CN105127328A - Automatic needle bending machine for tube welded with columnar needles - Google Patents
Automatic needle bending machine for tube welded with columnar needles Download PDFInfo
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- 238000005452 bending Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 239000007788 liquid Substances 0.000 claims description 31
- 239000003921 oil Substances 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 10
- 239000010720 hydraulic oil Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 210000000080 chela (arthropods) Anatomy 0.000 claims 6
- 239000012530 fluid Substances 0.000 claims 1
- 210000000078 claw Anatomy 0.000 abstract description 14
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- 230000005540 biological transmission Effects 0.000 description 7
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- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
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- 239000000295 fuel oil Substances 0.000 description 1
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- 239000002918 waste heat Substances 0.000 description 1
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Abstract
用于针形管柱状针折弯的针形管自动搬针机,包括机架,其中,机架上安装支撑机构,支撑机构的纵向侧面安装弯针联杆机构;弯针联杆机构包括用于固定针形管外周径向柱状针的针定位板,针定位板的上方设置连杆,其靠近柱状针的端部设有搬针轴,连杆上端通过轴承与支架固定,针定位板下方安装爪钳,爪钳的外端与第一动力装置连接,第一动力装置可带动爪钳夹置柱状针,搬针轴的上方设有第二动力装置,第二动力装置与搬针轴连接,并可带动搬针轴完成柱状针的向下折弯。它是针形管柱状针折弯的专用设备,可完全代替人工,自动化程度高,进而提高生产效率,节约劳动力资源,降低成本,还具有操作方便、控制精确,搬针稳定,成品率高等多项优点。
The needle tube automatic needle moving machine for bending needle tube columnar needles includes a frame, wherein a support mechanism is installed on the frame, and a looper linkage mechanism is installed on the longitudinal side of the support mechanism; the looper linkage mechanism includes Fix the needle positioning plate for the radial cylindrical needle on the outer circumference of the needle tube. A connecting rod is arranged above the needle positioning plate. A needle moving shaft is arranged at the end close to the columnar needle. The upper end of the connecting rod is fixed by a bearing and a bracket. Below the needle positioning plate Install claws, the outer end of the claws is connected with the first power device, the first power device can drive the claws to clamp the columnar needle, and the second power device is arranged above the needle moving shaft, and the second power device is connected with the needle moving shaft , and can drive the needle moving shaft to complete the downward bending of the columnar needle. It is a special equipment for bending needle-shaped cylindrical needles. It can completely replace manual labor and has a high degree of automation, thereby improving production efficiency, saving labor resources, reducing costs, and has many advantages such as convenient operation, precise control, stable needle movement, and high yield. item advantage.
Description
技术领域technical field
本发明涉及一种折弯工具,尤其涉及一种用于针形管柱状针折弯的针形管自动搬针机。The invention relates to a bending tool, in particular to an automatic needle-moving machine for needle-shaped tubes used for bending cylindrical needles of needle-shaped tubes.
背景技术Background technique
采用针形管制造的针形管换热管组,具有较高的传热效率,特别适应于结构紧凑的余热锅炉、燃油、燃气锅炉和油加热器中,通过自动焊机将一系列柱状针焊接在换热管表面,从针形管的同一截面上看,多根柱状针等分布置在针形管的外圆周;从针形管的轴向上看,按相同间距在针形管外周布置有多排,其中,柱状针的长度、直径、间距和倾角可以根据需要进行灵活设置。具有传热性能好、体积小、重量轻的优点,较好的自清灰和耐磨性能,尤其是对于油类介质的换热更具其不可替代的优势。The needle-shaped tube heat exchange tube group made of needle-shaped tubes has high heat transfer efficiency, and is especially suitable for compact waste heat boilers, fuel oil, gas-fired boilers and oil heaters. Welded on the surface of the heat exchange tube, viewed from the same cross-section of the needle tube, multiple cylindrical needles are equally arranged on the outer circumference of the needle tube; Arranged in multiple rows, wherein the length, diameter, spacing and inclination of the columnar needles can be flexibly set as required. It has the advantages of good heat transfer performance, small size, light weight, good self-cleaning and wear resistance, especially for the heat exchange of oil medium, which has irreplaceable advantages.
在针形管换热管组的生产和使用中,为了使结构布置的更紧凑或者布置较多的换热管以满足换热面积的要求,需要将纵向换热管之间相邻的柱状针折弯为横向,参见图11现有技术中针形管的结构示意图、图12是图11中柱状针折弯后的结构示意图。目前对针形管的柱状针的折弯,只能采用人工方式,因为同一根针形管轴向上的柱状针布置较密,为了保证成品率和避免破坏,极大的增加了工人的劳动强度,效率低、费时费力、增加了成本。In the production and use of needle tube heat exchange tube groups, in order to make the structural arrangement more compact or to arrange more heat exchange tubes to meet the requirements of heat exchange area, it is necessary to arrange the adjacent columnar needles between the longitudinal heat exchange tubes The bending is transverse, see Fig. 11 for the structure diagram of the needle-shaped tube in the prior art, and Fig. 12 for the structure diagram of the columnar needle in Fig. 11 after bending. At present, the bending of the columnar needles of the needle-shaped tube can only be done manually, because the arrangement of the columnar needles in the axial direction of the same needle-shaped tube is relatively dense. In order to ensure the yield and avoid damage, the labor of the workers is greatly increased. Intensity, low efficiency, time-consuming and labor-intensive, increased cost.
