CN105170499B - A kind of perching dust pelletizing system applied to garment production - Google Patents

A kind of perching dust pelletizing system applied to garment production Download PDF

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Publication number
CN105170499B
CN105170499B CN201510621873.9A CN201510621873A CN105170499B CN 105170499 B CN105170499 B CN 105170499B CN 201510621873 A CN201510621873 A CN 201510621873A CN 105170499 B CN105170499 B CN 105170499B
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dedusting
dust
horizontal
vertical
driving
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CN105170499A (en
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沈晨晖
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RUGAO LANTU KNITTING CLOTHING Co.,Ltd.
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Shaoxing Henry Necktie Fashion Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools, brushes, or analogous members
    • B08B1/02Cleaning travelling work, e.g. a web, articles on a conveyor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00Carrying-off electrostatic charges

Abstract

The invention discloses a kind of perching dust pelletizing systems applied to garment production, including perching rack and dedusting rack, dedusting channel is formed between perching rack and dedusting rack, dedusting cloth and dust-extraction unit are equipped in dedusting channel, dust-extraction unit includes horizontal dust-extraction unit and vertical dust-extraction unit, horizontal dust-extraction unit includes upper dedusting mechanism, lower dedusting mechanism and horizontal drive mechanism, upper dedusting mechanism and lower dedusting mechanism are all connected with horizontal drive mechanism, vertical dust-extraction unit includes left dedusting mechanism, right dedusting mechanism and upright driving mechanism, left dedusting mechanism and right dedusting mechanism are all connected with upright driving mechanism.Dust removal process twice is carried out respectively to two surfaces up and down of dedusting cloth by horizontal dust-extraction unit and vertical dust-extraction unit, eliminate dirt, dust and the electrostatic interaction of dedusting cloth, elimination factor can reach 98%, to achieve the purpose that cloth cover is clean and tidy, improve product quality, promote product yield, reduce scrappage, reduce product cost.

Description

A kind of perching dust pelletizing system applied to garment production
Technical field
The present invention relates to a kind of perching dust pelletizing systems applied to garment production.
Background technique
Textile industry is a labor intensity height and the biggish industry of external dependence degree in China.China is in the world most Big fabric clothing producting and exporting country, the sustained, stable growth of textile and garment industry is to guarantee China's foreign exchange reserve, state Border balance between revenue and expenditure, stable RMB exchange rate, solution social employment and textile industry sustainable development are most important.The raw material of textile Mainly there are cotton, cashmere, wool, silk cocoon silk, chemical fibre, feather natural feather etc..The downstream industry of textile industry mainly have rag trade, Household textiles, fabrics for industrial use etc..
Wherein, cloth inspecting machine is that apparel industry production is preceding to the especially big breadth such as cotton, hair, fiber crops, silk, chemical fibre, double width and single width The special equipment for a set of indispensability that cloth is detected.The operational method of cloth inspecting machine: the hardware environment of perching, contiguous segmentation exhibition are provided Open fabric, sufficient light source be provided, operator leans on visual observation, find face fault and color difference, cloth inspecting machine be automatically performed note it is long and Housekeeping is wrapped.The good cloth inspecting machine of performance with electronics examine defect device, analyzed by computer statistics, assist perching operation and Printout.
But in actual use, due to inevitably having dust, dirt on cloth to be tested in process of production Dirt etc., and the effect of electrostatic is added, dust can be adsorbed again in transmit process on cloth inspecting machine, is caused during perching often It causes to hinder to operator, makes operator that can not can not offer a clear explanation, influence test effect.And operator usually passes through Perching to be checked is cleared up with hand, is brought a lot of trouble to operator, and will affect the quality of cloth and due to increasing workload Perching effect is caused to reduce.
Summary of the invention
The purpose of the present invention is to provide a kind of perching dust pelletizing system applied to garment production, the system structure is simple, Convenient, the with strong points, high degree of automation of science, it is convenient and efficient, working efficiency is greatly improved, well solved perching The dust removal problem of machine.Two are carried out respectively to two surfaces up and down of dedusting cloth by horizontal dust-extraction unit and vertical dust-extraction unit Secondary dust removal process eliminates dirt, dust and the electrostatic interaction of dedusting cloth, and elimination factor can reach 98%, so that it is whole to reach cloth cover Purpose that is clean, improving product quality, promote product yield, reduce scrappage, reducing product cost.
In order to solve the above-mentioned technical problem, it adopts the following technical scheme that
A kind of perching dust pelletizing system applied to garment production, including perching rack and dedusting rack, dedusting rack are located at The left side of perching rack, is formed with dedusting channel between perching rack and dedusting rack, be equipped in dedusting channel dedusting cloth and Dust-extraction unit, dust-extraction unit include horizontal dust-extraction unit and vertical dust-extraction unit, and it is logical that horizontal dust-extraction unit is horizontally placed on dedusting In road, vertical dust-extraction unit, which is vertically arranged, to be set in dedusting channel, and horizontal dust-extraction unit includes upper dedusting mechanism, lower dust removal machine Structure and horizontal drive mechanism, upper dedusting mechanism and lower dedusting mechanism are all connected with horizontal drive mechanism, and upper dedusting mechanism is located at dedusting The top of cloth, lower dedusting mechanism are located at the lower section of dedusting cloth, and upper dedusting mechanism is installed in dedusting rack, lower dedusting mechanism It is installed in perching rack, horizontal drive mechanism is installed in dedusting rack, and vertical dust-extraction unit includes that left dedusting mechanism, the right side are removed Dirt mechanism and upright driving mechanism, left dedusting mechanism and right dedusting mechanism are all connected with upright driving mechanism, and left dedusting mechanism is located at The left side of dedusting cloth, right dedusting mechanism are located at the right side of dedusting cloth, and left dedusting mechanism is installed in dedusting rack, right dedusting Mechanism is installed in perching rack, and upright driving mechanism is installed in dedusting rack, and left dedusting mechanism is connected with right dedusting mechanism There is shaker mechanism, shaker mechanism includes left shaker mechanism and right shaker mechanism, and left shaker mechanism is located at the left side of left dedusting mechanism, Left shaker mechanism is installed in dedusting rack, and right shaker mechanism is located at the right side of right dedusting mechanism, and right shaker mechanism, which is installed on, to be tested In cloth rack.Horizontal dust-extraction unit and vertical dust-extraction unit are installed in dedusting channel, are the places for handling dedusting cloth.It is horizontal Dust-extraction unit drives the electrostatic of upper dedusting mechanism and lower dedusting mechanism movement removal dedusting design on fabric surface by horizontal drive mechanism Effect and metal fragment carry out first time dust removal process to dedusting cloth, wherein the structure of upper dedusting mechanism and lower dedusting mechanism It is similar, it is only necessary to pass through a horizontal drive mechanism, so that it may which that dedusting mechanism and lower dedusting mechanism are dusted simultaneously in drive Work, reduces driving equipment, has saved the energy.Vertical dust-extraction unit drives left dedusting mechanism and the right side by upright driving mechanism The dirt and dust of dedusting mechanism movement removal dedusting design on fabric surface, carry out second of dust removal process to dedusting cloth, wherein left Dedusting mechanism is similar with the structure of right dedusting mechanism, it is only necessary to pass through a upright driving mechanism, so that it may drive left dust removal machine Structure and right dedusting mechanism are dusted work simultaneously, reduce driving equipment, have saved the energy.By shaker mechanism, it is attached to Left cleaning brush and dirt on right cleaning brush and dust are easier to be shaken off, to improve efficiency of dust collection.
