CN105180829A - On-line contour measurement device for production of tyre rubber part - Google Patents
On-line contour measurement device for production of tyre rubber part Download PDFInfo
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- CN105180829A CN105180829A CN201510524368.2A CN201510524368A CN105180829A CN 105180829 A CN105180829 A CN 105180829A CN 201510524368 A CN201510524368 A CN 201510524368A CN 105180829 A CN105180829 A CN 105180829A
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- tire sealant
- sealant parts
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- 238000004519 manufacturing process Methods 0.000 title abstract description 17
- 238000005259 measurement Methods 0.000 title abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000001360 synchronised effect Effects 0.000 claims abstract description 22
- 239000000565 sealant Substances 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Tires In General (AREA)
Abstract
The invention discloses an on-line contour measurement device for the production of a tyre rubber part, and the device comprises an upper computer, an engine base, two groups of screw rod mechanisms, a sliding seat, two groups of sensor mechanisms, a synchronous drive mechanism, and a motor. The upper part of the engine base is provided with a channel allowing the tyre rubber part to pass. The two groups of screw rod mechanisms are installed at the upper part of the engine base in a parallel manner, and the two groups of screw rod mechanisms are respectively located above and below the channel. The two groups of sensor mechanisms are respectively installed on the two groups of screw rod mechanisms through the sliding seat, and are arranged oppositely. The sensor mechanisms are connected with the upper computer, and the motor is connected with the two groups of screw rod mechanisms through the synchronous drive mechanism. The device is short in measurement time, is high in precision of measurement results, improves the production efficiency, and also avoids unnecessary waste.
Description
Technical field
The present invention relates to tire testing device, specifically a kind of online contour outline measuring set produced for tire sealant parts.
Background technology
Tire is combined by certain explained hereafter by various tire sealant parts (as tyre surface, sidewall, triangle rubber etc.), cross-section profile shape and the size of the various tire sealant parts corresponding to the tire of often kind of specification have strict requirement, so the cross-section profile shape of tire sealant parts and size are one of important indicators ensureing tire quality.The cross section of tire sealant parts is not the rectangle of rule substantially, has plenty of trapezoidal (as tyre surface), has plenty of triangle (as triangle rubber) etc.The detection of current tire sealant section contour shape and size has all been inspected by random samples after cut-to-length by hand by artificial, even if some enterprise adopts thicknessmeter on-line measurement now, also can only measure its thickness, its cross-section profile shape and size also by manually measuring after cut-to-length.Required for above-mentioned metering system, the time is longer, therefore the guidance of testing result to production operation also exists serious delayed, and the scope of sampling observation itself also also exists the impact of limitation and human factor, cause and because tire sealant section contour shape and size can not feed back to operator in time, tire sealant parts manufacturing parameter is adjusted timely, produce a large amount of substandard products, have a strong impact on production efficiency, waste energy, therefore these methods cannot meet the production of tire sealant parts and the requirement of technique.
Summary of the invention
The object of the invention is to the deficiency overcoming the existence of above prior art, provide a kind of online contour outline measuring set produced for tire sealant parts.This can measure each parameter of tire sealant parts in time, fast for the online contour outline measuring set that tire sealant parts are produced, thus avoids because the measurement used time is long and cause affecting production efficiency.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of online contour outline measuring set produced for tire sealant parts, comprise host computer, support, 2 groups of screw bodies, slide, 2 groups of sensor mechanism, synchronous drive mechanism and motor, the top of described support is provided with the passage passed by tire sealant parts, the top being installed on support that described in 2 groups, screw body is parallel, and screw body lays respectively at above and below passage described in these 2 groups, described in 2 groups, sensor mechanism is installed on screw body respectively by slide, and sensor mechanism is oppositely arranged described in 2 groups, described sensor mechanism is connected with host computer, described motor is connected with 2 groups of screw bodies by synchronous drive mechanism.
Preferably, described sensor mechanism comprises sensor, rebound, installing plate and shrouding, described rebound is connected with slide, described installing plate is connected with rebound, described sensor is installed on installing plate, and the probe of sensor in sensor mechanism described in 2 groups is just to setting, and support is fixed at the two ends, left and right of described shrouding, rebound is inserted at the two ends up and down of described shrouding, and described shrouding covers screw body.
