CN105149923B - A kind of device of dismounting screw thread class part - Google Patents

A kind of device of dismounting screw thread class part Download PDF

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Publication number
CN105149923B
CN105149923B CN201510551901.4A CN201510551901A CN105149923B CN 105149923 B CN105149923 B CN 105149923B CN 201510551901 A CN201510551901 A CN 201510551901A CN 105149923 B CN105149923 B CN 105149923B
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China
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screw thread
class part
thread class
cylinder
rotating mechanism
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CN105149923A (en
Inventor
王飞
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Guoneng Longyuan Environmental Protection Co Ltd
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Beijing Guodian Longyuan Environmental Engineering Co Ltd
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Publication of CN105149923A publication Critical patent/CN105149923A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention relates to parts to dismount technical field, discloses a kind of device of dismounting screw thread class part.The device includes rotating mechanism, and the actuating unit of the driving rotating mechanism rotation, the rotating mechanism is fixedly connected with the end of screw thread class part, in actuating unit driving rotating mechanism rotation, which is used to its convert rotational motion be that the axial of the screw thread class part moves linearly.The present invention can impose larger tangential force using axial linear movement in the outer circle tangential direction of screw thread class part, as a preferred embodiment, can also utilize remaining 90% unmarred screw thread that will swing to the screw thread righting of side at " screw thread dislocation ".It does not only reach the purpose of field stripping screw thread class part in this way, while also functioning to the effect for repairing screw thread class damage parts screw thread.

