CN105178256B - One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing - Google Patents

One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing Download PDF

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Publication number
CN105178256B
CN105178256B CN201510443237.1A CN201510443237A CN105178256B CN 105178256 B CN105178256 B CN 105178256B CN 201510443237 A CN201510443237 A CN 201510443237A CN 105178256 B CN105178256 B CN 105178256B
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interior
plate
deep
nonmetallic
outer panel
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CN105178256A (en
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蒋春祥
陶春梅
宋力
蔡平
蔡一平
尹飞
刘婷
潘荣生
朱文亮
王素红
刘浩
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Jiangsu Haihong Intelligent Technology Co.,Ltd.
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Hong Xiang East Lianyun Harbour Intellectual Technology Co Ltd
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Abstract

One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, including unit sliding formwork, unit sliding formwork main body is made up of interior plate and outer panel, and fixing strut by adjustable type between interior plate is made positioning, and interior plate bottom is provided with bottom roller axle sleeve, bottom roller;Wire drawing bar is fixed by top at the top of interior plate and outer panel, interior plate and outer panel top surface are closed by cover plate pressing plate;It is an advantage of the invention that new type formwork bending resistance, shearing strength height, deflection deformation is small, and mechanical property has greater advantage compared with common plank sheathing;Factory prefabricating processing criterion, seriation are realized, processing loss is small, is used in turn often;Installation and convenient disassembly, formwork erection, form removal workload are largely reduced, improves template service efficiency.