Preferably, described rebound comprises main board portion, and the middle part of described main board portion is installed on slide, and the two ends of described main board portion are provided with projection, and 2 projections lay respectively at the upper side and lower side of the crossbeam of support; Described projection is provided with groove, and the opening direction of this groove is contrary with protruding projected direction; The two ends of described shrouding are provided with bend, and this bend inserts groove.
Preferably, described sensor mechanism also comprises guard shield, and described guard shield encases the main body of sensor, and the probe of sensor stretches out guard shield.
Preferably, described screw body comprises screw mandrel and 2 guideways, and described screw mandrel is parallel with 2 guideways is installed on support, and screw mandrel is between 2 guideways; The middle part of described slide is installed on screw mandrel, and the two ends of described slide are connected with the slide block of 2 guideways.
Preferably, described synchronous drive mechanism is synchronous belt drive mechanism.
Preferably, the described online contour outline measuring set for the production of tire sealant parts also comprises shaft coupling and transmission shaft, described transmission shaft is installed on support, and one end of described transmission shaft is connected with screw mandrel by shaft coupling, and the other end of described transmission shaft is connected with synchronous drive mechanism.
Preferably, described support comprises 2 legs and 2 crossbeams, and the top of 2 legs is fixed at the two ends of 2 described crossbeams respectively, and these 2 crossbeams be arranged in parallel, and 2 described legs and 2 crossbeams form the passage passed by tire sealant parts.
Preferably, described crossbeam adopts I-shape construction.
This principle of work being used for the online contour outline measuring set that tire sealant parts are produced is as described below:
As shown in Figure 7, before detecting, the online contour outline measuring set originally produced for tire sealant parts is installed on pipeline, this pipeline is through passage, and sensor is positioned at initial position, and the probe of two sensors is just right; When needs detect, tire sealant parts pass passage by roller conveyor line, meanwhile, motor drives screw mandrel by synchronous belt drive mechanism simultaneously, 2 rhizoid bar synchronous axial system, then 2 rhizoid bars drive 2 sensors to carry out synchronized movement by slide simultaneously, make 2 sensors constantly move back and forth, thus measure the dimensional parameters everywhere in tire glue component cross section; Then sensing is by these parameter transmission to host computer, and host computer generates the profile in cross section according to these dimensional parameters and obtains cross section thickness everywhere; Then the cross section profile of the cross section profile of generation and thickness and setting and thickness contrast, when cross-section profile shape size exceedes the cross-section profile shape dimensional discrepancy alarm linkage production line stop of setting by host computer.This utilizes plant equipment to replace traditional manual measurement, it is high that it measures efficiency, measurement result is more accurate, avoid because tire sealant section contour shape and size can not feed back to operator in time, cause operator to adjust timely tire sealant parts manufacturing parameter and to produce a large amount of substandard products, thus have a strong impact on production efficiency and waste energy and material.
Host computer generates cross section profile and obtains the process of section thickness as described below:
The sensor measurement being positioned at below goes out its distance to tire sealant parts, and the sensor measurement being positioned at top goes out its distance to tire sealant parts, the value transmit of 2 sensors just these two distances is to host computer, and the distance between two sensors is certain, therefore host computer can carry out the section thickness calculating tire sealant parts according to the distance between the distance value of two sensor measurements and two sensors;
2 sensors are move back and forth at screw mandrel, then the distance that records in the diverse location of screw mandrel of sensor is not identical, and the host computer position corresponding with sensor according to the distance of sensor measurement generates cross section profile.
The present invention, relative to prior art, has following advantage and effect:
1, the present invention is primarily of formations such as host computer, screw body, slide and sensor mechanism, it can detect the parameter such as cross section profile and size of tire sealant parts fast by sensor mechanism, again parameter is transported to host computer, it is short that this measures the required time, and the precision of measurement result is high, enhances productivity.
