CN105196602A - Multi-motor servo direct-driven type friction brake applicable to mechanical press - Google Patents
Multi-motor servo direct-driven type friction brake applicable to mechanical press Download PDFInfo
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Abstract
一种适用于机械压力机的多电机伺服直驱式摩擦制动器,包括四台直驱式电机,四台直驱式电机通过十字固定板连接在上机身上,直驱式电机的螺杆与第一摩擦盘连接,第一摩擦盘连接在连接轴上,第二摩擦盘连接在上机身上,传动轴通过滚动轴承连接在上机身上,制动盘连接在传动轴的右端,两个以上的摩擦块均匀镶嵌在制动盘上,摩擦块在制动时分别与第一摩擦盘和第二摩擦盘接触,采用了电磁伺服直驱式电机作为摩擦制动的动力源,压力机在需要制动时,控制直驱式电机工作,直驱式电机内通过螺杆推动第一摩擦盘向右运动,将镶嵌的摩擦块压向第二摩擦盘,进行制动,本发明具有结构简单,散热好,能量利用率高,动作灵活,操作方便,成本低的优点。
A multi-motor servo direct-drive friction brake suitable for mechanical presses, including four direct-drive motors, the four direct-drive motors are connected to the upper body through a cross fixing plate, the screw of the direct-drive motor is connected to the first One friction disc is connected, the first friction disc is connected to the connecting shaft, the second friction disc is connected to the upper fuselage, the transmission shaft is connected to the upper fuselage through rolling bearings, and the brake disc is connected to the right end of the transmission shaft, more than two The friction block is evenly inlaid on the brake disc, and the friction block is in contact with the first friction disc and the second friction disc respectively during braking, and the electromagnetic servo direct drive motor is used as the power source of friction braking. When braking, the direct drive motor is controlled to work, and the direct drive motor pushes the first friction disc to move to the right through the screw, and presses the inlaid friction block to the second friction disc for braking. The present invention has the advantages of simple structure, heat dissipation Good, high energy utilization rate, flexible action, convenient operation and low cost.
Description
技术领域technical field
本发明属于机械压力机技术领域,具体涉及一种适用于机械压力机的多电机伺服直驱式摩擦制动器。The invention belongs to the technical field of mechanical presses, in particular to a multi-motor servo direct-drive friction brake suitable for mechanical presses.
背景技术Background technique
目前在压力机上常用的制动器有盘式、带式和闸瓦式三种形式,盘式制动器又分为浮动镶块式与片式,带式制动器分为偏心带式制动器和气动带式制动器,目前闸瓦式制动器已经用的不多了。传统的气动制动器在动作时一般采用压缩空气制动,这种制动系统结构复杂,操作不便。为了提高制动时的气压,还必须配有各种阀和空压机等,增加了生产成本。At present, there are three types of brakes commonly used on presses: disc type, belt type and brake shoe type. Disc brakes are divided into floating insert type and disc type. Band brakes are divided into eccentric band brakes and pneumatic band brakes. At present, brake shoe brakes are not used much. The traditional pneumatic brake generally uses compressed air to brake when it is in motion. This kind of brake system has a complicated structure and is inconvenient to operate. In order to increase the air pressure during braking, various valves and air compressors must be equipped, which increases the production cost.