Description

One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing
Technical field
The present invention relates to one kind to be used for deep narrow gutter wall continuous placing high density polyethylene (HDPE)(High-density polyethylene)The nonmetallic horizontal slip-form systems of HDPE, stood for substituting middle-size and small-size gutter construction using the common wooden model of type Mould pours.Mainly apply to hydraulic engineering field artificial ecology lake periphery depth gutter, intercepting ditch wall formwork erection pours;Farmland water The quick formwork erection of sharp lining canal, irrigation canal, is also applied for town road and the supporting gutter of traffic engineering is quickly continuously constructed.
Background technology
High density polyethylene (HDPE) High-density polyethylene (HDPE) have good heat resistance and cold resistance, Chemical stability is good, also has higher rigidity and toughness, and mechanical strength is good, and barrier property, dielectric properties are also preferable, extensively should For the field such as blow-molded article, film and board product, injection-molded item, tubing article, fiber, electric wire.It is at present the world The third-largest general-purpose plastics of upper usage amount, is only second to polyvinyl chloride and polypropylene, is that the one kind concerning national economy synthesizes High polymer material.The country is mainly used in municipal tubing, geomembrane and Seepage field.
Civil Engineering engineering field man-made lake engineering drainage ditch Section Design will also meet function in addition to flow factor is considered The high range request in property Yield rainfall relation bottom.Man-made lake engineering needs to regularly replace lake region poultry water from holding water body cleaning function angle, it is desirable to Peripheral gutter will have enough depth, in order to water outlet;And consider to meet that reduction is poured as far as possible on the premise of water flow again Build concrete square amount.Based on above-mentioned two aspects reason, discharge section form uses deep narrow-structured model.In practice of construction, this The gutter formwork erection generally use plank sheathing or simple combination punching block of type, in practice in the presence of following defect:
(1) clear span is less than 0.5m deep narrow gutter, and middle internal model formwork erection operating space is very small, can not pass through routine Upright mould process is constructed;
(2) it is relatively fewer to be used in turn number for plank sheathing, loss in process be present;
(3) during site operation, plank sheathing reinforcement system generally deform it is larger, it is vertical for deep narrow concrete ditch body Degree is poor;
(4) single-block area is small, splicing seams after form removal between block and block be present, and it is attractive in appearance to influence the big face of concrete;
(5) plank sheathing water absorption rate is big, and thermal insulation is poor.Under the conditions of dry weather, it is possible to cause because concrete surface is inhaled Water and there is local dew sand phenomenon;It is likely to occur under cold conditions dry and cracked, causes deformation;
(6) common formwork erection needs by form removal, organizes mould, reinforcing process again, and duplication of labour amount is big, and identical quantities needs More labour, long construction period are put into, work efficiency reduces;
(7) plank sheathing needs to consume ecosystem timber, sheet material, is unfavorable for environmental protection.
Based on this background, research and development one kind is new to be used for deep narrow gutter(Canal)High density polyethylene (HDPE)(High-density polyethylene)The nonmetallic continuous placing horizontal slip-form systems of HDPE are used to substitute the common plank sheathing of tradition.
The content of the invention
To overcome above mentioned problem, the technical solution adopted by the present invention is as follows:
One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, including unit sliding formwork, unit Sliding formwork main body is made up of interior plate and outer panel, and fixing strut by adjustable type between interior plate is made positioning, interior plate bottom Provided with bottom roller axle sleeve, bottom roller;Wire drawing bar is fixed by top at the top of interior plate and outer panel, interior plate and outer panel Top surface is closed by cover plate pressing plate.
The inner side template includes interior hidden stiffening frame, and interior hidden stiffening frame surface is provided with HDPE double face slabs and exposed vertical To ribbed stiffener, exposed longitudinal stiffener is provided with adjustable type and fixes strut, adjustable type fixation strut groove, and adjustable type fixes strut groove Top is provided with top to wire drawing bar groove;Interior hidden stiffening frame both sides are provided with head plate latch preformed hole;Interior hidden stiffening frame bottom Ditch, which is worn, provided with middle and lower part sells bolt hole to drawing.
The outer panel is identical with inner side harden structure.
Head plate latch preformed hole and adjustable type on the interior hidden stiffening frame are additionally provided with head plate between fixing strut.
The cover plate pressing plate is provided with cover plate pressing plate connection ring, and cover plate pressing plate connection ring reserves cover plate pressure with interior external mold upper end Plate pin hole is corresponding, and cover plate pressing plate is connected into master module by latch during installation.
The quantity of the interior plate and outer panel is respectively two.
The interior hidden stiffening frame both side surface is equipped with HDPE double face slabs.
The interior hidden stiffening frame is welded to connect with longitudinal stiffener.
Bottom roller axle sleeve forms pulley gear with bottom roller, and material uses ironcasting;Roller surface is handled through finishing, It can be moved freely in roller axle sleeve axial direction certain space, to meet that peace tears interior modular space needs open.
