22 | 2012-07-11 | 浙江鑫永利卡环有限公司 | Method and manufacturing equipment for winding forming of snap rings |
| CN103028680A (en) * | 2013-01-14 | 2013-04-10 | 桐庐玖谷机械科技有限公司 | Fully-automatic ring making machine special for processing brazing alloy material and processing method thereof |
| CN202963451U (en) * | 2012-12-04 | 2013-06-05 | 郑州机械研究所 | Special pressing mould for self-brazing agent aluminum welding ring |
| US20140360628A1 (en) * | 2005-11-10 | 2014-12-11 | Lucas-Milhaupt, Inc. | Brazing Material Containing a Flux |
| CN104227268A (en) * | 2014-09-28 | 2014-12-24 | 杭州华光焊接新材料股份有限公司 | Preparation method of fluxed core welding ring |
| CN204508426U (en) * | 2015-01-29 | 2015-07-29 | 四川朗峰电子材料有限公司 | A kind of solder wire winding machine |
| CN204917429U (en) * | 2015-09-14 | 2015-12-30 | 三江学院 | Automatic circle cutting ejecting device that rolls up of electrowelding wire |
-
2015
- 2015-09-14 CN CN201510581274.9A patent/CN105217374B/en not_active Expired - Fee Related
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62107880A (en) * | 1985-11-05 | 1987-05-19 | Daido Steel Co Ltd | Production of seam welded pipe |
| JPH10175095A (en) * | 1996-12-17 | 1998-06-30 | Nippon Steel Corp | Ring-shaped rapid solidification foil for joining material, and its manufacturing method, device and nozzle |
| CN2543651Y (en) * | 2002-03-25 | 2003-04-09 | 薛先土 | Welding-ring forming machine |
| CN2569522Y (en) * | 2002-08-28 | 2003-08-27 | 华为技术有限公司 | Tool for producing welding wire ring |
| US20140360628A1 (en) * | 2005-11-10 | 2014-12-11 | Lucas-Milhaupt, Inc. | Brazing Material Containing a Flux |
| CN101837388A (en) * | 2009-03-16 | 2010-09-22 | 株式会社神户制钢所 | Welding wire coiling machine and send machine |
| CN201807841U (en) * | 2010-09-16 | 2011-04-27 | 徐州华星焊材有限公司 | Wire traveling pipe of high-speed welding wire stranding machine |
| CN202224575U (en) * | 2011-09-19 | 2012-05-23 | 天津卡维森科技有限公司 | Automatic ring making machine |
| CN102554080A (en) * | 2011-12-22 | 2012-07-11 | 浙江鑫永利卡环有限公司 | Method and manufacturing equipment for winding forming of snap rings |
| CN202963451U (en) * | 2012-12-04 | 2013-06-05 | 郑州机械研究所 | Special pressing mould for self-brazing agent aluminum welding ring |
| CN103028680A (en) * | 2013-01-14 | 2013-04-10 | 桐庐玖谷机械科技有限公司 | Fully-automatic ring making machine special for processing brazing alloy material and processing method thereof |
| CN104227268A (en) * | 2014-09-28 | 2014-12-24 | 杭州华光焊接新材料股份有限公司 | Preparation method of fluxed core welding ring |
| CN204508426U (en) * | 2015-01-29 | 2015-07-29 | 四川朗峰电子材料有限公司 | A kind of solder wire winding machine |
| CN204917429U (en) * | 2015-09-14 | 2015-12-30 | 三江学院 | Automatic circle cutting ejecting device that rolls up of electrowelding wire |
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| Publication number | Publication date |
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| CN105217374B (en) | 2018-02-16 |
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Granted publication date: 20180216 |
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