CN105171810A - An automatic sponge circular wire cutting device - Google Patents
An automatic sponge circular wire cutting device Download PDFInfo
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- CN105171810A CN105171810A CN201510589508.4A CN201510589508A CN105171810A CN 105171810 A CN105171810 A CN 105171810A CN 201510589508 A CN201510589508 A CN 201510589508A CN 105171810 A CN105171810 A CN 105171810A
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Abstract
Description
技术领域:Technical field:
本发明涉及海绵切割技术领域,更具体的说涉及一种自动海绵圆形线切割装置。The invention relates to the technical field of sponge cutting, in particular to an automatic sponge circular wire cutting device.
背景技术:Background technique:
目前,在制作保暖耳罩时,其内部需要填充海绵,而海绵需要切割成小型的圆形,现有的方式是采用人工剪刀剪切下来,其非常麻烦,大大降低了生产效率,而且人工剪切的圆形精度低。At present, when making warm earmuffs, the interior needs to be filled with sponge, and the sponge needs to be cut into small circular shapes. The existing method is to use manual scissors to cut it off, which is very troublesome and greatly reduces production efficiency. Cut circular precision is low.
发明内容:Invention content:
本发明的目的是克服现有技术的不足,提供一种自动海绵圆形线切割装置,它可以自动将海绵块中切割出圆形块体,其切割质量好,效率高。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide an automatic sponge circular wire cutting device, which can automatically cut a circular block from the sponge block, and has good cutting quality and high efficiency.
本发明解决所述技术问题的方案是:The scheme that the present invention solves described technical problem is:
一种自动海绵圆形线切割装置,包括机架,所述机架的顶板上固定有线锯机构和进料移动机构;An automatic sponge circular wire cutting device, comprising a frame, a wire saw mechanism and a feeding moving mechanism are fixed on the top plate of the frame;
所述线锯机构包括竖直连接板,竖直连接板固定在机架的顶板上,竖直连接板的中部具有导向块,导向块上具有竖直导向孔,刀具连接杆插套在竖直导向孔中,竖直连接板的上端和下端固定有连接支撑板,推动气缸固定在连接支撑板上,两个推动气缸的推杆分别固定在刀具连接杆的两端,刀具连接杆的上部和下部均伸出导向块并固定有连接杆,切割钢丝的两端固定在两个连接杆上;The wire saw mechanism includes a vertical connecting plate, which is fixed on the top plate of the frame, and the middle part of the vertical connecting plate has a guide block, and the guide block has a vertical guide hole, and the tool connecting rod is inserted into the vertical In the guide hole, the upper end and the lower end of the vertical connecting plate are fixed with a connecting support plate, the push cylinder is fixed on the connecting support plate, the push rods of the two pushing cylinders are respectively fixed at the two ends of the cutter connecting rod, the upper part of the cutter connecting rod and The lower part protrudes from the guide block and is fixed with a connecting rod, and the two ends of the cutting wire are fixed on the two connecting rods;
所述进料移动机构包括底部轨道,底部轨道固定在机架的顶面上,底部轨道上具有滑轨,滑块插套在滑轨中,滑块的顶面固定有移动板,底部轨道的一侧的机架的顶面上固定有下推动气缸,下推动气缸的推杆的端部固定在移动板上,移动板的顶部铰接有连接轴,连接轴的顶部固定有底部圆盘,底部圆盘的顶面中部具有插杆,插杆为花键轴,上压盘的底面中部具有花键孔,插杆插套在花键孔中,上压盘的顶面铰接在驱动电机的输出轴上,驱动电机固定在横向连接板上,横向连接板的上平面固定有滑动限位杆,海绵块插套在插杆中并夹持在上压盘和底部圆盘之间,滑动限位杆的顶部具有滑动部,滑动部插套在上方的滑动板上具有的滑动槽中,滑动板上固定有上推动气缸,上推动气缸的推杆固定在横向连接板上,机架的顶面固定有支撑架,支撑架上固定有至少两个提升气缸,两个提升气缸的推杆向下并固定在滑动板上。