Onboard charger of electric car and cooling method thereof
Technical field
The invention belongs to electronlmobil field, particularly a kind of cooling method for arranging of onboard charger of electric car.
Background technology
Onboard charger, as electronlmobil vitals, to be arranged and cooling is crucial, and meeting that new forms of energy parts are arranged, under the prerequisite of performance requriements, how low cost, high reliability, less space hold are the primary problems solved.
The main at present type of cooling of onboard charger has that nature cools, force-air cooling and liquid cooling.
Naturally cold scheme is dispelled the heat by natural convection air, and structure is simple, but device temperature is high, comparatively large on all edge pieces impacts, position has limitation, can not be arranged in confined space, enough heat-dissipating spaces must be ensured, this and electric passenger vehicle space is generally compact disagrees.
Liquid cooling scheme advantage is that arrangement space demand is less, less on circumferential component impact; Shortcoming is that system is more complicated, and fluid circulation adds the complexity of system, brings the rising of cost and the reduction of reliability.
Force-air cooling increases the fan forcing cooling on naturally cold scheme basis, scheme cost between natural cold-peace liquid cooling, to the requirement of arrangement space also between above two schemes.
Limited for vehicle arrangement space, front deck arranges onboard charger without space, by studying arrangement, designing a kind of force-air cooling onboard charger and being arranged in the confined space of former car spare tyre pond, meet low cost, the cooling arrangement requirement of high reliability.
At present, in known technology, have with the akin technologic material of the technology of the present invention effect:
CN200610157108.7, it discloses a kind of cooling mechanism and method of onboard charger of electric car.
The advantage of this technology is: this onboard charger of electric car connects exhaust passage and ft connection by the air inlet duct in car through onboard charger, is achieved the force-air cooling cooling of onboard charger by the fan in air channel.
This technology shortcoming be:
1. this onboard charger heat sink conception needs air inlet duct and exhaust passage, and the outer arrangement space of occupying volume, increases cost of development;
2. this onboard charger fan is arranged in air channel, causes air channel volume to become large, and the outer arrangement space of occupying volume, increases cost of development;
3. this onboard charger heat sink conception needs onboard charger to be communicated with body exterior by air channel, and using former car breather port to exist affect vehicle closure power risk, outputs air channel connecting bore for this reason there is vehicle and to leak risk as special.
Summary of the invention
The object of the invention is: in order to overcome electronlmobil spaces compact, the present situation of arrangement space deficiency, and provide a kind of novel electric vehicle force-air cooling onboard charger to arrange and cooling scheme, this conceptual design is applicable to spaces compact, onboard charger is arranged without sufficient space in front deck and other places, cancel spare tyre in former car spare tyre pond and increase instruments such as joining tyre repairing fluid, additionally do not take boot space situation.
Concrete technical scheme is as follows:
A kind of onboard charger of electric car, is characterized in that described onboard charger is fixed in spare tyre pond.
Between described spare tyre pond and described onboard charger, fill support component, and leave space between support component and spare tyre pond.
Described space is the flowable cooling loop of air-flow formed between support component and spare tyre pond.
Described cooling loop is the closed-loop of air-flow counterclockwise flow.
Described support component is foam support block.
The moving direction of described air-flow in cooling loop is onboard charger ventilation inlet, onboard charger inside, onboard charger air outlet, rear end panel, spare tyre pond right sidewall, sidewall, charger air inlet spare tyre pond sidewall on front side of spare tyre pond, get back to onboard charger ventilation inlet.
Described onboard charger comprises the fan inside independently controlled by described onboard charger.
Space below described support component can be used for placing driver's tool, the car load parts that charging wire or other needs are arranged, and support component and cooling loop are kept apart, and do not affect wind circulation.
A kind of cooling method of onboard charger of electric car, it is characterized in that the temperature information of the temperature sensor collection that described onboard charger is arranged according to the power device of therein passes to the internal piloting unit of described onboard charger, control the rotating speed of described fan inside, thus the speed that control air flows in described closed-loop.
On front side of described spare tyre pond, sidewall is sheet metal structural, and circulating air and described sheet metal structural carry out interchange of heat, and described sheet metal structural, by metal conduction, carries out interchange of heat with vehicle outside air, finally completes the interchange of heat of onboard charger and outside vehicle.
Compared with currently available technology, the present invention has the following advantages:
1. onboard charger is arranged in the confined space of vehicle spare tyre pond, without the need to the wind inlet channel that externally connects and exhaust air flue, solves external air channel taking space, effectively reduces cost of development simultaneously;
2. onboard charger integrated heat dissipation fan, solves provided with fan additionally taking space in external air channel;
3. inner air circulates the object realizing being reached cooling by the spare tyre pond external interchange of heat of integrated sheet-metal along spare tyre Chi Banjinbi, realizes the cooling of onboard charger when sealing;
4. need not vehicle body to the duct outlet of exterior open cell, reduce cost of development, evade the risk of leaking that perforate brings.