2, the present invention adopts the sensor in sensor mechanism to detect the parameter such as cross section profile and size of tire sealant parts fast; then the setting value in host computer and the parameter of sensor measurement contrast; this can show cross-section profile shape and the size of the tire sealant parts of online production in real time; when exceeding the cross section profile dimensional discrepancy alarm linkage production line stop of setting; ensure that the quality of tire sealant parts, it also avoid unnecessary waste.
3, the present invention adopts device measuring to replace traditional manual measurement, which greatly enhances automaticity, further increases work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the online contour outline measuring set for the production of tire sealant parts of the present invention.
Fig. 2 is the cut-open view in A-A direction in Fig. 1.
Fig. 3 is the enlarged diagram at B place in Fig. 1.
Fig. 4 is the vertical view of the online contour outline measuring set for the production of tire sealant parts of the present invention.
Fig. 5 is the schematic diagram of rebound of the present invention.
Fig. 6 is the schematic diagram of shrouding of the present invention.
Fig. 7 is the schematic diagram that the present invention detects tire sealant parts.
Embodiment
For ease of it will be appreciated by those skilled in the art that the present invention is described in further detail below in conjunction with drawings and Examples.
As shown in Figures 1 to 7, this is used for the online contour outline measuring set that tire sealant parts are produced, comprise host computer, support 1, 2 groups of screw bodies 2, slide 3, 2 groups of sensor mechanism 4, synchronous drive mechanism 5 and motor 6, the top of described support 1 is provided with the passage 7 passed by tire sealant parts, the top being installed on support 1 that described in 2 groups, screw body 2 is parallel, and screw body 2 lays respectively at above and below passage 7 described in these 2 groups, described in 2 groups, sensor mechanism 4 is installed on screw body 2 respectively by slide 3, and sensor mechanism 4 is oppositely arranged described in 2 groups, described sensor mechanism 4 is connected with host computer, described motor 6 is connected with 2 groups of screw bodies 2 by synchronous drive mechanism 5.
Concrete, motor 1 is servomotor.And synchronous drive mechanism 5 is synchronous belt drive mechanism.As shown in Figure 1, synchronous belt drive mechanism 5 comprises driving pulley 501, first Timing Belt 502, second Timing Belt 503, first driven pulley 504, second driven pulley 505 and the 3rd driven pulley 506, driving pulley 501 is installed on the power output shaft of servomotor, described driving pulley 501 is connected with the first driven pulley 504 by the first Timing Belt 502, described first driven pulley 504 is connected with the screw mandrel 201 being positioned at below by equal transmission shaft 9 with the second driven pulley 505, institute and the second driven pulley 505 is connected with the 3rd driven pulley 506 by the second Timing Belt 503, described 3rd driven pulley 506 is connected with the screw mandrel 201 being positioned at top by transmission shaft 9.Adopt synchronous belt drive mechanism, its transmission stability is good, improves the reliability of work.Wherein, PLC (programmable logic controller (PLC)) is embedded with in host computer, host computer drives servomotor by PLC, servo-operated mechanism can be made automatically to adjust translational speed and the scope of laser displacement sensor according to the cross-section profile shape of the tire sealant parts produced and size by PLC simultaneously.
As shown in Fig. 2, Fig. 3, Fig. 5 and Fig. 6, described sensor mechanism 4 comprises sensor 401, rebound 403, installing plate 404 and shrouding 402, described rebound 403 is connected with slide 3, described installing plate 404 is connected with rebound 403, described sensor 401 is installed on installing plate 404, and the probe of sensor 404 in sensor mechanism described in 2 groups is just to setting, support 1 is fixed at the two ends, left and right of described shrouding 402, rebound 403 is inserted at the two ends up and down of described shrouding 402, and described shrouding 402 covers screw body 2.Concrete, shrouding 402 is fixed, and it covers screw body 2, thus plays a protective role to screw body 2, also avoids the lubricant etc. in screw body 2 to affect sensor 401.And screw body 2 drives rebound 403 to move left and right by slide 3, thus sensor 401 is made to move left and right.And the upper and lower side of rebound 403 is equipped with screw 4034, rebound 403 is connected with installing plate 404 by screw 4034, this convenient installation.