Advantages of the present invention:
(1) new type formwork bending resistance, shearing strength are high, and deflection deformation is small, and mechanical property has larger excellent compared with common plank sheathing Gesture;
(2) factory prefabricating processing criterion, seriation are realized, processing loss is small, is used in turn often;
(3) installation and convenient disassembly, formwork erection, form removal workload are largely reduced, improves template service efficiency.It is same in input Under the labour of sample, same quantities, construction speed, operating efficiency new type formwork are more advantageous;
(4) HDPE materials have corrosion resistance, wear resistance, the use of sliding formwork can be increased substantially using this material Life-span;
(5) the proportion of HDPE materials is 0.95, compared with big punching block and wooden model, much light.It is equipped with sliding formwork bottom Roller, manually just can conveniently fast fast movement;
(6) modularization formwork erection is realized, length is poured according to segmentation, is connected with single-unit and completes segmentation formwork erection, when saving installation Between, artificial and auxiliary material;
(7) panel plate face is smooth, and water retention property is good, is stitched after concrete form removal without template, any surface finish, attractive in appearance;
(8) the design of the structure of double plates and ribs, the integral rigidity and intensity of sliding formwork are added, be applicable to 2~5m depths The deep gutter of degree pours;
(9) because material has corrosion resistance in itself, for a long time without using the deformation that will not get rusty, it is not necessary to extra maintenance costs;
(10) new sliding formwork saves timber, the secondary of absolute environment is broken using HDPE macromolecule materials substitution wooden model or punching block It is bad, there is the feature of environmental protection.
Brief description of the drawings
Fig. 1 the structural representation of present invention.
The interior plate dorsal view of Fig. 2 present invention.
The interior plate and exposed longitudinal stiffener sectional view of Fig. 3 present invention.
The interior plate sectional view of Fig. 4 present invention.
The outer panel dorsal view of Fig. 5 present invention.
The outer panel of Fig. 6 present invention and exposed longitudinal stiffener view section view.
The outer panel sectional view of Fig. 7 present invention.
The head plate structure chart of Fig. 8 present invention.
The head plate sectional view of Fig. 9 present invention.
The bottom roller installation diagram of Figure 10 inventions.
The bottom roller sectional view of Figure 11 present invention.
The cover plate pressing plate knot figure of Figure 12 present invention.
Embodiment
As shown in figs. 1-12, it is a kind of to be used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, including Unit sliding formwork, unit sliding formwork main body are made up of interior plate 16 and outer panel 17, and strut 4 is fixed by adjustable type between interior plate 16 Positioning is made, the bottom of interior plate 16 is provided with bottom roller axle sleeve 9, bottom roller 10;Interior plate 16 and the top of outer panel 17 pass through top Portion is fixed to wire drawing bar 13, and interior plate 16 and the top surface of outer panel 17 are closed by cover plate pressing plate 12.
The inner side template includes interior hidden stiffening frame 2, and the interior hidden surface of stiffening frame 2 is provided with HDPE double face slabs 1 and outside Reveal longitudinal stiffener 6, exposed longitudinal stiffener 6 is provided with adjustable type and fixes strut 4, adjustable type fixation strut groove 5, and adjustable type is solid Determine the top of strut groove 5 and be provided with top to wire drawing bar groove 15;The interior both sides of hidden stiffening frame 2 are provided with head plate latch preformed hole 3;It is interior hidden Ditch is worn provided with middle and lower part and sells bolt hole 8 to drawing in the bottom of stiffening frame 2.
The outer panel 17 is identical with the structure of interior plate 16.
Head plate latch preformed hole 3 and adjustable type on the interior hidden stiffening frame 2 are additionally provided with end socket between fixing strut 4 Plate.
The cover plate pressing plate 12 is provided with cover plate pressing plate connection ring 11, and cover plate pressing plate connection ring 11 is reserved with interior external mold upper end Cover plate pressing plate pin hole 7 is corresponding, and cover plate pressing plate 12 is connected into master module by latch during installation.
The quantity of the interior plate 16 and outer panel 17 is respectively two.
The interior hidden both side surface of stiffening frame 2 is equipped with HDPE double face slabs 1.
The interior hidden stiffening frame 2 is welded to connect with longitudinal stiffener 6.
Bottom roller axle sleeve 9 forms pulley gear with bottom roller 10, and material uses ironcasting;Roller surface through finishing at Reason, can be moved freely in 9 axial certain space of roller axle sleeve, to meet that peace tears interior modular space needs open.
Detailed design plan of the present invention is as follows:
One, sliding formworks are processed into the long units of 3~10m according to construction speed requirement and construction site condition, can be in factory's mould Plate, standardized production.It can be spliced and combined at the scene by batch pouring length and carrying out unit modulus.Unit high density polyethylene (HDPE) (High-density polyethylene)The nonmetallic horizontal slip-form systems of HDPE are made up of inside and outside 4 pieces of templates, i.e. interior plate 2 Block, 2 pieces of outer panel.Interior plate length is shorter 10cm or so than design ditch depth, is easy to fix with bottom mobile pulley axle, outer panel length Degree is more slightly longer than design ditch depth.
