CN105196392B - The automatic gumming device of polychrome wool top - Google Patents

The automatic gumming device of polychrome wool top Download PDF

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Publication number
CN105196392B
CN105196392B CN201510545426.XA CN201510545426A CN105196392B CN 105196392 B CN105196392 B CN 105196392B CN 201510545426 A CN201510545426 A CN 201510545426A CN 105196392 B CN105196392 B CN 105196392B
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true qualities
carbonization
impregnation
wool top
conveying
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CN105196392A (en
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丁伯东
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YAOLONG BAMBOO & WOOD PRODUCTS Co Ltd
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YAOLONG BAMBOO & WOOD PRODUCTS Co Ltd
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Abstract

The present invention provides a kind of automatic gumming device of polychrome wool top, including the feeding device side by side, gumming device, double-deck feed device two set gradually, feeding device includes conveying frame, conveying motor, conveying power transmission shaft side by side, conveying power transmission shaft is by conveying motor driven, conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with the true qualities conveying chain for transmitting true qualities wool top and the carbonization conveying chain for transmitting carbonization wool top respectively;Gumming device includes true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, the stone that flows back, return flow line, driving one, driving two and the controller for controlling driving one, driving two.This kind of automatic gumming device of polychrome wool top, impregnation is quickly circulated while a variety of wool tops such as true qualities wool top, carbonization wool top can be realized.

Description

The automatic gumming device of polychrome wool top
Technical field
The present invention relates to a kind of automatic gumming device of polychrome wool top.
Background technology
Bamboo flooring is a kind of new decorative material for building, many after advantage that bamboo flooring is naturally assigned with it and shaping Premium properties brings the pure and fresh wind of one green to building materials market.Bamboo flooring has the native texture of bamboo, pure and fresh elegant, gives people one Kind back to nature, graceful sensation free from vulgarity.It, by twenties procedures, sloughs bamboo original using natural high-quality bamboo as raw material Juice, spell and press through HTHP, then painted by multilayer, last infrared baking forms.
Diameter is relatively small when bamboo flooring is due to growth, smaller according to area is shone by sunlight, therefore gained bamboo flooring has color The characteristics of difference is small, color is uniform.Current existing bamboo flooring color is uniform and single, it is impossible to meets diversified demand.To make Bamboo flooring meets diversified requirement, by increasing coating on the surface of bamboo flooring to realize, under this mode, because pattern is attached On bamboo flooring surface, easily come off and influence to use.
, it is necessary to carry out impregnation to wool top and dry, in existing production, by operating personnel in the process of bamboo flooring Mobile wool top is wasted time and energy, efficiency is low to impregnation pond.
The content of the invention
It is an object of the invention to provide a kind of automatic gumming device of polychrome wool top to solve present in prior art to wool top Carry out impregnation and dry, by operating personnel's movement wool top to impregnation pond, waste time and energy, the problems such as efficiency is low.
The present invention technical solution be:
A kind of automatic gumming device of polychrome wool top, including set gradually feeding device side by side, gumming device, double-deck feeding Device two, side by side feeding device include conveying frame, conveying motor, conveying power transmission shaft, conveying power transmission shaft by conveying motor driven, Conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with for transmitting true qualities wool top respectively True qualities conveying chain and the carbonization conveying chain for transmitting carbonization wool top;
Gumming device leads to including true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, backflow stone, backflow Road, driving one, driving two and for control driving one, drive a vehicle two controller, true qualities impregnation cage, carbonization impregnation cage be respectively by Frame-type hollow out cage made of some metal rods, true qualities impregnation cage, carbonization impregnation cage at the top of be respectively provided with suspension hook connection Ring, true qualities impregnation cage, the sidepiece for the impregnation cage that is carbonized are respectively equipped with enabling, and true qualities impregnation pond, carbonization impregnation pond are respectively arranged on back The end of circulation road, the middle part of return flow line are provided with backflow stone, and the width for the stone that flows back is respectively less than the width of return flow line.