中国专利(申请号201210557926.1、授权公告日2015年1月21日)公开了“一种气动插针顶弯机”,包括工作台、两个气缸、气缸固定板、顶针固定板、滑道固定架、滑道支撑架、顶针推板、推杆、顶针板、顶针压板、顶针推板滑块、滑动盖板、开关杆、弯针推板、弯针盖板和骨架定位板。该发明以压缩空气为动力,推动汽缸运行,实现将引针顺利插入骨架引针部位,并在骨架侧面呈100度折弯,从而在变压器生产中实现了自动插针顶弯的全过程。其解决引针折弯的问题,是利用弯针推板14在弯针盖板15底面的滑道15-1上滑动,当向前推进的弯针推板14触及到已经形成一定的角度的引针时,即可完成压弯引针的操作(引针在骨架侧面呈100度折弯)。该发明存在的缺陷包括:一是,对引针折弯的角度不能较好的控制,即不能够实现任意角度的弯折;二是,只能解决一侧或一个面上同一排的引针折弯,无法适用于同一面上的多排引针折弯;三是,对引针折弯的起始部位以及折弯过程中没有固定和防护装置,容易造成引针折断或脱落,因而,成品率较差;四是,对于针形管圆周等分布置的柱状针折弯,无法实现针形管及柱状针的定位和固定,也无法适用于其柱状针的折弯问题。Chinese patent (application number 201210557926.1, authorized announcement date January 21, 2015) discloses "a pneumatic pin bending machine", including a worktable, two cylinders, a cylinder fixing plate, a thimble fixing plate, and a slideway fixing frame , Slideway support frame, thimble push plate, push rod, thimble plate, thimble press plate, thimble push plate slider, sliding cover, switch lever, looper push plate, looper cover plate and skeleton positioning plate. The invention uses compressed air as the power to push the cylinder to run, realizes the smooth insertion of the lead pin into the frame lead position, and bends the side of the frame at 100 degrees, thus realizing the whole process of automatic pin top bending in the production of transformers. It solves the problem of bending the needle by using the looper push plate 14 to slide on the slideway 15-1 on the bottom surface of the looper cover plate 15. When guiding the needle, the operation of bending the guiding needle can be completed (the guiding needle is bent at 100 degrees on the side of the skeleton). The defects of this invention include: first, the bending angle of the guide pins cannot be well controlled, that is, bending at any angle cannot be realized; The bending cannot be applied to the bending of multiple rows of guide pins on the same surface; the third is that there is no fixing and protective device for the starting part of the guide pin bending and the bending process, which may easily cause the guide pins to break or fall off. Therefore, The yield rate is poor; the fourth is that for the bending of the columnar needles arranged in equal parts on the circumference of the needle tube, the positioning and fixing of the needle tube and the columnar needles cannot be realized, nor can it be applied to the bending problem of the columnar needles.
发明内容Contents of the invention
本发明的目的是提供一种自动化程度和搬针质量高的针形管自动搬针机,用于解决现有技术中的问题。The object of the present invention is to provide a needle-shaped tube automatic needle-moving machine with high degree of automation and high needle-moving quality, which is used to solve the problems in the prior art.
为了实现本发明的目的,采用以下技术方案:In order to realize the purpose of the present invention, adopt following technical scheme:
用于针形管柱状针折弯的针形管自动搬针机,包括机架,所述机架上安装用于放置针形管的支撑机构,支撑机构的纵向侧面安装弯针联杆机构;所述弯针联杆机构包括针定位板,针定位板靠近针形管的内端设有销轴,销轴的下方设置搬针轴,针定位板上安装伸缩机构,所述伸缩机构包括连杆,连杆的一端与机架固定,其另一端通过连杆轴承与销轴固定;所述搬针轴的下方安装爪钳,爪钳靠近针形管的内端设有夹置柱状针的钳口,其外端与第一动力装置连接,第一动力装置可带动爪钳将柱状针插入钳口,所述针定位板、爪钳具有相同方向的倾斜结构;所述机架上设有第二动力装置,第二动力装置通过伸缩机构可带动针定位板与爪钳的内端向下移动使柱状针折弯。The needle tube automatic needle moving machine for bending the needle tube cylindrical needle includes a frame on which a support mechanism for placing the needle tube is installed, and a looper linkage mechanism is installed on the longitudinal side of the support mechanism; The looper link mechanism includes a needle positioning plate. The needle positioning plate is provided with a pin shaft near the inner end of the needle tube. A needle moving shaft is arranged below the pin shaft. One end of the connecting rod is fixed to the frame, and the other end is fixed to the pin shaft through the connecting rod bearing; claws are installed below the needle moving shaft, and the inner end of the claws near the needle tube is provided with a clamping columnar needle. Jaw, its outer end is connected with the first power device, the first power device can drive the talons to insert the columnar needle into the jaws, the needle positioning plate and the talons have an inclined structure in the same direction; the frame is provided with The second power device, the second power device can drive the needle positioning plate and the inner end of the talons to move downward through the telescopic mechanism to bend the columnar needle.
