CN105133138A - Viloft/corn fiber denim and production technology thereof - Google Patents

Viloft/corn fiber denim and production technology thereof Download PDF

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Publication number
CN105133138A
CN105133138A CN201510503231.9A CN201510503231A CN105133138A CN 105133138 A CN105133138 A CN 105133138A CN 201510503231 A CN201510503231 A CN 201510503231A CN 105133138 A CN105133138 A CN 105133138A
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viloft
zein
practice
jean
denim
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CN201510503231.9A
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CN105133138B (en
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李先平
黄锋林
汪家林
王百芳
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JIANGSU DELIHENG COTTON CO Ltd
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JIANGSU DELIHENG COTTON CO Ltd
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Abstract

The invention discloses viloft/corn fiber denim and production technology thereof and is aimed at providing high-grade denim cloth and production technology thereof. By giving higher-level technical content to conventional denim cloth, the denim cloth feels soft and has bright color and performance such as moisture conductivity, and breathability and has excellent spinnability. The viloft/corn fiber denim and production technology thereof have following beneficial effects: the grade of denim cloth of the manufactured viloft/corn fiber denim is increased; higher-level technical content is given to the conventional denim; a product has color like silk and comfortable touch of skin and hand feeling; fine drapability, fine heat-resisting property, anti-ultraviolet performance and fine spinnability are obtained; and the product has great development value and a broad market prospect.