So scheme is under the prerequisite meeting electric vehicle development demand, bring significant performance boost and huge economic benefit.
Accompanying drawing explanation
Figure 1 shows that constituent elements explanation;
Figure 2 shows that the installation of charger in spare tyre pond;
Figure 3 shows that foam support part build after spare tyre pond.
Wherein: 1-foam support block 1; 2-foam support block 2; 3-onboard charger; 4-onboard charger ventilation inlet; 5-onboard charger air outlet; 6-onboard charger fan inside; 7-spare tyre pond; 8-charger air inlet spare tyre pond sidewall; 9-rear end panel; 10-spare tyre pond right sidewall; Sidewall on front side of 11-spare tyre pond; Sidewall between 12-charger and spare tyre pond.
Detailed description of the invention
Describe the present invention with reference to the accompanying drawings below, it is a kind of preferred embodiment in numerous embodiments of the present invention.
Foam support block 1, foam support block 2 (as Fig. 1) designs according to onboard charger 3 and spare tyre pond 6 sheet metal structural, EPP material is selected to meet car load to temperature, structural strength, the requirement of resistance to performance of waiting so long, onboard charger 3 is positioned at the below of foam support block 1, (as Fig. 2) in spare tyre pond 7 is fixed on by bolt of rear end plate, filled by foam support block 1 between sidewall 12 on the left of charger 3 and between spare tyre pond, fill by between foam support block 1 and foam support block 2 between on the right side of charger 3 and spare tyre pond right sidewall 10, the gap of more than 50mm air circulation is kept between onboard charger air outlet 5 and rear end panel 9, onboard charger ventilation inlet 4 and charger air inlet spare tyre pond sidewall 8 keep the gap of more than 50mm air circulation, at other positions, foam support block 1 and foam support block 2 and between spare tyre pond and rear end panel bottom sidewall keep more than 50mm gap, top is all covered full, thus at foam support block 1, the conter clockwise closed-loop of an air circulation is formed with spare tyre pond panel beating wall surrounding bottom foam support block 2, pass through successively: onboard charger ventilation inlet 4, onboard charger 3 is inner, onboard charger air outlet 5, rear end panel 9, spare tyre pond right sidewall 10, sidewall 11 on front side of spare tyre pond, charger air inlet spare tyre pond sidewall 8 gets back to onboard charger ventilation inlet 4.
Space below foam support block 2 can be used for placing driver's tool, and charging wire or other car load parts that can arrange, kept apart by the structure below foam support block 2 and cooling loop, and do not affect air circulation loop, onboard charger fan inside 6 controls by onboard charger 3 is independent, the temperature information of the temperature sensor collection that onboard charger 3 is arranged according to the power device of therein passes to onboard charger 3 internal piloting unit, when temperature is lower than uniform temperature, onboard charger fan inside 6 stall of onboard charger 3 internal piloting unit controls or low-speed running, when the temperature of the temperature sensor collection that the power device of onboard charger 3 therein is arranged reaches certain value, onboard charger 3 internal piloting unit controls onboard charger fan inside 6 with stepped lifting rotating speed until full speed running, within the specific limits, rotation speed of the fan is higher, air is faster along spare tyre pond panel beating wall circulation flow rate, interchange of heat is faster, the cooling heat dissipation demand of onboard charger 3 under satisfied different car load ambient temperature is carried out with this mode.
Onboard charger 3 is connected in the loop of spare tyre pond periphery panel beating, there is force-air cooling fan onboard charger 3 inside, after charging starts, fan is according to onboard charger 3 operating temperature, the rotating speed of in good time adjustment onboard charger fan inside 6, comparatively cold air is made to enter onboard charger 3 inner fin from onboard charger ventilation inlet 4, comparatively hot air is discharged from onboard charger air outlet 5, the comparatively hot air that onboard charger air outlet 5 is discharged is by foam support block 1, 2 structural limitations, force along rear end panel 9, spare tyre pond right side wall 10, sidewall 11 on front side of spare tyre pond, charger air inlet spare tyre pond sidewall 8, enter again onboard charger ventilation inlet 4, the wind circulation cooling of formation conter clockwise closed loop like this, the rear end panel 9 in spare tyre pond 7 in circulation, charger air outlet place spare tyre pond sidewall 10, on front side of spare tyre pond, sidewall 11 is sheet metal structural, circulating air and these sheet metal structurals carry out interchange of heat, these sheet metal structurals pass through metal conduction, interchange of heat is carried out with vehicle outside air, finally complete the interchange of heat of onboard charger 3 and outside vehicle.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the various improvement that method of the present invention is conceived and technical scheme is carried out; or directly apply to other occasion, all within protection scope of the present invention without improving.