CN105170834A - Skylight shaper and production process - Google Patents

Skylight shaper and production process Download PDF

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Publication number
CN105170834A
CN105170834A CN201510667288.2A CN201510667288A CN105170834A CN 105170834 A CN105170834 A CN 105170834A CN 201510667288 A CN201510667288 A CN 201510667288A CN 105170834 A CN105170834 A CN 105170834A
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CN
China
Prior art keywords
skylight
trimmer
locating pin
briquetting
board
Prior art date
Application number
CN201510667288.2A
Other languages
Chinese (zh)
Inventor
卢志强
赖绍勇
谢煌明
朱兴亮
Original Assignee
福建三锋机械科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 福建三锋机械科技有限公司 filed Critical 福建三锋机械科技有限公司
Priority to CN201510667288.2A priority Critical patent/CN105170834A/en
Publication of CN105170834A publication Critical patent/CN105170834A/en

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Abstract

The invention relates to a skylight shaper and a production process. The skylight shaper is characterized in that the skylight shaper comprises a machine table and a plurality of positioning nails which are arranged on the machine table and used for supporting skylight glass sheet metal parts; pressing blocks for tightly pressing the skylight glass sheet metal parts are arranged at the side edges of the positioning nails; two guide ways are disposed at the outer side edges of the pressing blocks; a cross rack capable of sliding along the two guide ways is disposed on the two guide ways; a plurality of displacement sensors and a plurality of pressing heads capable of independently ascending and descending are mounted below the cross rack. According to the skylight shaper and the production process, the deformation of workpieces is measured through the displacement sensors, the skylight glass sheet metal parts are upwards pushed or downwards pressed through the pressing heads and the positioning nails, and therefore a skylight can be shaped.

Description

Skylight trimmer and production technology

technical field:

The present invention relates to a kind of skylight trimmer and production technology.

background technology:

Vehicle dormer window answers people by bus healthy and comfort requirement is more and more higher and the technology of generation, therefore people to skylight functional requirement not only rest on attractive in appearance, luxurious on, but safety, health, the omnibearing demand such as comfortable.

Current skylight glass includes glass and is fixed on the sheet metal part on glass, because sheet metal part is deforming when one-body molded with glass, thus causes follow-up cannot well installation.

summary of the invention:

The object of the present invention is to provide a kind of skylight trimmer and production technology, this skylight trimmer and production technique structure simple, reasonable in design, be conducive to carrying out Shape correction to skylight.

Skylight of the present invention trimmer, it is characterized in that: comprise board and be located at the some locating pins for supporting skylight glass sheet metal component on board, described locating pin side is provided with the briquetting for compressing skylight glass sheet metal component, be positioned at briquetting outer side edges and be provided with two guide rails, described two guide rails are provided with the crossbearer that can slide along it, are provided with several displacement transducers and several can the pressure head of independent-lifting below described crossbearer.

Further, above-mentioned locating pin includes rigidity locating pin and elasticity locating pin, described rigidity locating pin has four, in the middle part of its front, rear, left and right being positioned at board surface each one, it drives lifting to realize the anti-whole of workpiece by electric cylinder, elasticity locating pin has four, and it is positioned at forward and backward each two of both sides, board surface.

Further, above-mentioned elasticity locating pin is step-like plunger, and it is located in groove, is provided with buffer spring between elasticity locating pin and groove.

Further, above-mentioned briquetting has four, and be located at four Angle Position of board table top respectively, briquetting is bent, and it is driven by rotary cylinder and rotates and lifting.

Further, above-mentioned pressure head comprises can the depression bar of vertical lifting and the lower lock block that is hinged with depression bar bottom, and the long strip block of described lower lock block to be bottom be semicircle column type, its length direction is vertical with the length direction of guide rail.

Further, above-mentioned guide rail adopts the two guide rail of upper silver-colored HGH20AC2R straight line, and guide rail module uses 5M high strength, high tenacity Timing Belt, and guide rail module drives and adopts Mitsubishi 0.75KW servo motor to join planetary reducer PB62,1:10 speed ratio.

Further, above-mentioned depression bar adopts the electric cylinder of stroke 150MM to drive.