The feed moving mechanism includes a bottom track, the bottom track is fixed on the top surface of the frame, the bottom track has a slide rail, the slide block is inserted into the slide rail, the top surface of the slide block is fixed with a moving plate, and the bottom track has a slide rail. The top surface of the frame on one side is fixed with a lower push cylinder, and the end of the push rod of the lower push cylinder is fixed on the moving plate. The top of the moving plate is hinged with a connecting shaft, and the top of the connecting shaft is fixed with a bottom disc. There is a plunger in the middle of the top surface of the disc, and the plunger is a spline shaft. There is a spline hole in the middle of the bottom surface of the upper platen. The plunger is inserted into the spline hole. The top surface of the upper platen is hinged to the output of the drive motor. On the shaft, the driving motor is fixed on the transverse connecting plate, and the upper plane of the transverse connecting plate is fixed with a sliding limit rod. There is a sliding part on the top of the rod, and the sliding part is inserted into the sliding groove on the sliding plate above. The upward pushing cylinder is fixed on the sliding plate, and the push rod of the upward pushing cylinder is fixed on the transverse connecting plate. The top surface of the frame A support frame is fixed, and at least two lifting cylinders are fixed on the support frame, and the push rods of the two lifting cylinders are fixed on the sliding plate downward.
所述滑动槽为T形槽体,滑动部插套在滑动槽中。The sliding groove is a T-shaped groove body, and the sliding part is inserted into the sliding groove.
所述滑动板的一端固定有竖直推动连接板,上推动气缸固定在竖直推动连接板上。One end of the sliding plate is fixed with a vertically promoting connecting plate, and the upper pushing cylinder is fixed on the vertically promoting connecting plate.
所述导向块的竖直导向孔中插套并固定有自润滑耐磨套,刀具连接杆插套在自润滑耐磨套中。A self-lubricating wear-resistant sleeve is inserted and fixed in the vertical guide hole of the guide block, and the tool connecting rod is inserted into the self-lubricating wear-resistant sleeve.
本发明的突出效果是:Outstanding effect of the present invention is:
与现有技术相比,它可以自动将海绵块中切割出圆形块体,其切割质量好,效率高。Compared with the existing technology, it can automatically cut a circular block from the sponge block, and the cutting quality is good and the efficiency is high.
附图说明:Description of drawings:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的滑动板与滑动限位杆之间的结构示意图。Fig. 2 is a schematic diagram of the structure between the sliding plate and the sliding limit rod of the present invention.
具体实施方式:Detailed ways:
实施例,见如图1至图2所示,一种自动海绵圆形线切割装置,包括机架10,所述机架10的顶板上固定有线锯机构和进料移动机构;Embodiment, see as shown in Fig. 1 to Fig. 2, a kind of automatic sponge circular wire cutting device, comprises frame 10, and the top plate of described frame 10 is fixed with wire saw mechanism and feeding moving mechanism;
所述线锯机构包括竖直连接板21,竖直连接板21固定在机架10的顶板上,竖直连接板21的中部具有导向块22,导向块22上具有竖直导向孔23,刀具连接杆24插套在竖直导向孔23中,竖直连接板21的上端和下端固定有连接支撑板25,推动气缸26固定在连接支撑板25上,两个推动气缸26的推杆分别固定在刀具连接杆24的两端,刀具连接杆24的上部和下部均伸出导向块22并固定有连接杆28,切割钢丝29的两端固定在两个连接杆28上;Described wire saw mechanism comprises vertical connecting plate 21, and vertical connecting plate 21 is fixed on the top plate of frame 10, and the middle part of vertical connecting plate 21 has guide block 22, and guide block 22 has vertical guide hole 23, and cutter Connecting rod 24 is inserted and sleeved in vertical guide