本发明针形管自动搬针机工作原理是:将针形管放置并固定在支撑机构上,弯针联杆机构中的第一动力装置带动爪钳插入到针形管的相应位置,第二动力装置通过搬针轴将针形管弯曲到要求的尺寸;第一动力装置缩回带动爪钳复位,第二动力装置带动搬针轴复位,完成一个搬针过程。通过人工或行走机构的伺服电机带动齿轮齿条按电控预设的数值进给第二步,重复上一个动作流程。The working principle of the needle-shaped tube automatic needle moving machine of the present invention is: the needle-shaped tube is placed and fixed on the support mechanism, the first power device in the looper linkage mechanism drives the talons to insert into the corresponding position of the needle-shaped tube, and the second The power device bends the needle tube to the required size through the needle-moving shaft; the first power device retracts to drive the talons to reset, and the second power device drives the needle-moving shaft to reset, completing a needle-moving process. The rack and pinion is driven by the manual or the servo motor of the walking mechanism to feed the second step according to the preset value of the electric control, and repeat the previous action process.
为了进一步实现本发明的目的,还可以采用以下技术方案:In order to further realize the object of the present invention, the following technical solutions can also be adopted:
如上所述的针形管自动搬针机,所述第一动力装置、第二动力装置均为气液增压缸或电机驱动的丝杠螺母机构。As for the needle tube automatic needle moving machine described above, the first power device and the second power device are both gas-hydraulic pressurized cylinders or screw nut mechanisms driven by motors.
如上所述的针形管自动搬针机,所述机架上安装气液增压装置,所述气液增压装置由气液缸、储油包、压块和气缸组成,气液缸活塞杆与气缸活塞杆通过压块连接,所述第一动力装置为小气液缸,所述小气液缸的进气口与气缸连通,储油包分别和小气液缸、气液缸的进油口连通,所述第二动力装置为大气缸;当弯针联杆机构开始柱状针折弯时,气液缸活塞杆伸出使压块推动气缸活塞杆,将气缸内的气体送入小气液缸内,小气液缸活塞杆伸出带动爪钳的钳口斜向伸入针形管的柱状针端部,大气缸伸出将柱状针搬到要求的尺寸;柱状针折弯后,气缸活塞杆伸出带动压块推动气液缸活塞杆缩回,通过储油包将液压油压入小气液缸内,拉动爪钳水平后退在搬好的针丛中脱出。As for the needle tube automatic needle moving machine described above, a gas-liquid supercharging device is installed on the frame, and the gas-liquid supercharging device is composed of a gas-liquid cylinder, an oil storage bag, a briquetting block and a cylinder, and the gas-liquid cylinder piston The rod is connected to the piston rod of the cylinder through a briquetting block, the first power device is a small air-liquid cylinder, the air inlet of the small air-liquid cylinder communicates with the cylinder, and the oil storage bag is respectively connected to the oil inlet of the small air-liquid cylinder and the air-liquid cylinder Connected, the second power device is a large cylinder; when the looper linkage mechanism starts to bend the columnar needle, the piston rod of the gas-liquid cylinder stretches out so that the pressing block pushes the piston rod of the cylinder, and the gas in the cylinder is sent into the small gas-liquid cylinder Inside, the piston rod of the small air-hydraulic cylinder stretches out to drive the jaws of the pliers to extend obliquely into the end of the cylindrical needle of the needle tube, and the large cylinder stretches out to move the cylindrical needle to the required size; after the cylindrical needle is bent, the piston rod of the cylinder The extension drives the pressing block to push the piston rod of the air-hydraulic cylinder to retract, press the hydraulic oil into the small air-hydraulic cylinder through the oil storage bag, and pull the talons back horizontally to escape from the moved needle cluster.
如上所述的针形管自动搬针机,所述弯针联杆机构沿针形管轴向对称设置有2套或4套。In the automatic needle moving machine for needle tubes described above, two or four sets of looper link mechanisms are arranged symmetrically along the axis of the needle tube.
如上所述的针形管自动搬针机,所述针定位板、搬针轴以及爪钳在针形管轴向上的宽度相等。In the needle tube automatic needle moving machine described above, the needle positioning plate, the needle moving shaft and the talons have the same width in the axial direction of the needle tube.
如上所述的针形管自动搬针机,所述爪钳内端设有伸出钳口外的用于方便柱状针插入的钳口倾斜面。In the automatic needle moving machine for needle tubes described above, the inner end of the talons is provided with an inclined surface of the jaw protruding from the jaw to facilitate the insertion of the columnar needle.
如上所述的针形管自动搬针机,所述支撑机构由导轨和侧板构成,所述导轨在针形管的下方沿其轴向对称设置有两块,导轨的外侧安装垂直的侧板,侧板固定在机架上。As for the needle tube automatic needle moving machine described above, the support mechanism is composed of a guide rail and a side plate, and two pieces of the guide rail are arranged symmetrically along the axial direction below the needle tube, and a vertical side plate is installed on the outside of the guide rail , the side panels are fixed on the frame.
如上所述的针形管自动搬针机,所述机架包括底板,底板上方前后侧安装框架,框架的顶部安装顶板,所述框架横向侧安装竖向板,竖向板中间开有圆孔,所述支撑机构设置在圆孔内。As for the needle tube automatic needle moving machine as described above, the frame includes a bottom plate, a frame is installed on the front and rear sides above the bottom plate, a top plate is installed on the top of the frame, a vertical plate is installed on the lateral side of the frame, and a round hole is opened in the middle of the vertical plate , the supporting mechanism is arranged in the circular hole.