Described rebound 403 comprises main board portion 4031, and the middle part of described main board portion 4031 is installed on slide 3, and the two ends of described main board portion 4031 are provided with the upper side and lower side that protruding 4032,2 projections 4032 lay respectively at the crossbeam 102 of support 1; Described protruding 4032 are provided with groove 4033, and the opening direction of this groove 4033 is contrary with the projected direction of protruding 4032; The two ends of described shrouding 402 are provided with bend 4021, and this bend 4021 inserts groove 4033.Concrete, between the wall of bend 4021 and groove 4023, there is spacing, thus prevent shrouding 402 from affecting the movement of rebound 403.This structure is simple, and stability when ensure that sensor 401 moves, further improve the accuracy of detection of sensor.
Described sensor mechanism 4 also comprises guard shield 405, and described guard shield 405 encases the main body of sensor 401, and the probe of sensor 401 stretches out guard shield 405.Guard shield 405, for the protection of sensor 401, avoids sensor to be damaged.
Described screw body 2 comprises screw mandrel 201 and 2 guideways 202, and described screw mandrel 201 is parallel with 2 guideways 202 is installed on support 1, and screw mandrel 201 is between 2 guideways 202; The middle part of described slide 3 is installed on screw mandrel 201, and the two ends of described slide 3 are connected with the slide block of 2 guideways 202.The structure of this screw body 2 is simple, and stability is strong, ensures that sensor can accurately be located, improves the accuracy of detecting device further.
The described online contour outline measuring set for the production of tire sealant parts also comprises shaft coupling 8 and transmission shaft 9, described transmission shaft 9 is installed on support 1, one end of described transmission shaft 9 is connected with screw mandrel 201 by shaft coupling 8, and the other end of described transmission shaft 9 is connected with synchronous drive mechanism 5.The quantity of shaft coupling 8 and transmission shaft 9 is 2.2 transmission shafts 9 are installed on the top of support 1 by bearing seat 10.
Described support 1 comprises 2 legs 101 and 2 crossbeams 102, the top of 2 legs 101 is fixed at the two ends of 2 described crossbeams 102 respectively, and these 2 crossbeams 102 be arranged in parallel, 2 described legs 101 and 2 crossbeams 102 form the passage 7 passed by tire sealant parts.This structure is simple, and good stability.
Described crossbeam 102 adopts I-shape construction.I-shape construction ensures the rigidity of crossbeam 102, crossbeam 102 not easily flexural deformation.And the middle part of the crossbeam of I-shape construction is recessed, therefore screw mandrel 201, guide rail 202 and slide 3 etc. can be installed on the recess of I-steel, which increase the compactedness of equipment.
Above-mentioned embodiment is the preferred embodiments of the present invention, can not limit the present invention, and any of other does not deviate from technical scheme of the present invention and the substitute mode of the change made or other equivalence, is included within protection scope of the present invention.
Claims (9)
1. the online contour outline measuring set produced for tire sealant parts, it is characterized in that: comprise host computer, support, 2 groups of screw bodies, slide, 2 groups of sensor mechanism, synchronous drive mechanism and motor, the top of described support is provided with the passage passed by tire sealant parts, the top being installed on support that described in 2 groups, screw body is parallel, and screw body lays respectively at above and below passage described in these 2 groups, described in 2 groups, sensor mechanism is installed on screw body respectively by slide, and sensor mechanism is oppositely arranged described in 2 groups, described sensor mechanism is connected with host computer, described motor is connected with 2 groups of screw bodies by synchronous drive mechanism.
2. the online contour outline measuring set produced for tire sealant parts according to claim 1, it is characterized in that: described sensor mechanism comprises sensor, rebound, installing plate and shrouding, described rebound is connected with slide, described installing plate is connected with rebound, described sensor is installed on installing plate, and the probe of sensor in sensor mechanism described in 2 groups is just to setting, support is fixed at the two ends, left and right of described shrouding, rebound is inserted at the two ends up and down of described shrouding, and described shrouding covers screw body.
