CN105181941A - Corrugated paper production detecting system and method - Google Patents
Corrugated paper production detecting system and method Download PDFInfo
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- CN105181941A CN105181941A CN201510604406.5A CN201510604406A CN105181941A CN 105181941 A CN105181941 A CN 105181941A CN 201510604406 A CN201510604406 A CN 201510604406A CN 105181941 A CN105181941 A CN 105181941A
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Abstract
The invention provides a corrugated paper production detecting system which comprises a single face machine, a corrugated surface paper counter, a corrugated core paper counter, a carboard folding strength instrument, a carboard stiffness resistance instrument, a carboard breakage resistance instrument, a carboard stretching resistance instrument, a data storage unit and a calculation processor. Raw material consumption situation is obtained in real time through the corrugated surface paper counter and the corrugated core paper counter, the corrugated shrinkage rate is obtained, meanwhile physical properties of carboards are obtained through the carboard folding strength instrument, the carboard stiffness resistance instrument, the carboard breakage resistance instrument and the carboard stretching resistance instrument, and the working performance of a corrugated roller is judged before the corrugated carboards are produced, so that the corrugated roller is replaced timely, and corrugated paper scraps are reduced.
Description
Technical field
The present invention relates to the production technical field of corrugated paper, particularly a kind of detection system detecting every corrugated paper data target in production process of corrugated paper.
Background technology
Corrugated board is the sandwich utilizing adhesive to bind by two-layer facial tissue, corrugating medium and sandwich paper, has the characteristic of degradable and regeneration, is widely used in packaging field, and its output value accounts for more than 30% of the packaging industry goods gross output value.Corrugated case is processed by corrugated board, its properties is subject to the impact of boxboard and corrugated paper performance, the shrinkage factor research of corrugated board, from the shrinkage factor of consumption of raw material derivation corrugated paper, and then draw the physical index of finished product, reduce working strength, formulate standards system, significant.The determinative of the stupefied type of corrugation is the corrugation number seen in corrugated board unit length, and above unit length, corrugation number determines the consumption of corrugating medium.Existingly in the industry the consumption of corrugating medium not to be counted accurately, raw material availability is not fully added up.
The studying in great detail corrugation shrinkage factor that prior art is not detailed to packed in cases industry, paper and corrugated paper actual paper feed rice number in each single-side machine of Measurement accuracy, thus set up corrugated case material consumption database, the actual consumption of Raw produced by dissimilar corrugated case of deriving, be used to guide buying, reduce costs, raising raw material availability is significant.Corrugated board important physical index compressive strength, important relationship is had with corrugated paper shrinkage factor, set up the computer control managing system of corrugated case raw material-corrugated paper shrinkage factor-physical index, from raw material derivation finished product index, there is great practicality, to promoting that the development of computer management application in industry is significant.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of corrugated paper production testing system, it comprises single-side machine, corrugation facial tissue counter, corrugating medium's counter, cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument, data-carrier store and computation processor;
Wherein said corrugation facial tissue counter, corrugating medium's counter are respectively used to obtain walks Zhang Changdu through the corrugation facial tissue of single-side machine and corrugating medium, the described cardboard instrument of resistance to folding strength is for detecting the folding degrees of data of the corrugated paper after production, the described cardboard instrument of resistance to deflection is for detecting the deflection data of the corrugated paper produced, the resistance to broken instrument of described cardboard is for detecting the resistance to broken data of the corrugated paper produced, and described cardboard anti-tensile instrument is for detecting the anti-tensile degrees of data of the corrugated paper produced;
Described corrugation facial tissue counter, corrugating medium's counter, cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument connects described data-carrier store respectively, and the data recorded are stored in described data-carrier store, described data-carrier store is connected with described computation processor, described computation processor is according to described corrugation facial tissue counter, the Zhang Changdu that walks of corrugating medium's counter obtains corrugation shrinkage factor, and judge described corrugation shrinkage factor, the folding degrees of data of the corrugated paper after production, deflection data, resistance to broken data, whether anti-tensile degrees of data meets production requirement.