Description

Viloft/Practice of Zein Fibre Jean and production technology thereof
Technical field
The present invention relates to textile technology field, be specifically related to a kind of Viloft/Practice of Zein Fibre Jean and production technology thereof.
Background technology
The production of denim originates from the U.S., and Li Wei Astrid Strauss is the founder of jeans.The welcome that jeans wear is rough with style, comfortable and easy to wear, tough and hard wear resistant obtains consumers in general is popular so far more than 150 year.Jeans are a kind of major consumers product of people, and its demand is considerable.According to american cotton corporate statistics, global consumer has 7 pairs of jeans per capita, and Chinese Consumer's is 4 per capita, and has the consumer of 90% at least to have 1 pair of jeans all over the world, has the consumer of 64% to like wearing jeans.Along with the raising of expanding economy and the level of consumption, denim breaches textile indigo thick number twill traditional style already, on rough, random basis, gradually to the future development that light-duty, soft type, colourful colour bar, jacquard knitting etc. are with high content of technology.First the innovation of cowboy's product shows differential, the functionalization aspect of the application of new raw material and the diversification of raw material and fiber. in the selection of raw material, breached the general layout based on cotton, from single Pure cotton Product to blending type, elastic-type, non-cottonizing development.But the feel of existing cloth is more stiff, soft not cunning, draping property is poor.
Summary of the invention
In order to solve the problem, the invention provides Viloft/Practice of Zein Fibre Jean and production technology thereof, its object is to: denim fabric and preparation technology thereof that a kind of top grade is provided, give the technology content that traditional denim fabric is higher, denim fabric is made to have soft, good luster, lead the performances such as drenched vapour, spinning property is excellent.
The technology of the present invention solution:
Viloft/Practice of Zein Fibre Jean, is characterized in that, the content of described Viloft is 50%-70%, and the content of zein fiber is 30%-50%.
Viloft/Practice of Zein Fibre Jean, is characterized in that, described Viloft: the blending ratio of zein fiber is 50:50.
Viloft/Practice of Zein Fibre Jean, is characterized in that, described Viloft: the blending ratio of zein fiber is 60:40.
Viloft/Practice of Zein Fibre Jean, is characterized in that, described Viloft: the blending ratio of zein fiber is 65:35.
Viloft/Practice of Zein Fibre Jean production technology, is characterized in that, comprise the steps:
(1), winder: produce on 1332M bobbin winder, be equipped with DQSS-4 type Capacitance Clearer, and adopt waxing attachment, the convoluting speed of winder is 800-1000m/min, arm pressure: loose formula package arm pressure selection is at 2-3N overfeeding, workshop temperature controls at 20-25 DEG C, and relative humidity controls 60-70%;
(2), warping: two kinds of yarns open warp beam separately;
(3), sizing: adopt dual-box slasher, one stock tank slurries add fugitive color blue dyes, and one stock tank slurries are colorless slurry, make cotton 10 syarn is not by being with mill base groove, Viloft/zein fiber 10 s yarn, by another stock tank, wears twisted wire between two kinds of yarns, and two kinds of yarn sizing formulas are identical, and the rate of sizing is 14%;
(4), gaiting adopts subregion to be interrupted method of gaiting, and adopt 7 to combine, combining for the 1st, 2 is the firstth district, flies the method for wearing penetrate tabby warp thread with 1,3,2,4, and it is two pages of heddle (heald)s (double-row type) that every sheet is combined; 3rd to the 7th is combined is the secondth district, penetrates the warp thread of satin weave, and every sheet is combined as one page heddle (heald) (single-column type), adopts and enters along the method for wearing;
(5), looming weaving: parameter is as follows, and opening time is 265 °; Back beam height 75mm, warp stop frame height 170mm, 300mm before and after warp stop frame; Heald frame height is 24-27cm;
(6), running repair: comprise physical index and the silly point of outward appearance two aspects, the former comprises the length of former cloth, fabric width, weight, through number and the density of weft yarn, powerful etc.; The latter refers to the defect formed in fabrication processes, comprises and lacking outside warp, staplings, hand pick, cotton knot, spot matter, also needs to check to sandwich fabric with or without foreign material such as copper iron plates;
(7), singe: Viloft/zein fiber checked denim uses pure cotton fabric to singe method, singeing fire hole has 4, bilayer is singed, and doubles, and flame temperature is high and even, and jet velocity is fast, flame temperature is 800 ~ 900 DEG C, the speed of a motor vehicle is 90m/min, and fabric is after singing, and cloth surface temperature is very high, and having ashes, the fabric simultaneously after singing carries out steam ejecting extinguishing to cloth cover immediately;
(8), determine: can put in storage after finished product package.
Described Viloft/Practice of Zein Fibre Jean production technology, the waxing attachment in step 1 is arranged between tension pick-up and groove drum.
Described Viloft/Practice of Zein Fibre Jean production technology, stock tank slurry ingredients in step 2 is: 40g phosphate ester starch (FZ-1) (doing), 50g cornstarch, 20g polyacrylic acid, the agent of 30gPVA-1799,3g Shan, stock tank slurry solid content is 10%, stock tank slurry volume 405L-415L, viscosity 10 of sizing mixing s, regain 9%.
Described Viloft/Practice of Zein Fibre Jean production technology, in step 5, heald frame height is 24-27cm.
Beneficial effect of the present invention:
Viloft/Practice of Zein Fibre Jean that the present invention produces improves the class of denim, and gives the technology content of traditional cowboy Geng Gao.This product has gloss as silk and comfortable skin sense of touch and feel, and drapability is good, and the performances such as good heat resistance and uvioresistant, spinning property is excellent.This product development value is high, wide market.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described further.
Embodiment one:
Adopt Viloft: the blending ratio of zein fiber is 50:50, and Viloft/Practice of Zein Fibre Jean production technology, comprises the steps:
(1), winder: produce on 1332M bobbin winder, be equipped with DQSS-4 type Capacitance Clearer, remove the large tieing on warp thread, large impurity, adopt air splicer, realize knotless, keep the fineness of cloth cover.For reducing the filoplume that doff process produces, adopting waxing attachment, reducing thread friction coefficient.The convoluting speed of winder changes with winding radius change, and the change of linear velocity directly causes the fluctuation of winding tension, thus affects the forming quality of winder and the physical and mechanical properties of yarn, adopts the linear velocity of 800m/min.Arm pressure: loose formula package arm pressure selection is at 2N overfeeding, and compensate for the tension variation caused by the annoying unwinding of feeding package, Temperature and Humidity Control is 60%;
