Pcb board and shell kludge and packaging technology thereof
Technical field
The present invention relates to the technical field of pcb board, specifically a kind of pcb board and shell kludge and assemble the technique of pcb board and shell.
Background technology
Traditional PCB plate and shell are assembled and are adopted man-made assembly, or independently machine is to complete the assembling of pcb board and housing to adopt independent screw locking machine etc., and such production efficiency is low, production capacity is low, at substantial manpower.
Summary of the invention
Last object of the present invention is to provide a kind of intellectuality and realizes the production line that pcb board and housing assemble, and efficiency is high, production capacity height pcb board and shell kludge.
After of the present invention an object be to provide a kind of efficiency high, save labour, reasonably pcb board and shell packaging technology
.
For realizing last object of the present invention, technical scheme of the present invention is: a kind of pcb board and shell kludge, comprise 1# six axis robot, 2# six axis robot, 3# six axis robot, between 1# six axis robot and 2# six axis robot, be provided with drying baker, 2# six axis robot is corresponding with 3# six axis robot; Screw supplying device and screw fixing machine is provided with at the left end of 1# six axis robot, the front of 1# six axis robot is provided with pcb board material loading slide unit, the rear of 1# six axis robot is provided with spraying box, and 1# six axis robot and spraying box, screw fixing machine, pcb board material loading slide unit, drying baker are corresponding; Be provided with drain pan feed bin and face-piece feed bin in 2# six axis robot front, 2# six axis robot rear is provided with laminating mechanism and pcb board screw locking machine structure, is provided with transfer hook in bottom between laminating mechanism and pcb board screw locking machine structure; Be provided with in the front of 3# six axis robot and tear gluing mechanism and Quick Response Code joint strip warehouse, the rear of 3# six axis robot is provided with face-piece lock screw and label-sticking mechanism, 3# six axis robot with tear gluing mechanism, Quick Response Code joint strip warehouse, face-piece lock screw and label-sticking mechanism corresponding.
Preferably, the actuating station of 1# six axis robot is electric cylinder jaw.
Preferably, the actuating station of 2# six axis robot is electric cylinder jaw or accompany CCD or electric screwdriver.
Preferably, the actuating station of 3# six axis robot is electric cylinder jaw or accompany CCD or electric screwdriver.
For realizing a rear object of the present invention, the technical scheme of employing is: the technique that a kind of pcb board and shell are assembled, and comprises the following steps:
A.PCB plate material loading
1) pcb board is positioned in slide unit tool by operator in the correct way;
2) tool transports with the form of slide unit;
B.PCB plate plug screws
1) after product puts in place, captured pcb board in the tool in screw fixing machine (16) by 1# six axis robot (1), crawl position is the plug of pcb board, and CCD screws to electric screwdriver behind its location again;
2) actuating station of 1# six axis robot (1) is made up of electric cylinder jaw, need change its jaw during compatible different product;
3) screw fixing machine of this station is made up of electric screwdriver, XY manipulator and retinue CCD;
4) this operation is only for EV03 series, and EV05 series directly skips this operation;
C.PCB plate sprays
1), after end screw beaten by pcb board plug, 1# six axis robot (1) is captured and is transferred in spraying box (7), and nozzle sprays pcb board from top to bottom, and one side spray time is about 30S;
2) adopt the mode of artificial sampling observation, ensure spraying effect by equipment;
D.PCB plate is dried
1), after having sprayed, 1# six axis robot (1) is transferred in drying baker (4):
2) drying time is about 10min, temperature≤80 °;
E. drain pan material loading and pcb board are installed
1) drain pan adopts cartridge-type drain pan feed bin (8) to store drain pan, first by cutting off cylinder, the drain pan of bottom is cut off to transfer station; Drain pan feed bin storing amount 30pcs, feed supplement is spaced apart 30min, and drain pan supplied materials posts insulating paper;
2) 2# six axis robot (2) captures drain pan from transfer station and is transferred to the bonding station of laminating mechanism;
3) 2# six axis robot (2) again from drying baker (4) crawl dry pcb board, crawl position is the port of pcb board, and is transferred to the bonding station of laminating mechanism;
4) pcb board for EV05 series adopts laminating mechanism to carry out complete pressing to the pcb board semi-finished product be pre-installed, and directly skips for EV03 series;