Description

A kind of device of dismounting screw thread class part
Technical field
The present invention relates to parts to dismount technical field, more specifically, more particularly to a kind of screw thread class part, especially beautiful State FALK(Fu Ke)The device of monoblock type speed reducer middle (center) bearing retaining ring.
Background technology
To improve the precision of speed reducer(Concentricity equally accurate of the gear centre away from, bearing socket), ensure the excellent of speed reducer Good behavior in service, in conjunction with the production technology characteristic of lathe, the FALK in the U.S.(Fu Ke)Box body of speed reducer is designed as monoblock type, such as schemes 1, shown in 2, in figure respectively marked as:1- input shafts, oil sealing × 2 2-, 3(11)Bearing locking ring(Input shaft), 4- retaining rings(It is defeated Enter axis), 5- high gears, 6- bearings, 7- output shafts, 8(16)Bearing locking ring(Output shaft), 9- boring covers(Output shaft), 10- it is low Fast gear, 12- input shafts(Boring cover), 13- bearings(Input shaft), 14- hexagon socket cap head screws, 15- bearings, 17- retaining rings, 18- keyways, oil sealing × 2 19-, 20- hexagon socket cap head screws, 21- box body of speed reducer, hole for hoist × 8 22-.
The bearing of this speed reducer is to fix and adjust working clearance, bearing locking ring by bearing locking ring(See Fig. 4, 5、6、7)It to embed screw thread type, and prevents bearing locking ring from rotating using the fastening means of " screw thread dislocation ", and then reaches axis The purpose for the axially position held;Since the speed reducer is driven for parallel axis helical teeth, the axial force that high low speed bearing is subject to is larger;Again In addition when equipment operation high, low speed axis thermal expansion force;And to the axial impact force of speed reducer high-speed bearing when motor start and stop To the impact force of speed reducer low speed bearing when changing with machine utilization.All these axial forces are transferred to axis by high low speed bearing It holds in retaining ring, the screw thread at bearing locking ring " screw thread dislocation " is made to be permanently deformed(See Fig. 3), cause bearing locking ring firm Admittedly lock on reduction box (see Fig. 1:It is bearing of input shaft retaining ring and code name be 8,16 is output shaft bearing that code name, which is 3,11, Retaining ring), therefore, the first big technological difficulties that bearing locking ring is the overhaul of the equipments how are dismantled, for this technological difficulties, Take solutions several so now.
First method:When dismantling at the scene, retaining ring is fastened on bearing locking with four hexagon socket cap head screws On ring, hammer force then is imposed in retaining ring groove, the hammer force F acted in the outer circle of retaining ring passes through interior hexagonal cylindrical Head screw is transmitted on bearing locking ring, and bearing locking circumferential direction outward turning transfers to reach dismounting purpose(See Figure 10,11).But due to only It moves back ring to connect using hexagon socket cap head screw with bearing locking ring, and between socket cap and retaining ring is transition cooperation, when making When dismantling bearing locking ring with hammering retaining ring groove, the hexagon socket cap head screw neck nearest from hammer point is cut at first Impact is cut, is broken first by after multiple shearing impact power, it is then close from hammer point time, slightly remote ... six in farthest socket cap Angle screw is sheared from neck order, and therefore, when using this method, screw thread is engaged tighter bearing locking ring and at the scene can not Realize dismounting.
Second method:When dismantling at the scene, retaining ring is fastened on bearing locking with four hexagon socket cap head screws On ring, the mating special spanner 30 of hook spanner or producer is then fixed on bearing locking ring(See Figure 12), pulled by hammering Handle end installs the method for extension bar additional to achieve the purpose that dismantle bearing locking ring on spanner handle.Using striking wrench pommel Method can equally cause hexagonal cylindrical head joint bolt in four to be frequently broken because of interrupted exciting force;And use extension bar Method when, not only gene basis barrier spanner can not be made to rotate(Because the circumference spacing of retaining ring groove and adjacent grooves is insufficient 10mm need to choose a conjunction according to the handle of retaining ring groove angle of operation and hook spanner from basic limit rotation angle The angle of suitable retaining ring groove adjustment hook spanner, but because revolvable angle is smaller, torsional forces is too when extension bar is shorter It is small, and when extension bar is longer, extension bar itself when stripping ring being caused not rotate, adds because dismounting resistance bends compared with conference Power bar, which has touched Equipment Foundations, can not continue to dismantle), can not finally dismantle.Therefore, it is impossible to circle rotation and according to retaining Ring groove angle frequently switches the case where spanner, not only influences disassembly efficiency problem(Since speed reducer output shaft is away from Equipment Foundations Height only 260mm, in the case where not installing extension bar, with hook spanner dismount bearing locking ring when, hook spanner Speed reducer cannot be surrounded to input(Go out)Axis circles), and it is unable to reach the purpose of dismounting bearing locking ring.
The third method:FALK monoblock type speed reducer complete machines are returned into factory's maintenance, both the above method is taken when returning factory's maintenance When cannot solve the problems, such as, the method for vehicle pin bearing stripping ring is taken to be dismantled, repairs reduction box dismounting when returning dress on lathe After circumfili button, new stripping ring is installed.
Due to some are objective, axial direction when being operated such as speed reducer when the thermal expansion force of axis generation, helical gear operating Impact of the factors such as active force to bearing locking ring, screw thread damage is general more serious at bearing locking ring " screw thread dislocation ", the A kind of and second of method for dismounting at the scene cannot substantially complete the dismounting of bearing locking ring and take it is more, and the third Method is not only a kind of a kind of method to damage equipment part as cost, and cost is larger and time-consuming longer.It is appreciated that , there is above deficiency in the assembly and disassembly methods of existing screw thread class part.Therefore, it is necessary to which above-mentioned ask can be overcome by designing one kind The device of the dismounting screw thread class part of topic.