(2), warping: two kinds of yarns open warp beam separately;
(3), sizing: adopt dual-box slasher.Add fugitive color blue dyes during one stock tank slurry formula, make cotton 10 syarn is not by being with mill base groove, Viloft/zein fiber 10 s yarn, by band mill base groove, wears twisted wire between two kinds of yarns, and work of being convenient to like this to gait distinguishes different yarns wearing in case process, and can arrange yarn to scale exactly, being also convenient to cloth machine spinner distinguishes different beatings simultaneously.Two kinds of yarn sizing formulas are identical, and the rate of sizing is 14%.Add blue dyes to affect to some extent the Viloft yarn rate of sizing, white yarn is higher than the blue yarn rate of sizing by 1.4%, therefore answers grasp bigger than normal in the rate of sizing of band mill base groove;
(4), gaiting adopts subregion to be interrupted method of gaiting, and adopt 7 to combine, combining for the 1st, 2 is the firstth district, flies the method for wearing penetrate tabby warp thread with 1,3,2,4, and it is two pages of heddle (heald)s (double-row type) that every sheet is combined; 3rd to the 7th is combined is the secondth district, penetrates the warp thread of satin weave, and every sheet is combined as one page heddle (heald) (single-column type), adopts and enters along the method for wearing;
(5), looming weaving: parameter is as follows, and opening time is 265 °; Back beam height 75mm, warp stop frame height 170mm, 300mm before and after warp stop frame; Heald frame height is 24cm, and vilofty fiber cohesive force is poor, and in weaving process, the end breakage rate of blue yarn is higher than white yarn, therefore needs suitably to adjust heald frame height to reduce Yarn break;
(6), running repair: comprise physical index and the silly point of outward appearance two aspects, the former comprises the length of former cloth, fabric width, weight, through number and the density of weft yarn, powerful etc.; The latter refers to the defect formed in fabrication processes, as outside scarce warp, staplings, hand pick, cotton knot, spot matter, also checks and sandwiches fabric with or without foreign material such as copper iron plates;
(7), singe: Viloft/zein fiber checked denim can be singed method with pure cotton fabric.Singeing fire hole generally has 4, and bilayer is singed, and doubles, and requires flame temperature high and even, and jet velocity is fast, and flame temperature is 800 DEG C, and the speed of a motor vehicle is 90m/min.Fabric is after singing, and cloth surface temperature is very high, and has ashes, as processed not in time, can damage fabric, even can fire hazard, and the fabric simultaneously after singing must carry out steam ejecting extinguishing to cloth cover immediately.
(8), determine: can put in storage after finished product package.
Embodiment two:
Adopt Viloft: the blending ratio of zein fiber is 60:40, and Viloft/Practice of Zein Fibre Jean production technology, comprises the steps:
(1), winder: produce on 1332M bobbin winder, be equipped with DQSS-4 type Capacitance Clearer, remove the large tieing on warp thread, large impurity, adopt air splicer, realize knotless, keep the fineness of cloth cover.For reducing the filoplume that doff process produces, adopting waxing attachment, reducing thread friction coefficient.The convoluting speed of winder changes with winding radius change, and the change of linear velocity directly causes the fluctuation of winding tension, thus affects the forming quality of winder and the physical and mechanical properties of yarn, adopts the linear velocity of 900m/min.Arm pressure: loose formula package arm pressure selection is at 3N overfeeding, and compensate for the tension variation caused by the annoying unwinding of feeding package, Temperature and Humidity Control is 70%;
(2), warping: two kinds of yarns open warp beam separately;
(3), sizing: adopt dual-box slasher.Add fugitive color blue dyes during one stock tank slurry formula, make cotton 10 syarn is not by being with mill base groove, Viloft/zein fiber 10 s yarn, by band mill base groove, wears twisted wire between two kinds of yarns, and work of being convenient to like this to gait distinguishes different yarns wearing in case process, and can arrange yarn to scale exactly, being also convenient to cloth machine spinner distinguishes different beatings simultaneously.Two kinds of yarn sizing formulas are identical, and the rate of sizing is 14%.Add blue dyes to affect to some extent the Viloft yarn rate of sizing, white yarn is higher than the blue yarn rate of sizing by 1.4%, therefore answers grasp bigger than normal in the rate of sizing of band mill base groove;
(4), gaiting adopts subregion to be interrupted method of gaiting, and adopt 7 to combine, combining for the 1st, 2 is the firstth district, flies the method for wearing penetrate tabby warp thread with 1,3,2,4, and it is two pages of heddle (heald)s (double-row type) that every sheet is combined; 3rd to the 7th is combined is the secondth district, penetrates the warp thread of satin weave, and every sheet is combined as one page heddle (heald) (single-column type), adopts and enters along the method for wearing;
(5), looming weaving: parameter is as follows, and opening time is 265 °; Back beam height 75mm, warp stop frame height 170mm, 300mm before and after warp stop frame; Heald frame height is 26cm, and vilofty fiber cohesive force is poor, and in weaving process, the end breakage rate of blue yarn is higher than white yarn, therefore needs suitably to adjust heald frame height to reduce Yarn break;
(6), running repair: comprise physical index and the silly point of outward appearance two aspects, the former comprises the length of former cloth, fabric width, weight, through number and the density of weft yarn, powerful etc.; The latter refers to the defect formed in fabrication processes, as outside scarce warp, staplings, hand pick, cotton knot, spot matter, also checks and sandwiches fabric with or without foreign material such as copper iron plates;
(7), singe: Viloft/zein fiber checked denim can be singed method with pure cotton fabric.Singeing fire hole generally has 4, and bilayer is singed, and doubles, and requires flame temperature high and even, and jet velocity is fast, and flame temperature is 900 DEG C, and the speed of a motor vehicle is 90m/min.Fabric is after singing, and cloth surface temperature is very high, and has ashes, as processed not in time, can damage fabric, even can fire hazard, and the fabric simultaneously after singing must carry out steam ejecting extinguishing to cloth cover immediately.
(8), determine: can put in storage after finished product package.