Preferably, described corrugation shrinkage factor comprises following standard:
A type 1.50-1.55, C type 1.40-1.45, Type B 1.35-1.40, E type 1.25-1.35;
The corrugation shrinkage factor obtained by described computation processor and above-mentioned corrugation shrinkage factor Comparison of standards, judge whether to meet production requirement.
Preferably, described computation processor is provided with folding degrees of data, deflection data, resistance to broken data, the anti-tensile degrees of data level threshold value of a corrugated paper, when any one data that described cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument record are lower than described threshold value, described computation processor judges that the corrugated paper produced does not meet production requirement.
Present invention also offers a kind of corrugated paper production testing method, it is characterized in that,
S1: obtained respectively by described corrugation facial tissue counter, corrugating medium's counter and walk Zhang Changdu through the corrugation facial tissue of single-side machine and corrugating medium;
S2: by the described cardboard instrument of resistance to folding strength for detecting the folding degrees of data of the corrugated paper after production, the described cardboard instrument of resistance to deflection detects the deflection data of the corrugated paper produced, the resistance to broken instrument of described cardboard detects the resistance to broken data of the corrugated paper produced, and described cardboard anti-tensile instrument detects the anti-tensile degrees of data of the corrugated paper produced;
S3: described computation processor obtains corrugation shrinkage factor according to the Zhang Changdu that walks of described corrugation facial tissue counter, corrugating medium's counter;
S4: whether the folding degrees of data of the corrugated paper after described computation processor judges described corrugation shrinkage factor, production, deflection data, resistance to broken data, anti-tensile degrees of data meet production standard.
The present invention has following beneficial effect:
1, each single-side machine of corrugated paper production line increases counting assembly, grasps material consumption situation with reality, thus instructs buying, reduces unnecessary material inventory and waste, reduces production cost;
2, set up the calculating control and management system of fluting medium-corrugation shrinkage factor-physical index, solve the physical property can learning this cardboard according to material consumption, accomplish computer management, use manpower and material resources sparingly;
3, the physical property of Self-built Database to fluting medium consumption and cardboard thereof is utilized to carry out computer management, can judge Corrugator roller serviceability before not producing corrugated board, to change Corrugator roller in time, thus reduce corrugated paper waste product, reduce wastage of material.
Certainly, implement arbitrary product of the present invention might not need to reach above-described all advantages simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described describing the required accompanying drawing used to embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The corrugated paper production testing system architecture schematic diagram that Fig. 1 provides for inventive embodiments.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiments provide a kind of corrugated paper production testing system, it comprises single-side machine 1, corrugation facial tissue counter 2, corrugating medium's counter 3, cardboard folding strength instrument 4, the cardboard instrument of resistance to deflection 5, the resistance to broken instrument 6 of cardboard, cardboard anti-tensile instrument 7, data-carrier store 8 and computation processor 9;
Wherein corrugation facial tissue counter 2, corrugating medium's counter 3 are respectively used to obtain and walk Zhang Changdu through the corrugation facial tissue of single-side machine 1 and corrugating medium, the cardboard instrument of resistance to folding strength 4 is for detecting the folding degrees of data of the corrugated paper after production, the cardboard instrument of resistance to deflection 5 is for detecting the deflection data of the corrugated paper produced, the resistance to broken instrument 6 of cardboard is for detecting the resistance to broken data of the corrugated paper produced, and cardboard anti-tensile instrument 7 is for detecting the anti-tensile degrees of data of the corrugated paper produced;
The resistance to broken instrument 6 of corrugation facial tissue counter 2, corrugating medium's counter 3, cardboard folding strength instrument 4, the cardboard instrument of resistance to deflection 5, cardboard, cardboard anti-tensile instrument 7 be connection data storer 8 respectively, and the data recorded are stored in data-carrier store 8, data-carrier store 8 is connected with computation processor 9, computation processor 9 obtains corrugation shrinkage factor according to the Zhang Changdu that walks of corrugation facial tissue counter 2, corrugating medium's counter 3, and judge described corrugation shrinkage factor, produce after the folding degrees of data of corrugated paper, deflection data, resistance to broken data, anti-tensile degrees of data whether meet production requirement.