Further, apparatus for temporary storage is provided between feeding device and gumming device side by side, apparatus for temporary storage includes temporary frame, pushed away Plate, pusher hydraulic cylinder, frame are kept in located at the end of feeding device side by side, push pedal is located at temporary inframe, and the both ends of push pedal are lived respectively The piston rod of dynamic connection pusher hydraulic cylinder, the base of pusher hydraulic cylinder are fixed on the side of temporary frame, and the opposite side of temporary frame is set There is discharging opening, discharging opening is provided with guide plate.
Further, double-deck feed device two includes rotary shafts, feeding motor, true qualities feed transmission shaft, carbonization feeding Power transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are driven by feeding motor, and true qualities feed transmission shaft is sent located at carbonization Expect the top of power transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are respectively equipped with the feeding tooth that two or more is set up in parallel Wheel, feeding gear is engaged with the true qualities feeding chain for transmitting true qualities wool top respectively and the carbonization for transmitting carbonization wool top is sent Expect chain.
The beneficial effects of the invention are as follows:This kind of automatic gumming device of polychrome wool top, true qualities wool top, carbonization wool top can be realized Impregnation is quickly circulated while etc. a variety of wool tops.Realize that feeding device, apparatus for temporary storage are to the full-automatic feeding of gumming device side by side Material, carried without personnel, it is time saving and energy saving;Double-deck feed device two, double-deck feed device three can be achieved to double-deck conveying type baking oven Full automatic feed and discharging, ensure that processing efficiency with processing be smoothed out.Pass through double-deck conveying type baking oven, double-deck feeding The double-deck setting of device three, true qualities wool top is realized with being dried while carbonization wool top, it is convenient subsequently by true qualities wool top and carbonized wool Bar is tied up after being mixed.
Brief description of the drawings
Fig. 1 is the process description schematic diagram of the embodiment of the present invention;
Fig. 2 is the structural representation of the production line of tiger line bamboo flooring of the embodiment of the present invention;
Fig. 3 is the structural representation of the automatic gumming device of embodiment polychrome wool top;
Fig. 4 is the structural representation of double-deck feed device two in embodiment, double-deck conveying type baking oven and double-deck feed device three Figure;
Fig. 5 is the structural representation of gumming device and double-deck conveying type baking oven in embodiment;
Fig. 6 is the structural representation of apparatus for temporary storage in embodiment;
Fig. 7 is the structural representation of double-deck conveying type baking oven in embodiment;
Fig. 8 is the flow chart illustration of the production method of brave line bamboo flooring in embodiment;
Fig. 9 is the structural representation of the brave line bamboo flooring of gained in embodiment;
Wherein:1- carbide furnaces, 2- bilayers feed device one, 3- drying rooms, feeding device, 5- gumming devices, 6- are double side by side by 4- Layer feed device two, 7- bilayer conveying type baking ovens, 8- bilayers feed device three, 9- health preserving rooms, 10- bilayers feed device four, 11- Press, 12- material guide devices one, the automatic mould unloading machines of 13-, 14- material guide devices two, 15- longitudinally cutting piece machines, 16- draw material device one, 17- chamfering machines, 18- draw material device two, 19- sanders, and 20- draws material device three, 21- multilayer paint spray equipments, the temporary dresses of 22- Put;
51- true qualities impregnations pond, 52- true qualities impregnation cages, 53- backflow stones, 54- return flow lines;
71- dries frame, 72- upper stratas power transmission shaft, 73- lower floors power transmission shaft, 74- upper stratas chain, 75- lower floors chain;
221- keeps in frame, 222- push pedals, 223- pusher hydraulic cylinders, 224- guide plates.
Embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
Embodiment
A kind of production line of brave line bamboo flooring, such as Fig. 2, including carbide furnace 1, the double-deck feed device one being carbonized for wool top 2nd, drying room 3, side by side feeding device 4, gumming device 5, double-deck feed device 26, double-deck conveying type baking oven 7, double-deck feed device 38, health preserving room 9, double-deck feed device 4 10 and the press 11 set gradually, material guide device 1, automatic mould unloading machine 13, guide Device 2 14, longitudinally cutting piece machine 15, draw material device 1, chamfering machine 17, draw material device 2 18, sander 19, draw material device 3 20, multilayer paint spray equipment 21, double-deck feed device 1 are located between carbide furnace 1 and drying room 3, and feeding device 4 is located at baking side by side Between room 3 and gumming device 5, double-deck feed device 1 fills with double-deck feed device 26, double-deck feed device 38, double-deck feeding Put that 4 10 structures are identical, double-deck feed device 26 is respectively arranged on the feeding of double-deck conveying type baking oven 7 with double-deck feed device 38 At place, discharging, between double-deck conveying type baking oven 7 and double-deck feed device 26, double-deck conveying type baking oven 7 and double-deck feed device 38 Arc-shaped guide plate is respectively equipped with, material guide device 1 is identical with the structure of material guide device 2 14, draws material device 1 and draws material device two 18th, it is identical to draw the material structure of device 3 20.
Double-deck feed device 1 includes rotary shafts, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, this Color feed transmission shaft, carbonization feed transmission shaft drive by feeding motor, and true qualities feed transmission shaft is located at carbonization feed transmission shaft Top, true qualities feed transmission shaft, carbonization feed transmission shaft be respectively equipped with the feeding gear that two or more is set up in parallel, feeding tooth Wheel is engaged with the true qualities feeding chain for transmitting true qualities wool top and the carbonization feeding chain for transmitting carbonization wool top respectively.
Feeding device 4 includes conveying frame, conveying motor, conveying power transmission shaft side by side, and conveying power transmission shaft is by conveying motor belt motor Dynamic, conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with for transmitting true qualities hair respectively The true qualities conveying chain of bar and the carbonization conveying chain for transmitting carbonization wool top.
Double-deck feed device 1 and double-deck feed device 26, double-deck feed device 38, the structure of double-deck feed device 4 10 It is identical.By being used in combination for feeding device 4 side by side and double-deck feed device 26, passed to true qualities wool top, carbonization wool top When defeated, it is possible to achieve feeding device 4, apparatus for temporary storage 22 are carried without personnel, saved to the full-automatic material-feeding of gumming device 5 side by side Shi Shengli;Double-deck feed device 26, the Full automatic feed of the double-deck conveying type baking oven 7 of 38 pairs of double-deck feed device can be achieved with going out Material, it ensure that processing efficiency is smoothed out with what is processed.Set by the bilayer of double-deck conveying type baking oven 7, double-deck feed device 38 Put, realize that true qualities wool top with being dried while carbonization wool top, is tied after conveniently subsequently true qualities wool top is mixed with carbonization wool top Prick.
The true qualities drying chamber for being used for the drying of true qualities wool top and the carbonization baking for the wool top drying that is carbonized are provided with drying room 3 Room, filter is provided between true qualities drying chamber and carbonization baking room.
The automatic gumming device of polychrome wool top, such as Fig. 3, including the feeding device side by side, gumming device, the bilayer that set gradually are sent Expect device two.
Gumming device 5 includes true qualities impregnation pond 51, carbonization impregnation pond, true qualities impregnation cage 52, carbonization impregnation cage, backflow stone 53rd, return flow line 54, driving one, driving two and the controller for controlling driving one, driving two, true qualities impregnation cage 52, carbonization Impregnation cage is respectively the frame-type hollow out cage made of some metal rods, and true qualities impregnation cage 52, the top for the impregnation cage that is carbonized are set respectively There is the ring for suspension hook connection, true qualities impregnation cage 52, the sidepiece for the impregnation cage that is carbonized are respectively equipped with enabling, true qualities impregnation pond 51, Carbonization impregnation pond is respectively arranged on the end of return flow line 54, and the middle part of return flow line 54 is provided with backflow stone 53, the width for the stone 53 that flows back Degree is respectively less than the width of return flow line 54.
