CN105188245A - Static eliminator - Google Patents
Static eliminator Download PDFInfo
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- CN105188245A CN105188245A CN201510683838.XA CN201510683838A CN105188245A CN 105188245 A CN105188245 A CN 105188245A CN 201510683838 A CN201510683838 A CN 201510683838A CN 105188245 A CN105188245 A CN 105188245A
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Abstract
Description
技术领域 technical field
本发明属于静电消除领域,具体涉及一种静电消除器。 The invention belongs to the field of static elimination, and in particular relates to a static eliminator.
背景技术 Background technique
在电子元件制造领域,静电往往会由于接触和摩擦等原因形成于电子元件的表面上,而形成的静电会对灰尘等细小颗粒产生吸引力,使其吸附于电子元件的表面,对其产生污染。然而,不少工艺对洁净程度要求较高,如微影和蚀刻等半导体加工工艺。此外,当静电累计到一定量之后,便会产生静电放电,对电子元件造成损坏,因此,有必要对电子元件进行静电消除。 In the field of electronic component manufacturing, static electricity is often formed on the surface of electronic components due to contact and friction, and the formed static electricity will attract fine particles such as dust, making them adsorb on the surface of electronic components and pollute them . However, many processes require high cleanliness, such as semiconductor processing processes such as lithography and etching. In addition, when static electricity accumulates to a certain amount, electrostatic discharge will occur and damage electronic components. Therefore, it is necessary to eliminate static electricity for electronic components.
如业界所周知,使用静电消除器来消除静电已经成为主要的除静电方式。静电消除器主要通过给放电针施加高压电,使其产生电晕放电,进而让周围的空气电离,得到离子化的气体。离子化的气体和电子元件表面的静电接触,进而中和静电。 As is well known in the industry, the use of static eliminators to eliminate static electricity has become the main way to eliminate static electricity. The static eliminator mainly generates corona discharge by applying high voltage to the discharge needle, and then ionizes the surrounding air to obtain ionized gas. The ionized gas contacts the static electricity on the surface of the electronic components, thereby neutralizing the static electricity.
然而,当放电针产生电晕放电时灰尘等杂质往往会被吸引附着在放电针的尖端,使得消除静电的效率逐渐降低,因此,使用者需要定期将放电针拆卸下来以清除掉上面灰尘这比较繁琐麻烦,给静电消除器的使用带来很大的不便。 However, when the discharge needle produces corona discharge, dust and other impurities are often attracted to the tip of the discharge needle, which gradually reduces the efficiency of eliminating static electricity. Therefore, the user needs to remove the discharge needle regularly to remove the dust on it. Complicated and troublesome, it brings great inconvenience to the use of the static eliminator.
此外,在现用的静电消除器中,由于是从喷嘴中直接向电子元件表面喷射离子化气体的,因而在有喷嘴的位置与无喷嘴的位置之间产生了气体流速不均及离子分布不均等,使得电子元件的消除静电过程难以均匀地进行。 In addition, in the current static eliminator, since the ionized gas is directly sprayed from the nozzle to the surface of the electronic component, uneven gas flow velocity and uneven distribution of ions are generated between the position with the nozzle and the position without the nozzle. Equal, so that the process of eliminating static electricity of electronic components is difficult to carry out uniformly.
发明内容 Contents of the invention
本发明的目的在于克服现有技术中存在的上述不足,提供一种不但能自动清洁放电针,而且能均匀地释放出离子化气体消除静电的静电消除器。 The object of the present invention is to overcome the above-mentioned shortcomings in the prior art, and provide a static eliminator that can not only automatically clean the discharge needle, but also release ionized gas uniformly to eliminate static electricity.
本发明的技术方案为:提供一种静电消除器,包括:放电针,通过电晕放电使空气电离产生离子化气体;外壳,其前端面具有多个让离子化气体通过的小孔;鼓风风扇,位于外壳的后部,用于产生气流让所述离子化气体流向所述外壳的外部;旋转装置,用于使安装在所述旋转装置上的转臂旋转,以使得设置在所述转臂末端的刷子清洁掉所述放电针上的灰尘;除尘风扇,位于外壳的后部,用于产生气流将所述刷子清洁放电针而产生的灰尘排到所述外壳的外部;电力供应装置,用于给所述放电针、鼓风风扇和除尘风扇供电。 The technical solution of the present invention is to provide a static eliminator, comprising: a discharge needle, which ionizes the air to generate ionized gas through corona discharge; A fan, located at the rear of the casing, is used to generate an air flow to allow the ionized gas to flow to the outside of the casing; a rotating device is used to rotate the rotating arm installed on the rotating device, so that the rotating arm installed on the rotating device The brush at the end of the arm cleans off the dust on the discharge needle; the dust removal fan is located at the rear of the casing, and is used to generate an air flow to discharge the dust generated by the brush cleaning the discharge needle to the outside of the casing; the power supply device, It is used to supply power to the discharge needle, blower fan and dust removal fan.