Further, upper dedusting mechanism includes upper dedusting axis and upper dedusting frame, and upper dedusting frame is installed in dedusting rack, above removes Dirt axis includes upper dedusting driving shaft and upper dedusting driven shaft, and upper dedusting driving shaft and upper dedusting driven shaft are mounted on dedusting frame It is interior, upper dedusting driving shaft be equipped with upper driving gear, upper dedusting driven shaft be equipped with upper driven gear, upper driving gear and on from Be connected with synchronous belt between moving gear, dedusting seat be installed on upper synchronous belt, upper dedusting seat be equipped with upper dedusting scraper plate and Upper dedusting magnetic sheet, upper dedusting active axis connection horizontal drive mechanism.Upper dedusting mechanism drives upper dedusting by horizontal drive mechanism Driving shaft movement, under the action of upper synchronous belt, dedusting driven shaft also setting in motion in drive.Made by the linkage of upper synchronous belt With and then upper synchronous belt starts to rotate upper dedusting seat, and dedusting scraper plate upper in this way and upper dedusting magnetic sheet can be to dedustings The upper surface of cloth is dusted effect, can not only eliminate the electrostatic interaction of dedusting cloth upper surface, and can remove because The metal fragment for rubbing and generating between dedusting cloth and guide roller, to reach, cloth cover is clean and tidy, improves product quality, promotes production Product yield, the purpose for reducing scrappage, reducing product cost.
Further, lower dedusting mechanism includes lower dedusting axis and lower dedusting frame, and lower dedusting frame is installed in perching rack, under remove Dirt axis includes lower dedusting driving shaft and lower dedusting driven shaft, and lower dedusting driving shaft and lower dedusting driven shaft are mounted on lower dedusting frame It is interior, lower dedusting driving shaft be equipped with lower driving gear, lower dedusting driven shaft be equipped with lower driven gear, lower driving gear and under from Be connected with lower synchronous belt between moving gear, it is lower synchronize to take lower dedusting seat is installed, lower dedusting seat be equipped with lower dedusting scraper plate and Lower dedusting magnetic sheet, lower dedusting active axis connection horizontal drive mechanism.Lower dedusting mechanism drives lower dedusting by horizontal drive mechanism Driving shaft movement drives lower dedusting driven shaft also setting in motion under the action of lower synchronous belt.Made by the linkage of lower synchronous belt With and then upper synchronous belt starts to rotate lower dedusting seat, descends dedusting scraper plate and lower dedusting magnetic sheet can be to dedusting in this way The lower surface of cloth is dusted effect, can not only eliminate the electrostatic interaction of dedusting cloth lower surface, and can remove because The metal fragment for rubbing and generating between dedusting cloth and guide roller, to reach, cloth cover is clean and tidy, improves product quality, promotes production Product yield, the purpose for reducing scrappage, reducing product cost.
Further, horizontal drive mechanism includes horizontal drive motor and horizontal active drive wheel, the connection of horizontal drive motor There is horizontal motor output shaft, the other end of horizontal motor output shaft is connected with horizontal shaft coupling, and horizontal shaft coupling is connected with level Transmission shaft, horizontal drive shaft are equipped with horizontal active drive wheel, and the end of upper dedusting driving shaft is equipped with upper driven driving wheel, horizontal The upper end of active drive wheel is meshed with upper driven driving wheel, and the end of lower dedusting driving shaft is equipped with down driven driving wheel, horizontal The lower end of active drive wheel driven driving wheel under is meshed.Horizontal drive mechanism drives horizontal motor by horizontal drive motor Axis rotation is exported, under the connection effect of horizontal shaft coupling, horizontal drive shaft also starts to rotate.Horizontal conveyor Axis is equipped with horizontal active drive wheel, by horizontal active drive wheel respectively with upper driven driving wheel and under driven driving wheel nibble Cooperation is used, dedusting mechanism and lower dedusting mechanism setting in motion in drives, at the same two surfaces up and down to dedusting cloth and meanwhile into Row first time dustproof function eliminates the electrostatic interaction and iron filings of dedusting cloth, and elimination factor can reach 98%, so that it is whole to reach cloth cover Purpose that is clean, improving product quality, promote product yield, reduce scrappage, reducing product cost.