The production technology of skylight of the present invention trimmer, it is characterized in that: described skylight trimmer comprises board and is located at the some locating pins for supporting skylight glass sheet metal component on board, described locating pin side is provided with the briquetting for compressing skylight glass sheet metal component, be positioned at briquetting outer side edges and be provided with two guide rails, described two guide rails are provided with the crossbearer that can slide along it, are provided with several displacement transducers and several can the pressure head of independent-lifting below described crossbearer; During work, elastic cylinder is first by glass jack-up, cylinder placed in the middle carries out between two parties glass, the radian deviation of displacement sensor glass, according to different radian deviations, liftable pressure head presses down shaping to glass, or rigidity cylinder carries out the radian correction of upper top to skylight glass sheet metal work, just pushes down glass when briquetting only pushes up on cylinder.

Further, above-mentioned long strip block lower lock block swing up and down at left and right end be no more than ± 25.

Further, upper displacement sensors is Keyemce GT2-A32, chief engineer 11 groups, except the 1st, 11 group, spacing between other each group and adjacent sensors is 100mm, and the 1st, 11 group and spacing between the 2nd group and the 10th group are 78.5mm, and can be adjustable in positive and negative 30mm.

Skylight of the present invention trimmer and production technology carry out the deflection of measuring workpieces by displacement transducer, and carry out upper top or suppressing action by pressure head and locating pin to skylight glass sheet metal component, thus realize carrying out Shape correction to skylight.

accompanying drawing illustrates:

Fig. 1 is stereogram of the present invention;

Fig. 2 is top view of the present invention;

Fig. 3 is front view of the present invention;

Fig. 4 is the organigram of pressure head;

Fig. 5 is the partial perspective view that lower lock block is connected with depression bar;

Fig. 6 is elasticity locating pin generalized section;

Fig. 7 is the D structure schematic diagram of elasticity locating pin;

Fig. 8 is the layout organigram of displacement transducer.

detailed description of the invention:

Below in conjunction with accompanying drawing and actual embodiment, the present invention is described in further detail.

Skylight of the present invention trimmer, the some locating pins 2 for supporting skylight glass sheet metal component comprising board 1 and be located on board 1, described locating pin 2 side is provided with the briquetting 3 for compressing skylight glass sheet metal component, be positioned at briquetting 3 outer side edges and be provided with two guide rails 4, described two guide rails 4 are provided with the crossbearer 5 that can slide along it, are provided with several displacement transducers 6 and several can the pressure head 7 of independent-lifting below described crossbearer 5.

Further, above-mentioned locating pin includes rigidity locating pin 201 and elasticity locating pin 202, described rigidity locating pin has four, in the middle part of its front, rear, left and right being positioned at board surface each one, it drives lifting to realize the anti-whole of workpiece by electric cylinder, elasticity locating pin has four, and it is positioned at forward and backward each two of both sides, board surface.Four rigidity locating pins 201 play anti-whole effect, adopt FESTO electric cylinder, model: ESBF-BS-63-150-5P(order code), power output 6000N, effective travel 150mm, mobile accuracy 0.01mm, a whole set of FESTO that adopts does not comprise driver with servo motor, and servo motor adopts Mitsubishi 1.5KW low inertia small-power.

Further, in order to reasonable in design, above-mentioned elasticity locating pin is step-like plunger, and it is located in groove 8, is provided with buffer spring 9 between elasticity locating pin 202 and groove 8.Bottom elasticity locating pin 202 lower end and groove 8, ball connects.Supported the workpiece with radian by elasticity locating pin, make it can the support of larger area, improve support effect, reduce and support friction.

Further, above-mentioned briquetting has four, and be located at four Angle Position of board table top respectively, briquetting is bent, and it is driven by rotary cylinder and rotates and lifting.Corner cylinder type selecting uses the trendy rotary magnetic of SMC tight cylinder (MKB50-20RZ/20LZ) theoretical chucking power 0.5MPa=825N, and the anglec of rotation 90 ° ± 10 °, (4 one group) has three groups.

Further, above-mentioned pressure head 7 comprises can the depression bar 701 of vertical lifting and the lower lock block 702 that is hinged with depression bar bottom, and the long strip block of described lower lock block to be bottom be semicircle column type, its length direction is vertical with the length direction of guide rail.Long strip block lower lock block swing up and down at left and right end be no more than ± 25.