Invention content
For the disadvantage for overcoming present in above-mentioned method for dismounting, the purpose of the present invention is to provide a kind of dismounting screw thread classes zero The device of part.
In order to solve posed problems above, the technical solution adopted by the present invention is:
A kind of device of dismounting screw thread class part, including rotating mechanism, and drive the power of the rotating mechanism rotation Mechanism(Such as the electric block of workshop), the rotating mechanism is fixedly connected with the end of screw thread class part, in the power When mechanism drives rotating mechanism rotation, which is used to its convert rotational motion be the axial straight of the screw thread class part Line moves.
As a further refinement of the present invention, the rotating mechanism includes disk body and cylinder, the disk body has and silk The first end face that the end of class part is fixedly connected is detained, and the second end face being fixedly connected with the end of cylinder, the first end Face is parallel with second end face, and the outer circle circumferential direction of the cylinder is also uniformly equipped with multiple dismountable interconnecting pieces.
As a further refinement of the present invention, the actuating unit includes hanging belt and promotion power source, the lifting One end of band is fixedly connected with interconnecting piece, the other end of the hanging belt wind after the cylinder at least one encloses with promote power source Connection.
As a further refinement of the present invention, being also uniformly equipped with multiple first mounting holes, Duo Ge on the disk body One fixed hole position is on same circumference, and the pitch-row of the first mounting hole is identical as the pitch-row of bolt hole of screw thread class part, described It is connected by the first mounting hole, bolt hole and the first fixing piece between disk body and the end of screw thread class part.
It is fixed as a further refinement of the present invention, the outer circle circumferential direction of the cylinder is also uniformly equipped with multiple second Hole, the interconnecting piece are mounted in the second mounting hole.
As a further refinement of the present invention, the disk body is equipped with through-hole, which extends to column from disk end face The body other end.
As a further refinement of the present invention, the cylinder is plugged in the through-hole of disk body, and cylinder is used with disk body Socket weld is molded.
The present invention also provides a kind of method dismounting screw thread class part based on above-mentioned apparatus, this method is driven using actuating unit The dynamic rotating mechanism rotation for being installed on screw thread class part end, which is the screw thread class zero by its convert rotational motion The axial linear movement of part, axial direction linear movement impose tangential force so that screw thread is helped to the outer circle tangential direction of screw thread class part Just.
As a further refinement of the present invention, when dismantling screw thread class part, the actuating unit drives rotating mechanism Clockwise;When installing screw thread class part, the actuating unit driving rotating mechanism rotates counterclockwise.
The principle of the present invention is(It is carried out as screw thread class part using good fortune gram monoblock type speed reducer middle (center) bearing retaining ring It introduces, and other screw thread class parts are similar), due to FALK(Fu Ke)Monoblock type bearing in reduction gears retaining ring, which locks, is slowing down The main reason for machine be because the various axial forces that generate make screw thread at " screw thread dislocation " swing to the deformed damaged of side in operation, And bearing locking ring " screw thread dislocation " arc length accounts for about the 10% of screw thread circumference, from the point of view of theory, as long as being imposed to bearing locking ring Larger tangential force, using remaining 90% unmarred screw thread by " screw thread dislocation "(See a, b, c, d in Fig. 3)Swing to side in place Screw thread righting be it is feasible, so the present invention using actuating unit driving rotating mechanism rotation, and rotating mechanism be used for by its Convert rotational motion is the axial linear movement of the bearing locking ring, and axially linear movement can be in the outer circle of bearing locking ring for this Tangential direction imposes larger tangential force, can utilize remaining 90% unmarred screw thread that will swing to the silk of side at " screw thread dislocation " Righting is detained, does not only reach the purpose of field stripping bearing locking ring in this way, while also functioning to and repairing bearing retaining ring damage screw thread Effect.
Equally, the present invention can provide a kind of advantageously method to adaptation to local conditions for the dismounting of screw thread class part scene, Accomplish to improve work efficiency, repair part, is easy to operate, the time-bounded requirement of shop equipment breakdown repair can be met, ensures maintenance matter Amount, the method that can be used as the dismounting of screw thread class locking device are promoted and applied, the dismounting working hour greatlyd improve and dismounting quality.
The present invention is compared with existing screw thread class part method for dismounting(By taking good fortune gram bearing in reduction gears retaining ring as an example), just like Lower advantage:
1, convert rotational motion is linear motion by the device of the invention, and axis can not be dismantled by solving good fortune gram speed reducer scene The technical barrier of retaining ring is held, the reliability of production scene equipment greatly improves;
2, the present invention makes full use of the method that the electric block of workshop dismounts screw thread class part, improves work efficiency and reduction Labor workload;
3, disassembly process uniform force of the present invention avoids situations such as connection bolt fracture damages;
4, the tangential force being applied on bearing locking ring when present invention dismounting can repair the screw thread of bearing retaining ring damage.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with Obtain other attached drawings according to these attached drawings.
Fig. 1 is the structure chart of good fortune gram monoblock type speed reducer in the prior art.
Fig. 2 is the front view of good fortune gram monoblock type speed reducer in the prior art.
Fig. 3 is the screw thread deformed damaged schematic diagram of bearing locking ring.
Fig. 4 is bearing locking shaped part structure chart.