In gumming device 5, after true qualities impregnation cage 52 is placed on into the end reception true qualities wool top of feeding device 4 side by side, True qualities impregnation cage 52 is moved in true qualities impregnation pond 51 by driving one and soaked, carbonization impregnation cage is placed on feeding device side by side After 4 end receives carbonization wool top, carbonization impregnation cage is moved in carbonization impregnation pond by driving two and soaked.Completing will after soaking True qualities impregnation cage 52, carbonization impregnation cage remove, and are placed on backflow stone 53, glue unnecessary on wool top is back to impregnation pond. Empty true qualities impregnation cage 52, carbonization impregnation cage are moved to by rewinding at feeding device 4 side by side by driving one, driving two again, it is real Existing true qualities wool top, the circulation impregnation for the wool top that is carbonized.By the enabling of true qualities impregnation cage 52, the impregnation cage sidepiece that is carbonized, after impregnation True qualities glue bar, carbonization glue bar be placed on double-deck feed device 26, double-deck transmission is delivered to by double-deck feed device 26 Formula baking oven 7 is dried.
Apparatus for temporary storage 22 is provided between feeding device 4 and gumming device 5 side by side, such as Fig. 6, apparatus for temporary storage 22 includes temporary frame 221st, push pedal 222, pusher hydraulic cylinder 223, frame 221 are kept in located at the end of feeding device 4 side by side, push pedal 222 is located at temporary frame In 221, the both ends of push pedal 222 are movably connected with the piston rod of pusher hydraulic cylinder 223, and the base of pusher hydraulic cylinder 223 is fixed In the side of temporary frame 221, the opposite side of temporary frame 221 is provided with discharging opening, and discharging opening is provided with guide plate 224.
Solve circulating the process gap of rewinding in true qualities impregnation cage 52 or carbonization impregnation cage by apparatus for temporary storage 22, side by side The problem of part wool top of feeding device 4 is temporary.Wool top is collected in temporary frame 221, in true qualities impregnation cage 52 or carbonization leaching When glue cage is placed in impregnation pond, push in wool top to the true qualities impregnation cage 52 or carbonization impregnation cage in temporary frame 221.
Such as Fig. 4, Fig. 7, double-deck conveying type baking oven 7 includes frame, some casings, transmitted for conveying the upper strata of true qualities wool top Band, the upper strata conveyer belt for conveying carbonization wool top, transmission assembly, such as heating component, Fig. 5, casing are located in drying frame 71, Heating component is provided with casing, drying frame 71 is provided with transmission assembly;Transmission assembly include motor, upper strata power transmission shaft 72, under Layer power transmission shaft 73, motor pass through chain-driving upper strata power transmission shaft 72, lower floor's power transmission shaft 73, the both ends point of upper strata power transmission shaft 72 respectively Not by bearing in drying frame 71, upper strata power transmission shaft 72 is provided with some upper strata driving gears, the engagement of upper strata driving gear There is upper strata chain 74, upper strata chain 74 has also meshed with upper strata driven gear, and the middle part of driven gear, which passes through, upper strata driven shaft, on Respectively by bearing in drying frame 71, upper strata chain 74 is connected with upper strata conveyer belt at the both ends of layer driven shaft;Lower floor passes Respectively by bearing in drying frame 71, lower floor's power transmission shaft 73 is provided with some lower floor's driving gears at the both ends of moving axis 73, under Layer driving gear is engaged with lower floor's chain 75, and lower floor's chain 75 has also meshed with lower floor's driven gear, and the middle part of driven gear passes through There is lower floor's driven shaft, respectively by bearing under drying frame 71, lower floor's chain 75 is connected with down at the both ends of lower floor's driven shaft Layer conveyer belt;The end of drying frame 71 is provided with arcuate guide bar.
When using double-deck conveying type baking oven 7, true qualities wool top is placed on the conveyer belt of upper strata in a manner of the left wide right side is narrow, Will carbonization wool top by it is left it is narrow it is right it is wide in a manner of be placed on lower floor's conveyer belt, upper strata conveyer belt is located at the top of lower floor's conveyer belt, Upper strata conveyer belt is driven by transmission assembly respectively with lower floor conveyer belt, by casing, heating component in casing to true qualities wool top, Carbonization wool top is dried, and at mobile true qualities wool top, carbonization wool top to the end for drying frame 71, is carried out by arcuate guide bar It is oriented to, true qualities wool top, carbonization wool top is tied up after being mixed.By double-deck conveying type baking oven 7 by true qualities wool top, carbonization wool top It is convenient that true qualities wool top, carbonization wool top are quickly mixed and tied up after carrying out drying and processing simultaneously, following process can be ensured The quick of production is smoothed out.
