CN105195958B - Cross arm clamping tool for robot welding workstations and application method thereof - Google Patents

Cross arm clamping tool for robot welding workstations and application method thereof Download PDF

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Publication number
CN105195958B
CN105195958B CN201510673517.1A CN201510673517A CN105195958B CN 105195958 B CN105195958 B CN 105195958B CN 201510673517 A CN201510673517 A CN 201510673517A CN 105195958 B CN105195958 B CN 105195958B
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China
Prior art keywords
cross
arm
afterbody
clamping tool
positioning
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CN105195958A (en
Inventor
张光先
刘潺潺
许崇杰
刘增晓
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SHANDONG AOTAI ELECTRIC CO Ltd
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SHANDONG AOTAI ELECTRIC CO Ltd
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Publication of CN105195958A publication Critical patent/CN105195958A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a cross arm clamping tool for robot welding workstations and an application method thereof. The tool comprises a workpiece platform for horizontally containing a cross arm, one end of the workpiece platform is connected with a position changing machine head-frame, the other end of the workpiece platform is connected with a position changing machine tail-frame, a cross arm width positioning and clamping fixture is fixed on the upper surface of the workpiece platform, the upper surface of the workpiece platform is movably provided with a cross arm tail-part positioning and clamping fixture, and the position changing machine head-frame is provided with a height direction clamping fixture for fixing the cross arm from the upside of the cross arm. The cross arm clamping tool disclosed by the invention has the beneficial effects that rapid positioning of the head part and tail part of the cross arm can be quickly realized; the tool is simple in structure; by using a symmetrical positioning method, the coincidence of a positioning datum and a design datum is ensured, thereby achieving high positioning accuracy; and the positioning efficiency and positioning accuracy of the tool are far beyond those of a common position changing machine fixture.

Description

A kind of cross-arm clamping tool and its using method for robot welding workstation
Technical field
The present invention relates to electrical facility technical field, more particularly to a kind of cross-arm clamping for robot welding workstation Instrument and its using method.
Background technology
Cross-arm is ingredient important in transmission tower, and its effect is for installing insulator and gold utensil, to support Wire, lightning conducter, and be allowed to keep certain safe distance by regulation.
Large-scale cross-arm mostly is the symmetrical box girder structure of width, and because weld seam is long, welding job amount is big, has in recent years Meaning is welded using robot workstation.
When typically welding to cross-arm using robot welding workstation, common positioner work is adopted to the clamping of cross-arm Dress, is positioned and is fixed in frock with common pressing plate, bolt etc., does not make full use of the symmetry characteristic of this body structure of cross-arm, So as to clamping efficiency is low, location of workpiece poor repeatability, it is not easy to robot and seeks position, and then has influence on welding quality.
Therefore, the clamping efficiency and positioning precision when cross-arm is welded is improved, production efficiency and the weldering to improving cross-arm welding Connect quality all most important.
The content of the invention
The invention aims to provide a kind of cross-arm clamping tool for robot welding workstation and its use Method, to improve work efficiency and positioning precision during clamping cross-arm, is easy to robot to seek position, convenient welding.
In order to reach above-mentioned purpose, the present invention is adopted the following technical scheme that:
A kind of cross-arm clamping tool for robot welding workstation, puts down including the workpiece for horizontal positioned cross-arm Platform, one end connection displacement headstock of work piece platform, other end connection displacement aircraft tail shelf is fixed with horizontal stroke in work piece platform upper surface Load width positioning and clamping tool, work piece platform upper surface is movably equipped with cross-arm afterbody positioning and clamping tool, in displacement head Frame is provided with for from the short transverse clamping tool of the fixed cross-arm in cross-arm top, conjugating headstock bottom and conjugating aircraft tail shelf Bottom is connected by horizontally disposed base, and base is tightened together by foundation bolt with ground.
Further, the groove for moving with clamping tool for afterbody positioning is provided with the work piece platform.