hole 23, and the upper end and the lower end of vertical connecting plate 21 are fixed with connecting support plate 25, and pushing cylinder 26 is fixed on connecting supporting plate 25, and the push rod of two pushing cylinders 26 is fixed respectively At the two ends of cutter connecting rod 24, the top and bottom of cutter connecting rod 24 all stretch out guide block 22 and are fixed with connecting rod 28, and the two ends of cutting steel wire 29 are fixed on two connecting rods 28;
所述进料移动机构包括底部轨道31,底部轨道31固定在机架10的顶面上,底部轨道31上具有滑轨32,滑块33插套在滑轨32中,滑块33的顶面固定有移动板34,底部轨道31的一侧的机架10的顶面上固定有下推动气缸311,下推动气缸311的推杆的端部固定在移动板34上,移动板34的顶部铰接有连接轴35,连接轴35的顶部固定有底部圆盘36,底部圆盘36的顶面中部具有插杆361,插杆361为花键轴,上压盘37的底面中部具有花键孔371,插杆361插套在花键孔371中,上压盘37的顶面铰接在驱动电机38的输出轴上,驱动电机38固定在横向连接板39上,横向连接板39的上平面固定有滑动限位杆391,海绵块100插套在插杆361中并夹持在上压盘37和底部圆盘36之间,滑动限位杆391的顶部具有滑动部392,滑动部392插套在上方的滑动板41上具有的滑动槽42中,滑动板41上固定有上推动气缸43,上推动气缸43的推杆固定在横向连接板39上,机架10的顶面固定有支撑架44,支撑架44上固定有至少两个提升气缸45,两个提升气缸45的推杆向下并固定在滑动板41上。Described feed moving mechanism comprises bottom track 31, and bottom track 31 is fixed on the top surface of frame 10, and slide rail 32 is arranged on the bottom track 31, and slide block 33 is inserted in slide rail 32, and the top surface of slide block 33 A movable plate 34 is fixed, and a lower push cylinder 311 is fixed on the top surface of the frame 10 on one side of the bottom track 31, and the end of the push rod of the lower push cylinder 311 is fixed on the movable plate 34, and the top of the movable plate 34 is hinged. There is a connecting shaft 35, the top of the connecting shaft 35 is fixed with a bottom disc 36, the middle part of the top surface of the bottom disc 36 has an insertion rod 361, the insertion rod 361 is a spline shaft, and the middle part of the bottom surface of the upper platen 37 has a spline hole 371 , the insertion rod 361 is inserted into the spline hole 371, the top surface of the upper platen 37 is hinged on the output shaft of the drive motor 38, the drive motor 38 is fixed on the transverse connecting plate 39, and the upper plane of the transverse connecting plate 39 is fixed with Sliding limit rod 391, the sponge block 100 is inserted into the insert rod 361 and clamped between the upper platen 37 and the bottom disc 36, the top of the sliding limit rod 391 has a sliding part 392, and the sliding part 392 is inserted into the In the sliding groove 42 provided on the sliding plate 41 above, the upper pushing cylinder 43 is fixed on the sliding plate 41, the push rod of the upper pushing cylinder 43 is fixed on the transverse connecting plate 39, and the top surface of the frame 10 is fixed with a support frame 44 , At least two lifting cylinders 45 are fixed on the support frame 44 , and the push rods of the two lifting cylinders 45 are fixed on the slide plate 41 downward.
进一步的说,所述滑动槽42为T形槽体,滑动部392插套在滑动槽42中。Further speaking, the sliding groove 42 is a T-shaped groove body, and the sliding part 392 is inserted into the sliding groove 42 .
进一步的说,所述滑动板392的一端固定有竖直推动连接板393,上推动气缸43固定在竖直推动连接板393上。Furthermore, one end of the sliding plate 392 is fixed with a vertically pushing connecting plate 393 , and the upper pushing cylinder 43 is fixed on the vertically pushing connecting plate 393 .
