CN105128309A - Extrusion die head for trapezoid hollow sunlight plate - Google Patents

Extrusion die head for trapezoid hollow sunlight plate Download PDF

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Publication number
CN105128309A
CN105128309A CN201510630304.0A CN201510630304A CN105128309A CN 105128309 A CN105128309 A CN 105128309A CN 201510630304 A CN201510630304 A CN 201510630304A CN 105128309 A CN105128309 A CN 105128309A
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China
Prior art keywords
die lip
die
lip
insert
runner
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Pending
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CN201510630304.0A
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Chinese (zh)
Inventor
梁斌
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ZHEJIANG JINGCHENG MOULD MACHINERY CO Ltd
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ZHEJIANG JINGCHENG MOULD MACHINERY CO Ltd
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Priority to CN201510630304.0A priority Critical patent/CN105128309A/en
Publication of CN105128309A publication Critical patent/CN105128309A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2016/00—Articles with corrugations or pleats

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an extrusion die head for a trapezoid hollow sunlight plate. The extrusion die head mainly comprises a die body, an upper die lip, a lower die lip and a die core, wherein the die body is provided with two fluid material inlets. The upper die lip is arranged on the front side of the upper portion of the die body, an upper die lip insert is arranged on the lower side of the front portion of the upper die lip, and a first runner is formed among the upper die lip, the upper die lip insert and the die core. The lower die lip is arranged on the lower side of the front portion of the die body, a lower die lip insert is arranged above the front side of the lower die lip, and a second runner is formed among the lower die lip insert, the lower die lip and the die core. The front end of the die core is of a trapezoidal wave structure, and the faces, corresponding to the die core, of the upper die lip insert and the lower die lip insert are also arranged to be of a trapezoidal wave structure. A plurality of straight guide grooves are formed in the top end of the die core, and high-pressure air outlet holes are formed in the end faces between the adjacent straight guide grooves. The hollow waved plate produced by the extrusion die head has the advantages of being small in material consumption, low in cost, low in weight, convenient to mount, high in sealing performance, high in product strength and good in light-admitting quality.

Description

梯型中空阳光板的挤出模头Extrusion die for trapezoidal hollow solar panels

技术领域 technical field

本发明涉及一种板材挤塑成型设备,具体是指一种梯型中空阳光板的挤出模头。 The invention relates to a plate extrusion molding equipment, in particular to an extrusion die head of a trapezoidal hollow sunlight plate.

背景技术 Background technique

因受限于加工模具的限制,现有市场上常用的梯形阳光板都是实体结构,不仅耗材大、成本高、比重大,最主要的是板材性能不足,存在透光性差、强度一般、隔音效果差的缺陷。 Due to the limitation of processing molds, the trapezoidal sun panels commonly used in the existing market are all solid structures, not only the consumables are large, the cost is high, and the specific gravity is large, the most important thing is that the performance of the panels is insufficient, with poor light transmission, average strength, and sound insulation. The defect of poor effect.

发明内容 Contents of the invention

针对上述缺陷,本发明的目的在于提供一种梯型中空阳光板的挤出模头,其生产出来的阳光板为梯形的中空波浪板,具有耗材少,成本低、分量轻、安装方便、密封性能强、产品强度高、透光性好的优点。 In view of the above defects, the object of the present invention is to provide a trapezoidal hollow solar panel extrusion die head, the solar panel produced by it is a trapezoidal hollow corrugated panel, which has the advantages of less consumables, low cost, light weight, easy installation, and sealing Strong performance, high product strength and good light transmission.

为实现上述目,本发明通过如下技术方案: To achieve the above object, the present invention adopts the following technical solutions:

一种梯型中空阳光板的挤出模头,其特征在于:主要包括模体、上模唇、下模唇和模芯,所述模体上设有两个流体入料口;模体上方前侧设置着所述上模唇,上模唇的前方下侧设置有上模唇镶块,上模唇和上模唇镶块结合而与位于模体前方中部的模芯之间形成第一流道,第一流道与模体上方的流体入料口导通;所述模体前方下侧设置着下模唇,下模唇的前侧上方设置有下模唇镶块,下模唇镶块与下模唇结合而与模芯之间形成第二流道,第二流道与模体下方的流体入料口导通;所述模芯的前端结构呈梯型的波浪结构,所述上模唇镶块、下模唇镶块与模芯的对应面也设置成梯型波浪结构;所述模芯的顶端上设置有多个连通第一流道和第二流道的直导槽,且相邻直导槽之间的端面上设置有高压出气孔。 An extrusion die head for a trapezoidal hollow solar panel, characterized in that it mainly includes a die body, an upper die lip, a lower die lip and a die core, the die body is provided with two fluid inlets; The upper die lip is arranged on the front side, and the upper die lip insert is arranged on the front lower side of the upper die lip, and the upper die lip and the upper die lip insert are combined to form a first flow channel, the first flow channel is connected with the fluid inlet above the mold body; the lower die lip is arranged on the lower side of the front of the die body, and the lower die lip insert is arranged above the front side of the lower die lip, and the lower die lip insert Combined with the lower die lip to form a second channel with the core, the second channel is connected to the fluid inlet below the mold body; the front end of the core is a trapezoidal wave structure, and the upper The corresponding surfaces of the die lip insert, the lower die lip insert and the mold core are also arranged in a trapezoidal wave structure; a plurality of straight guide grooves connecting the first runner and the second runner are arranged on the top of the mold core, and High-pressure air outlets are arranged on the end faces between adjacent straight guide grooves.