如上所述的针形管自动搬针机,所述机架两侧设置针形管传送架,针形管传送架包括多个高度可调节的底座,底座上安装竖向的支腿,多个支腿上部安装水平的支架,支架上设有纵向的滚轴。As for the needle tube automatic needle moving machine described above, the needle tube transmission frame is arranged on both sides of the frame, and the needle tube transmission frame includes a plurality of height-adjustable bases. A horizontal support is installed on the upper part of the support leg, and a longitudinal roller is arranged on the support.
如上所述的针形管自动搬针机,所述支架上安装行走机构,所述行走机构包括伺服电机,伺服电机转轴和滚轴之间设置啮合的齿轮齿条。As for the above-mentioned automatic needle moving machine for needle tubes, a traveling mechanism is installed on the support, and the traveling mechanism includes a servo motor, and a rack and pinion meshed between the rotating shaft and the roller shaft of the servo motor is provided.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明针形管自动搬针机是针形管柱状针折弯的专用设备,可完全代替人工,可实现全自动控制,生产效率高,节约劳动力资源,降低生产成本。采用动力装置完成折弯过程,对柱状针的折弯质量可控;另外,沿针形管轴向可对称设置多套弯针联杆机构,一次完成针形管轴向上多排柱状针的折弯,进一步提高生产速度,增加生产效益。1. The needle-shaped tube automatic needle moving machine of the present invention is a special equipment for bending needle-shaped tube columnar needles, which can completely replace manual work, can realize fully automatic control, has high production efficiency, saves labor resources, and reduces production costs. A power device is used to complete the bending process, and the bending quality of the columnar needles is controllable; in addition, multiple sets of looper linkage mechanisms can be symmetrically arranged along the axis of the needle tube, and multiple rows of columnar needles on the axis of the needle tube can be completed at one time. Bending, to further increase production speed and increase production efficiency.
2、通过弯针联杆机构可将柱状针折弯到任意角度;折弯的过程中,爪钳和搬针轴配合对柱状针完成较好的定位、固定,使得搬针的起始位置控制精确,搬针质量稳定,不易脱落、折断,进而可保证具有较高的成品率,同时,为了方便柱状针插入钳口,在爪钳内端设有伸出钳口外的倾斜面。2. The columnar needle can be bent to any angle through the looper linkage mechanism; during the bending process, the talons and the needle-moving shaft cooperate to complete the positioning and fixing of the columnar needle, so that the starting position of the needle-moving can be controlled Accurate, stable needle quality, not easy to fall off and break, and thus can ensure a high yield. At the same time, in order to facilitate the insertion of columnar needles into the jaws, an inclined surface protruding out of the jaws is provided at the inner end of the talons.
3、本发明结构紧凑,沿针形管轴向对称设置多套弯针联杆机构;操作方便,行走机构带动针形管前进,伺服电机带动齿轮齿条按电控预设的数值进给到弯针联杆机构内,控制系统检测到钢管开始动作,完成一个搬针过程后,行走机构的伺服电机带动齿轮齿条按预设的数值进给第二步,重复上一个动作流程以同样的步骤进行搬针,而采用齿轮齿条进给方式,能够较好的保证针形管的进给精度。3. The structure of the present invention is compact, and multiple sets of looper linkage mechanisms are arranged symmetrically along the axial direction of the needle tube; the operation is convenient, the walking mechanism drives the needle tube forward, and the servo motor drives the rack and pinion to feed according to the preset value of the electric control. In the looper link mechanism, the control system detects that the steel pipe starts to move. After completing a needle moving process, the servo motor of the traveling mechanism drives the rack and pinion to advance to the second step according to the preset value, and repeats the previous action process with the same process. The needle is moved in steps, and the rack and pinion feeding method can better ensure the feeding accuracy of the needle tube.
4、本发明针形管自动搬针机,由于针形管折弯后将爪钳夹在里面,采用气液增压装置,气液增压缸带动爪钳前进用气推动,保证速度,爪钳缩回端是液压油推动,增加了爪钳的退回力度,搬针质量稳定,成品率高。4. The needle-shaped tube automatic needle moving machine of the present invention, since the needle-shaped tube is bent and the claws are clamped inside, a gas-liquid booster device is used, and the gas-liquid booster cylinder drives the claws to move forward and is pushed by air to ensure the speed. The retracting end of the pliers is driven by hydraulic oil, which increases the retracting force of the pliers, and the quality of needle moving is stable and the yield is high.
综上所述,本发明具有结构紧凑,操作方便,控制精确,搬针不易脱落,搬针尺寸稳定,质量好,生产效率高,成品率高,自动化程度高等多项优点。To sum up, the present invention has many advantages such as compact structure, convenient operation, precise control, not easy to drop the needle, stable size of the needle, good quality, high production efficiency, high yield and high degree of automation.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1中所述弯针联杆机构的结构示意图(未示出小气液缸、大气缸)。Fig. 2 is a structural schematic diagram of the looper linkage mechanism in Fig. 1 (the small air-hydraulic cylinder and the large cylinder are not shown).
图3是图2的B向视图。Fig. 3 is a view taken along direction B of Fig. 2 .
图4是图2中单套所述弯针连杆机构的结构示意图。Fig. 4 is a structural schematic diagram of a single set of the looper linkage mechanism in Fig. 2 .