Two.Master module includes HDPE double face slabs 1, interior hidden stiffening frame 2, exposed longitudinal stiffener 6.HDPE double face slabs 1 material uses HDPE, faces concrete slab by inner side and outer side panel forms, and is fixed on interior hidden reinforcing frame by connecting bolt 14 Frame 2.Outside outer side panel, depth of drainage ditch can be poured according to plan, add longitudinal stiffener 6 to ensure template bulk strength, Longitudinal stiffener 6 is connected by welding with interior hidden stiffening frame 2.Interior hidden stiffening frame 2 uses carbon structural steels with material, connects The material of bolt 14 uses stainless steel.HDPE panels performance parameter should meet table 1 below requirement:
Pilot project Unit Result of the test
Tensile strength Mpa 27.3
Hardness (type A) HDD 66
Carbon black content % 2.1
Absorptivity % 0.03
Elongation % 600
Proportion g/cm3 0.964
Table 1:HDPE panel performance parameters
Three.Strut 4 is fixed by adjustable type between two pieces of templates on the inside of ditch and carries out ditch inner support positioning.Add in exposed longitudinal direction The top of strength rib 6 and bottom open adjustable type and fix strut groove 5, fix strut to adjustable type in space in the groove and are adjusted in place Section, adjustable type fix the internal regulation of strut 4 and carry out contracting side by small screw, fixed after inner side template is in place.Adjustable type is fixed Strut 4 can purchase approved product on the market.Adjustable type is fixed strut 4 and can be arranged in away from top 0.5m, middle part and bottom Place is usually placed in away from edge mouth 0.5m, to facilitate artificial dismounting.
4th, head plate includes HDPE double face slabs 1, interior hidden stiffening frame 2, exposed longitudinal stiffener 6.HDPE double face slabs 1 material uses HDPE, faces concrete slab by inner side and outer side panel forms, and is fixed on interior hidden reinforcing frame by connecting bolt 14 Frame 2.Both ends are welded with exposed longitudinal stiffener 6 on the outside of head plate, and longitudinal stiffener 6 sets head plate latch and reserved at spacing intervals Hole 3, the position of preformed hole is corresponding with main sliding formwork panel both sides end seal head plate latch preformed hole 3, after head plate installation is in place, leads to Cross after latch wears preformed hole 3 and fix.
5th, bottom pulley device is made up of bottom roller axle sleeve 9 and bottom roller 10, and material uses ironcasting.Roller surface Handle, can be moved freely in the certain distance of roller axle sleeve 9 through finishing, to meet that peace tears interior modular space needs open.
6th, to be capped plate at the top of usual gutter prevents people and animals from falling, and adds sliding formwork top cover plate pressing plate 12 and is used to reserve Lid panel notches, pressing plate top are welded with pressing plate and are fixedly connected with ring 11, and the phase of cover plate pressing plate pin hole 7 is reserved in its position with interior external mold upper end Correspondingly, cover plate pressing plate pin hole 7 is reserved with mainboard upper end through cover plate pressing plate connection ring 11 by latch during installation and is fixed on master Template.
7th, the leading casting concrete bottom plate of gutter construction, bottom slab concreting use common wooden model formwork erection, wall portion when pouring Part is higher by base surface about 10cm or so.Horizontal slip-form system is installed after base plate strength reaches design requirement.Unit sliding mode system It is as follows that peace tears method open:
1. bottom roller 10 is installed on, axle sleeve 9 is in place, and the both ends of roller axle sleeve 9 are spacing by the wall root poured in advance.
2. branch inner side template:Hidden stiffening frame 2 and exposed longitudinal stiffener 6 are erected in the side of roller axle sleeve 9 in inner side template Edge.
3. branch outboard template:Inner and outer template is connected to wire drawing bar 13 by top, top is installed on exposed to wire drawing bar 13 The top of longitudinal stiffener 6 is in wire drawing bar groove 15, regulation is to the position of wire drawing bar 13 in groove.
4. installation and adjustment formula fixes strut 04:Adjustable type fixes strut and is installed on inner side template adjustable type fixation strut groove 5 Interior, after adjusting the fixed spacing of strut 4 to design ditch clear span, fixed inner side template side roof part is to wire drawing bar 13.
5. head plate is installed(Need to add according to position is poured):After head plate is preliminary in place, with reference to regulation external mold side top Portion is in place to the installation external mold of wire drawing bar 13, then row fastens all connectors.
6. being more than the 1.5m narrow gutter wall of depth for clear depth, in the middle and lower part position of master module, drainage body is worn in increase To drawing pin bolt to prevent the mould that rises to increase integral rigidity and stability.Wear ditch and sell the position of bolt hole 08 and close to drawing in middle and lower part Degree is determined by calculating.
7. pour gutter walls concrete.
After 8. concrete strength reaches permission strength of mould stripping, head plate is first removed, unclamps top to wire drawing bar 13 and regulation Formula fixes strut 04, and fixed strut 04 bounces back to inner side, and interior outside master module takes off stripping with pouring the concrete of shaping respectively.
9. sledge system integrally translates forward, unit is poured into next section, repeats above-mentioned operation.Seam during formwork erection Mortar leakage prevention processing, section of being split to pin bolt peace are constructed with common wooden model.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those skilled in the art disclosed herein technical scope in, the change or replacement that can readily occur in should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be with protection model that claims are limited Enclose and be defined.