进一步的,上述模芯波浪结构的两侧设置有大缺口而使第一流道和第二流道在该缺口部位合二为一。 Further, a large gap is provided on both sides of the corrugated structure of the mold core so that the first runner and the second runner are combined into one at the gap.

进一步的,上述直导槽的底部为上部高下部低的斜面结构。 Further, the bottom of the above-mentioned straight guide groove is a slope structure with the upper part higher than the lower part.

在加工时,物料分别由模体的两个流体入料口进入,而后分别流经第一流道和第二流道由出口出来形成梯形波浪板的上下层结构,在此,当物料流经模芯的顶端面时,因直导槽的存在,第一流道和第二流道的物料就会进入直到槽中形成连接板材上下层的连接肋,并因相邻直导槽之间出气孔中高压气的喷出,在相邻连接肋之间形成中空腔结构。 During processing, the materials enter the two fluid inlets of the mold body respectively, and then flow through the first flow channel and the second flow channel respectively and come out from the outlet to form the upper and lower structure of the trapezoidal wave plate. Here, when the material flows through the mold At the top surface of the core, due to the existence of straight guide grooves, the materials in the first flow channel and the second flow channel will enter until the grooves form the connecting ribs connecting the upper and lower layers of the plate, and because of the air outlet between adjacent straight guide grooves The ejection of high-pressure gas forms a hollow cavity structure between adjacent connecting ribs.

以上模头生产出来的阳光板为梯形的中空波浪板,具有耗材少,成本低、分量轻、产品强度高、透光性好的优点。 The solar panel produced by the above die head is a trapezoidal hollow corrugated panel, which has the advantages of less consumables, low cost, light weight, high product strength and good light transmission.

此外,因第一流道和第二流道在模芯波浪结构两侧的大缺口部位合二为一,该结构可使加工出的板材两侧形成实体的搭扣,方便板和板之间的快速安装连接,能有效提升阳光板的安装强度和连接密封性。 In addition, because the first flow channel and the second flow channel are combined into one at the large gaps on both sides of the wave structure of the mold core, this structure can form a solid buckle on both sides of the processed plate, which facilitates the connection between the plates. Quick installation and connection can effectively improve the installation strength and connection sealing of the solar panels.

附图说明 Description of drawings

图1、为本发明的结构示意图; Fig. 1, is the structural representation of the present invention;

图2、为本发明的剖面图; Fig. 2, is the sectional view of the present invention;

图3、为本发明上下模唇、上下模唇镶块和模芯结构的立体分解示意图; Fig. 3 is the three-dimensional exploded schematic view of the upper and lower die lips, the upper and lower die lip inserts and the mold core structure of the present invention;

图4、为本发明图3中A部的局部放大示意图; Fig. 4 is a partially enlarged schematic diagram of part A in Fig. 3 of the present invention;

图5、为本发明生产成型后产品形状。 Fig. 5 is the shape of the product after production and molding of the present invention.

具体实施方式 Detailed ways

如图1-4所示,一种梯型中空阳光板的挤出模头,主要包括模体1、上模唇2、下模唇3和模芯4。 As shown in Figure 1-4, an extrusion die head of a trapezoidal hollow solar panel mainly includes a die body 1, an upper die lip 2, a lower die lip 3 and a die core 4.

所述模体1上设有两个流体入料口11、12,双流道的结构设计有利于提供充足的流体,从而实现生产的稳定性,确保生产高质量的产品。 The mold body 1 is provided with two fluid inlets 11, 12, and the structural design of the double flow channel is conducive to providing sufficient fluid, so as to realize the stability of production and ensure the production of high-quality products.