优选地,在所述鼓风风扇的后侧有用于过滤灰尘的过滤网,所述除尘风扇的前侧有用于过滤灰尘和收集灰尘的过滤器。 Preferably, there is a filter screen for filtering dust at the rear side of the blowing fan, and a filter for filtering dust and collecting dust at the front side of the dust removal fan.
优选地,在所述鼓风风扇和除尘风扇的外侧均还有用于阻挡气流的挡板,所述挡板可以根据鼓风和除尘的需要进行合上和开启。 Preferably, there are baffles for blocking the airflow on the outside of the blowing fan and the dust removal fan, and the baffles can be closed and opened according to the needs of blowing and dust removal.
优选地,所述放电针在一个与外壳前端面平行的圆周上均匀布置,所述旋转装置位于所述圆周的中心处。 Preferably, the discharge needles are uniformly arranged on a circle parallel to the front end of the casing, and the rotating device is located at the center of the circle.
优选地,在所述刷子旋转过程中,所述放电针经过与其对应的刷子的轴线。 Preferably, during the rotation of the brush, the discharge needle passes the axis of the corresponding brush.
优选地,所述放电针与所述外壳的前端面之间有一定的空间,使得离子化气体可以在该空间扩散均匀后再从所述的小孔释放出去。 Preferably, there is a certain space between the discharge needle and the front end of the casing, so that the ionized gas can diffuse uniformly in the space and then be released from the small hole.
优选地,所述鼓风风扇开启时气流由所述外壳的外部向内部流动,所述的除尘风扇开启时气流由所述外壳的内部向外部流动。 Preferably, when the blowing fan is turned on, the airflow flows from the outside of the casing to the inside, and when the dust removal fan is turned on, the airflow flows from the inside of the casing to the outside.
优选地,所述放电针安装在一个安装架上。 Preferably, the discharge needle is mounted on a mounting bracket.
本发明所述的静电消除器的工作原理为:当需要消除静电时,电力供应装置对放电针施加高电压,使得放电针电晕放电,将外壳内的空气电离得到离子化气体,离子化的气体在外壳内扩散均匀,与此同时,鼓风风扇及其外侧的挡板开启(除尘风扇及其外侧的挡板关闭),鼓风得到的气流将外壳内的气体向外壳的前端面均匀吹出,进而消除物体表面的静电;当需要清洁放电针时,旋转装置启动,通过转臂的旋转带动刷子将放电针上的灰尘刷下漂浮在空气中,与此同时,除尘风扇及其外侧的挡板开启(鼓风风扇及其外侧的挡板关闭),使得灰尘和因此被吸入外壳的空气流向过滤器,空气中的灰尘被过滤器过滤掉并被收集起来,干净的空气则通过过滤器流向外壳的外部。为了更干净地清洁放电针上的灰尘,旋转装置先往一个方向旋转若干圈,再反方向旋转若干圈。这样就实现了消除静电和清洁放电针两个过程。 The working principle of the static eliminator of the present invention is: when it is necessary to eliminate static electricity, the power supply device applies a high voltage to the discharge needle, so that the discharge needle corona discharges, ionizes the air in the shell to obtain ionized gas, and the ionized The gas diffuses evenly in the casing, at the same time, the blower fan and its outer baffle are opened (the dust removal fan and its outer baffle are closed), and the airflow obtained by the blast blows the gas in the casing to the front end of the casing evenly , and then eliminate the static electricity on the surface of the object; when the discharge needle needs to be cleaned, the rotating device starts, and the rotation of the rotating arm drives the brush to brush the dust on the discharge needle and float it in the air. The plate is opened (the blower fan and the baffle on the outside are closed), so that the dust and thus the air sucked into the housing flow to the filter, the dust in the air is filtered out by the filter and collected, and the clean air flows through the filter to the exterior of the enclosure. In order to clean the dust on the discharge needle more cleanly, the rotating device first rotates several times in one direction, and then rotates several times in the opposite direction. In this way, two processes of eliminating static electricity and cleaning the discharge needle are realized.