图5是图4的立体示意图。FIG. 5 is a schematic perspective view of FIG. 4 .
图6是图1中所述机架的结构示意图。FIG. 6 is a schematic structural diagram of the rack in FIG. 1 .
图7是图4的A-A放大剖视图。Fig. 7 is an enlarged cross-sectional view along line A-A of Fig. 4 .
图8是图1中所述行走机构的结构示意图。Fig. 8 is a schematic structural view of the running mechanism in Fig. 1 .
图9是图1中所述传送架的构示意图。FIG. 9 is a schematic diagram of the transfer frame in FIG. 1 .
图10是图1中所述气液增压装置的结构示意图。Fig. 10 is a schematic structural view of the gas-liquid booster device in Fig. 1 .
图11是现有技术中针形管的结构示意图。Fig. 11 is a schematic structural view of a needle tube in the prior art.
图12是图11中柱状针折弯后的结构示意图。Fig. 12 is a structural schematic view of the bent columnar needle in Fig. 11 .
附图标记:1-机架,11-底板,12-框架,13-顶板,14-竖向板,15-圆孔,2-支撑机构,21-导轨,22-侧板,3-弯针联杆机构,31-针定位板,32-连杆,33-搬针轴,34-爪钳,341-钳口,342-钳口倾斜面,35-小气液缸安装板,36-大气缸安装板,4-气液增压装置,41-气液缸,42-储油包,43-压块,44-气缸,5-传送架,51-底座,52-支腿,53-支架,6-行走机构,61-伺服电机,62-齿轮齿条。Reference signs: 1-frame, 11-bottom plate, 12-frame, 13-top plate, 14-vertical plate, 15-round hole, 2-support mechanism, 21-guide rail, 22-side plate, 3-looper Linkage mechanism, 31-needle positioning plate, 32-connecting rod, 33-needle moving shaft, 34-claw pliers, 341-jaw, 342-jaw inclined surface, 35-small air-hydraulic cylinder mounting plate, 36-big cylinder Mounting plate, 4-air-hydraulic booster, 41-air-hydraulic cylinder, 42-oil storage bag, 43-briquetting block, 44-cylinder, 5-transmission frame, 51-base, 52-leg, 53-bracket, 6-traveling mechanism, 61-servo motor, 62-rack and pinion.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1-10所示,本实施例一种用于针形管柱状针折弯的针形管自动搬针机,包括机架1,所述机架1上安装用于放置针形管的支撑机构2,支撑机构2的纵向侧面安装弯针联杆机构3;所述弯针联杆机构3包括针定位板31,针定位板31靠近针形管的内端设有销轴,销轴的下方设置搬针轴33,针定位板31上安装伸缩机构,所述伸缩机构包括连杆32,连杆32的一端与机架固定,其另一端通过连杆轴承与销轴固定;所述搬针轴33的下方安装爪钳34,爪钳34靠近针形管的内端设有夹置柱状针的钳口341,其外端与第一动力装置连接,第一动力装置可带动爪钳34将柱状针插入钳口341,所述针定位板31、爪钳34具有相同方向的倾斜结构;所述机架上设有第二动力装置,第二动力装置通过伸缩机构可带动针定位板31与爪钳34的内端向下移动使柱状针折弯。As shown in Figure 1-10, this embodiment is a needle tube automatic needle moving machine for bending needle tube columnar needles, including a frame 1, on which a needle tube for placing needle tubes is installed. The support mechanism 2, the longitudinal side of the support mechanism 2 is equipped with a looper link mechanism 3; the looper link mechanism 3 includes a needle positioning plate 31, and the needle positioning plate 31 is provided with a pin near the inner end of the needle tube, and the pin shaft The needle moving shaft 33 is arranged below the needle positioning plate 31, and a telescopic mechanism is installed on the needle positioning plate 31. The telescopic mechanism includes a connecting rod 32, one end of the connecting rod 32 is fixed with the frame, and the other end is fixed with the bearing pin through the connecting rod bearing; The claw pliers 34 are installed below the needle moving shaft 33, and the inner end of the claw pliers 34 near the needle-shaped tube is provided with a jaw 341 for clamping a columnar needle, and its outer end is connected with the first power unit, and the first power unit can drive the claw pliers 34. Insert the columnar needle into the jaw 341. The needle positioning plate 31 and the talons 34 have an inclined structure in the same direction; the frame is provided with a second power device, and the second power device can drive the needle positioning plate through a telescopic mechanism. 31 and the inner ends of the talons 34 move downward to bend the cylindrical needle.