所示模体1上方前侧设置着所述上模唇2,上模唇2的前方下侧设置有上模唇镶块5,上模唇2和上模唇镶块5结合而与位于模体1前方中部的模芯4之间形成第一流道71,第一流道71与模体1上方的流体入料口11导通。 The upper front side of the mold body 1 shown above is provided with the upper die lip 2, and the lower front side of the upper die lip 2 is provided with an upper die lip insert 5, and the upper die lip 2 and the upper die lip insert 5 are combined to form a A first flow channel 71 is formed between the mold cores 4 in the front middle of the body 1 , and the first flow channel 71 communicates with the fluid inlet 11 above the mold body 1 .

所述模体1前方下侧设置着下模唇3,下模唇3的前侧上方设置有下模唇镶块6,下模唇镶块6与下模唇3结合而与模芯4之间形成第二流道72,第二流道72与模体1下方的流体入料口12导通。 The lower die lip 3 is arranged on the front lower side of the mold body 1, and the lower die lip insert 6 is arranged on the upper front side of the lower die lip 3. A second flow channel 72 is formed between them, and the second flow channel 72 communicates with the fluid inlet 12 below the mold body 1 .

所述模芯4的前端结构呈梯型的波浪结构41,所述上模唇镶块5、下模唇镶块6与模芯4的对应面也分别设置成梯型波浪结构51、61。 The front end of the mold core 4 has a trapezoidal corrugated structure 41 , and the corresponding surfaces of the upper die lip insert 5 , the lower die lip insert 6 and the die core 4 are also provided with trapezoidal corrugated structures 51 and 61 respectively.

所述模芯4的顶端上设置有多个连通第一流道71和第二流道72的直导槽42,且相邻直导槽42之间的端面上设置有高压出气孔43。在此,考虑到物料的挤出压力、流向等因素,以上的直导槽42的底部设置为上部高下部低的斜面结构,以保证第一流道71和第二流道72中的物料在出料口能顺利交汇连通。 A plurality of straight guide grooves 42 communicating with the first runner 71 and the second runner 72 are arranged on the top of the mold core 4 , and high-pressure air outlet holes 43 are arranged on the end surface between adjacent straight guide grooves 42 . Here, considering factors such as the extrusion pressure and flow direction of the material, the bottom of the above straight guide groove 42 is set as a slope structure with the upper part higher than the lower part, so as to ensure that the materials in the first flow channel 71 and the second flow channel 72 are in the outlet. The feed ports can smoothly meet and connect.

在加工时,物料分别由模体1的两个流体入料口11、12进入,而后分别流经第一流道71和第二流道72由出口出来形成梯形波浪板的上下层91、92结构,其结构如图5。在此,当物料流经模芯4的顶端面时,因直导槽42的存在,第一流道71和第二流道72的物料就会进入直到槽42中形成连接板材上下层91、92的连接肋93,并因相邻直导槽42之间出气孔43中高压气的喷出,在相邻连接肋93之间形成中空腔94结构。 During processing, the materials enter from the two fluid inlets 11 and 12 of the mold body 1 respectively, and then flow through the first flow channel 71 and the second flow channel 72 respectively and come out from the outlet to form the upper and lower layers 91 and 92 of the trapezoidal wave plate. , and its structure is shown in Figure 5. Here, when the material flows through the top surface of the mold core 4, due to the existence of the straight guide groove 42, the material in the first runner 71 and the second runner 72 will enter until the groove 42 forms the upper and lower layers 91, 92 of the connecting plate. The connecting ribs 93, and due to the ejection of high-pressure gas in the air outlet holes 43 between adjacent straight guide grooves 42, a hollow cavity 94 structure is formed between adjacent connecting ribs 93.

以上模头生产出来的阳光板为梯形的中空波浪板,其结构如图5所示,具有耗材少,成本低、分量轻、透光性好的优点。 The solar panel produced by the above die head is a trapezoidal hollow corrugated panel. Its structure is shown in Figure 5. It has the advantages of less consumables, low cost, light weight and good light transmission.

在此,以上模芯波浪结构41的两侧设置有大缺口42而使第一流道71和第二流道72在该缺口部位合二为一,该结构可使加工出的板材两侧形成实体的薄搭扣95,非常方便板和板之间的快速安装连接,能有效提升阳光板的安装强度和连接密封性。 Here, a large notch 42 is provided on both sides of the wave structure 41 of the mold core so that the first runner 71 and the second runner 72 are combined into one at the notch. This structure can make both sides of the processed plate form a solid The thin buckle 95 is very convenient for quick installation and connection between panels, and can effectively improve the installation strength and connection sealing of the sun panels.