与现有技术相比,本发明的有益效果在于:(1)本静电消除器通过旋转装置带动刷子清洁掉放电针上的灰尘,免去了原来需要人工定期将放电针拆卸下来清洁的环节,简化了静电消除器的使用程序,提高了自动化水平,使得使用更方便,效率更高;(2)离子化气体子在外壳的内部扩散后,再从外壳前端面大量的小孔释放出,使得外壳前端面的离子化气体分布均匀,进而均匀有效地去除静电。 Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The static eliminator drives the brush to clean the dust on the discharge needle through the rotating device, eliminating the need to manually disassemble the discharge needle for cleaning on a regular basis. Simplifies the use procedure of the static eliminator, improves the automation level, and makes the use more convenient and more efficient; (2) After the ionized gas diffuses inside the shell, it is released from a large number of small holes on the front face of the shell, making the The ionized gas on the front face of the housing is evenly distributed, thereby removing static electricity evenly and effectively.
附图说明 Description of drawings
图1为依据本发明一个实施例的消除静电时的横截面示意图。 FIG. 1 is a schematic cross-sectional view of static electricity elimination according to an embodiment of the present invention.
图2为依据本发明一个实施例的前端面示意图。 FIG. 2 is a schematic view of the front end according to an embodiment of the present invention.
图3为依据本发明一个实施例的清洁放电针时的横截面示意图。 Fig. 3 is a schematic cross-sectional view of cleaning a discharge needle according to an embodiment of the present invention.
图4为依据本发明一个实施例的旋转装置顺时针旋转的示意图。 FIG. 4 is a schematic diagram of a rotating device rotating clockwise according to an embodiment of the present invention.
图5为依据本发明一个实施例的放电针安装架示意图。 Fig. 5 is a schematic diagram of a discharge needle installation frame according to an embodiment of the present invention.
图中:1放电针;2外壳;3外壳前端面;4小孔;5鼓风风扇;6除尘风扇;7灰尘;8旋转装置;9转臂;10刷子;11电力供应装置;12过滤网;13过滤器;14鼓风风扇挡板;15除尘风扇挡板;16安装架。 In the figure: 1 discharge needle; 2 shell; 3 front end of shell; 4 small hole; 5 blast fan; 6 dust removal fan; 7 dust; 8 rotating device; 9 rotating arm; 10 brush; ; 13 filter; 14 blast fan baffle; 15 dust fan baffle; 16 mounting frame.
具体实施方式 detailed description
下面结合附图与具体实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本静电消除器包括:放电针1,通过电晕放电使空气电离产生离子化气体;外壳2,其前端面3具有多个让离子化气体通过的小孔4;鼓风风扇5,位于外壳2的后部,用于产生气流让所述离子化气体流向所述外壳2的外部;旋转装置8,用于使安装在旋转装置8上的转臂9旋转,以使得设置在转臂9末端的刷子10清洁掉放电针1上的灰尘7;除尘风扇6,位于外壳2的后部,用于产生气流将刷子10清洁放电针1而产生的灰尘7排到外壳2的外部;电力供应装置11,用于给放电针1、鼓风风扇5和除尘风扇6供电。 As shown in Figure 1, the static eliminator includes: a discharge needle 1, which ionizes the air to generate ionized gas through corona discharge; a casing 2, whose front surface 3 has a plurality of small holes 4 for the ionized gas to pass through; The fan 5 is located at the rear of the casing 2, and is used to generate air flow to allow the ionized gas to flow to the outside of the casing 2; the rotating device 8 is used to rotate the rotating arm 9 mounted on the rotating device 8, so that the setting The dust 7 on the discharge needle 1 is cleaned by the brush 10 at the end of the pivot arm 9; External: power supply device 11, used to supply power to discharge needle 1, blower fan 5 and dust removal fan 6.