进一步的说,所述导向块22的竖直导向孔23中插套并固定有自润滑耐磨套231,刀具连接杆24插套在自润滑耐磨套231中。Further speaking, the vertical guide hole 23 of the guide block 22 is inserted into and fixed with a self-lubricating wear-resistant sleeve 231 , and the tool connecting rod 24 is inserted into the self-lubricating wear-resistant sleeve 231 .
工作原理:将待加工的海绵块100插套在插杆361中,然后提升气缸45的推杆下推,从而使得海绵块100夹持在上压盘37和底部圆盘36之间,然后通过上推动气缸43和下推动气缸311的同时运行,将上压盘37和底部圆盘36向线锯机构靠近,而通过两个推动气缸26的上下推动,实现切割钢丝29的竖直移动,实现切割功能,然后当海绵块100与切割钢丝29靠近后,进行切割,然后通过驱动电机38运行,实现上压盘37和底部圆盘36转动,从而将海绵块100切出圆形块体,其中驱动电机38的转速较慢,从而保证其切割效果。Working principle: Insert the sponge block 100 to be processed into the insert rod 361, and then push down the push rod of the lifting cylinder 45, so that the sponge block 100 is clamped between the upper platen 37 and the bottom disc 36, and then passes through The simultaneous operation of the upper push cylinder 43 and the lower push cylinder 311 brings the upper platen 37 and the bottom disc 36 closer to the wire saw mechanism, and the vertical movement of the cutting steel wire 29 is realized by pushing up and down of the two push cylinders 26 to achieve Cutting function, then when the sponge block 100 is close to the cutting steel wire 29, cut, and then run through the drive motor 38 to realize the rotation of the upper platen 37 and the bottom disc 36, so that the sponge block 100 is cut out of a circular block, wherein The rotating speed of driving motor 38 is relatively slow, thereby guarantees its cutting effect.
最后,以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。Finally, the above embodiments are only used to illustrate the present invention, rather than limit the present invention. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
Claims (4)
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| CN201510589508.4A CN105171810B (en) | 2015-09-16 | 2015-09-16 | Automatic sponge circular wire cutting device |
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| CN201510589508.4A CN105171810B (en) | 2015-09-16 | 2015-09-16 | Automatic sponge circular wire cutting device |
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| CN105171810A true CN105171810A (en) | 2015-12-23 |
| CN105171810B CN105171810B (en) | 2017-04-12 |
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Cited By (6)
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| CN106533076A (en) * | 2016-11-30 | 2017-03-22 | 东莞市天合机电开发有限公司 | Detaching apparatus applied to stator iron core repair |
| CN107020651A (en) * | 2017-05-31 | 2017-08-08 | 重庆良能机械有限公司 | Mattress shaping cutter device |
| CN108655744A (en) * | 2018-06-11 | 2018-10-16 | 苏州德弗朗空气控制技术有限公司 | Efficient flabellum guillotine |
| CN110480741A (en) * | 2019-06-26 | 2019-11-22 | 天津瑞贝精密机械技术研发有限公司 | A kind of three-dimensional haircut pad disconnecting device |
| CN113172686A (en) * | 2021-05-07 | 2021-07-27 | 南通智谷数控机械有限公司 | Sponge cutting device with vertical line knife |
| CN116652273A (en) * | 2023-06-02 | 2023-08-29 | 山东辰泰机械科技有限公司 | An aluminum piston cutting automation equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113172686A (en) * | 2021-05-07 | 2021-07-27 | 南通智谷数控机械有限公司 | Sponge cutting device with vertical line knife |
| CN116652273A (en) * | 2023-06-02 | 2023-08-29 | 山东辰泰机械科技有限公司 | An aluminum piston cutting automation equipment |
| CN116652273B (en) * | 2023-06-02 | 2025-12-12 | 山东辰泰机械科技有限公司 | An automated aluminum piston cutting device |
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| CN105171810B (en) | 2017-04-12 |
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