Further, the width positioning includes horizontally disposed width base plate, the top of width base plate with clamping tool Two outer tongs of interval setpoint distance are provided with, level is provided with for driving two outer clip handss relative motioies between two outer tongs The symmetrical leading screw of the first positive/negative thread, realize the fixation to cross-arm head in the direction of the width by two outer tongs.
Further, the short transverse clamping tool includes horizontally disposed top pressing board and passes vertically through the list of top pressing board To leading screw, unidirectional leading screw is fixed on height base plate by leading screw bearing.
Further, the afterbody positioning includes horizontally disposed afterbody base plate, the bottom of afterbody base plate with clamping tool The afterbody guide pad for sliding in the groove is provided with, two inner clips of interval setpoint distance are provided with the top of afterbody base plate Handss, level is provided with the symmetrical leading screw of the second positive/negative thread for driving two inner clip handss relative motioies between two interior tongs, leads to Cross fixation of two interior tongs realizations to cross-arm afterbody in the direction of the width.
Further, the base pressure plate for compressing afterbody base plate, afterbody base plate and base pressure are provided with the afterbody base plate Plate is provided with set lever by two locking post fastenings in the top movable of a locking post, and the top of another locking post is consolidated Surely there is nut.
Further, the displacement headstock includes headstock framework, and level is provided with a reducing motor in headstock framework, The swiveling gear and pivoting support being meshed, the output shaft and swiveling gear of reducing motor are vertically provided with the side of headstock framework Bonded drive swiveling gear rotation, swiveling gear is engaged with the gear ring of pivoting support, and driving the gear ring of pivoting support is carried out back Turn, the gear ring of pivoting support and headstock positioning disk connect, and the short transverse clamping tool is located on headstock positioning disk, height side Rotate together with headstock positioning disk to clamping tool, such setting causes work piece platform while rotation, realizes to cross-arm Welding.
Further, tailstock positioning disk, the head of the work piece platform and institute are provided with the side of the displacement aircraft tail shelf The connection of headstock positioning disk is stated, afterbody is connected with the tailstock positioning disk.
Further, the displacement aircraft tail shelf includes tailstock framework, and at the top of tailstock framework rolling bearing units level is passed through Fixed gyroaxis, gyroaxis is connected with the tailstock positioning disk, and follows headstock positioning disk to rotate jointly.
The using method of cross-arm clamping tool, comprises the following steps that:
1) afterbody positioning and clamping tool are slided into the position interfered less than cross-arm;
2) cross-arm is lain in a horizontal plane in work piece platform, it is ensured that the head laminating headstock positioning disk of cross-arm, cross-arm bottom patch Close work piece platform;
3) the symmetrical leading screw of the first positive/negative thread is rotated so that two outer clip handss move toward one anothers are clamped from the width of cross-arm Cross-arm head;
4) afterbody positioning and clamping tool are slided into into cross-arm afterbody along work piece platform, rotates the symmetrical silk of the second positive/negative thread Thick stick so that two inner clip handss move toward one anothers clamp the afterbody of cross-arm;
5) rotating unidirectional leading screw causes top pressing board to compress cross-arm head from cross-arm top;
6) nut coordinated with locking post is adjusted, and set lever is through into the top of another locking post so that afterbody Positioning compresses the afterbody of cross-arm with the base pressure plate of clamping tool.
The present invention operation principle be:Positioned and head of the clamping tool to cross-arm by the width arranged in work piece platform Portion realizes positioning in width, and it is fixed that the afterbody positioning arranged in work piece platform is carried out with clamping tool to cross-arm afterbody Position, and rational height direction clamping tool realizes the compression to cross-arm from the top of cross-arm, in width positioning and clamping tool and Afterbody is positioned realizes the fixation to cross-arm, structure letter with jaw in clamping tool, is driven using the symmetrical leading screw of positive/negative thread List and it is easily controlled, after head and afterbody are fixed, short transverse clamping tool is finally compressed to cross-arm, realizes symmetrical positioning Method.