而带式制动器由于自身结构所引起的一些缺点,其中不少使用效果并不令人满意。带式制动器与鼓轮之间的压力不均匀,因而会引起制动带的不均匀磨损,以及制动带滑动部分的迅速磨损。轮毂与偏心轴结合部位的接触应力大,因此会引起轮毂和偏心轴的迅速磨损。在冷却筋数量少或者分置不合理时,制动鼓轮不能得到满意的冷却。And the band brake is due to some shortcomings caused by its own structure, many of which have unsatisfactory use effects. The uneven pressure between the band brake and the drum causes uneven wear of the brake band and rapid wear of the sliding part of the band. The contact stress at the joint between the hub and the eccentric shaft is large, which will cause rapid wear of the hub and the eccentric shaft. When the number of cooling ribs is small or the separation is unreasonable, the brake drum cannot be cooled satisfactorily.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本发明的目的在于提供一种适用于机械压力机的多电机伺服直驱式摩擦制动器,具有结构简单,能量利用率高,操作方便,成本低的优点。In order to overcome the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a multi-motor servo direct-drive friction brake suitable for mechanical presses, which has the advantages of simple structure, high energy utilization rate, convenient operation and low cost.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种适用于机械压力机的多电机伺服直驱式摩擦制动器,包括四台直驱式电机1,四台直驱式电机1以传动轴6为中心线均匀布置安装在十字固定板3上,十字固定板3连接在四个均布的第一连接轴17上,第一连接轴17的最左端连接在上机身9上,A multi-motor servo direct-drive friction brake suitable for mechanical presses, including four direct-drive motors 1, the four direct-drive motors 1 are evenly arranged and installed on a cross fixing plate 3 with a drive shaft 6 as the centerline, The cross fixing plate 3 is connected on four evenly distributed first connecting shafts 17, and the leftmost end of the first connecting shaft 17 is connected on the upper body 9,
直驱式电机1的螺杆1-1与第一摩擦盘15连接,第一摩擦盘15通过第一滑动轴承16连接在第一连接轴17上,第二摩擦盘12连接在上机身9上,The screw 1-1 of the direct drive motor 1 is connected to the first friction disc 15, the first friction disc 15 is connected to the first connecting shaft 17 through the first sliding bearing 16, and the second friction disc 12 is connected to the upper body 9 ,
传动轴6通过滚动轴承10连接在上机身9上,制动盘4连接在传动轴6的右端,两个以上的摩擦块13均匀镶嵌在制动盘4上,摩擦块13在制动时分别与第一摩擦盘15和第二摩擦盘12接触。The transmission shaft 6 is connected to the upper body 9 through the rolling bearing 10, the brake disc 4 is connected to the right end of the transmission shaft 6, and more than two friction blocks 13 are evenly embedded on the brake disc 4, and the friction blocks 13 are respectively It is in contact with the first friction disc 15 and the second friction disc 12 .
所述的直驱式电机1包含外壳1-3,外壳1-3的右端连接后端盖1-5,外壳1-3的左端连接前端盖1-2,定子1-4安装在外壳1-3的内部,螺母1-9右端通过第一止推轴承1-8连接在后端盖1-5上,螺母1-9的左端通过第二止推轴承1-10连接在前端盖1-2上,转子1-11安装在螺母1-9上,且与定子1-4的安装位置对应,螺杆1-1和螺母1-9配合,螺杆1-1的左端伸出前端盖1-2外,螺杆1-1的右端伸出后端盖1-5外并和风扇1-6连接,编码器1-7安装在螺杆1-1的右端,位于风扇1-6和后端盖1-5之间。The direct drive motor 1 includes a housing 1-3, the right end of the housing 1-3 is connected to the rear end cover 1-5, the left end of the housing 1-3 is connected to the front end cover 1-2, and the stator 1-4 is installed on the housing 1-4. 3, the right end of the nut 1-9 is connected to the rear end cover 1-5 through the first thrust bearing 1-8, and the left end of the nut 1-9 is connected to the front end cover 1-2 through the second thrust bearing 1-10 Above, the rotor 1-11 is installed on the nut 1-9, and corresponds to the installation position of the stator 1-4, the screw rod 1-1 cooperates with the nut 1-9, and the left end of the screw rod 1-1 protrudes outside the front end cover 1-2 , the right end of the screw 1-1 extends out of the rear end cover 1-5 and is connected to the fan 1-6, the encoder 1-7 is installed on the right end of the screw 1-1, and is located between the fan 1-6 and the rear end cover 1-5 between.
所述的四台直驱式电机1以传动轴6为中心线均匀安装在上机身9上,直驱式电机1的螺杆1-1与第一摩擦盘15连接,通过拉动第一摩擦盘15进行制动。The four direct-drive motors 1 are evenly installed on the upper body 9 with the drive shaft 6 as the center line, and the screw 1-1 of the direct-drive motor 1 is connected with the first friction disc 15, and the first friction disc is pulled 15 to apply the brakes.
所述的四台直驱式电机1以传动轴6为中心线均匀安装在上机身9上,直驱式电机1的螺杆1-1与第二摩擦盘12连接,通过推动第二摩擦盘12进行制动,第一摩擦盘15连接在第二连接轴18上,第二连接轴18连接在上机身9上,第二摩擦12通过第二滑动轴承19连接在第二连接轴18上。The four direct-drive motors 1 are evenly installed on the upper body 9 with the transmission shaft 6 as the center line, and the screw 1-1 of the direct-drive motor 1 is connected with the second friction disc 12, and the second friction disc is pushed to 12 for braking, the first friction disc 15 is connected to the second connecting shaft 18, the second connecting shaft 18 is connected to the upper body 9, and the second friction 12 is connected to the second connecting shaft 18 through the second sliding bearing 19 .