本发明针形管自动搬针机的工作原理是:将针形管放置、固定在支撑机构2上,弯针联杆机构3中的第一动力装置带动爪钳34插入到针形管的相应位置,第二动力装置通过针定位板31、搬针轴33、爪钳34将针形管弯曲到要求的尺寸;第一动力装置缩回带动爪钳34复位,第二动力装置带动搬针轴33复位,此时完成一个搬针过程。通过人工或行走机构6的伺服电机61带动齿轮齿条62按电控预设的数值进给第二步,重复上一个动作流程。其中,弯针联杆机构3是本发明的关键部件,通过它可以实现针形管外周柱状针的定位、夹紧、固定和折弯的全部动作,针定位板31、爪钳34和搬针轴33以及第一动力装置、第二动力装置相配合,控制精确,自动化操作;从针形管轴向上可以同时完成多排柱状针的折弯,搬针效率高,可极大的降低劳动强度。The working principle of the needle-shaped tube automatic needle moving machine of the present invention is: the needle-shaped tube is placed and fixed on the support mechanism 2, and the first power device in the looper linkage mechanism 3 drives the claw pliers 34 to insert into the corresponding needle-shaped tube. Position, the second power device bends the needle tube to the required size through the needle positioning plate 31, needle moving shaft 33, and talons 34; the first power device retracts to drive the talons 34 to reset, and the second power device drives the needle moving shaft 33 is reset, and a needle-moving process is completed at this moment. The rack and pinion 62 is driven by the servomotor 61 of the manual or walking mechanism 6 to advance to the second step according to the numerical value preset by the electric control, and the previous action flow is repeated. Wherein, the looper link mechanism 3 is a key part of the present invention, by which all the actions of positioning, clamping, fixing and bending of the cylindrical needle on the outer periphery of the needle tube can be realized, the needle positioning plate 31, the claw pliers 34 and the needle moving The shaft 33 cooperates with the first power unit and the second power unit to achieve precise control and automatic operation; the bending of multiple rows of cylindrical needles can be completed simultaneously from the needle tube axis upward, and the needle moving efficiency is high, which can greatly reduce labor strength.
如图1所示,本实施例的第一动力装置、第二动力装置可以采用气液增压缸或电机驱动的丝杠螺母机构。均可以较好的实现搬针质量稳定,不易折断,相对来说,采用气液增压缸动力性能更好,维护保养方便。As shown in FIG. 1 , the first power device and the second power device of this embodiment may adopt a gas-hydraulic pressurized cylinder or a motor-driven screw nut mechanism. Both can better realize the stable quality of the needle moving, and it is not easy to break. Relatively speaking, the power performance of the gas-hydraulic booster cylinder is better, and the maintenance is convenient.
如图4所示,本实施例的弯针联杆机构3中,搬针轴33通过螺栓固定在针定位板31上,针定位板31通过销轴与连杆轴承固定在左右两边的连杆32上,连杆轴承的长短可调。爪钳34由两边的板托住,可以在两边的板上滑动伸缩,其余部分用螺栓固定在连杆32上。当针形管伸进给时,爪钳34内端伸出到针形管的相应位置,然后大气缸压伸出搬倒柱状针,爪钳34后退缩回,大气缸缩回完成一个动作。As shown in Figure 4, in the looper linkage mechanism 3 of this embodiment, the needle moving shaft 33 is fixed on the needle positioning plate 31 by bolts, and the needle positioning plate 31 is fixed on the connecting rods on the left and right sides through the pin shaft and the connecting rod bearings. On the 32, the length of the connecting rod bearing is adjustable. The talons 34 are supported by the plates on both sides, and can slide and expand on the plates on both sides, and the remaining parts are fixed on the connecting rod 32 with bolts. When the needle-shaped tube was stretched and fed, the inner end of the talons 34 stretched out to the corresponding position of the needle-shaped tube, and then the large cylinder pressed and stretched out to move the columnar needle, the talons 34 retreated and retracted, and the large cylinder retracted to complete an action.
如图1、图2、图3、图10所示,本实施例的机架1上安装气液增压装置4,气液增压装置4由气液缸41、储油包42、压块43和气缸44组成,气液缸41活塞杆与气缸44活塞杆通过压块43连接,第一动力装置为小气液缸,小气液缸的进气口与气缸44连通,储油包42分别和小气液缸、气液缸41的进油口连通,第二动力装置为大气缸;当弯针联杆机构3开始柱状针折弯时,气液缸41活塞杆伸出使压块43推动气缸44活塞杆,将气缸44内的气体送入小气液缸内,小气液缸活塞杆伸出带动爪钳34伸入针形管的柱状针端部,大气缸伸出将针搬到要求的尺寸;柱状针折弯后,气缸44活塞杆伸出带动压块43推动气液缸41活塞杆缩回,通过储油包42将液压油压入小气液缸内,拉动爪钳34水平后退在搬好的针丛中脱出。其中,小气液缸、大气缸分别通过小气液缸安装板35、大气缸安装板36与机架1固定。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 10, a gas-liquid supercharging device 4 is installed on the frame 1 of the present embodiment, and the gas-liquid supercharging device 4 is composed of a gas-liquid cylinder 41, an oil storage bag 42, a pressing block 43 and cylinder 44 are formed, and the piston rod of gas-liquid cylinder 41 is connected with cylinder 44 piston rods by briquetting block 43, and the first power unit is a small gas-liquid cylinder, and the air inlet of the small gas-liquid cylinder communicates with cylinder 44, and oil storage bag 42 is connected with cylinder 44 respectively. The oil inlets of the small gas-liquid cylinder and the gas-liquid cylinder 41 are connected, and the second power unit is a large cylinder; when the looper linkage mechanism 3 starts to bend the columnar needle, the piston rod of the gas-liquid cylinder 41 stretches out to make the briquetting block 43 push the cylinder 44 piston rods, the gas in the cylinder 44 is sent into the small gas-liquid cylinder, the piston rod of the small gas-liquid cylinder stretches out and drives the talons 34 to stretch into the columnar needle end of the needle tube, and the large cylinder stretches out to move the needle to the required size ; After the columnar needle is bent, the piston rod of the cylinder 44 stretches out to drive the press block 43 to push the piston rod of the gas-hydraulic cylinder 41 to retract, and the hydraulic oil is pressed into the small gas-liquid cylinder through the oil storage bag 42, and the claw pliers 34 are pulled horizontally to move backward. Good needles come out of the bush. Wherein, the small air-liquid cylinder and the large cylinder are fixed to the frame 1 by the small air-liquid cylinder mounting plate 35 and the large cylinder mounting plate 36 respectively.