The invention has the beneficial effects as follows:
1) using the symmetrical leading screw of positive/negative thread, by the rotation to it two symmetrical jaws can be driven to produce relative fortune For clamping or unclamping the fixation to cross-arm, the quick positioning to cross-arm width can be so realized, and setting accuracy is high.
2) symmetrical localization method is employed by the positioning to cross-arm head and afterbody, it is ensured that positioning datum and design Datum coincidence, has reached higher positioning precision.
Description of the drawings
Fig. 1 is that a kind of general construction of the positioner frock of frame end to end for cross-arm robot welding workstation of the present invention is illustrated Figure;
Fig. 2 is the right view in Fig. 1 of the present invention at Section A-A;
Fig. 3 is the left view in Fig. 1 of the present invention at section B-B;
Fig. 4 is displacement headstock internal structure schematic diagram in the present invention;
Fig. 5 is the front view that aircraft tail shelf is conjugated in the present invention;
Fig. 6 is the side view that aircraft tail shelf is conjugated in the present invention;
Fig. 7 is the front view of width positioning and clamping tool in the present invention;
Fig. 8 is the side view of width positioning and clamping tool in the present invention;
Fig. 9 is the top view of width positioning and clamping tool in the present invention;
Figure 10 is the level schematic diagram of camber direction of the present invention clamping tool;
Figure 11 is the top view of camber direction of the present invention clamping tool;
Figure 12 is the horizontal side view of camber direction of the present invention clamping tool;.
Figure 13 is the front view of afterbody positioning and clamping tool in the present invention;
Figure 14 is that afterbody is positioned and the side sectional view filled in clamping in the present invention;
Figure 15 is the top view of afterbody positioning and clamping tool in the present invention;
Wherein, 1- bases;2- conjugates headstock;3- conjugates aircraft tail shelf;4- headstock positioning disks;5- tailstock positioning disks;6- works Part platform;7- width is positioned and clamping tool;8- short transverse clamping tools;9- afterbodys are positioned and clamping tool;21- revolutions Hold, 22- swiveling gears;23- reducing motors;24- headstock frameworks;31- gyroaxises;32- rolling bearing units;33- tailstock frameworks;71- First handwheel;Bearing before 72- leading screws;The symmetrical leading screw of the positive/negative threads of 73- first;The left outside tongs of 74-;The right outer tongs of 75-;76- silks Thick stick rear support;77- width base plates;The left-handed leading screws of 81-;82- top pressing boards;83- height base plates;The handwheels of 84- second;On 85- leading screws Bearing, 86- leading screw undersettings;The left inside tongs of 91-;Tong in 92- is right;93- base pressure plates;94- guide pads;95- nuts;96- locks Tight post;97- set levers;98- afterbody base plates;The handwheels of 99- the 3rd;Bearing before 100. afterbody leading screws;101. second positive/negative threads Symmetrical leading screw;102. afterbody leading screw rear supports.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Whole description.
Embodiment 1
A kind of cross-arm clamping tool for robot welding workstation, including the work piece platform for horizontal positioned cross-arm 6, one end connection displacement headstock 2 of work piece platform 6, other end connection displacement aircraft tail shelf 3, the one of the upper surface of work piece platform 6 End activity fixed width positioning and clamping tool 7, afterbody positioning is actively installed in work piece platform 6, in positioner with clamping tool 9 The headstock 3 is provided with for from the short transverse clamping tool 8 of the fixed cross-arm in cross-arm top, the displacement bottom of headstock 2 and positioner The bottom of tailstock 3 is attached by horizontally disposed base 1, and base 1 is tightened together by foundation bolt with ground, entirely Cross-arm clamping tool is located at the side of robot welding workstation.
The groove with the movement of clamping tool 9 for afterbody positioning is provided with the work piece platform 6.
