CN105150410A - Intelligent modularized complete system for continuous green desulfurization regeneration of waste rubber - Google Patents
Intelligent modularized complete system for continuous green desulfurization regeneration of waste rubber Download PDFInfo
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- CN105150410A CN105150410A CN201510618399.4A CN201510618399A CN105150410A CN 105150410 A CN105150410 A CN 105150410A CN 201510618399 A CN201510618399 A CN 201510618399A CN 105150410 A CN105150410 A CN 105150410A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses an intelligent modularized complete system for continuous green desulfurization regeneration of waste rubber. The system comprises four pieces of module equipment, namely intelligent waste tire crushing-separating rubber particle production equipment, rubber particle green desulfurization regeneration equipment, regenerated rubber cooling and cleaning equipment and regenerated rubber forming and granulating equipment. The system can form green, energy-saving, continuous, intelligent, efficient, safe and clean production in the whole production process from waste tire to regenerated rubber finished products and obtain the regenerated rubber finished products with excellent properties.
Description
Technical field
The present invention relates to rubber regeneration machinery apparatus field, specifically a kind of intelligent modularized waste old green disconnected sulfur regeneration outfit continuously.
Background technology
Rubber has become the grand strategy goods and materials of various countries' national economic development with its irreplaceable characteristic.The generation of a large amount of junked tires causes very large pollution to environment, also causes the waste of ample resources, waste old recycle the great attention being more and more subject to countries in the world, China's waste old recycles mode to produce reclaimed rubber.
In view of people are for the more and more attention of environmental consciousness, require that with waste and old material " minimizing; innoxious; resource; re-use; recirculation " be the code of conduct of socio-economic activity, promote cleaner production and recycling economy development, development energy-conserving and environment-protective, safety and stability, can be continuously produced, production process equipment that automaticity is high is imperative.The dynamic desulfurization of tradition based on HTHP is just progressively substituted, one carried out in recent years is with " machine " generation " tank " Novel desulphurization method and normal pressure continuous plastication (desulfurization) method, after plasticizing rubber powder is produced in main employing Plasticator plasticizing, carry out calendering refining glue and then produce reclaimed rubber, though achieve certain effect and environment friendly and pollution-free, also there is plant running instability, product and easily return the shortcomings such as bullet (namely returning bullet in 1 month).
summary of the inventionthe object of this invention is to provide a kind of intelligent modularized waste old green disconnected sulfur regeneration outfit continuously, to solve prior art Problems existing.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of intelligent modularized waste old is green disconnected sulfur regeneration outfit continuously, it is characterized in that: comprise the broken apart production rubber grain equipment of junked tire intelligence, rubber grain green disconnected sulfur regeneration equipment, reclaimed rubber cooling and purifying equipment, reclaimed rubber molding, granulating equipment four module equipment successively, wherein:
The broken apart production rubber grain equipment of described junked tire intelligence comprise connected by conveyer belt successively cut circle machine, tyre crusher, blob of viscose shredder, exciting magnetic extractor, micelle shredder, belt magnetic separator, wind sifter, cut circle machine, tyre crusher, blob of viscose shredder, exciting magnetic extractor, micelle shredder, belt magnetic separator, wind sifter becomes one composition module one, first junked tire is sent into and is cut circle machine, successively through cutting the cutting of circle machine, tyre crusher is broken, blob of viscose shredder tears up, exciting magnetic extractor screens, micelle shredder tears up, belt magnetic separator screens, rubber grain is formed after wind sifter screening, rubber grain sends into the disconnected sulfur regeneration equipment of rubber grain green by conveyer belt,
The disconnected sulfur regeneration equipment of described rubber grain green comprises the rubber doser, the type rubber regenerating machine dispersion devulcanizer that are connected by conveyer belt, rubber doser, type rubber regenerating machine dispersion devulcanizer becomes one composition module two, the rubber grain that wind sifter is sent sends into reclaimed rubber cooling and purifying equipment by conveyer belt send into the desulfurization of type rubber regenerating machine dispersion devulcanizer again after rubber doser after;
Described reclaimed rubber cooling and purifying equipment comprises the cooling mixing machine, the filter that are connected by conveyer belt, cooling mixing machine, filter become one composition module three, rubber grain after the desulfurization of type rubber regenerating machine dispersion devulcanizer, after cooling mixing machine cooling, metre filter, sends into reclaimed rubber molding, granulating equipment by conveyer belt;
Reclaimed rubber molding, granulating equipment comprises the seal protection system connected by conveyer belt successively, particle water cooler, pellet dryer, baling press, and access fresh water (FW) and supply water to the bosh of particle water cooler by pipeline, seal protection system, particle water cooler, pellet dryer, baling press, bosh becomes one composition module four, rubber grain after metre filter is through the process of seal protection system, particle water cooler water cooling, pellet dryer drying forms graininess reclaimed rubber finished product, graininess reclaimed rubber finished product is packed finally by baling press.