如图1、图2所示,本实施例的弯针联杆机构3沿针形管轴向对称设置有4套。针定位板31、搬针轴33在针形管轴向宽度相等。即在针形管截面四周可以对称设置弯针联杆机构3,可同时完成多个方向、沿针形管轴向上4排柱状针的折弯。因而,通过增加针定位板31、搬针轴33、爪钳34内端的宽度,提高大气缸的输出动力,可以增加同时折弯的柱状针排数,但会相应的增加柱状针定位的难度,降低柱状针折弯的成品率,因此需要根据针形管及柱状针的直径、间隔,选择合适的同时折弯排数,通常可以选择2-8排。As shown in Fig. 1 and Fig. 2, there are four sets of looper linkage mechanisms 3 arranged symmetrically along the needle-shaped tube axis in this embodiment. The needle positioning plate 31 and the needle moving shaft 33 are equal in width in the axial direction of the needle tube. That is, the looper link mechanism 3 can be arranged symmetrically around the cross-section of the needle-shaped tube, and can simultaneously complete the bending of four rows of columnar needles in multiple directions along the axis of the needle-shaped tube. Therefore, by increasing the width of the needle positioning plate 31, the needle moving shaft 33, and the inner end of the claw pliers 34, and increasing the output power of the large cylinder, the number of rows of columnar needles that can be bent at the same time can be increased, but the difficulty of positioning the columnar needles will be correspondingly increased. To reduce the yield of cylindrical needle bending, it is necessary to select the appropriate number of simultaneous bending rows according to the diameter and spacing of the needle tube and cylindrical needles, usually 2-8 rows can be selected.
如图4、图5所示,本实施例的爪钳34内端设有伸出钳口341外的用于方便柱状针插入的钳口倾斜面342。可以使柱状针插入钳口时更方便,容易定位对准,进而可以提高生产速度和效率。As shown in FIG. 4 and FIG. 5 , the inner end of the talons 34 in this embodiment is provided with an inclined jaw surface 342 protruding from the jaw 341 for facilitating the insertion of a columnar needle. It can make it more convenient for the columnar needle to be inserted into the jaw, and it is easy to position and align, thereby improving the production speed and efficiency.
如图6、图7所示,本实施例的支撑机构2由导轨21和侧板22构成,导轨21在针形管的下方沿其轴向对称设置有两块,导轨21的外侧安装垂直的侧板22,侧板22固定在机架1上。导轨21用于方便针形管的轴向移动,同时因为针形管上的柱状针在同一截面圆周上多方向布置,和对称设置的弯针联杆机构3配合,可以同时完成同一截面圆周上柱状针的折弯。As shown in Fig. 6 and Fig. 7, the support mechanism 2 of the present embodiment is composed of a guide rail 21 and a side plate 22. The guide rail 21 is provided with two pieces symmetrically along its axial direction below the needle-shaped tube, and the outer side of the guide rail 21 is installed with a vertical Side plate 22, side plate 22 is fixed on the frame 1. The guide rail 21 is used to facilitate the axial movement of the needle-shaped tube. At the same time, because the cylindrical needles on the needle-shaped tube are arranged in multiple directions on the same cross-section circumference, and cooperate with the symmetrically arranged looper linkage mechanism 3, the same cross-section circumference can be completed at the same time. Bending of cylindrical needles.
为了方便弯针联杆机构3以及气液增压装置4的安装,使结构更紧凑,如图6所示,本实施例的机架1包括底板11,底板11上方前后侧安装框架12,框架12的顶部安装顶板13,框架12横向侧安装竖向板14,竖向板14中间开有圆孔15,支撑机构2设置在圆孔15内。In order to facilitate the installation of the looper link mechanism 3 and the gas-liquid booster device 4, and make the structure more compact, as shown in Figure 6, the frame 1 of this embodiment includes a bottom plate 11, and a frame 12 is installed on the front and rear sides above the bottom plate 11. Top plate 13 is installed on the top of 12, and vertical plate 14 is installed on the lateral side of frame 12, and circular hole 15 is arranged in the middle of vertical plate 14, and support mechanism 2 is arranged in circular hole 15.
如图9所示,为了方便针形管的轴向移动,本实施例的机架1两侧设置针形管传送架5,针形管传送架5包括多个底座51,底座51上安装竖向的支腿52,多个支腿52上部安装水平的支架53,支架53上设有纵向的滚轴。其中,传送架5的底座51可进行上下调节,便于安装时水平调整,另外,也可方便通过调节传送架5实现弯针联杆机构3中心与针形管的轴线对准。As shown in Figure 9, in order to facilitate the axial movement of the needle tube, needle tube transmission racks 5 are arranged on both sides of the rack 1 of this embodiment, and the needle tube transmission rack 5 includes a plurality of bases 51 on which vertical To the supporting legs 52, a plurality of supporting legs 52 tops are equipped with horizontal supports 53, and the supports 53 are provided with longitudinal rollers. Wherein, the base 51 of the transmission frame 5 can be adjusted up and down, which is convenient for horizontal adjustment during installation. In addition, it is also convenient to adjust the transmission frame 5 to realize the alignment of the center of the looper link mechanism 3 and the axis of the needle tube.