The width positioning includes horizontally disposed width base plate 77 with clamping tool 7, and the bottom of width base plate 77 is provided with For the head guide pad slided in groove, the top of width base plate 77 is provided with two outer tongs of interval setpoint distance, and two Level is provided with the symmetrical leading screw 73 of the first positive/negative thread for driving two outer clip handss relative motioies between individual outer tong, by two Individual outer tong realizes the fixation to cross-arm head in the direction of the width.
The short transverse clamping tool 8 includes horizontally disposed top pressing board and passes vertically through the unidirectional leading screw of top pressing board 81, unidirectional leading screw 81 is fixed on height base plate 83 by leading screw bearing.
The afterbody positioning includes horizontally disposed afterbody base plate 98 with clamping tool 9, and the bottom of afterbody base plate 98 is provided with For the afterbody guide pad 94 slided in the groove, the top of afterbody base plate 98 is provided with two inner clips of interval setpoint distance Handss, level is provided with the symmetrical leading screw 101 of the second positive/negative thread for driving two inner clip handss relative motioies between two interior tongs, The fixation to cross-arm afterbody in the direction of the width is realized by two interior tongs.
Wherein, the mating shapes of the shape of afterbody guide pad 94 and groove, the upper portion of afterbody guide pad 94 is less than Its hypomere part.
The base pressure plate 93 for compressing afterbody base plate, afterbody base plate 98 and base pressure plate 93 are provided with the afterbody base plate 98 Fastened by two locking posts, in the top movable of a locking post 96 set lever 97, the top of another locking post are provided with It is fixed with nut 95.
The using method of cross-arm clamping tool, comprises the following steps that:
1) afterbody positioning and clamping tool 9 are slided into the position interfered less than cross-arm;
2) cross-arm is lain in a horizontal plane in work piece platform 6, it is ensured that the side of the head laminating displacement headstock 2 of cross-arm, it is horizontal Load bottom laminating work piece platform 6;
3) the symmetrical leading screw 73 of the first positive/negative thread is rotated so that two outer clip handss move toward one anothers are pressed from both sides from the width of cross-arm Tight cross-arm head;
4) afterbody positioning and clamping tool 9 are slided into into cross-arm afterbody along work piece platform 6, rotates the second positive/negative thread symmetrical Leading screw 101 so that two inner clip handss move toward one anothers clamp the afterbody of cross-arm;
5) rotating unidirectional leading screw 81 causes top pressing board 82 to compress cross-arm head from cross-arm top;
6) nut 95 coordinated with locking post is adjusted, and set lever 97 is through into the top of another locking post 96, made Obtain afterbody positioning and compress the afterbody of cross-arm with the base pressure plate 93 of clamping tool 9.
After the completion of positioning, you can cross-arm is welded.
Embodiment 2
As shown in figure 1, base 1 is fixed together by foundation bolt with ground, headstock 2 and displacement aircraft tail shelf 3 are conjugated Static connection is carried out by bolt with base 1, the outside for conjugating headstock 2 is provided with headstock positioning disk 4, conjugates the outside of aircraft tail shelf 3 Tailstock positioning disk 5 is provided with, work piece platform 6 connects into an entirety by bolt with headstock positioning disk 4 and tailstock positioning disk 5, real Existing headstock positioning disk 4, afterbody positioning disk 5 and work piece platform 6 are rotated together with, while headstock positioning disk 4 and pivoting support 21 Gear ring is bolted, and tailstock positioning disk 5 is bolted with gyroaxis 31, and width positioning is fixed on clamping tool 7 One end of work piece platform upper surface, afterbody positioning is movably fixed to work piece platform 6 with clamping tool 9 by guide pad 94, its It is the clamping by the width realization from cross-arm to cross-arm afterbody, short transverse clamping tool 8 passes through bolt with headstock positioning disk 4 Connection;Wherein, headstock positioning disk 4 is a connector, for connecting work piece platform 6 and the rotating mechanism i.e. tooth of pivoting support 21 Circle.