The present invention includes the broken apart production rubber grain equipment of junked tire intelligence, rubber grain green disconnected sulfur regeneration equipment, reclaimed rubber cooling and purifying equipment, reclaimed rubber molding, granulating equipment four module, formed a kind of by junked tire to the green of the whole production process of reclaimed rubber finished product, energy-conservation, continuous, intelligent, efficient, safety, cleaner production and obtain excellent properties reclaimed rubber finished product.
Beneficial effect of the present invention:
1. the broken apart production rubber grain equipment of junked tire intelligence adopts the broken apart production line of a whole set of waste old of intelligent total closed type to replace tradition " little three " equipment, achieves intellectuality, serialization, low energy consumption and CR production.
2. disconnected its raw material of sulfur regeneration equipment of rubber grain green only need select 2-10mm rubber grain to save abrasive dust workshop section, energy-conservation 50%, without the need to adding any chemical assistant, pure mechanical shearing mode is adopted to break sulfur regeneration, almost produce without " three wastes ", whole rubber regeneration process energy conservation, environmental protection, serialization, to clean.
3. reclaimed rubber cooling and purifying equipment equipment adopts preliminary cooled and filtered to extrude mill or the banbury refining glue of alternative traditional high pollution, on the one hand can filtering department impurity (for processing steel wire, fiber etc. completely) and do not regenerate large rubber grain etc. completely, improve reclaimed rubber product quality, avoid on the other hand the unmanageable defect of uncontrollable discharge of the pollutant of tradition refining glue, whole process energy conservation, environmental protection and convenient and swift.
4. reclaimed rubber molding, granulating equipment reclaimed rubber molding, granulating is all complete in full-automatic airtight situation, finally obtain graininess reclaimed rubber finished product, solve Traditional bulk reclaimed rubber and stack not easy heat radiation and cause the shortcomings such as spontaneous combustion, the easy resilience of Mooney viscosity, product mechanical properties decrease.
Accompanying drawing explanation
Fig. 1 is present system structured flowchart.
Detailed description of the invention
As shown in Figure 1, a kind of intelligent modularized waste old is green disconnected sulfur regeneration outfit continuously, comprise the broken apart production rubber grain device A of junked tire intelligence, rubber grain green disconnected sulfur regeneration equipment B, reclaimed rubber cooling and purifying equipment C, reclaimed rubber molding, granulating equipment D four module equipment successively, wherein:
Junked tire intelligence broken apart production rubber grain device A comprise connected by conveyer belt successively cut circle machine 1, tyre crusher 2, blob of viscose shredder 3, exciting magnetic extractor 4, micelle shredder 5, belt magnetic separator 6, wind sifter 7, cut circle machine 1, tyre crusher 2, blob of viscose shredder 3, exciting magnetic extractor 4, micelle shredder 5, belt magnetic separator 6, wind sifter 7 becomes one composition module one, first junked tire is sent into and is cut circle machine 1, cut through cutting circle machine 1 successively, tyre crusher fragmentation 2, blob of viscose shredder 3 tears up, exciting magnetic extractor 4 screens, micelle shredder 5 tears up, belt magnetic separator 6 screens, rubber grain is formed after wind sifter 7 screens, rubber grain sends into the disconnected sulfur regeneration equipment of rubber grain green by conveyer belt,