Further, left dedusting mechanism includes left dedusting axis and left dedusting frame, and left dedusting frame is installed in dedusting rack, and a left side is removed Left dedusting axis is installed, the centre of left dedusting axis is cased with left cleaning roller, and left cleaning roller is equipped with left cleaning brush, and a left side is removed in dirt frame Dirt roller is vertically arranged in left dedusting frame, and the lower section of left dedusting axis is equipped with left dedusting transmission shaft, and left dedusting transmission shaft is installed on a left side On dedusting frame, left dedusting transmission shaft is equipped with left dedusting driving gear, and left dedusting axis is equipped with left dedusting driven gear, left dedusting Left Drive chain is connected between driving gear and left dedusting driven gear.Left dedusting mechanism is driven left by upright driving mechanism Dedusting transmission shaft setting in motion drives the left cleaning roller above left dedusting transmission shaft to start to transport under the action of Left Drive chain Dynamic, cleaning brush left in this way can remove the dirt and dust of dedusting cloth upper surface, reach cleaning dedusting cloth upper surface Effect.There are two the quantity of left dedusting frame, correspondence installation arrangement, each left dedusting frame be equipped with install left dedusting axis and The axis hole (being not drawn into figure) of left dedusting transmission shaft, such installation arrangement, is more conducive to removing dedusting cloth upper surface Dirt and dust.The quantity of left dedusting axis has several, is mounted on left cleaning brush on every left dedusting axis, depicts in figure It 4, can be according to the left dedusting axis for needing to install fair amount of people.
Further, right dedusting mechanism includes right dedusting axis and right dedusting frame, and left dedusting frame is installed in perching rack, and the right side is removed Right dedusting axis is installed, the centre of right dedusting axis is cased with right cleaning roller, and right cleaning roller is equipped with right cleaning brush, and the right side is removed in dirt frame Dirt roller is vertically arranged in right dedusting frame, and the lower section of right dedusting axis is equipped with right dedusting transmission shaft, and right dedusting transmission shaft is installed on the right side On dedusting frame, right dedusting transmission shaft is equipped with right dedusting driving gear, and right dedusting axis is equipped with right dedusting driven gear, right dedusting Right driving chain is connected between driving gear and right dedusting driven gear.Right dedusting mechanism is driven right by upright driving mechanism Dedusting transmission shaft setting in motion drives the right cleaning roller above right dedusting transmission shaft to start to transport under the action of right driving chain Dynamic, cleaning brush right in this way can remove the dirt and dust of dedusting cloth lower surface, reach cleaning dedusting cloth lower surface Effect.There are two the quantity of right dedusting frame, correspondence installation arrangement, each right dedusting frame be equipped with install right dedusting axis and The axis hole (being not drawn into figure) of right dedusting transmission shaft, such installation arrangement, is more conducive to removing dedusting cloth lower surface Dirt and dust.The quantity of right dedusting axis has several, is mounted on right cleaning brush on every right dedusting axis, depicts in figure It 4, can be according to the right dedusting axis for needing to install fair amount of people.
Further, upright driving mechanism includes vertical driving motor and vertical active drive wheel, vertical driving motor connection There is vertical motor output shaft, the other end of vertical motor output shaft is connected with vertical shaft coupling, and vertical shaft coupling is connected with vertically Transmission shaft, vertical transmission shaft are equipped with vertical active drive wheel, and the end of left dedusting transmission shaft is equipped with left driven driving wheel, vertically The left end of active drive wheel is meshed with left driven driving wheel, and the end of right dedusting transmission shaft is equipped with right driven driving wheel, vertically The right end of active drive wheel is meshed with right driven driving wheel.Upright driving mechanism drives vertical motor by vertical driving motor Axis rotation is exported, under the connection effect of vertical shaft coupling, vertical transmission shaft also starts to rotate.Vertical transmission Axis is equipped with vertical active drive wheel, is nibbled respectively with left driven driving wheel and the driven driving wheel in the right side by vertical active drive wheel Cooperation is used, and drives left dedusting mechanism and right dedusting mechanism setting in motion, at the same to two surfaces up and down of dedusting cloth simultaneously into Second of dustproof function of row eliminates the dirt and dust of dedusting cloth, and elimination factor can reach 98%, thus reach cloth cover it is clean and tidy, The purpose for improving product quality, promoting product yield, reduce scrappage, reducing product cost.
Further, left shaker mechanism includes left shake bracket, and left shake bracket is equipped with left shake roller and left shake is driven Axis, left shake roller match with left cleaning roller, and right shaker mechanism includes right shake bracket, and right shake bracket is equipped with right shake roller With right shake transmission shaft, right shake roller matches with right cleaning roller.Left shaker mechanism by it is left shake bracket on left shake roller, The dirt of left cleaning brush and dust are smoothly shaken off into vertical dust-collecting box, right shaker mechanism passes through the right side on right shake bracket Roller is shaken, the dirt of right cleaning brush and dust are smoothly shaken off into vertical dust-collecting box, is more conducive to removing dedusting in this way The dirt and dust of design on fabric surface.
Further, the left end of dedusting cloth is equipped with defeated cloth holder, and the right end of dedusting cloth, which is equipped with, receives cloth holder, perching rack and removes Dirt rack is equipped with guide roller.
Further, the left side of horizontal dust-extraction unit is equipped with horizontal dust-collecting box, and horizontal dust-collecting box is connected with horizontal dust leg, water The other end of flat dust leg is connected with horizontal dust blower, and the lower section of vertical dust-extraction unit is equipped with vertical dust-collecting box, vertical dust Box is connected with vertical dust leg, and the other end of vertical dust leg is connected with vertical dust blower.By horizontal dust blower and erect Straight dust blower respectively focuses on the dust in horizontal dust-collecting box and vertical dust leg, is discharged except body.
As a result of the above technical solution, the following beneficial effects are obtained:
The present invention is a kind of perching dust pelletizing system applied to garment production, and the system structure is simple, science is convenient, is directed to Property strong, high degree of automation, it is convenient and efficient, working efficiency is greatly improved, well solved the dust removal problem of cloth inspecting machine. By horizontal dust-extraction unit and vertical dust-extraction unit dust removal process twice is carried out to two surfaces up and down of dedusting cloth respectively, disappeared Except the dirt, dust and electrostatic interaction of dedusting cloth, elimination factor can reach 98%, to reach, cloth cover is clean and tidy, improves product matter Amount, the purpose promote product yield, reduce scrappage, reducing product cost.Be equipped in dedusting channel horizontal dust-extraction unit and Vertical dust-extraction unit is the place for handling dedusting cloth.Horizontal dust-extraction unit drives upper dedusting mechanism by horizontal drive mechanism The electrostatic interaction and metal fragment that removal dedusting design on fabric surface is moved with lower dedusting mechanism carry out first time dedusting to dedusting cloth Processing, wherein upper dedusting mechanism is similar with the structure of lower dedusting mechanism, it is only necessary to pass through a horizontal drive mechanism, so that it may band Dynamic upper dedusting mechanism and lower dedusting mechanism are dusted work simultaneously, reduce driving equipment, have saved the energy.Vertical dedusting dress It sets and drives left dedusting mechanism and right dedusting mechanism to move the dirt and dust of removal dedusting design on fabric surface by upright driving mechanism, Second of dust removal process is carried out to dedusting cloth, wherein left dedusting mechanism is similar with the structure of right dedusting mechanism, it is only necessary to pass through One upright driving mechanism, so that it may drive left dedusting mechanism and right dedusting mechanism while be dusted work, reduce driving Equipment has saved the energy.By shaker mechanism, it is attached to left cleaning brush and dirt on right cleaning brush and dust is easier Shaken off, to improve efficiency of dust collection.