As shown in figure 4, in displacement headstock 2, the outer ring of pivoting support 21 is bolted on headstock framework 24, inner ring Engage with swiveling gear 22, reducing motor 23 is two-in-one speed-down servo motor, its output shaft and the bonded band of swiveling gear 22 Dynamic swiveling gear 22 rotates, and swiveling gear 22 is engaged with the gear ring of pivoting support 21, drives the gear ring of pivoting support 21 and carries out back Turn.
As shown in fig. 6, in displacement aircraft tail shelf 3, gyroaxis 31 is supported by two rolling bearing units 32, free to rotate, Rolling bearing units 32 are bolted with tailstock framework 33 and are fixed together.
As shown in fig. 7, in width positioning and clamping tool 7, the first handwheel 71 and the symmetrical leading screw 73 of the first positive/negative thread are logical Cross bonded, left outside tong 74 carries left-handed nut, and right outer tong 75 carries right-handed nut, with the symmetrical leading screw of the first positive/negative thread 73 match, and realize that two outer tongs are close to or separation by the rotation of the symmetrical leading screw 73 of the first positive/negative thread.The He of bearing 72 before leading screw Leading screw rear support 76 is bolted with width base plate 77, and supports the symmetrical leading screw 73 of the first positive/negative thread jointly so as to can With free rotation.
As shown in figure 12, in short transverse clamping tool 8, the second handwheel 84 passes through key with unidirectional leading screw 81 (left-handed leading screw) Connection, top pressing board 82 passes through the screw thread cooperation of interior feed screw nut and left-handed leading screw 81, leading screw upper bracket 85 and leading screw undersetting 86 It is bolted with height base plate 83, and supports unidirectional leading screw 81 jointly so as to can freely rotates, height base plate 83 and head Frame positioning disk 4 is fixed.
As shown in figure 13, in afterbody positioning and clamping tool 9, the 3rd handwheel 99 and the symmetrical leading screw 101 of the second positive/negative thread By bonded, left inside tong 91 carries left-handed nut, it is right in tong 92 carry right-handed nut, with the symmetrical silk of the second positive/negative thread Thick stick 101 matches, and realizes that tong is close to or separation in two by the rotation of the symmetrical leading screw 101 of the second positive/negative thread.Before afterbody leading screw Bearing 100 and afterbody leading screw rear support 102 are bolted with afterbody base plate 98, and support the second positive/negative thread symmetrical jointly Leading screw 101 so as to can freely rotate.Afterbody base plate 98 is bolted with guide pad 94, base pressure plate 93 and afterbody base plate 98 are bolted, and are compressed and loosened workpiece using nut 95 and locking post 96, and set lever 97 is through locking post Beneficial to laborsaving during artificial locking in 96.