The band mould square stock that press 11 obtains is delivered at automatic mould unloading machine 13 by material guide device 1.Material guide device one 12 include lead material motor, guide power transmission shaft, and guide power transmission shaft is driven by lead material motor, and it is arranged side by side that guide power transmission shaft is provided with two or more The guide gear of setting, guide gear are engaged with the guide chain for transmitting square stock.
The tabular material that longitudinally cutting piece machine 15 obtains is delivered at chamfering machine 17 by drawing material device 1.Draw material device one 16 include drawing material motor, draw material power transmission shaft, draw material power transmission shaft by drawing material motor driven, it is arranged side by side provided with two or more to draw material power transmission shaft What is set draws material gear, draws material gear engagement and draws material chain, draws to expect to connect to be provided with and draw material strip.
Spray edge sealing paint machine that multilayer paint spray equipment 21 includes setting gradually, spraying aqueous priming paint machine, air drier, painting Luting machine, UV curing one, spray-applied primer machine, UV curing two, sander 19 1, spray-applied primer machine, UV curing three, sanding Machine 19 2, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, UV curing five.
A kind of production line of brave line bamboo flooring, such as Fig. 1, Fig. 8 and Fig. 9, comprises the following steps,
Prepared by raw material, after going outer green grass or young crops by bamboo chip, go to Neihuang County, true qualities wool top is obtained after crushing, true qualities wool top is passed through into carbon plate Stove, damp piece is carbonized under high temperature and high pressure environment using steam, obtain the wool top that is carbonized.
Wool top is dried, and true qualities wool top, carbonization wool top are dried by drying room 3 or dried on drying frame respectively, makes wool top Interior moisture ratio is below 10%.
Impregnation, true qualities wool top, carbonization wool top are steeped in the impregnation pond for having adhesive glue respectively using gumming device 5 Glue, after wool top fully steeps glue, true qualities wool top, carbonization wool top are carried out being dried to moisture using double-deck conveying type baking oven 7 and compare 7- 15%, obtain true qualities glue bar, carbonization glue bar.
Tie up, by true qualities glue bar by the left wide right side is narrow, carbonization glue bar by it is left it is narrow it is right it is wide in a manner of and with 7:3 or 3:7 Volume ratio obtains tying up bar after being tied up.
Square stock is prepared, bar health 10-15 days will be tied up, will tie up bar using press 11 after health carries out pressing mold, is formed Square stock, square stock is put into solidification stove, after making glue curing, after carrying out mould unloading using mould unloading machine, square stock entered using chamfering machine 17 After row deburring, square stock is cut into tabular material using longitudinally cutting piece machine 15.
After carrying out sanding processing to tabular material using sander 19, carrying out four side moulder includes fixed width, opens back-trough, two-ends milling machine bag Horizontal, longitudinal mortise is included, then carries out multilayer paint spray treatment, obtains brave line bamboo flooring.
By the way that a certain proportion of true qualities wool top is mixed with carbonization wool top before square stock is prepared, so that square stock is formed Pattern, the bamboo flooring for making finally to prepare come with pattern, and because carbonization wool top is embedded in true qualities wool top, so as to which pattern is stable Property is guaranteed, and will not produce the problems such as pattern comes off.When the wool top that is carbonized is tied up with true qualities wool top, by both respectively with left width Right narrow, left narrow right wide mode is tied up, during so as to avoid pressing mold square stock, because one end is wider between the wool top of square stock, separately Narrow end caused by one end is narrower has the problem of gap, to ensure the uniformity at square stock both ends, makes the brave line bamboo finally given The close of floor is dredged uniformly, has more excellent structural stability.
Multilayer paint spray treatment includes spray edge sealing paint, spraying aqueous priming paint, heated-air drying, painting putty, UV solidifications, spraying bottom Paint, UV solidifications, sanding, spray-applied primer, UV solidifications, sanding, spray paint, UV solidifications, spraying scratch-resistant finish paint, UV solidifications.