3. the online contour outline measuring set produced for tire sealant parts according to claim 2, it is characterized in that: described rebound comprises main board portion, the middle part of described main board portion is installed on slide, the two ends of described main board portion are provided with projection, and 2 projections lay respectively at the upper side and lower side of the crossbeam of support; Described projection is provided with groove, and the opening direction of this groove is contrary with protruding projected direction; The two ends of described shrouding are provided with bend, and this bend inserts groove.
4. the online contour outline measuring set produced for tire sealant parts according to claim 2, it is characterized in that: described sensor mechanism also comprises guard shield, described guard shield encases the main body of sensor, and the probe of sensor stretches out guard shield.
5. the online contour outline measuring set produced for tire sealant parts according to claim 1, it is characterized in that: described screw body comprises screw mandrel and 2 guideways, described screw mandrel is parallel with 2 guideways is installed on support, and screw mandrel is between 2 guideways; The middle part of described slide is installed on screw mandrel, and the two ends of described slide are connected with the slide block of 2 guideways.
6. the online contour outline measuring set produced for tire sealant parts according to claim 1, is characterized in that: described synchronous drive mechanism is synchronous belt drive mechanism.
7. the online contour outline measuring set produced for tire sealant parts according to claim 1, it is characterized in that: also comprise shaft coupling and transmission shaft, described transmission shaft is installed on support, one end of described transmission shaft is connected with screw mandrel by shaft coupling, and the other end of described transmission shaft is connected with synchronous drive mechanism.
8. the online contour outline measuring set produced for tire sealant parts according to claim 1, it is characterized in that: described support comprises 2 legs and 2 crossbeams, the top of 2 legs is fixed at the two ends of 2 described crossbeams respectively, and these 2 crossbeams be arranged in parallel, 2 described legs and 2 crossbeams form the passage passed by tire sealant parts.
9. the online contour outline measuring set produced for tire sealant parts according to claim 8, is characterized in that: described crossbeam adopts I-shape construction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524368.2A CN105180829B (en) | 2015-08-24 | 2015-08-24 | A kind of online contour outline measuring set for the production of tire glue component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524368.2A CN105180829B (en) | 2015-08-24 | 2015-08-24 | A kind of online contour outline measuring set for the production of tire glue component |
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| Publication Number | Publication Date |
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| CN105180829A true CN105180829A (en) | 2015-12-23 |
| CN105180829B CN105180829B (en) | 2018-07-03 |
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| CN201510524368.2A Expired - Fee Related CN105180829B (en) | 2015-08-24 | 2015-08-24 | A kind of online contour outline measuring set for the production of tire glue component |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109458949A (en) * | 2018-12-03 | 2019-03-12 | 西京学院 | A kind of object surface appearance scanning reconstructing arrangement |
| CN114485527A (en) * | 2020-10-26 | 2022-05-13 | 王运斌 | Tire inner contour measuring method |
| CN116300709A (en) * | 2022-12-27 | 2023-06-23 | 北京国电光宇机电设备有限公司 | Method and system for identifying and stopping abnormal production of production line |
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| US5617645A (en) * | 1995-05-02 | 1997-04-08 | William R. W. Wick | Non-contact precision measurement system |
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| CN204944453U (en) * | 2015-08-24 | 2016-01-06 | 广州华工百川科技有限公司 | A kind of online contour outline measuring set produced for tire sealant parts |
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2015
- 2015-08-24 CN CN201510524368.2A patent/CN105180829B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5617645A (en) * | 1995-05-02 | 1997-04-08 | William R. W. Wick | Non-contact precision measurement system |
| JPH1038538A (en) * | 1996-07-26 | 1998-02-13 | Mitsutoyo Corp | Object shape measurement device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109458949A (en) * | 2018-12-03 | 2019-03-12 | 西京学院 | A kind of object surface appearance scanning reconstructing arrangement |
| CN114485527A (en) * | 2020-10-26 | 2022-05-13 | 王运斌 | Tire inner contour measuring method |
| CN116300709A (en) * | 2022-12-27 | 2023-06-23 | 北京国电光宇机电设备有限公司 | Method and system for identifying and stopping abnormal production of production line |
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| CN105180829B (en) | 2018-07-03 |
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