Fig. 5 is A-A sectional views in Fig. 4.
Fig. 6 is C-C sectional views in Fig. 4.
Fig. 7 is the enlarged drawing at B in Fig. 6.
Fig. 8 is the structural schematic diagram of the bearing locking ring attaching/detaching apparatus of the present invention.
Fig. 9 is D-D sectional views in Fig. 8.
Figure 10 is the schematic diagram that hammering method dismounts bearing locking ring.
Figure 11 is E-E sectional views in Figure 10.
Figure 12 is the schematic diagram that the special spanner that equipment manufacturer provides or hook spanner dismount bearing locking ring.
Specific implementation mode
The preferred embodiment of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
The present invention provides a kind of device of dismounting screw thread class part, including rotating mechanism, and driving rotating mechanism rotation Actuating unit, which is fixedly connected with the end of bearing locking ring, in actuating unit driving rotating mechanism rotation, The rotating mechanism is used to its convert rotational motion be that the axial of bearing locking ring moves linearly.
The principle of the present invention is, due to FALK(Fu Ke)Monoblock type bearing in reduction gears retaining ring locks the master in speed reducer It wants the reason is that because of the deformed damaged that the various axial forces that generate make screw thread at " screw thread dislocation " swing to side in operation, and bearing Retaining ring " screw thread dislocation " arc length accounts for about the 10% of screw thread circumference, from the point of view of theory, as long as being imposed to bearing locking ring larger Tangential force, using remaining 90% unmarred screw thread by " screw thread dislocation "(See a, b, c, d in Fig. 3)Swing to the screw thread of side in place Righting is feasible, so the present invention is rotated using actuating unit driving rotating mechanism, and rotating mechanism is for being rotated fortune Turn turns to the axial linear movement of the bearing locking ring, and axially linear movement can be in the outer circle tangent line side of bearing locking ring for this To larger tangential force is imposed, it can utilize remaining 90% unmarred screw thread that will swing to the screw thread righting of side at " screw thread dislocation ", It does not only reach the purpose of field stripping bearing locking ring in this way, while also functioning to the effect for repairing bearing retaining ring damage screw thread.
Shown in Fig. 8 and Fig. 9, the rotating mechanism in the present invention includes disk body 100 and cylinder 110, which has The first end face 1100 being fixedly connected with the end of bearing locking ring, and the second end that is fixedly connected with the end of cylinder 110 Face 1200, the first end face 1100 is parallel with second end face 1200, is also uniformly equipped in the outer circle circumferential direction of cylinder 110 multiple Dismountable interconnecting piece 130.
In the present invention, the actuating unit includes hanging belt and promotes power source, and one end of hanging belt hangs over interconnecting piece (I.e. 130 overhanging bolts), the other end of the hanging belt, which is wound, to be connect after the cylinder 110 at least one encloses with promotion power source (It hangs on the suspension hook of electric block).As preferred(The existing power source of workshop can be made full use of), the promotion power source For driving or chain block or electric block.
In the present invention, multiple first mounting holes 120, multiple first mounting holes are also uniformly equipped on the disk body 100 120 are located on same circumference, and the pitch-row of the first mounting hole 120 is identical as the pitch-row of the bolt hole of bearing locking ring, disk body 100 It is connect by the first mounting hole 120, bolt hole and the first fixing piece between the end of bearing locking ring.Preferably, first Mounting hole 120 is bolt hole, and the first fixing piece is hexagon socket cap head screw.And the mount scheme of interconnecting piece is, in cylinder 110 Outer circle circumferential direction be also uniformly equipped with multiple second mounting holes 130, interconnecting piece is mounted at the second mounting hole 130 It is interior.Preferably, the second mounting hole 130 is studding hole, interconnecting piece is bolt.
The realization principle of the present invention is described in detail below by specific embodiment.
The present invention applies in the dismounting of good fortune gram bearing in reduction gears retaining ring, and the disk body 100 in the present embodiment is flange(I.e. With through-hole 1300), cylinder 110 is steel pipe.
Specifically, when in use form steel pipe insertion flange endoporus using socket weld, and end face of flange and steel pipe The error of perpendicularity of center line is not less than 0.5mm.And end face of flange bolt hole away from subtract complete machine bearing locking collar bolt pitch-row phase With (machining tolerance is controlled in ± 0.5mm).And flange outer diameter is less than bearing locking circumfili button path 2mm.Steel pipe position outer diameter ruler It is very little as big as possible(Can be installed with ring flange fillister head screw head is advisable), pipe diameter is greater than speed reducer output shaft outer diameter (Installation place output shaft outer diameter)And thickness of steel pipe cannot be less than 5mm, length of steel pipe is not less than 180mm.Radially circumference is equal for steel pipe 6 M16 studdings holes of cloth, and studding hole is close proximity to end face of flange(Studding hole centre distance end face of flange is advisable with 20mm).
Its implementation is that end face of flange is connect with studding hole 120 on bearing locking ring 3 with hexagon socket cap head screw, Then the bolt of M16 × 100 is screwed on the studding hole 130 of steel pipe(The screw-in depth of bolt probes into pipeline with bolt head Inner wall is advisable), then by hanging belt one hang on exposed stud, hanging belt is wrapped on steel pipe in the counterclockwise direction, Then the other end of hanging belt is hung in scene driving or chain block, chain block is lifted by crane or tensed by driving and dismantles axis Hold retaining ring;When returning dress, hanging belt is wound along clockwise direction, it is identical when other steps are with dismounting.6 deciles on steel pipe Studding hole, for calculate adjustment bearing axial clearance(60 ° are often rotated, bearing locking ring moves axially how many distance).By In input(Go out)Shaft gear both sides bearing locking ring is arranged symmetrically, with the dismantled and assembled speed reducer other side bearing locking of same method Ring.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications, Equivalent substitute mode is should be, is included within the scope of the present invention.