Claims (8)

1. Viloft/Practice of Zein Fibre Jean, is characterized in that, the content of described Viloft is 50%-70%, and the content of zein fiber is 30%-50%.
2. Viloft/Practice of Zein Fibre Jean as claimed in claim 1, is characterized in that, described Viloft: the blending ratio of zein fiber is 50:50.
3. Viloft/Practice of Zein Fibre Jean as claimed in claim 1, is characterized in that, described Viloft: the blending ratio of zein fiber is 60:40.
4. Viloft/Practice of Zein Fibre Jean as claimed in claim 1, is characterized in that, described Viloft: the blending ratio of zein fiber is 65:35.
5. Viloft/Practice of Zein Fibre Jean production technology, is characterized in that, comprise the steps:
(1), winder: produce on 1332M bobbin winder, be equipped with DQSS-4 type Capacitance Clearer, and adopt waxing attachment, the convoluting speed of winder is 800-1000m/min, arm pressure: loose formula package arm pressure selection is at 2-3N overfeeding, workshop temperature controls at 20-25 DEG C, and relative humidity controls 60-70%;
(2), warping: two kinds of yarns open warp beam separately;
(3), sizing: adopt dual-box slasher, one stock tank slurries add fugitive color blue dyes, and one stock tank slurries are colorless slurry, make cotton 10 syarn is not by being with mill base groove, Viloft/zein fiber 10 s yarn, by another stock tank, wears twisted wire between two kinds of yarns, and two kinds of yarn sizing formulas are identical, and the rate of sizing is 14%;
(4), gaiting adopts subregion to be interrupted method of gaiting, and adopt 7 to combine, combining for the 1st, 2 is the firstth district, flies the method for wearing penetrate tabby warp thread with 1,3,2,4, and it is two pages of heddle (heald)s (double-row type) that every sheet is combined; 3rd to the 7th is combined is the secondth district, penetrates the warp thread of satin weave, and every sheet is combined as one page heddle (heald) (single-column type), adopts and enters along the method for wearing;
(5), looming weaving: parameter is as follows, and opening time is 265 °; Back beam height 75mm, warp stop frame height 170mm, 300mm before and after warp stop frame; Heald frame height is 24-27cm;
(6), running repair: comprise physical index and the silly point of outward appearance two aspects, the former comprises the length of former cloth, fabric width, weight, through number and the density of weft yarn, powerful etc.; The latter refers to the defect formed in fabrication processes, comprises and lacking outside warp, staplings, hand pick, cotton knot, spot matter, also needs to check to sandwich fabric with or without foreign material such as copper iron plates;
(7), singe: Viloft/zein fiber checked denim uses pure cotton fabric to singe method, singeing fire hole has 4, bilayer is singed, and doubles, and flame temperature is high and even, and jet velocity is fast, flame temperature is 800 ~ 900 DEG C, the speed of a motor vehicle is 90m/min, and fabric is after singing, and cloth surface temperature is very high, and having ashes, the fabric simultaneously after singing carries out steam ejecting extinguishing to cloth cover immediately;
(8), determine: can put in storage after finished product package.
6. Viloft/Practice of Zein Fibre Jean production technology as claimed in claim 4, is characterized in that: the waxing attachment in described step 1 is arranged between tension pick-up and groove drum.
7. Viloft/Practice of Zein Fibre Jean production technology as claimed in claim 4, it is characterized in that: the stock tank slurry ingredients in step 2 is: 40g phosphate ester starch (FZ-1) (doing), 50g cornstarch, 20g polyacrylic acid, the agent of 30gPVA-1799,3g Shan, stock tank slurry solid content is 10%, stock tank slurry volume 405L-415L, viscosity 10 of sizing mixing s, regain 9%.
8. Viloft/Practice of Zein Fibre Jean production technology as claimed in claim 4, is characterized in that: in step 5, heald frame height is 24-27cm.
CN201510503231.9A 2015-08-17 2015-08-17 Viloft/Practice of Zein Fibre Jean production technology Active CN105133138B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323214A (en) * 2020-11-27 2021-02-05 河南华星科创股份有限公司 Development and weaving process of cashmere and terylene elastic fabric not prone to fluffing