Upper dedusting mechanism drives upper dedusting driving shaft movement, under the action of upper synchronous belt, band by horizontal drive mechanism Move upper dedusting driven shaft also setting in motion.It is acted on by the linkage of upper synchronous belt, and then upper synchronous belt starts to revolve upper dedusting seat Transhipment is dynamic, and dedusting scraper plate upper in this way and upper dedusting magnetic sheet can be dusted effect to the upper surface of dedusting cloth, not only may be used It is generated with eliminating the electrostatic interaction of dedusting cloth upper surface, and can remove because rubbing between dedusting cloth and guide roller Metal fragment, to reach, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces scrappage, reduces product cost Purpose.Lower dedusting mechanism drives lower dedusting driving shaft movement by horizontal drive mechanism, under the action of lower synchronous belt, under drive Dedusting driven shaft also setting in motion.It is acted on by the linkage of lower synchronous belt, and then upper synchronous belt starts to make rotation fortune lower dedusting seat It is dynamic, it descends dedusting scraper plate and lower dedusting magnetic sheet that can be dusted effect to the lower surface of dedusting cloth in this way, can not only disappear Except the electrostatic interaction of dedusting cloth lower surface, and the metal generated because rubbing between dedusting cloth and guide roller can be removed Clast, to reach the mesh that cloth cover is clean and tidy, improves product quality, promotes product yield, reduces scrappage, reducing product cost 's.Horizontal drive mechanism drives horizontal motor to export axis rotation by horizontal drive motor, in the connection of horizontal shaft coupling Under knot effect, horizontal drive shaft also starts to rotate.Horizontal drive shaft is equipped with horizontal active drive wheel, main by level Dynamic driving wheel respectively with upper driven driving wheel and under driven driving wheel engagement, dedusting mechanism and lower dedusting mechanism in drive Setting in motion, while first time dustproof function is carried out simultaneously to two surfaces up and down of dedusting cloth, eliminate the quiet of dedusting cloth Electro ultrafiltration and iron filings, elimination factor can reach 98%, to reach, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces Scrappage, the purpose for reducing product cost.
Left dedusting mechanism drives left dedusting transmission shaft setting in motion by upright driving mechanism, in the effect of Left Drive chain Under, the left cleaning roller setting in motion above left dedusting transmission shaft is driven, cleaning brush left in this way can be removed on dedusting cloth The dirt and dust on surface have the function that clean dedusting cloth upper surface.There are two the quantity of left dedusting frame, correspondence peace Dress arrangement, each left dedusting frame is equipped with the axis hole (being not drawn into figure) of installation left dedusting axis and left dedusting transmission shaft, such Installation arrangement is more conducive to removing the dirt and dust of dedusting cloth upper surface.The quantity of left dedusting axis has several, every It is mounted on left cleaning brush on left dedusting axis, 4 are depicted in figure, it can be according to the left side for needing to install fair amount of people Dedusting axis.Right dedusting mechanism drives right dedusting transmission shaft setting in motion by upright driving mechanism, in the effect of right driving chain Under, the right cleaning roller setting in motion above right dedusting transmission shaft is driven, cleaning brush right in this way can be removed under dedusting cloth The dirt and dust on surface have the function that clean dedusting cloth lower surface.There are two the quantity of right dedusting frame, correspondence peace Dress arrangement, each right dedusting frame is equipped with the axis hole (being not drawn into figure) of installation right dedusting axis and right dedusting transmission shaft, such Installation arrangement is more conducive to removing the dirt and dust of dedusting cloth lower surface.The quantity of right dedusting axis has several, every It is mounted on right cleaning brush on right dedusting axis, 4 are depicted in figure, it can be according to the right side for needing to install fair amount of people Dedusting axis.Upright driving mechanism drives vertical motor output shaft to rotate by vertical driving motor, in vertical shaft coupling Connection effect under, vertical transmission shaft also starts to rotate.Vertical transmission shaft is equipped with vertical active drive wheel, by perpendicular The straight active drive wheel engagement with the driven driving wheel of left driven driving wheel and the right side respectively, drives left dedusting mechanism and right dedusting Mechanism setting in motion, while second of dustproof function is carried out simultaneously to two surfaces up and down of dedusting cloth, eliminate dedusting cloth Dirt and dust, elimination factor can reach 98%, to reach, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces Scrappage, the purpose for reducing product cost.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is a kind of structural schematic diagram of the perching dust pelletizing system applied to garment production in the present invention;
Fig. 2 is the schematic perspective view of horizontal dust-extraction unit in the present invention;
Fig. 3 is the schematic perspective view of lower dedusting mechanism in the present invention;
Fig. 4 be in the present invention in Fig. 3 A to structural schematic diagram;
Fig. 5 is the schematic perspective view of vertical dust-extraction unit in the present invention;
Fig. 6 is the schematic perspective view of left dedusting mechanism in the present invention;
Fig. 7 be in the present invention in Fig. 6 B to structural schematic diagram;
Fig. 8 is the schematic perspective view of left shaker mechanism in the present invention;
Fig. 9 is the structural schematic diagram of horizontal drive mechanism in the present invention;
Figure 10 is the structural schematic diagram of neutral body driving mechanism of the present invention;
Figure 11 is the working state structure schematic diagram of horizontal dust-extraction unit in the present invention;
Figure 12 is the working state structure schematic diagram of vertical dust-extraction unit in the present invention.