F.PCB plate is locked screw and is swept Quick Response Code+face-piece and installs
1), after pcb board pressing completes, transfer hook (12) by bottom and the product after pressing is transferred to lock pcb board screw station;
2) use the retinue CCD of 2# six axis robot (2) to take pictures scanning to the Quick Response Code on pressing effect and pcb board, if NG product then after operation concentrate eliminating;
3) if OK product then adopt the retinue CCD of 2# six axis robot (2) actuating station to coordinate electric screwdriver to position lock screw to pcb board, screw time: 3-4s/, lock;
4) after pcb board lock end screw, 2# six axis robot (2) captures face-piece from face-piece transfer station and transfers and is mounted to drain pan, face-piece supplied materials posts insulating paper, face-piece adopts cartridge-type feed bin to store face-piece, first by cutting off cylinder, the face-piece of bottom is cut off to transfer station, face-piece feed bin storing amount 30pcs, feed supplement is spaced apart 30min;
G. face-piece is locked screw and is labelled and Quick Response Code
1), after face-piece installation, transfer hook (12) by bottom and be transferred to locking face shell screw station;
2) after product puts in place, electric screwdriver is coordinated to position lock screw to face-piece by the retinue CCD of 3# six axis robot (3) actuating station, screw time: 3-4s/, lock;
3), after lock screw completes, the suction nozzle in 3# six axis robot (3) actuating station is transferred from tearing gluing mechanism label to draw and is pasted onto on face-piece, the unified upper right side for face-piece of paste position;
4) after having pasted face-piece label, use 3# six axis robot (3) to carry out 180 degree of upsets to product, then from coder (14), draw Quick Response Code joint strip and be pasted onto centre bottom product;
H. finished product discharging
Equipment carries out classification according to preceding processes result to finished product and gets rid of, and OK product are positioned in the bracing wire of OK product, and NG product are positioned in NG bracing wire
Kludge of the present invention is owing to adopting six axis robot and CCD vision system, screw locking machine structure, tearing gluing mechanism, dryer, laminating mechanism etc., and intellectuality achieves pcb board and housing assembling line, substantially increases production capacity, excellent rate etc.This equipment only needs one man operation pcb board material loading, greatly reduces manpower.Production technology of the present invention substantially increases production efficiency, save labour and rationally.
Accompanying drawing explanation
Fig. 1 is floor map of the present invention;
Fig. 2 is present device assembly flow charts.
In figure: 1.1# six axis robot, 2.2# six axis robot, 3.3# six axis robot, 4. drying baker, 5. screw supplying device, 6.PCB plate material loading slide unit, 7. spraying box, 8. drain pan feed bin, 9. face-piece feed bin, 10. laminating mechanism, 11.PCB plate screw locking machine structure, transfers hook bottom 12., 13. tear gluing mechanism, 14. coders, 15. face-piece lock screw and label-sticking mechanisms, 16 screw fixing machines.
Detailed description of the invention
As shown in Figure 1, pcb board of the present invention and shell kludge, comprise 1# six axis robot 1,2# six axis robot 2,3# six axis robot 3, between 1# six axis robot 1 and 2# six axis robot 2, be provided with drying baker 4,2# six axis robot 2 and 3# six axis robot 3 corresponding; Screw supplying device 5 and screw fixing machine 15 is provided with at the left end of 1# six axis robot 1, the front of 1# six axis robot 1 is provided with pcb board material loading slide unit 6, the rear of 1# six axis robot 1 is provided with spraying box 7,1# six axis robot 1 and spraying box 7, screw fixing machine 16, pcb board material loading slide unit 6, drying baker 4 are corresponding; Be provided with drain pan feed bin 8 in 2# six axis robot 2 front and face-piece feed bin 9,2# six axis robot 2 rear is provided with laminating mechanism 10 and pcb board screw locking machine structure 11, between laminating mechanism 10 and pcb board screw locking machine structure 11, be provided with bottom transfer hook 12; Be provided with in the front of 3# six axis robot 3 and tear gluing mechanism 13 and Quick Response Code joint strip warehouse 14, the rear of 3# six axis robot 3 be provided with face-piece lock screw and label-sticking mechanism 15,3# six axis robot 3 and tear gluing mechanism 13, Quick Response Code joint strip warehouse 14, face-piece locks screw and label-sticking mechanism 15 is corresponding.The actuating station of 1# six axis robot 1 is electric cylinder jaw.The actuating station of 2# six axis robot 2 is electric cylinder jaw or accompany CCD or electric screwdriver.The actuating station of 3# six axis robot 3 is electric cylinder jaw or accompany CCD or electric screwdriver.