Claims (6)

1. one kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, including unit sliding formwork, unit is slided Mould main body is made up of interior plate (16) and outer panel (17), it is characterised in that:Interior plate passes through adjustable type rigid staybolt between (16) Positioning is made in bar (4), and interior plate (16) bottom is provided with bottom roller axle sleeve (9), bottom roller (10);Interior plate (16) and outer panel (17) top is fixed to wire drawing bar (13) by top, and interior plate (16) and outer panel (17) top surface pass through cover plate pressing plate (12) close, the interior plate includes interior hidden stiffening frame (2), and interior hidden stiffening frame (2) surface is provided with HDPE double face slabs (1) And exposed longitudinal stiffener (6), exposed longitudinal stiffener (6) are provided with adjustable type and fix strut (4), adjustable type fixation strut groove (5), adjustable type, which is fixed at the top of strut groove (5), is provided with top to wire drawing bar groove (15);Interior hidden stiffening frame (2) both sides are provided with end socket Plate latch preformed hole (3);Ditch is worn to drawing pin bolt hole (8) in interior hidden stiffening frame (2) bottom provided with middle and lower part, described interior hidden to put more energy into Head plate latch preformed hole (3) and adjustable type on framework (2) are additionally provided with head plate, bottom roller axle between fixing strut (4) Cover (9) and form pulley gear with bottom roller (10), material uses ironcasting;Roller surface is handled through finishing, can be in roller Axle sleeve (9) axial certain space moves freely, to meet that peace tears interior modular space needs open.
2. one kind according to claim 1 is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, It is characterized in that:The outer panel (17) is identical with interior plate (16) structure.
3. one kind according to claim 1 is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, It is characterized in that:The cover plate pressing plate (12) is provided with cover plate pressing plate connection ring (11), cover plate pressing plate connection ring (11) with it is inside and outside It is corresponding that cover plate pressing plate pin hole (7) is reserved in mould upper end, and cover plate pressing plate (12) is connected into master module by latch during installation.
4. one kind according to claim 1 is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, It is characterized in that:The quantity of the interior plate (16) and outer panel (17) is respectively two.
5. one kind according to claim 1 is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, It is characterized in that:Interior hidden stiffening frame (2) both side surface is equipped with HDPE double face slabs (1).
6. one kind according to claim 1 is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing, It is characterized in that:The interior hidden stiffening frame (2) is welded to connect with longitudinal stiffener (6).
CN201510443237.1A 2015-07-27 2015-07-27 One kind is used for the deep nonmetallic horizontal slip-form system of narrow gutter wall continuous placing Active CN105178256B (en)

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Publication number Priority date Publication date Assignee Title
CN107245983A (en) * 2017-08-08 2017-10-13 芜湖通全科技有限公司 Gutter wall continuous placing horizontal slip-form device
CN109826084A (en) 2019-02-21 2019-05-31 广东省水利水电科学研究院 A kind of aqueduct method for repairing seepage
CN110029559A (en) * 2019-05-24 2019-07-19 中国十七冶集团有限公司 A kind of gutter slding form operation method

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US4418884A (en) * 1982-05-13 1983-12-06 Symons Corporation Double-hinge corner for a concrete forming structure
CN2138164Y (en) * 1992-11-11 1993-07-14 薛甫友 Large assembled shutter board with nonmetal surface
CN2179892Y (en) * 1993-05-28 1994-10-19 内蒙古第三建筑工程公司 Top-raising sliding form for concrete pouring
CN2673996Y (en) * 2004-02-18 2005-01-26 成军 Self-supporting type composite formwork with steel frame
CN2797508Y (en) * 2005-05-10 2006-07-19 魏炜 Guiding rolling sliding form
CN201106281Y (en) * 2007-09-20 2008-08-27 林世景 Light-admitting and flexible system module plate and combined device
KR100943286B1 (en) * 2009-04-27 2010-02-18 (주)한틀엔지니어링 Sliding form for common duct construction
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CN203755422U (en) * 2014-03-28 2014-08-06 中国葛洲坝集团股份有限公司 Detachable drainage ditch form board device with entablature

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Denomination of invention: A non-metallic horizontal slip form system for continuous pouring of deep and narrow drainage ditch wall

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