The described corrugation shrinkage factor that the present embodiment provides comprises following standard:
A type 1.50-1.55, C type 1.40-1.45, Type B 1.35-1.40, E type 1.25-1.35;
The corrugation shrinkage factor obtained by computation processor 9 and above-mentioned corrugation shrinkage factor Comparison of standards, judge whether to meet production requirement.
Computation processor 9 is provided with folding degrees of data, deflection data, resistance to broken data, the anti-tensile degrees of data level threshold value of a corrugated paper, when any one data that described cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument record are lower than described threshold value, described computation processor judges that the corrugated paper produced does not meet production requirement.
A kind of corrugated paper production testing method, it comprises step:
S1: obtained respectively by corrugation facial tissue counter 2, corrugating medium's counter 3 and walk Zhang Changdu through the corrugation facial tissue of single-side machine 1 and corrugating medium;
S2: by the cardboard instrument of resistance to folding strength 4 for detecting the folding degrees of data of the corrugated paper after production, the cardboard instrument of resistance to deflection 5 detects the deflection data of the corrugated paper produced, the resistance to broken instrument 6 of cardboard detects the resistance to broken data of the corrugated paper produced, and cardboard anti-tensile instrument 7 detects the anti-tensile degrees of data of the corrugated paper produced;
S3: computation processor 9 obtains corrugation shrinkage factor according to the Zhang Changdu that walks of corrugation facial tissue counter 2, corrugating medium's counter 3;
S4: whether the folding degrees of data of the corrugated paper after computation processor 9 judges described corrugation shrinkage factor, production, deflection data, resistance to broken data, anti-tensile degrees of data meet production standard.
1, each single-side machine of corrugated paper production line increases counting assembly, grasps material consumption situation with reality, thus instructs buying, reduces unnecessary material inventory and waste, reduces production cost;
2, set up the calculating control and management system of fluting medium-corrugation shrinkage factor-physical index, solve the physical property can learning this cardboard according to material consumption, accomplish computer management, use manpower and material resources sparingly;
3, the physical property of Self-built Database to fluting medium consumption and cardboard thereof is utilized to carry out computer management, can judge Corrugator roller serviceability before not producing corrugated board, to change Corrugator roller in time, thus reduce corrugated paper waste product, reduce wastage of material
The disclosed preferred embodiment of the present invention just sets forth the present invention for helping above.Preferred embodiment does not have all details of detailed descriptionthe, does not limit the embodiment that this invention is only described yet.Obviously, according to the content of this instructions, can make many modifications and variations.This instructions is chosen and is specifically described these embodiments, is to explain principle of the present invention and practical application better, thus makes art technician understand well and to utilize the present invention.The present invention is only subject to the restriction of claims and four corner and equivalent.
Claims (4)
1. a corrugated paper production testing system, is characterized in that, comprises single-side machine, corrugation facial tissue counter, corrugating medium's counter, cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument, data-carrier store and computation processor;
Wherein said corrugation facial tissue counter, corrugating medium's counter are respectively used to obtain walks Zhang Changdu through the corrugation facial tissue of single-side machine and corrugating medium, the described cardboard instrument of resistance to folding strength is for detecting the folding degrees of data of the corrugated paper after production, the described cardboard instrument of resistance to deflection is for detecting the deflection data of the corrugated paper produced, the resistance to broken instrument of described cardboard is for detecting the resistance to broken data of the corrugated paper produced, and described cardboard anti-tensile instrument is for detecting the anti-tensile degrees of data of the corrugated paper produced;
Described corrugation facial tissue counter, corrugating medium's counter, cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument connects described data-carrier store respectively, and the data recorded are stored in described data-carrier store, described data-carrier store is connected with described computation processor, described computation processor is according to described corrugation facial tissue counter, the Zhang Changdu that walks of corrugating medium's counter obtains corrugation shrinkage factor, and judge described corrugation shrinkage factor, the folding degrees of data of the corrugated paper after production, deflection data, resistance to broken data, whether anti-tensile degrees of data meets production requirement.