Shown in Fig. 2, adopt kludge of the present invention pcb board is assembled with shell together with technological process as follows:
A.PCB plate material loading
1. pcb board is positioned in slide unit tool by operator in the correct way;
2. tool transports with the form of slide unit.
B.PCB plate plug screws
1. after product puts in place, captured pcb board to (crawl position is the plug of pcb board) in the tool in screw fixing machine 16 by 1# six axis robot 1, CCD screws to electric screwdriver behind its location again;
The actuating station of 2.1# six axis robot 1 is made up of electric cylinder jaw, need change its jaw during compatible different product;
3. the screw fixing machine of this station is made up of electric screwdriver, XY manipulator and retinue CCD;
4. this operation is only for EV03 series, and EV05 series directly skips this operation.
C.PCB plate sprays
After end screw beaten by 1.PCB plate plug, 1# six axis robot 1 is captured and is transferred in spraying box 7, and nozzle sprays pcb board from top to bottom, and one side spray time is about 30S;
2. adopt the mode of artificial sampling observation, ensure spraying effect by equipment.
D.PCB plate is dried
1., after having sprayed, 1# six axis robot 1 is transferred in drying baker 4:
2. drying time is about 10min, temperature≤80 °.
E. drain pan material loading and pcb board are installed
1. drain pan (supplied materials posts insulating paper) adopts cartridge-type drain pan feed bin 8 pairs of drain pans to store, and first by cutting off cylinder, the drain pan of bottom is cut off to transfer station; Drain pan feed bin storing amount 30pcs, feed supplement is spaced apart 30min;
2.2# six axis robot 2 captures drain pan from transfer station and is transferred to the bonding station of laminating mechanism;
3.2# six axis robot 2 captures from drying baker 4 again dries pcb board (crawl position is the port of pcb board), and is transferred to the bonding station of laminating mechanism;
4. the pcb board for EV05 series adopts laminating mechanism to carry out complete pressing to the pcb board semi-finished product be pre-installed, and directly skips for EV03 series.
F.PCB plate is locked screw and is swept Quick Response Code+face-piece and installs
After the pressing of 1.PCB plate completes, transfer hook 12 by bottom and the product after pressing is transferred to lock pcb board screw station;
2. use the retinue CCD of 2# six axis robot 2 to take pictures scanning to the Quick Response Code on pressing effect and pcb board, if NG product then after operation concentrate eliminating;
If 3. OK product then adopt the retinue CCD of 2# six axis robot 2 actuating station to coordinate electric screwdriver to position lock screw (screw time: 3-4s/, lock) to pcb board;
After 4.PCB plate lock end screw, 2# six axis robot 2 captures face-piece and transfer is mounted to drain pan that (face-piece supplied materials posts insulating paper from face-piece transfer station, face-piece adopts cartridge-type feed bin to store face-piece, first by cutting off cylinder, the face-piece of bottom is cut off to transfer station, face-piece feed bin storing amount 30pcs, feed supplement is spaced apart 30min);
G. face-piece is locked screw and is labelled and Quick Response Code
1., after face-piece installation, transfer hook 12 by bottom and be transferred to locking face shell screw station;
2., after product puts in place, coordinate electric screwdriver to position lock screw (screw time: 3-4s/, lock) to face-piece by the retinue CCD of 3# six axis robot 3 actuating station;
3., after lock screw completes, the suction nozzle in 3# six axis robot 3 actuating station is transferred from tearing gluing mechanism label to draw and is pasted onto on face-piece, the unified upper right side for face-piece of paste position;
4., after having pasted face-piece label, use 3# six axis robot 3 pairs of products to carry out 180 degree of upsets, then from coder 14, draw Quick Response Code joint strip and be pasted onto centre bottom product.
H. finished product discharging
Equipment carries out classification according to preceding processes result to finished product and gets rid of, and OK product are positioned in the bracing wire of OK product, and NG product are positioned in NG bracing wire.
Label of the present invention adopts the mode of coiled strip from tearing material loading gluing mechanism; Quick Response Code joint strip is printed by zebra board 105SL, and prints according to the Quick Response Code of program, ensures its uniformity.
The above is the preferred embodiment of the present invention; certainly the interest field of the present invention can not be limited with this; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or equivalent replacement, do not depart from the protection domain of technical solution of the present invention.