本发明的有益效果:由于本发明采用了直驱式电机作为摩擦制动的动力源,所以具有结构简单,能量利用率高,动作灵活,操作方便,成本低的优点。Beneficial effects of the present invention: Since the present invention adopts a direct drive motor as the power source of friction braking, it has the advantages of simple structure, high energy utilization rate, flexible action, convenient operation and low cost.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的右视图。Fig. 2 is a right side view of the present invention.
图3是本发明直驱式电机的结构示意图。Fig. 3 is a schematic structural diagram of the direct drive motor of the present invention.
图4是本发明第一种改进型的结构示意图。Fig. 4 is a structural schematic diagram of the first modification of the present invention.
图5是本发明第二种改进型的结构示意图。Fig. 5 is a schematic structural diagram of the second modification of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
如图1、图2和图3所示,一种适用于机械压力机的多电机伺服直驱式摩擦制动器,包括四台直驱式电机1,四台直驱式电机1以传动轴6为中心线均匀布置安装在十字固定板3上,十字固定板3连接在四个均布的第一连接轴17上,第一连接轴17的最左端连接在上机身9上,并用第一锁紧螺母14锁紧,上机身9通过立柱8安装在下机身7上,As shown in Figure 1, Figure 2 and Figure 3, a multi-motor servo direct-drive friction brake suitable for mechanical presses includes four direct-drive motors 1, and the four direct-drive motors 1 are driven by a transmission shaft 6. The center line is evenly arranged and installed on the cross fixing plate 3, and the cross fixing plate 3 is connected on four evenly distributed first connecting shafts 17, and the leftmost end of the first connecting shaft 17 is connected on the upper body 9, and is locked with the first lock. The tight nut 14 is locked, and the upper fuselage 9 is installed on the lower fuselage 7 through the column 8,
直驱式电机1的螺杆1-1与第一摩擦盘15连接,通过推动第一摩擦盘15进行制动,第一摩擦盘15通过第一滑动轴承16连接在第一连接轴17上,能够在第一连接轴17上左右滑动,第二摩擦盘12连接在上机身9上,The screw rod 1-1 of the direct drive motor 1 is connected with the first friction disc 15, and brakes by pushing the first friction disc 15, and the first friction disc 15 is connected on the first connecting shaft 17 through the first sliding bearing 16, which can Slide left and right on the first connecting shaft 17, the second friction disc 12 is connected on the upper body 9,
传动轴6通过滚动轴承10连接在轴承座11上,轴承座11连接在上机身9上,制动盘4连接在传动轴6的右端,制动盘4通过套筒5与滚动轴承10轴向定位,并通过第二锁紧螺母2将制动盘4锁紧,两个以上的摩擦块13均匀镶嵌在制动盘4上,摩擦块13在制动时分别与第一摩擦盘15和第二摩擦盘12接触。The transmission shaft 6 is connected to the bearing seat 11 through the rolling bearing 10, the bearing seat 11 is connected to the upper body 9, the brake disc 4 is connected to the right end of the transmission shaft 6, and the brake disc 4 is axially positioned with the rolling bearing 10 through the sleeve 5 , and lock the brake disc 4 through the second lock nut 2, more than two friction blocks 13 are evenly inlaid on the brake disc 4, and the friction blocks 13 are respectively connected with the first friction disc 15 and the second friction disc 15 during braking. The friction discs 12 are in contact.