Specific embodiment
As shown in Figures 1 to 12, a kind of perching dust pelletizing system applied to garment production, including perching rack 1 and dedusting Rack 2, dedusting rack 2 are located at the left side of perching rack 1, dedusting channel 20 are formed between perching rack 1 and dedusting rack 2. It is equipped with dedusting cloth 22 and dust-extraction unit in dedusting channel 20, dust-extraction unit includes horizontal dust-extraction unit and vertical dust-extraction unit, Horizontal dust-extraction unit is horizontally placed in dedusting channel 20, and vertical dust-extraction unit, which is vertically arranged, to be set in dedusting channel 20.Water Flat dust-extraction unit includes upper dedusting mechanism 3, lower dedusting mechanism 4 and horizontal drive mechanism 5, upper dedusting mechanism 3 and lower dedusting mechanism 4 It is all connected with horizontal drive mechanism 5, upper dedusting mechanism 3 is located at the top of dedusting cloth 22, and lower dedusting mechanism 4 is located at dedusting cloth 22 Lower section, upper dedusting mechanism 3 is installed in dedusting rack 2, and lower dedusting mechanism 4 is installed in perching rack 1, horizontal drive mechanism 5 are installed in dedusting rack 2.Vertical dust-extraction unit includes left dedusting mechanism 6, right dedusting mechanism 7 and upright driving mechanism 8, a left side Dedusting mechanism 6 and right dedusting mechanism 7 are all connected with upright driving mechanism 8, and left dedusting mechanism 6 is located at the left side of dedusting cloth 22, right Dedusting mechanism 7 is located at the right side of dedusting cloth 22, and left dedusting mechanism 6 is installed in dedusting rack 2, and right dedusting mechanism 7 is installed on In perching rack 1, upright driving mechanism 8 is installed in dedusting rack 2.Left dedusting mechanism 6 and right dedusting mechanism 7 are connected with shake Mechanism, shaker mechanism include left shaker mechanism 9 and right shaker mechanism 10, and left shaker mechanism 9 is located at the left side of left dedusting mechanism 6, Left shaker mechanism 9 is installed in dedusting rack 2, and right shaker mechanism 10 is located at the right side of right dedusting mechanism 7, and right shaker mechanism 10 is pacified Loaded in perching rack 1.Horizontal dust-extraction unit and vertical dust-extraction unit are installed in dedusting channel 20, are processing dedusting clothes 22 Place.Horizontal dust-extraction unit drives upper dedusting mechanism 3 and the movement removal dedusting of lower dedusting mechanism 4 by horizontal drive mechanism 5 The electrostatic interaction and metal fragment on 22 surface of cloth carry out first time dust removal process to dedusting cloth 22, wherein upper dedusting mechanism 3 It is similar with the structure of lower dedusting mechanism 4, it is only necessary to pass through a horizontal drive mechanism 5, so that it may which that dedusting mechanism 3 is under in drive Dedusting mechanism 4 is dusted work simultaneously, reduces driving equipment, has saved the energy.Vertical dust-extraction unit by driving vertically Mechanism 8 drives left dedusting mechanism 6 and right dedusting mechanism 7 to move the dirt and dust on removal 22 surface of dedusting cloth, to dust removing cloth Material 22 carries out second of dust removal process, wherein left dedusting mechanism 6 is similar with the structure of right dedusting mechanism 7, it is only necessary to pass through one Upright driving mechanism 8, so that it may drive left dedusting mechanism 6 and right dedusting mechanism 7 while be dusted work, reduce driving and set It is standby, save the energy.By shaker mechanism, it is attached to left cleaning brush 69 and dirt on right cleaning brush 79 and dust more holds Easily shaken off, to improve efficiency of dust collection.
Upper dedusting mechanism 3 includes upper dedusting axis and upper dedusting frame 31, and upper dedusting frame 31 is installed in dedusting rack 2, above removes Dirt axis includes upper dedusting driving shaft 32 and upper dedusting driven shaft 33, and upper dedusting driving shaft 32 and upper dedusting driven shaft 33 are mounted on In upper dedusting frame 31, upper dedusting driving shaft 32 is equipped with upper driving gear 34, and upper dedusting driven shaft 33 is equipped with upper driven gear 35, it is connected with synchronous belt 30 between upper driving gear 34 and upper driven gear 35, dedusting seat is installed on upper synchronous belt 30 36, upper dedusting seat 36 is equipped with upper dedusting scraper plate 37 and upper dedusting magnetic sheet 38, and upper dedusting driving shaft 32 connects horizontal drive mechanism 5.Upper dedusting mechanism 3 drives upper dedusting driving shaft 32 to move by horizontal drive mechanism 5, under the action of upper synchronous belt 30, band Move upper dedusting driven shaft 33 also setting in motion.It is acted on by the linkage of upper synchronous belt 30, upper dedusting seat 36 follows upper synchronous belt 30 Start to rotate, dedusting scraper plate 37 upper in this way and upper dedusting magnetic sheet 38 can remove the upper surface of dedusting cloth 22 Dirt effect, can not only eliminate the electrostatic interaction of 22 upper surface of dedusting cloth, and can remove because of dedusting cloth 22 and guiding The metal fragment for rubbing and generating between roller, to reach, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces report Useless rate, the purpose for reducing product cost.
Lower dedusting mechanism 4 includes lower dedusting axis and lower dedusting frame 41, and lower dedusting frame 41 is installed in perching rack 1, under remove Dirt axis includes lower dedusting driving shaft 42 and lower dedusting driven shaft 43, and lower dedusting driving shaft 42 and lower dedusting driven shaft 43 are mounted on In lower dedusting frame 41, lower dedusting driving shaft 42 is equipped with lower driving gear 44, and lower dedusting driven shaft 43 is equipped with lower driven gear 45, it is connected with lower synchronous belt 40 between lower driving gear 44 and lower driven gear 45, lower dedusting seat is installed on lower synchronous belt 40 46, lower dedusting seat 46 is equipped with lower dedusting scraper plate 47 and lower dedusting magnetic sheet 48, and lower dedusting driving shaft 42 connects horizontal drive mechanism 5.Lower dedusting mechanism 4 drives lower dedusting driving shaft 42 to move by horizontal drive mechanism 5, under the action of lower synchronous belt 40, band Move lower dedusting driven shaft 43 also setting in motion.It is acted on by the linkage of lower synchronous belt 40, lower dedusting seat 46 follows upper synchronous belt 30 Start to rotate, descends dedusting scraper plate 47 and lower dedusting magnetic sheet 48 that can remove to the lower surface of dedusting cloth 22 in this way Dirt effect, can not only eliminate the electrostatic interaction of 22 lower surface of dedusting cloth, and can remove because of dedusting cloth 22 and guiding The metal fragment for rubbing and generating between roller, to reach, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces report Useless rate, the purpose for reducing product cost.