During work, afterbody positioning is slided into first the position that will not interfere with cross-arm with clamping tool 9, afterwards put cross-arm In work piece platform 6, it is ensured that the head laminating headstock positioning disk 4 of cross-arm, cross-arm bottom surface laminating work piece platform 6, rotate first-hand Wheel 71 makes two tong actions of width positioning and clamping tool 7 by cross-arm head positioning, afterwards by afterbody positioning and clamping tool 9 Cross-arm afterbody is slided into along work piece platform 6, and rotates handwheel, the afterbody of cross-arm is positioned.Then rotate short transverse and clamp work The second handwheel 84 for filling 8 compresses cross-arm head, and adjusting nut 95 and locking post 96 make the base pressure plate of afterbody positioning and clamping tool 9 93 compress cross-arm afterbody.So far position and fixation is completed, now, reducing motor 23 rotates, drive work piece platform 6 to rotate, and then Realize that cross-arm is rotated while being welded.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (6)

1. a kind of cross-arm clamping tool for robot welding workstation, it is characterised in that include for horizontal positioned cross-arm Work piece platform, work piece platform one end connection displacement headstock, the other end connection displacement aircraft tail shelf, in work piece platform upper surface Cross-arm width positioning and clamping tool are fixed with, work piece platform upper surface is movably equipped with cross-arm afterbody positioning and clamping tool, Displacement headstock is provided with for from the short transverse clamping tool of the fixed cross-arm in cross-arm top;
The groove for moving with clamping tool for afterbody positioning is provided with the work piece platform;
The afterbody positioning includes horizontally disposed afterbody base plate with clamping tool, and the bottom of afterbody base plate is provided with for described The afterbody guide pad slided in groove, is provided with two interior tongs of interval setpoint distance, two interior tongs at the top of afterbody base plate Between level be provided with for drive two inner clip handss relative motioies the symmetrical leading screw of the second positive/negative thread;
The base pressure plate for compressing afterbody base plate is provided with the afterbody base plate, afterbody base plate and base pressure plate are by two lockings Post is fastened, and in the top movable of a locking post set lever is provided with, and at the top of another locking post nut is fixed with;
The short transverse clamping tool includes horizontally disposed top pressing board and passes vertically through the unidirectional leading screw of top pressing board, unidirectional silk Thick stick is fixed on height base plate by leading screw bearing.
2. cross-arm clamping tool as claimed in claim 1, it is characterised in that the width positioning includes level with clamping tool The width base plate of setting, is provided with two outer tongs of interval setpoint distance, level between two outer tongs at the top of width base plate It is provided with the symmetrical leading screw of the first positive/negative thread for driving two outer clip handss relative motioies.
3. cross-arm clamping tool as claimed in claim 2, it is characterised in that the displacement headstock includes headstock framework, Level is provided with a reducing motor in headstock framework, and the swiveling gear and revolution being meshed vertically is provided with the side of headstock framework Supporting, the gear ring of pivoting support and headstock positioning disk connect, and the short transverse clamping tool is located on headstock positioning disk.
4. cross-arm clamping tool as claimed in claim 3, it is characterised in that be provided with tailstock in the side of the displacement aircraft tail shelf Positioning disk, the head of the work piece platform is connected with the headstock positioning disk, and afterbody is connected with tailstock positioning disk.
5. cross-arm clamping tool as claimed in claim 4, it is characterised in that the displacement aircraft tail shelf includes tailstock framework, Gyroaxis is fixed in the top of tailstock framework by rolling bearing units level, and gyroaxis is connected with the tailstock positioning disk.
6. the using method of the cross-arm clamping tool as described in claim 3 or 4 or 5, it is characterised in that comprise the following steps that:
1)Afterbody positioning and clamping tool are slided into the position interfered less than cross-arm;
2)Cross-arm is lain in a horizontal plane in work piece platform, it is ensured that the head laminating headstock positioning disk of cross-arm, cross-arm bottom laminating work Part platform;
3)Rotate the symmetrical leading screw of the first positive/negative thread so that two outer clip handss move toward one anothers clamp cross-arm from the width of cross-arm Head;
4)Afterbody positioning and clamping tool are slided into into cross-arm afterbody along work piece platform, the symmetrical leading screw of the second positive/negative thread is rotated, So that the afterbody of two inner clip handss move toward one another clamping cross-arms;
5)Rotating unidirectional leading screw causes top pressing board to compress cross-arm head from cross-arm top;
6)The nut coordinated with locking post is adjusted, and set lever is through into the top of another locking post so that afterbody is positioned The afterbody of cross-arm is compressed with the base pressure plate of clamping tool.
CN201510673517.1A 2015-10-15 2015-10-15 Cross arm clamping tool for robot welding workstations and application method thereof Active CN105195958B (en)

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Application Number Priority Date Filing Date Title
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CN105195958B true CN105195958B (en) 2017-05-17

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