如图8所示,为了实现行走机构6带动针形管精确进给,本实施例的支架53上安装行走机构6,行走机构6包括伺服电机61,伺服电机61转轴和滚轴之间设置啮合的齿轮齿条62。行走机构6应安装在传送架5的前部,先通过伺服电机61驱动齿轮齿条62,将针形管送入弯针联杆机构3后实现柱状针折弯,折弯后的针形管逐渐后退到传送架5的后部。As shown in Figure 8, in order to realize the precise feeding of the needle tube driven by the traveling mechanism 6, the traveling mechanism 6 is installed on the bracket 53 of this embodiment. The rack and pinion 62. The traveling mechanism 6 should be installed on the front part of the transmission frame 5, and the rack and pinion 62 is driven by the servo motor 61 first, and the needle-shaped tube is sent into the looper linkage mechanism 3 to realize bending of the columnar needle, and the bent needle-shaped tube Gradually retreat to the rear of the transfer frame 5.
本发明未详尽描述的技术内容均为公知技术。The technical contents not described in detail in the present invention are all known technologies.
Claims (10)
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| CN201510623144.7A CN105127328B (en) | 2015-09-25 | 2015-09-25 | Automatic needle bending machine for tube welded with columnar needles |
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| CN201510623144.7A CN105127328B (en) | 2015-09-25 | 2015-09-25 | Automatic needle bending machine for tube welded with columnar needles |
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| CN105127328A true CN105127328A (en) | 2015-12-09 |
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| CN201510623144.7A Active CN105127328B (en) | 2015-09-25 | 2015-09-25 | Automatic needle bending machine for tube welded with columnar needles |
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| Country | Link |
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| CN (1) | CN105127328B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127054A (en) * | 2018-01-12 | 2018-06-08 | 浙江新亚电子科技有限公司 | A kind of looper pin head device |
| CN109433964A (en) * | 2018-12-28 | 2019-03-08 | 中建三局第二建设工程有限责任公司 | A kind of construction site steel bar bending apparatus |
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| CN204996976U (en) * | 2015-09-25 | 2016-01-27 | 青岛凯能锅炉设备有限公司 | Automatic needle machine of removing of aciculiform pipe |
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| JPS5377370A (en) * | 1976-12-20 | 1978-07-08 | Sanyo Electric Co Ltd | Manufacturing method of needle like fin type heat exchanger |
| JPS5414050A (en) * | 1977-07-01 | 1979-02-01 | Hitachi Ltd | Heat exchanger |
| JPH11211376A (en) * | 1998-01-27 | 1999-08-06 | Mitsubishi Materials Corp | Heat transfer member and method of manufacturing the same |
| CN2414373Y (en) * | 2000-01-17 | 2001-01-10 | 刘衍德 | Needle shaped pipe heat-exchanger |
| CN201177366Y (en) * | 2007-08-24 | 2009-01-07 | 王波 | Pin tube waste heat boiler |
| CN202254885U (en) * | 2011-09-24 | 2012-05-30 | 青岛凯能锅炉设备有限公司 | Flue gas waste heat recovery needle-shaped pipe waste heat boiler |
| CN103035397A (en) * | 2012-12-20 | 2013-04-10 | 天津光电万泰克电子有限公司 | Pneumatic contact pin push bending machine |
| CN204996976U (en) * | 2015-09-25 | 2016-01-27 | 青岛凯能锅炉设备有限公司 | Automatic needle machine of removing of aciculiform pipe |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127054A (en) * | 2018-01-12 | 2018-06-08 | 浙江新亚电子科技有限公司 | A kind of looper pin head device |
| CN109433964A (en) * | 2018-12-28 | 2019-03-08 | 中建三局第二建设工程有限责任公司 | A kind of construction site steel bar bending apparatus |
| CN109433964B (en) * | 2018-12-28 | 2024-03-15 | 中建三局第二建设工程有限责任公司 | Reinforcing bar bending device for building construction site |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105127328B (en) | 2017-03-22 |
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Address after: Beiguan Industrial Park, Jiaozhou city of Shandong Province, Qingdao City, Guizhou road 266300 No. 3 Applicant after: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Address before: Beiguan Industrial Park, Jiaozhou city of Shandong Province, Qingdao City, Guizhou road 266300 No. 3 Applicant before: QINGDAO KAINENG BOILER EQUIPMENT Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Needle tube automatic needle moving machine Granted publication date: 20170322 Pledgee: China People's Property Insurance Co.,Ltd. Qingdao Branch Pledgor: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Registration number: Y2024370010019 |
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Granted publication date: 20170322 Pledgee: China People's Property Insurance Co.,Ltd. Qingdao Branch Pledgor: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Registration number: Y2024370010019 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Needle tube automatic needle moving machine Granted publication date: 20170322 Pledgee: Agricultural Bank of China Limited Qingdao South Third Branch Pledgor: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Registration number: Y2025980010913 |