The disconnected sulfur regeneration equipment B of rubber grain green comprises the rubber doser 8, the type rubber regenerating machine dispersion devulcanizer 9 that are connected by conveyer belt, rubber doser 8, type rubber regenerating machine dispersion devulcanizer 9 becomes one composition module two, the rubber grain that wind sifter 7 is sent sends into reclaimed rubber cooling and purifying equipment C by conveyer belt send into the desulfurization of type rubber regenerating machine dispersion devulcanizer 9 again after rubber doser 8 after;
Reclaimed rubber cooling and purifying equipment C comprises the cooling mixing machine 10, the filter 11 that are connected by conveyer belt, cooling mixing machine 10, filter 11 become one composition module three, after rubber grain after type rubber regenerating machine dispersion devulcanizer 9 desulfurization cools through cooling mixing machine 10, filter 11 filters, send into reclaimed rubber molding, granulating equipment D by conveyer belt;
Reclaimed rubber molding, granulating equipment D comprises the seal protection system 12 connected by conveyer belt successively, particle water cooler 14, pellet dryer 15, baling press 16, and access fresh water (FW) and supply water to the bosh 13 of particle water cooler 14 by pipeline, seal protection system 12, particle water cooler 14, pellet dryer 15, baling press 16, bosh 13 becomes one composition module four, rubber grain after filter 11 filters processes through seal protection system 12, particle water cooler water 14 cools, pellet dryer 15 drying forms graininess reclaimed rubber finished product, graininess reclaimed rubber finished product is packed finally by baling press 16.
Operation principle of the present invention:
Junked tire cuts circle through cutting circle machine 1, obtain the fragmentation of circle mouth tire feeding tyre crusher 2 one-level and obtain 80*80mm tire blob of viscose, enter blob of viscose shredder 3 two-stage crushing blob of viscose again and obtain 18*18mm micelle, fiber, steel wire mixture, then make a gift to someone and carry out one-level magnetic separation in exciting magnetic extractor 4 and isolate most of byproduct steel wire, leftover materials feeding micelle shredder 5 carries out three grades of fragmentations and obtains being less than or equal to 10mm micelle, fiber, a small amount of steel wire mixture send into belt magnetic separator 6 carry out sending into after secondary magnetic separation removes residue steel wire further wind sifter 7 remove fiber after again screening obtain about 2-10mm rubber grain,
The 2-10mm rubber grain obtained by leading portion is conveyed in type rubber regenerating machine and sorting devulcanizer 9 through rubber doser 8 and carries out green disconnected sulfur regeneration continuously; obtain the large rubber grain that reclaimed rubber crude product enters the impurity such as steel wire, fiber that in filter 11, filtering does not eliminate and non-holomorphosis after cooling mixing machine 10 tentatively cooling; the purer reclaimed rubber particle obtained after the process of honeybee protection system system 12, more fully cools further through particle water cooler 14 and packs warehouse-in through baling press 16 after pellet dryer 15 drying process.