在鼓风风扇5的后侧有用于过滤灰尘的过滤网12,除尘风扇6的前侧有用于过滤灰尘和收集灰尘的过滤器13;在鼓风风扇5外侧有用于阻挡气流的挡板13,在除尘风扇6的外侧有用于阻挡气流的挡板14,当鼓风时,鼓风风扇挡板14开启,除尘风扇挡板15合上;当除尘时,除尘风扇挡板15开启,鼓风风扇挡板14合上;放电针1在一个与外壳前端面3平行的圆周上均匀布置,旋转装置8位于所述圆周的中心处;刷子10旋转过程中,放电针1经过与其对应的刷子10的轴线;放电针1与外壳前端面2之间有一定的空间,使得离子化气体可以在该空间扩散均匀后再从的小孔4释放出去;鼓风风扇5开启时气流由外壳2外部向内部流动,除尘风扇6开启时气流由外壳2内部向外部流动;放电针1安装在一个安装架16上。 There is a filter screen 12 for filtering dust on the rear side of the blower fan 5, and a filter 13 for filtering dust and collecting dust is arranged on the front side of the dust removal fan 6; there is a baffle plate 13 for blocking air flow on the outside of the blower fan 5, On the outside of dust removal fan 6, there is a baffle plate 14 for blocking air flow. When blowing, the blower fan baffle 14 is opened, and the dust removal fan baffle 15 is closed; when dust is removed, the dust removal fan baffle 15 is opened, and the blower fan The baffle 14 is closed; the discharge needles 1 are evenly arranged on a circle parallel to the front end surface 3 of the casing, and the rotating device 8 is located at the center of the circle; during the rotation of the brush 10, the discharge needle 1 passes through the corresponding brush 10 Axis; there is a certain space between the discharge needle 1 and the front end surface 2 of the shell, so that the ionized gas can diffuse evenly in this space and then be released from the small hole 4; when the blower fan 5 is turned on, the air flow is from the outside of the shell 2 to the inside Flow, when the dust removal fan 6 is turned on, the airflow flows from the inside of the casing 2 to the outside; the discharge needle 1 is installed on a mounting frame 16 .
如图1和图2所示,当需要消除静电时,电力供应装置11对放电针1施加高电压,使得放电针1电晕放电,将外壳2内的空气电离得到离子化气体,离子化的气体在外壳2内扩散均匀,与此同时,鼓风风扇5及其外侧的挡板14开启(除尘风扇6及其外侧的挡板15关闭),鼓风得到的气流将外壳2内的气体向外壳的前端面的小孔4均匀吹出,进而消除物体表面的静电。 As shown in Figures 1 and 2, when it is necessary to eliminate static electricity, the power supply device 11 applies a high voltage to the discharge needle 1, causing the discharge needle 1 to corona discharge, ionize the air in the casing 2 to obtain an ionized gas, and the ionized The gas diffuses evenly in the shell 2. At the same time, the blower fan 5 and its outer baffle 14 are opened (the dust removal fan 6 and its outer baffle 15 are closed), and the airflow obtained by the blast blows the gas in the shell 2 to The small holes 4 on the front surface of the shell are blown out evenly, thereby eliminating the static electricity on the surface of the object.
如图3和图4所示,当需要清洁放电针1以维护静电消除器时,旋转装置8启动,通过转臂9的旋转带动刷子10顺时针转动,将放电针1上的灰尘7刷下漂浮在空气中,与此同时,除尘风扇6及其外侧的挡板15开启(鼓风风扇5及其外侧的挡板14关闭),使得灰尘7和因此被吸入外壳2的空气流向过滤器13,空气中的灰尘7被过滤器13过滤掉并被收集起来,干净的空气则通过过滤器13流向外壳2的外部。 As shown in Figure 3 and Figure 4, when the discharge needle 1 needs to be cleaned to maintain the static eliminator, the rotating device 8 is activated, and the rotation of the rotating arm 9 drives the brush 10 to rotate clockwise to brush off the dust 7 on the discharge needle 1 Floating in the air, at the same time, the dust removal fan 6 and its outer baffle 15 are opened (the blower fan 5 and its outer baffle 14 are closed), so that the dust 7 and thus the air sucked into the housing 2 flows to the filter 13 , the dust 7 in the air is filtered by the filter 13 and collected, and the clean air flows to the outside of the housing 2 through the filter 13 .
如图5所示,放电针1安装在一个安装架16上,为了气流可以顺畅通过以及降低静电消除器的重量,安装架16由两个圆环和几根骨架构成。 As shown in FIG. 5 , the discharge needle 1 is installed on a mounting frame 16 , and the mounting frame 16 is composed of two rings and several skeletons in order to allow the air flow to pass through smoothly and reduce the weight of the static eliminator.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (8)
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CN110696478A (en) * | 2019-10-25 | 2020-01-17 | 重庆懿熙品牌策划有限公司 | Static electricity removing device and gravure printing machine thereof |
CN112956943A (en) * | 2021-01-26 | 2021-06-15 | 上海稳巢信息科技有限公司 | Hand-held type antistatic dust collector |
CN113825292A (en) * | 2021-08-24 | 2021-12-21 | 成都市爱科科技实业有限公司 | Electronic equipment capable of automatically removing dust and preventing static electricity |
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