Horizontal drive mechanism 5 includes horizontal drive motor 51 and horizontal active drive wheel 55, and horizontal drive motor 51 connects There is horizontal motor output shaft 52, the other end of horizontal motor output shaft 52 is connected with horizontal shaft coupling 53, and horizontal shaft coupling 53 connects It is connected to horizontal drive shaft 54, horizontal drive shaft 54 is equipped with horizontal active drive wheel 55, and the end of upper dedusting driving shaft 32 is equipped with Upper driven driving wheel 39, the upper end of horizontal active drive wheel 55 are meshed with upper driven driving wheel 39, lower dedusting driving shaft 42 End is equipped with down driven driving wheel 49, and the lower end of horizontal active drive wheel 55 driven driving wheel 49 under is meshed.Horizontal drive Mechanism 5 drives horizontal motor output shaft 52 to rotate by horizontal drive motor 51, makees in the connection of horizontal shaft coupling 53 Under, horizontal drive shaft 54 also starts to rotate.Horizontal drive shaft 54 is equipped with horizontal active drive wheel 55, passes through level Active drive wheel 55 respectively with upper driven driving wheel 39 and under driven driving wheel 49 engagement, 3 He of dedusting mechanism in drive Lower 4 setting in motion of dedusting mechanism, while first time dustproof function is carried out simultaneously to two surfaces up and down of dedusting cloth 22, it eliminates The electrostatic interaction and iron filings of dedusting cloth 22, elimination factor can reach 98%, to reach, cloth cover is clean and tidy, improves product quality, mentions The purpose for rising product yield, reducing scrappage, reducing product cost.
Left dedusting mechanism 6 includes left dedusting axis 63 and left dedusting frame 61, and left dedusting frame 61 is installed in dedusting rack 2, left Left dedusting axis 63 is installed, the centre of left dedusting axis 63 is cased with left cleaning roller 66, and left cleaning roller 66 is equipped with a left side in dedusting frame 61 Cleaning brush 69, left cleaning roller 66 are vertically arranged in left dedusting frame 61, and the lower section of left dedusting axis 63 is equipped with left dedusting transmission shaft 62, left dedusting transmission shaft 62 is installed on left dedusting frame 61, and left dedusting transmission shaft 62 is equipped with left dedusting driving gear 64, and a left side is removed Dirt axis 63 is equipped with left dedusting driven gear 65, is connected with left biography between left dedusting driving gear 64 and left dedusting driven gear 65 Dynamic chain 68.Left dedusting mechanism 6 drives left 62 setting in motion of dedusting transmission shaft by upright driving mechanism 8, in Left Drive chain Under the action of 68,66 setting in motion of left cleaning roller of left 62 top of dedusting transmission shaft, cleaning brush 69 left in this way are driven The dirt and dust for removing 22 upper surface of dedusting cloth have the function that clean 22 upper surface of dedusting cloth.Left dedusting frame 61 There are two quantity, and correspondence installation arrangement, each left dedusting frame 61, which is equipped with, installs left dedusting axis 63 and left dedusting transmission shaft 62 axis hole (being not drawn into figure), such installation arrangement are more conducive to removing the dirt and ash of 22 upper surface of dedusting cloth Dirt.The quantity of left dedusting axis 63 has several, and left cleaning brush 69 is mounted on every left dedusting axis 63, depicts 4 in figure Root, can be according to the left dedusting axis 63 for needing to install fair amount of people.
Right dedusting mechanism 7 includes right dedusting axis 73 and right dedusting frame 71, and left dedusting frame 61 is installed in perching rack 1, right Right dedusting axis 73 is installed, the centre of right dedusting axis 73 is cased with right cleaning roller 76, and right cleaning roller 76 is equipped with the right side in dedusting frame 71 Cleaning brush 79, right cleaning roller 76 are vertically arranged in right dedusting frame 71, and the lower section of right dedusting axis 73 is equipped with right dedusting transmission shaft 72, right dedusting transmission shaft 72 is installed on right dedusting frame 71, and right dedusting transmission shaft 72 is equipped with right dedusting driving gear 74, and the right side is removed Dirt axis 73 is equipped with right dedusting driven gear 75, is connected with right biography between right dedusting driving gear 74 and right dedusting driven gear 75 Dynamic chain 78.Right dedusting mechanism 7 drives right 72 setting in motion of dedusting transmission shaft by upright driving mechanism 8, in right driving chain Under the action of 78,76 setting in motion of right cleaning roller of right 72 top of dedusting transmission shaft, cleaning brush 79 right in this way are driven The dirt and dust for removing 22 lower surface of dedusting cloth have the function that clean 22 lower surface of dedusting cloth.Right dedusting frame 71 There are two quantity, and correspondence installation arrangement, each right dedusting frame 71, which is equipped with, installs right dedusting axis 73 and right dedusting transmission shaft 72 axis hole (being not drawn into figure), such installation arrangement are more conducive to removing the dirt and ash of 22 lower surface of dedusting cloth Dirt.The quantity of right dedusting axis 73 has several, and right cleaning brush 79 is mounted on every right dedusting axis 73, depicts 4 in figure Root, can be according to the right dedusting axis 73 for needing to install fair amount of people.