2. corrugated paper production testing system as claimed in claim 1, it is characterized in that, described corrugation shrinkage factor comprises following standard:
A type 1.50-1.55, C type 1.40-1.45, Type B 1.35-1.40, E type 1.25-1.35;
The corrugation shrinkage factor obtained by described computation processor and above-mentioned corrugation shrinkage factor Comparison of standards, judge whether to meet production requirement.
3. corrugated paper production testing system as claimed in claim 1, it is characterized in that, described computation processor is provided with folding degrees of data, deflection data, resistance to broken data, the anti-tensile degrees of data level threshold value of a corrugated paper, when any one data that described cardboard folding strength instrument, the cardboard instrument of resistance to deflection, the resistance to broken instrument of cardboard, cardboard anti-tensile instrument record are lower than described threshold value, described computation processor judges that the corrugated paper produced does not meet production requirement.
4. a corrugated paper production testing method as claimed in claim 1, is characterized in that, comprise the following steps:
S1: obtained respectively by described corrugation facial tissue counter, corrugating medium's counter and walk Zhang Changdu through the corrugation facial tissue of single-side machine and corrugating medium;
S2: by the described cardboard instrument of resistance to folding strength for detecting the folding degrees of data of the corrugated paper after production, the described cardboard instrument of resistance to deflection detects the deflection data of the corrugated paper produced, the resistance to broken instrument of described cardboard detects the resistance to broken data of the corrugated paper produced, and described cardboard anti-tensile instrument detects the anti-tensile degrees of data of the corrugated paper produced;
S3: described computation processor obtains corrugation shrinkage factor according to the Zhang Changdu that walks of described corrugation facial tissue counter, corrugating medium's counter;
S4: whether the folding degrees of data of the corrugated paper after described computation processor judges described corrugation shrinkage factor, production, deflection data, resistance to broken data, anti-tensile degrees of data meet production standard.
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| CN201510604406.5A CN105181941A (en) | 2015-09-21 | 2015-09-21 | Corrugated paper production detecting system and method |
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| CN201510604406.5A CN105181941A (en) | 2015-09-21 | 2015-09-21 | Corrugated paper production detecting system and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106248503A (en) * | 2016-08-26 | 2016-12-21 | 上海紫江新材料科技有限公司 | A kind of method testing aluminum plastic film folding resistance |
| CN106872674A (en) * | 2017-04-10 | 2017-06-20 | 安徽江南春包装科技有限公司 | A kind of marble paper packing box folding strength detecting system based on radio communication |
| CN107631684A (en) * | 2017-09-18 | 2018-01-26 | 河南省新斗彩印刷有限公司 | Corrugated paper board production line method for real-time monitoring |
-
2015
- 2015-09-21 CN CN201510604406.5A patent/CN105181941A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106248503A (en) * | 2016-08-26 | 2016-12-21 | 上海紫江新材料科技有限公司 | A kind of method testing aluminum plastic film folding resistance |
| CN106872674A (en) * | 2017-04-10 | 2017-06-20 | 安徽江南春包装科技有限公司 | A kind of marble paper packing box folding strength detecting system based on radio communication |
| CN107631684A (en) * | 2017-09-18 | 2018-01-26 | 河南省新斗彩印刷有限公司 | Corrugated paper board production line method for real-time monitoring |
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