参照图3,所述的直驱式电机1包含外壳1-3,外壳1-3的右端连接后端盖1-5,外壳1-3的左端连接前端盖1-2,定子1-4安装在外壳1-3的内部,螺母1-9右端通过第一止推轴承1-8连接在后端盖1-5上,螺母1-9的左端通过第二止推轴承1-10连接在前端盖1-2上,转子1-11安装在螺母1-9上,且与定子1-4的安装位置对应,螺杆1-1和螺母1-9配合,螺杆1-1的左端伸出前端盖1-2外,螺杆1-1的右端伸出后端盖1-5外并和风扇1-6连接,编码器1-7安装在螺杆1-1的右端,位于风扇1-6和后端盖1-5之间,Referring to Fig. 3, the described direct-drive motor 1 comprises a housing 1-3, the right end of the housing 1-3 is connected to the rear end cover 1-5, the left end of the housing 1-3 is connected to the front end cover 1-2, and the stator 1-4 is installed Inside the casing 1-3, the right end of the nut 1-9 is connected to the rear end cover 1-5 through the first thrust bearing 1-8, and the left end of the nut 1-9 is connected to the front end through the second thrust bearing 1-10 On the cover 1-2, the rotor 1-11 is installed on the nut 1-9, and corresponds to the installation position of the stator 1-4, the screw rod 1-1 is matched with the nut 1-9, and the left end of the screw rod 1-1 protrudes from the front end cover 1-2, the right end of the screw 1-1 protrudes from the rear end cover 1-5 and connects with the fan 1-6, the encoder 1-7 is installed on the right end of the screw 1-1, and is located at the fan 1-6 and the rear end Cover between 1-5,
如图4所示,所述的四台直驱式电机1以传动轴6为中心线均匀安装在上机身9上,直驱式电机1的螺杆1-1与第一摩擦盘15连接,通过拉动第一摩擦盘15进行制动。As shown in Figure 4, the four direct-drive motors 1 are evenly installed on the upper body 9 with the drive shaft 6 as the center line, and the screw 1-1 of the direct-drive motor 1 is connected with the first friction disc 15, Braking is performed by pulling the first friction disc 15 .
如图5所示,所述的四台直驱式电机1以传动轴6为中心线均匀安装在上机身9上,直驱式电机1的螺杆1-1与第二摩擦盘12连接,通过推动第二摩擦盘12进行制动,第一摩擦盘15连接在第二连接轴18上,第二连接轴18连接在上机身9上,第二摩擦12通过第二滑动轴承19连接在第二连接轴18上,在第二连接轴18上左右滑动。As shown in Figure 5, the four direct-drive motors 1 are evenly installed on the upper body 9 with the drive shaft 6 as the center line, and the screw 1-1 of the direct-drive motor 1 is connected with the second friction disc 12, Braking is performed by pushing the second friction disc 12, the first friction disc 15 is connected on the second connecting shaft 18, the second connecting shaft 18 is connected on the upper body 9, and the second friction disc 12 is connected on the On the second connecting shaft 18 , slide left and right on the second connecting shaft 18 .
本发明的工作原理为:Working principle of the present invention is:
直驱式电机1通电后,转子1-11在定子1-4的驱动下旋转,而转子1-11安装在螺母1-9上,此时会带动螺母1-9旋转,螺杆1-1在螺母1-9的驱动下会产生往复直线运动,从而可以推动第一摩擦盘15实现制动器的闭合。After the direct drive motor 1 is energized, the rotor 1-11 rotates under the drive of the stator 1-4, and the rotor 1-11 is installed on the nut 1-9, which will drive the nut 1-9 to rotate at this time, and the screw rod 1-1 is in the Driven by the nuts 1-9, a reciprocating linear motion can be generated, so that the first friction disc 15 can be pushed to close the brake.
压力机在需要制动时,控制直驱式电机1工作,螺杆1-1推动第一摩擦盘15向右运动,将制动盘4镶嵌的摩擦块13压向第二摩擦盘13,在摩擦力的作用下,制动盘4会停止运动,从而带动传动轴6停止工作;当压力机工作时,螺杆1-1将第一摩擦块15拉动向左运动,此时,第一摩擦盘15、摩擦块13和第二摩擦盘13之间不再有摩擦力,传动轴6可以正常工作。When the press needs to brake, the direct drive motor 1 is controlled to work, the screw 1-1 pushes the first friction disc 15 to move to the right, and the friction block 13 embedded in the brake disc 4 is pressed to the second friction disc 13, and the friction Under the action of force, the brake disc 4 will stop moving, thereby driving the transmission shaft 6 to stop working; when the press is working, the screw 1-1 will pull the first friction block 15 to move to the left, at this time, the first friction disc 15 1. There is no friction force between the friction block 13 and the second friction disk 13, and the transmission shaft 6 can work normally.
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| CN201510634044.4A CN105196602B (en) | 2015-09-29 | 2015-09-29 | A kind of many motor servo direct-drive type friction brakes suitable for punching machine |
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| CN201510634044.4A CN105196602B (en) | 2015-09-29 | 2015-09-29 | A kind of many motor servo direct-drive type friction brakes suitable for punching machine |
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| CN105729876A (en) * | 2016-04-18 | 2016-07-06 | 浙江高精锻压股份有限公司 | Servo press preceding-stage driving mechanism with brake |
| CN106763332A (en) * | 2016-12-11 | 2017-05-31 | 安徽海拓志永智能装备股份有限公司 | Novel press machine brake friction disk |
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| CN105196602B (en) | 2017-07-14 |
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