Claims (1)
1. an intelligent modularized waste old green disconnected sulfur regeneration outfit continuously, it is characterized in that: comprise the broken apart production rubber grain equipment of junked tire intelligence, rubber grain green disconnected sulfur regeneration equipment, reclaimed rubber cooling and purifying equipment, reclaimed rubber molding, granulating equipment four module equipment successively, wherein:
The broken apart production rubber grain equipment of described junked tire intelligence comprise connected by conveyer belt successively cut circle machine, tyre crusher, blob of viscose shredder, exciting magnetic extractor, micelle shredder, belt magnetic separator, wind sifter, cut circle machine, tyre crusher, blob of viscose shredder, exciting magnetic extractor, micelle shredder, belt magnetic separator, wind sifter becomes one composition module one, first junked tire is sent into and is cut circle machine, successively through cutting the cutting of circle machine, tyre crusher is broken, blob of viscose shredder tears up, exciting magnetic extractor screens, micelle shredder tears up, belt magnetic separator screens, rubber grain is formed after wind sifter screening, rubber grain sends into the disconnected sulfur regeneration equipment of rubber grain green by conveyer belt,
The disconnected sulfur regeneration equipment of described rubber grain green comprises the rubber doser, the type rubber regenerating machine dispersion devulcanizer that are connected by conveyer belt, rubber doser, type rubber regenerating machine dispersion devulcanizer becomes one composition module two, the rubber grain that wind sifter is sent sends into reclaimed rubber cooling and purifying equipment by conveyer belt send into the desulfurization of type rubber regenerating machine dispersion devulcanizer again after rubber doser after;
Described reclaimed rubber cooling and purifying equipment comprises the cooling mixing machine, the filter that are connected by conveyer belt, cooling mixing machine, filter become one composition module three, rubber grain after the desulfurization of type rubber regenerating machine dispersion devulcanizer, after cooling mixing machine cooling, metre filter, sends into reclaimed rubber molding, granulating equipment by conveyer belt;
Reclaimed rubber molding, granulating equipment comprises the seal protection system connected by conveyer belt successively, particle water cooler, pellet dryer, baling press, and access fresh water (FW) and supply water to the bosh of particle water cooler by pipeline, seal protection system, particle water cooler, pellet dryer, baling press, bosh becomes one composition module four, rubber grain after metre filter is through the process of seal protection system, particle water cooler water cooling, pellet dryer drying forms graininess reclaimed rubber finished product, graininess reclaimed rubber finished product is packed finally by baling press.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106738428A (en) * | 2016-11-29 | 2017-05-31 | 安徽世界村新材料有限公司 | A kind of scrap rubber green restores regeneration integrated production system and method |
CN108929460A (en) * | 2017-05-24 | 2018-12-04 | 汤真 | A kind of plasticity environmental protection glue production method and equipment |
WO2019153839A1 (en) * | 2018-02-09 | 2019-08-15 | 东莞市秉能橡胶有限公司 | Waste tire comprehensive treatment system based on ultra-high-pressure water jet technology |
CN115107197A (en) * | 2022-07-28 | 2022-09-27 | 黑龙江工程学院 | Resource regeneration treatment method for waste tires |
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CN102888030A (en) * | 2011-07-22 | 2013-01-23 | 南通回力橡胶有限公司 | Waste rubber high-temperature normal-pressure regenerating process |
CN104875297A (en) * | 2015-05-14 | 2015-09-02 | 浙江菱正机械有限公司 | System for preparing fine rubber powder by utilizing waste tire |
CN205086220U (en) * | 2015-09-24 | 2016-03-16 | 安徽世界村新材料有限公司 | Old and useless rubber of intelligent objectization green disconnected sulphur regeneration cover is in succession equipped |
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2015
- 2015-09-24 CN CN201510618399.4A patent/CN105150410A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102888030A (en) * | 2011-07-22 | 2013-01-23 | 南通回力橡胶有限公司 | Waste rubber high-temperature normal-pressure regenerating process |
CN104875297A (en) * | 2015-05-14 | 2015-09-02 | 浙江菱正机械有限公司 | System for preparing fine rubber powder by utilizing waste tire |
CN205086220U (en) * | 2015-09-24 | 2016-03-16 | 安徽世界村新材料有限公司 | Old and useless rubber of intelligent objectization green disconnected sulphur regeneration cover is in succession equipped |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106738428A (en) * | 2016-11-29 | 2017-05-31 | 安徽世界村新材料有限公司 | A kind of scrap rubber green restores regeneration integrated production system and method |
CN108929460A (en) * | 2017-05-24 | 2018-12-04 | 汤真 | A kind of plasticity environmental protection glue production method and equipment |
CN108929460B (en) * | 2017-05-24 | 2021-03-19 | 汤真 | Production method and equipment of plastic environment-friendly glue |
WO2019153839A1 (en) * | 2018-02-09 | 2019-08-15 | 东莞市秉能橡胶有限公司 | Waste tire comprehensive treatment system based on ultra-high-pressure water jet technology |
CN115107197A (en) * | 2022-07-28 | 2022-09-27 | 黑龙江工程学院 | Resource regeneration treatment method for waste tires |
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