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101363156A (en) * 2008-09-19 2009-02-11 山东万泰创业投资有限公司 Viloft shengma smooth edge denim and production technology thereof
KR20100122576A (en) * 2009-05-13 2010-11-23 전주대학교 산학협력단 Jean fabric using korean paper twin
CN201762521U (en) * 2010-08-18 2011-03-16 南通新世纪布业有限公司 Home textile plus material with interwoven Viloft fiber blended fabrics and cotton fiber
CN102286826A (en) * 2011-07-08 2011-12-21 太仓市新鹿染整有限公司 Production process for jean sheet fabric
CN102808271A (en) * 2012-08-30 2012-12-05 宜兴乐威牛仔布有限公司 Denim with functions of moisture absorption and perspiration elimination and manufacturing method thereof
CN204550916U (en) * 2015-04-01 2015-08-12 辽宁华福实业股份有限公司 Viloft and tencel blended plant pushmina fabric

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101363156A (en) * 2008-09-19 2009-02-11 山东万泰创业投资有限公司 Viloft shengma smooth edge denim and production technology thereof
KR20100122576A (en) * 2009-05-13 2010-11-23 전주대학교 산학협력단 Jean fabric using korean paper twin
CN201762521U (en) * 2010-08-18 2011-03-16 南通新世纪布业有限公司 Home textile plus material with interwoven Viloft fiber blended fabrics and cotton fiber
CN102286826A (en) * 2011-07-08 2011-12-21 太仓市新鹿染整有限公司 Production process for jean sheet fabric
CN102808271A (en) * 2012-08-30 2012-12-05 宜兴乐威牛仔布有限公司 Denim with functions of moisture absorption and perspiration elimination and manufacturing method thereof
CN204550916U (en) * 2015-04-01 2015-08-12 辽宁华福实业股份有限公司 Viloft and tencel blended plant pushmina fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323214A (en) * 2020-11-27 2021-02-05 河南华星科创股份有限公司 Development and weaving process of cashmere and terylene elastic fabric not prone to fluffing

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