以上所述,仅是本发明的较佳实施方式,并非对发明作任何形式上的限制,凡是依据本发明的技术原理对以上实施例所做的任何简单修改、等同变化或修饰,仍属于本发明技术方案的范围内。 The above is only a preferred embodiment of the present invention, and is not intended to limit the invention in any form. Any simple modifications, equivalent changes or modifications made to the above embodiments according to the technical principles of the present invention still belong to this invention. within the scope of the technical solution of the invention.

Claims (3)

1. an extrusion die for ladder type hollow sunlight board, is characterized in that: mainly comprise die body, upper die lip, lower die lip and core rod, and described die body is provided with two fluid feeding mouths; Above die body, front side arranges described upper die lip, die lip insert is provided with on the downside of the front of upper die lip, upper die lip and upper die lip insert combine and and form first flow between the core rod in the middle part of die body front, the fluid feeding mouth conducting above first flow and die body; To arrange on the downside of described die body front and descend die lip, the front side top of lower die lip is provided with lower die lip insert, lower die lip insert and counterdie procheilon close and and form the second runner between core rod, the fluid feeding mouth conducting below the second runner and die body; The front-end architecture of described core rod is the wave structure of ladder type, and the corresponding surface of described upper die lip insert, lower die lip insert and core rod is also arranged to ladder type wave structure; The top of described core rod is provided with the straight guide groove of multiple connection first flow and the second runner, and end face between adjacent straight guide groove is provided with high pressure outlet air hole.
2. the extrusion die of ladder type hollow sunlight board as claimed in claim 1, is characterized in that: the both sides of described core rod wave structure are provided with large breach and first flow and the second runner are united two into one in this gap portions.
3. the extrusion die of ladder type hollow sunlight board as claimed in claim 1 or 2, is characterized in that: the bottom of described straight guide groove is the low ramp structure in height bottom, top.
CN201510630304.0A 2015-09-29 2015-09-29 Extrusion die head for trapezoid hollow sunlight plate Pending CN105128309A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN106808663A (en) * 2017-03-27 2017-06-09 苏州大友汽车配套件有限公司 A kind of extruded mould of PVC inlet vent of bus plate
CN107244083A (en) * 2017-05-08 2017-10-13 姚献忠 The production technology and equipments of ribbed plate
CN109531963A (en) * 2018-12-25 2019-03-29 广东国伟兴塑胶科技股份有限公司 A kind of extrusion die of trapezoidal hollow sunlight board
CN110027184A (en) * 2019-05-13 2019-07-19 常州金纬片板设备制造有限公司 One mould three of PP building template goes out hollow forming mold
CN111364106A (en) * 2020-04-17 2020-07-03 昆山品业辉电子有限公司 A Modular and Standardized Spinning Die
CN116118138A (en) * 2023-01-04 2023-05-16 广东瑞捷新材料股份有限公司 Co-extrusion die head device and composite optical plate produced by same
CN116277860A (en) * 2023-04-13 2023-06-23 浙江精诚模具机械有限公司 In-mold composite extrusion die head with one-to-two strip flow channel
IT202300022275A1 (en) * 2023-10-24 2025-04-24 M Eng S R L Extrusion R Evolution IMPROVED PLASTIC EXTRUSION HEAD

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106808663A (en) * 2017-03-27 2017-06-09 苏州大友汽车配套件有限公司 A kind of extruded mould of PVC inlet vent of bus plate
CN107244083A (en) * 2017-05-08 2017-10-13 姚献忠 The production technology and equipments of ribbed plate
CN107244083B (en) * 2017-05-08 2023-07-28 姚献忠 Production process and equipment for ribbed plate
CN109531963A (en) * 2018-12-25 2019-03-29 广东国伟兴塑胶科技股份有限公司 A kind of extrusion die of trapezoidal hollow sunlight board
CN110027184A (en) * 2019-05-13 2019-07-19 常州金纬片板设备制造有限公司 One mould three of PP building template goes out hollow forming mold
CN111364106A (en) * 2020-04-17 2020-07-03 昆山品业辉电子有限公司 A Modular and Standardized Spinning Die
CN116118138A (en) * 2023-01-04 2023-05-16 广东瑞捷新材料股份有限公司 Co-extrusion die head device and composite optical plate produced by same
CN116277860A (en) * 2023-04-13 2023-06-23 浙江精诚模具机械有限公司 In-mold composite extrusion die head with one-to-two strip flow channel
IT202300022275A1 (en) * 2023-10-24 2025-04-24 M Eng S R L Extrusion R Evolution IMPROVED PLASTIC EXTRUSION HEAD

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Application publication date: 20151209