Upright driving mechanism 8 includes vertical driving motor 81 and vertical active drive wheel 85, and vertical driving motor 81 connects There is vertical motor output shaft 82, the other end of vertical motor output shaft 82 is connected with vertical shaft coupling 83, and vertical shaft coupling 83 connects It is connected to vertical transmission shaft 84, vertical transmission shaft 84 is equipped with vertical active drive wheel 85, and the end of left dedusting transmission shaft 62 is equipped with Left driven driving wheel 67, the left end of vertical active drive wheel 85 are meshed with left driven driving wheel 67, right dedusting transmission shaft 72 End is equipped with right driven driving wheel 77, and the right end of vertical active drive wheel 85 is meshed with right driven driving wheel 77.Vertical driving Mechanism 8 drives vertical motor output shaft 82 to rotate by vertical driving motor 81, makees in the connection of vertical shaft coupling 83 Under, vertical transmission shaft 84 also starts to rotate.Vertical transmission shaft 84 is equipped with vertical active drive wheel 85, by vertical The engagement with the driven driving wheel 77 of left driven driving wheel 67 and the right side respectively of active drive wheel 85, drives left 6 He of dedusting mechanism Right 7 setting in motion of dedusting mechanism, while second of dustproof function is carried out simultaneously to two surfaces up and down of dedusting cloth 22, it eliminates The dirt and dust of dedusting cloth 22, elimination factor can reach 98%, to reach, cloth cover is clean and tidy, improves product quality, promotes production Product yield, the purpose for reducing scrappage, reducing product cost.
Left shaker mechanism 9 includes left shake bracket 91, and left shake bracket 91 is equipped with left shake roller 92 and left shake is driven Axis 93, left shake roller 92 match with left cleaning roller 66, and right shaker mechanism 10 includes right shake bracket 101, right shake bracket 101 It is equipped with right shake roller 102 and right shake transmission shaft 103, right shake roller 102 matches with right cleaning roller 76.Left shaker mechanism 9 By the left shake roller 92 on left shake bracket 91, the dirt of left cleaning brush 69 and dust are smoothly shaken off to vertical dust-collecting box Interior, right shaker mechanism 10 is suitable by the dirt of right cleaning brush 79 and dust by the right shake roller 102 on right shake bracket 101 Benefit is shaken off into vertical dust-collecting box, is more conducive to removing the dirt and dust on 22 surface of dedusting cloth in this way.
The left end of dedusting cloth 22 is equipped with defeated cloth holder 11, and the right end of dedusting cloth 22, which is equipped with, receives cloth holder 12,1 He of perching rack Dedusting rack 2 is equipped with guide roller 13.The left side of horizontal dust-extraction unit is equipped with horizontal dust-collecting box 14, and horizontal dust-collecting box 14 is connected with Horizontal dust leg 15, the other end of horizontal dust leg 15 are connected with horizontal dust blower 16, and the lower section of vertical dust-extraction unit is equipped with Vertical dust-collecting box 17, vertical dust-collecting box 17 are connected with vertical dust leg 18, and the other end of vertical dust leg 18 is connected with vertical collection Dirt blower 19.It respectively will be in horizontal dust-collecting box 14 and vertical dust leg 18 by horizontal dust blower 16 and vertical dust blower 19 Dust focused on, be discharged body except.
A kind of this practical course of work of the perching dust pelletizing system applied to garment production: it first passes through defeated cloth holder 11 and leads Dedusting cloth 22 is transported in dedusting channel 20 to roller 13;At the same time, horizontal dust-extraction unit is first passed through, to dedusting cloth 22 Upper and lower surfaces carry out first time dedusting work, then again by vertical dust-extraction unit, to two table up and down of dedusting cloth 22 Face carries out second of dedusting work, eliminates dirt, dust and the electrostatic interaction on about 22 two surfaces of dedusting cloth, elimination factor can Reach 98%, cloth cover is clean and tidy, improves product quality, promotes product yield, reduces scrappage, reduces product cost to reach Purpose;Finally dedusting cloth 22 is wound on receipts cloth holder 12.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made ground simple change, etc. With replacement or modification etc., all it is covered by among protection scope of the present invention.

Claims (8)

1. a kind of perching dust pelletizing system applied to garment production, including perching rack and dedusting rack, the dedusting rack position In the left side of the perching rack, it is characterised in that: it is formed with dedusting channel between the perching rack and the dedusting rack, Dedusting cloth and dust-extraction unit are equipped in the dedusting channel, the dust-extraction unit includes horizontal dust-extraction unit and vertical dedusting dress It sets, the horizontal dust-extraction unit is horizontally placed in the dedusting channel, and the vertical dust-extraction unit, which is vertically arranged, is set to institute State in dedusting channel, the horizontal dust-extraction unit includes upper dedusting mechanism, lower dedusting mechanism and horizontal drive mechanism, it is described on remove Dirt mechanism and the lower dedusting mechanism are all connected with the horizontal drive mechanism, and the upper dedusting mechanism is located at the dedusting cloth Top, the lower dedusting mechanism are located at the lower section of the dedusting cloth, and the upper dedusting mechanism is installed in the dedusting rack, The lower dedusting mechanism is installed in the perching rack, and the horizontal drive mechanism is installed in the dedusting rack, described Vertical dust-extraction unit includes left dedusting mechanism, right dedusting mechanism and upright driving mechanism, and the left dedusting mechanism and the right side are removed Dirt mechanism is all connected with the upright driving mechanism, and the left dedusting mechanism is located at the left side of the dedusting cloth, the right dedusting Mechanism is located at the right side of the dedusting cloth, and the left dedusting mechanism is installed in the dedusting rack, the right dedusting mechanism It is installed in the perching rack, the upright driving mechanism is installed in the dedusting rack, the left dedusting mechanism and institute It states right dedusting mechanism and is connected with shaker mechanism, the shaker mechanism includes left shaker mechanism and right shaker mechanism, the left shake Mechanism is located at the left side of the left dedusting mechanism, and the left shaker mechanism is installed in the dedusting rack, the right shake machine Structure is located at the right side of the right dedusting mechanism, and the right shaker mechanism is installed in the perching rack, the upper dedusting mechanism Including upper dedusting axis and upper dedusting frame, the upper dedusting frame is installed in the dedusting rack, the upper dedusting axis include on remove Dirt driving shaft and upper dedusting driven shaft, the upper dedusting driving shaft and the upper dedusting driven shaft are mounted on the upper dedusting frame Interior, the upper dedusting driving shaft is equipped with upper driving gear, and the upper dedusting driven shaft is equipped with upper driven gear, the upper master Be connected with synchronous belt between moving gear and the upper driven gear, dedusting seat be installed on the upper synchronous belt, it is described on Dedusting seat is equipped with upper dedusting scraper plate and upper dedusting magnetic sheet, and horizontal drive mechanism described in the upper dedusting active axis connection is described The left end of dedusting cloth is equipped with defeated cloth holder, and the right end of the dedusting cloth, which is equipped with, receives cloth holder, the perching rack and dedusting rack It is equipped with guide roller.