Further, above-mentioned guide rail adopts the two guide rail of upper silver-colored HGH20AC2R straight line, and guide rail module uses 5M high strength, high tenacity Timing Belt, and guide rail module drives and adopts Mitsubishi 0.75KW servo motor to join planetary reducer PB62,1:10 speed ratio.

Further, above-mentioned depression bar adopts the electric cylinder of stroke 150MM to drive.

The production technology of skylight of the present invention trimmer, described skylight trimmer comprises board and is located at the some locating pins for supporting skylight glass sheet metal component on board, described locating pin side is provided with the briquetting for compressing skylight glass sheet metal component, be positioned at briquetting outer side edges and be provided with two guide rails, described two guide rails are provided with the crossbearer that can slide along it, are provided with several displacement transducers and several can the pressure head of independent-lifting below described crossbearer; During work, elastic cylinder is first by glass jack-up, each two of front and back on cylinder 10(board placed in the middle, middle each one of both sides) glass is carried out between two parties, the radian deviation of displacement sensor glass, according to different radian deviations, liftable pressure head presses down shaping to glass, or rigidity cylinder carries out the radian correction of upper top to skylight glass sheet metal work, just pushes down glass when briquetting only pushes up on cylinder.

Further, above-mentioned long strip block lower lock block swing up and down at left and right end be no more than ± 25.

Further, upper displacement sensors is Keyemce GT2-A32, chief engineer 11 groups, except the 1st, 11 group, spacing between other each group and adjacent sensors is 100mm, and the 1st, 11 group and spacing between the 2nd group and the 10th group are 78.5mm, and can be adjustable in positive and negative 30mm.

Board table top surrounding need possess glass breakage safeguard measure, and left and right sides adopts fixed head with rear side, needs filler not have gap between deck plate and both sides poly (methyl methacrylate) plate, and when preventing glass from splitting, fragment is fallen into and is difficult to cleaning.Table top base plate central authorities need to open as far as possible large hole (can be three point of base areas), so that cleaning during glass pressure break, the below in hole has an express delivery drawer to carry out glaze bits so that workman's periodic cleaning.

Measuring system: adopt single 11 displacement transducers, adopts Keyemce displacement transducer, certainty of measurement 0.01mm, trip sensor 32mm, each sensor needs making protective cover, if protective cover lower end is lower than 0.8 centimetre, sensor lower end, to prevent from breaking sensor during glass breaking; Measuring system can adopt zero plate to make zero; (sensor model number: Keyemce GT2-A32).Product tolerance after trimmer shaping is within 0.3mm.

Skylight of the present invention trimmer and production technology carry out the deflection of measuring workpieces by displacement transducer, and carry out upper top or suppressing action by pressure head and locating pin to skylight glass sheet metal component, thus realize carrying out Shape correction to skylight.

The foregoing is only preferred embodiment of the present invention, all according to the present patent application the scope of the claims accomplish change with modify all should belong to covering scope of the present invention.

Claims (10)