Claims (3)

1. a kind of device of dismounting screw thread class part, it is characterised in that:Including rotating mechanism, and the driving rotating mechanism rotation The actuating unit turned, the rotating mechanism are fixedly connected with the end of screw thread class part, and whirler is driven in the actuating unit When structure rotates, which is used to its convert rotational motion be that the axial of the screw thread class part moves linearly;
The rotating mechanism includes disk body(100)And cylinder(110), the disk body(100)With the end with screw thread class part The first end face being fixedly connected(1100), and and cylinder(110)The second end face that is fixedly connected of end(1200), this first End face(1100)With second end face(1200)It is parallel, the cylinder(110)Outer circle circumferential direction also uniformly be equipped with it is multiple removable The interconnecting piece unloaded;
The actuating unit includes hanging belt and promotes power source, and one end of the hanging belt is fixedly connected with interconnecting piece, should The other end of hanging belt winds the cylinder(110)It is connect with promotion power source after at least one circle;
The promotion power source is chain block or electric block;
The disk body(100)On also uniformly be equipped with multiple first mounting holes(120), multiple first mounting holes(120)Positioned at same On one circumference, and the first mounting hole(120)Pitch-row it is identical as the pitch-row of bolt hole of screw thread class part, the disk body(100) Pass through the first mounting hole between the end of screw thread class part(120), bolt hole and the first fixing piece connection;
The disk body(100)For flange, the screw thread class part is bearing locking ring, and flange outer diameter is less than bearing locking circumfili button Path 2mm;The cylinder(110)Outer circle circumferential direction also uniformly be equipped with multiple second mounting holes(130), for calculating adjustment Bearing axial clearance, the interconnecting piece are mounted at the second mounting hole(130)It is interior.
2. the device of dismounting screw thread class part according to claim 1, it is characterised in that:The disk body(100)It is equipped with Through-hole(1300), the through-hole(1300)From first end face(1100)Extend to cylinder(110)The other end.
3. the device of dismounting screw thread class part according to claim 2, it is characterised in that:The cylinder(110)It is plugged in Disk body(100)The through-hole(1300)It is interior, and cylinder(110)With disk body(100)It is molded using socket weld.
CN201510551901.4A 2015-09-02 2015-09-02 A kind of device of dismounting screw thread class part Active CN105149923B (en)