2. a kind of perching dust pelletizing system applied to garment production according to claim 1, it is characterised in that: the lower dedusting Mechanism includes lower dedusting axis and lower dedusting frame, and the lower dedusting frame is installed in the perching rack, and the lower dedusting axis includes Lower dedusting driving shaft and lower dedusting driven shaft, the lower dedusting driving shaft and the lower dedusting driven shaft be mounted on it is described under remove In dirt frame, the lower dedusting driving shaft is equipped with lower driving gear, and the lower dedusting driven shaft is equipped with lower driven gear, described It is connected with lower synchronous belt between lower driving gear and the lower driven gear, synchronizes to take under described lower dedusting seat, institute is installed It states lower dedusting seat and is equipped with lower dedusting scraper plate and lower dedusting magnetic sheet, horizontal drive mechanism described in the lower dedusting active axis connection.
3. a kind of perching dust pelletizing system applied to garment production according to claim 2, it is characterised in that: the horizontal drive Motivation structure includes horizontal drive motor and horizontal active drive wheel, and the horizontal drive motor is connected with horizontal motor output shaft, The other end of the horizontal motor output shaft is connected with horizontal shaft coupling, and the horizontal shaft coupling is connected with horizontal drive shaft, institute Horizontal drive shaft is stated equipped with the horizontal active drive wheel, the end of the upper dedusting driving shaft is equipped with upper driven driving wheel, The upper end of the horizontal active drive wheel is meshed with the upper driven driving wheel, and the end of the lower dedusting driving shaft is equipped with down Driven driving wheel, the lower end of the horizontal active drive wheel with it is described under driven driving wheel be meshed.
4. a kind of perching dust pelletizing system applied to garment production according to claim 1, it is characterised in that: the left dedusting Mechanism includes left dedusting axis and left dedusting frame, and the left dedusting frame is installed in the dedusting rack, peace in the left dedusting frame Equipped with the left dedusting axis, the centre of the left dedusting axis is cased with left cleaning roller, and the left cleaning roller is equipped with left cleaning brush, The left cleaning roller is vertically arranged in the left dedusting frame, and the lower section of the left dedusting axis is equipped with left dedusting transmission shaft, described Left dedusting transmission shaft is installed on the left dedusting frame, and the left dedusting transmission shaft is equipped with left dedusting driving gear, the left side Dedusting axis is equipped with left dedusting driven gear, is connected with a left side between the left dedusting driving gear and the left dedusting driven gear Driving chain.
5. a kind of perching dust pelletizing system applied to garment production according to claim 4, it is characterised in that: the right dedusting Mechanism includes right dedusting axis and right dedusting frame, and the left dedusting frame is installed in the perching rack, peace in the right dedusting frame Equipped with the right dedusting axis, the centre of the right dedusting axis is cased with right cleaning roller, and the right cleaning roller is equipped with right cleaning brush, The right cleaning roller is vertically arranged in the right dedusting frame, and the lower section of the right dedusting axis is equipped with right dedusting transmission shaft, described Right dedusting transmission shaft is installed on the right dedusting frame, and the right dedusting transmission shaft is equipped with right dedusting driving gear, the right side Dedusting axis is equipped with right dedusting driven gear, is connected with the right side between the right dedusting driving gear and the right dedusting driven gear Driving chain.
6. a kind of perching dust pelletizing system applied to garment production according to claim 5, it is characterised in that: the vertical drive Motivation structure includes vertical driving motor and vertical active drive wheel, and the vertical driving motor is connected with vertical motor output shaft, The other end of the vertical motor output shaft is connected with vertical shaft coupling, and the vertical shaft coupling is connected with vertical transmission shaft, institute Vertical transmission shaft is stated equipped with the vertical active drive wheel, the end of the left dedusting transmission shaft is equipped with left driven driving wheel, The left end of the vertical active drive wheel is meshed with the driven driving wheel in a left side, and the end of the right dedusting transmission shaft is equipped with the right side Driven driving wheel, the right end of the vertical active drive wheel are meshed with the driven driving wheel in the right side.
7. a kind of perching dust pelletizing system applied to garment production according to claim 6, it is characterised in that: the left shake Mechanism includes left shake bracket, the left shake bracket be equipped with left shake roller and left shake transmission shaft, the left shake roller and The left cleaning roller matches, and the right shaker mechanism includes right shake bracket, and the right shake bracket is equipped with right shake roller With right shake transmission shaft, the right shake roller matches with the right cleaning roller.
8. a kind of perching dust pelletizing system applied to garment production according to claim 1, it is characterised in that: the level is removed The left side of dirt device is equipped with horizontal dust-collecting box, and the horizontal dust-collecting box is connected with horizontal dust leg, the horizontal dust leg it is another One end is connected with horizontal dust blower, and the lower section of the vertical dust-extraction unit is equipped with vertical dust-collecting box, and the vertical dust-collecting box connects It is connected to vertical dust leg, the other end of the vertical dust leg is connected with vertical dust blower.
CN201510621873.9A 2015-09-25 2015-09-25 A kind of perching dust pelletizing system applied to garment production Active CN105170499B (en)

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Publication number Priority date Publication date Assignee Title
CN106544847B (en) * 2017-01-23 2017-08-25 舒燕 A kind of design on fabric surface dust arrester
CN111453503B (en) * 2020-04-13 2020-12-29 浙江豪生新材料有限公司 Sphere material surface machining processing system

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JP2004024612A (en) * 2002-06-26 2004-01-29 Hiroshimaken Lease Towel:Kk Equipment for removing fuzzy ball of cloth belt for polishing pachinko ball
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