1. a skylight trimmer, it is characterized in that: comprise board and be located at the some locating pins for supporting skylight glass sheet metal component on board, described locating pin side is provided with the briquetting for compressing skylight glass sheet metal component, be positioned at briquetting outer side edges and be provided with two guide rails, described two guide rails are provided with the crossbearer that can slide along it, are provided with several displacement transducers and several can the pressure head of independent-lifting below described crossbearer.
2. skylight according to claim 1 trimmer, it is characterized in that: described locating pin includes rigidity locating pin and elasticity locating pin, described rigidity locating pin has four, in the middle part of its front, rear, left and right being positioned at board surface each one, it drives lifting to realize the anti-whole of workpiece by electric cylinder, elasticity locating pin has four, and it is positioned at forward and backward each two of both sides, board surface.
3. skylight according to claim 2 trimmer, is characterized in that: described elasticity locating pin is step-like plunger, and it is located in groove, is provided with buffer spring between elasticity locating pin and groove.
4. skylight according to claim 1 trimmer, is characterized in that: described briquetting has four, and be located at four Angle Position of board table top respectively, briquetting is bent, and it is driven by rotary cylinder and rotates and lifting.
5. skylight according to claim 1 trimmer, it is characterized in that: described pressure head comprises can the depression bar of vertical lifting and the lower lock block that is hinged with depression bar bottom, the long strip block of described lower lock block to be bottom be semicircle column type, its length direction is vertical with the length direction of guide rail.
6. skylight according to claim 1 trimmer, it is characterized in that: described guide rail adopts the two guide rail of upper silver-colored HGH20AC2R straight line, and guide rail module uses 5M high strength, high tenacity Timing Belt, guide rail module drives and adopts Mitsubishi 0.75KW servo motor to join planetary reducer PB62,1:10 speed ratio.
7. skylight according to claim 1 trimmer, is characterized in that: described depression bar adopts the electric cylinder of stroke 150MM to drive.
8. the production technology of a skylight trimmer, it is characterized in that: described skylight trimmer comprises board and is located at the some locating pins for supporting skylight glass sheet metal component on board, described locating pin side is provided with the briquetting for compressing skylight glass sheet metal component, be positioned at briquetting outer side edges and be provided with two guide rails, described two guide rails are provided with the crossbearer that can slide along it, are provided with several displacement transducers and several can the pressure head of independent-lifting below described crossbearer; During work, elastic cylinder is first by glass jack-up, cylinder placed in the middle carries out between two parties glass, the radian deviation of displacement sensor glass, according to different radian deviations, liftable pressure head presses down shaping to glass, or rigidity cylinder carries out the radian correction of upper top to skylight glass sheet metal work, just pushes down glass when briquetting only pushes up on cylinder.
9. the production technology of skylight trimmer according to claim 8, is characterized in that: long strip block lower lock block swing up and down at left and right end be no more than ± 25.
10. the production technology of skylight trimmer according to claim 8, it is characterized in that: institute's displacement sensors is Keyemce GT2-A32, chief engineer 11 groups, except the 1st, 11 group, spacing between other each group and adjacent sensors is 100mm, 1st, 11 groups and spacing between the 2nd group and the 10th group are 78.5mm, and can be adjustable in positive and negative 30mm.
CN201510667288.2A 2015-10-16 2015-10-16 Skylight shaper and production process CN105170834A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510667288.2A CN105170834A (en) 2015-10-16 2015-10-16 Skylight shaper and production process

Publications (1)

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CN105170834A true CN105170834A (en) 2015-12-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106338388A (en) * 2016-08-30 2017-01-18 芜湖莫森泰克汽车科技股份有限公司 Testing stand for inward and outward pushing of sun shield of vehicle skylight

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2345881A1 (en) * 1973-09-12 1975-03-27 Rottner Kg H Window and door frame assembly revolving table - has axis located by arm on guide rail supported by slide block
CN102336515A (en) * 2011-07-08 2012-02-01 福耀玻璃工业集团股份有限公司 Device and method for modifying profile curvature of skylight glass
CN202162931U (en) * 2011-04-27 2012-03-14 芜湖莫森泰克汽车科技有限公司 Truing device for skylight glass of automobile
CN202576208U (en) * 2012-04-27 2012-12-05 上海福耀客车玻璃有限公司 Stress release supporting apparatus for correcting radian of skylight glass of automobile
CN103962418A (en) * 2013-01-28 2014-08-06 鸿准精密模具(昆山)有限公司 Shaping device
CN205096431U (en) * 2015-10-16 2016-03-23 福建三锋机械科技有限公司 Skylight trimmer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2345881A1 (en) * 1973-09-12 1975-03-27 Rottner Kg H Window and door frame assembly revolving table - has axis located by arm on guide rail supported by slide block
CN202162931U (en) * 2011-04-27 2012-03-14 芜湖莫森泰克汽车科技有限公司 Truing device for skylight glass of automobile
CN102336515A (en) * 2011-07-08 2012-02-01 福耀玻璃工业集团股份有限公司 Device and method for modifying profile curvature of skylight glass
CN202576208U (en) * 2012-04-27 2012-12-05 上海福耀客车玻璃有限公司 Stress release supporting apparatus for correcting radian of skylight glass of automobile
CN103962418A (en) * 2013-01-28 2014-08-06 鸿准精密模具(昆山)有限公司 Shaping device
CN205096431U (en) * 2015-10-16 2016-03-23 福建三锋机械科技有限公司 Skylight trimmer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106338388A (en) * 2016-08-30 2017-01-18 芜湖莫森泰克汽车科技股份有限公司 Testing stand for inward and outward pushing of sun shield of vehicle skylight

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Application publication date: 20151223

RJ01 Rejection of invention patent application after publication