True qualities wool top uses the wool top that width is 0.8-1.2cm for 3-8cm, thickness, and carbonized wool strip adoption width is 3- 8cm, the wool top that thickness is 0.8-1.2cm.

Claims (2)

1. a kind of automatic gumming device of polychrome wool top, it is characterised in that including feeding device side by side, the impregnation dress set gradually Put, double-deck feed device two, feeding device includes conveying frame, conveying motor, conveying power transmission shaft side by side, and conveying power transmission shaft is by defeated Expect motor driven, conveying power transmission shaft is provided with more than the four conveying gears being set up in parallel, and conveying gear is engaged with for passing respectively The true qualities conveying chain of defeated true qualities wool top and the carbonization conveying chain for transmitting carbonization wool top;
Gumming device include true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, backflow stone, return flow line, Driving one, driving two and for control driving one, drive a vehicle two controller, if true qualities impregnation cage, carbonization impregnation cage be respectively by Frame-type hollow out cage made of dry metal rod, true qualities impregnation cage, carbonization impregnation cage at the top of be respectively provided with suspension hook connection circle Ring, true qualities impregnation cage, the sidepiece for the impregnation cage that is carbonized are respectively equipped with enabling, and true qualities impregnation pond, carbonization impregnation pond are respectively arranged on backflow The end of passage, the middle part of return flow line are provided with backflow stone, and the width for the stone that flows back is respectively less than the width of return flow line;
In gumming device, after true qualities impregnation cage is placed on into the end reception true qualities wool top of feeding device side by side, pass through driving True qualities impregnation cage is moved in true qualities impregnation pond and soaked by one, and the end that the impregnation cage that is carbonized is placed on to feeding device side by side receives carbon After changing wool top, carbonization impregnation cage is moved in carbonization impregnation pond by driving two and soaked, by true qualities impregnation cage, carbon after completion immersion Change impregnation cage to remove, and be placed on backflow stone, glue unnecessary on wool top is back to impregnation pond, then pass through driving one, driving Empty true qualities impregnation cage, carbonization impregnation cage are moved to rewinding at feeding device side by side by two, realize true qualities wool top, be carbonized wool top Circulate impregnation;By the enabling of true qualities impregnation cage, the impregnation cage sidepiece that is carbonized, by the true qualities glue bar after impregnation, carbonization glue bar It is placed on double-deck feed device two, delivering to double-deck conveying type baking oven by double-deck feed device two is dried;
Apparatus for temporary storage is provided between feeding device and gumming device side by side, apparatus for temporary storage includes temporary frame, push pedal, pusher hydraulic pressure Cylinder, frame is kept in located at the end of feeding device side by side, push pedal is located at temporary inframe, and the both ends of push pedal are movably connected with pusher liquid The piston rod of cylinder pressure, the base of pusher hydraulic cylinder are fixed on the side of temporary frame, and the opposite side of temporary frame is provided with discharging opening, discharges Mouth is provided with guide plate;Wool top is collected in temporary inframe, when true qualities impregnation cage or carbonization impregnation cage are placed in impregnation pond, pushed away Send in wool top to the true qualities impregnation cage or carbonization impregnation cage of temporary inframe.
2. the automatic gumming device of polychrome wool top as claimed in claim 1, it is characterised in that:Double-deck feed device two includes feeding Frame, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft by Feeding motor drives, and true qualities feed transmission shaft passes located at the top of carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feeding Moving axis is respectively equipped with the feeding gear that two or more is set up in parallel, and feeding gear is engaged with the sheet for transmitting true qualities wool top respectively Color feeding chain and the carbonization feeding chain for transmitting carbonization wool top.
CN201510545426.XA 2015-08-31 2015-08-31 The automatic gumming device of polychrome wool top Active CN105196392B (en)

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CN106247768A (en) * 2016-08-27 2016-12-21 安徽尧龙竹木制品有限公司 Adjustable dual-purpose wool top drying room

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