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Application Number Priority Date Filing Date Title
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CN105149923B true CN105149923B (en) 2018-07-27

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584352A (en) * 2016-12-26 2017-04-26 北京国电龙源环保工程有限公司 On-site repair device and method of speed reducer

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CN201632977U (en) * 2010-03-31 2010-11-17 鲁泰纺织股份有限公司 Bearing adaptor sleeve disassembly and assembly tool
DE102009035783A1 (en) * 2009-08-01 2011-02-03 Daimler Ag Device i.e. clamping sleeve, for assembly and disassembly of screw, has projection arranged at outer periphery of cylindrical sleeve shaft, where shaft is rotatably supported in housing and is locked in preset position at housing by device
CN203380848U (en) * 2013-07-19 2014-01-08 中石化第四建设有限公司 Electric disassembling tool for thread-locking rings
CN203437892U (en) * 2013-09-10 2014-02-19 兰州兰石重型装备股份有限公司 Dismounting device for heat exchanger threaded locking ring
CN203901203U (en) * 2014-06-26 2014-10-29 威海石岛重工有限公司 Dismounting and mounting device for thread locking ring of heat exchanger
CN204954312U (en) * 2015-09-02 2016-01-13 北京国电龙源环保工程有限公司 Device of dismouting screw thread class part

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009035783A1 (en) * 2009-08-01 2011-02-03 Daimler Ag Device i.e. clamping sleeve, for assembly and disassembly of screw, has projection arranged at outer periphery of cylindrical sleeve shaft, where shaft is rotatably supported in housing and is locked in preset position at housing by device
CN201632977U (en) * 2010-03-31 2010-11-17 鲁泰纺织股份有限公司 Bearing adaptor sleeve disassembly and assembly tool
CN203380848U (en) * 2013-07-19 2014-01-08 中石化第四建设有限公司 Electric disassembling tool for thread-locking rings
CN203437892U (en) * 2013-09-10 2014-02-19 兰州兰石重型装备股份有限公司 Dismounting device for heat exchanger threaded locking ring
CN203901203U (en) * 2014-06-26 2014-10-29 威海石岛重工有限公司 Dismounting and mounting device for thread locking ring of heat exchanger
CN204954312U (en) * 2015-09-02 2016-01-13 北京国电龙源环保工程有限公司 Device of dismouting screw thread class part

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Address after: 100039 room 901, 9 / F, building 1, yard 16, West Fourth Ring Middle Road, Haidian District, Beijing

Patentee after: Guoneng Longyuan environmental protection Co.,Ltd.

Address before: 100039 room 911, 1 building, 16 West Fourth Ring Road, Haidian District, Beijing.

Patentee before: BEIJING GUODIAN LONGYUAN ENVIRONMENTAL ENGINEERING Co.,Ltd.