A kind of coil inserting apparatus rotates and stator support mechanism
Technical field
The present invention relates to coil inserting apparatus field, particularly relate to a kind of coil inserting apparatus and rotate and stator support mechanism.
Background technology
Existing coil inserting apparatus can only realize motor stator and rotate about the axis when motor stator coil, need manually motor stator to be overturn after processing one side, thus processing another side, artificial upset stator is wasted time and energy, and operating personnel's misoperation will cause stator to fall; After stator overturns, also need stator to reorientate, working (machining) efficiency is low.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of coil inserting apparatus and rotates and stator support mechanism, stator accurately can be located fast, and drive the rotation of stator level and vertical direction, stator can be driven to rotate about the axis, stator upset can also be realized, need not reorientate after upset, working (machining) efficiency is high, rotation angle accuracy is high, and structure is simple, easy to adjust.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of coil inserting apparatus to rotate and stator support mechanism, comprising: mounting panel, rotary disc assembly, carrying roller assembly, horizontally rotate driven unit, vertically rotary drive assembly, guard shield, Work-sheet pressing assembly, workpiece fixation kit, switch mounting bracket of being on close level, switch of being on close level, sensor block, vertically mounting bracket of approach switch, vertically proximity switch, cylinder positioning component and rotary support assembly; Described carrying roller assembly is fixing, and described rotary disc assembly is arranged between carrying roller assembly and rotary support assembly on a mounting board, and carrying roller assembly drives rotary disc assembly; Described to horizontally rotate driven unit fixing on a mounting board and drive carrying roller assembly, and described vertical rotary drive assembly to be fixed on below carrying roller assembly and to drive carrying roller assembly; Described guard shield to be fixed between carrying roller assembly and rotary support assembly and to cover described rotary disc assembly; Described Work-sheet pressing assembly, workpiece fixation kit are fixed on rotary disc assembly; Described cylinder positioning component is fixed on the mounting panel of described carrying roller assembly position.
Preferably, described carrying roller assembly comprises rotating shaft, rotating shaft end cap, bearing pedestal, bearing cover, dust cap, large synchronous pulley, carrying roller assembly mount pad, roller carrier shaft, carrying roller, carrying roller gland, spacer, roller carrier shaft pressing plate, gear shaft, longitudinal gear and driven sprocket; Described bearing pedestal upper end is fixing on a mounting board, and bearing pedestal is through mounting panel, and described bearing cover is fixed on bearing pedestal lower end; Described rotating shaft end cap is fixed on rotating shaft lower surface, and described large synchronous pulley is fixed on rotating shaft end cap lower surface, and described rotating shaft end cap excircle has cannelure; Described bearing sleeve, outside rotating shaft, is stuck in the cannelure of rotating shaft end cap inside described bearing cover, described dust cap is fixed on bearing pedestal upper surface and covers the space between bearing pedestal and rotating shaft; Gap is left between described bearing cover and large synchronous pulley; Described rotating shaft is hollow housing, and rotating shaft lower surface is that opening is arranged, and rotating shaft upper surface has chain and dodges hole; Described carrying roller assembly mount pad is fixed on plane in rotating shaft; Described gear shaft is arranged on carrying roller assembly mount pad by bearing, and carrying roller assembly mount pad is positioned at gear shaft two ends and is fixed with gear shaft end cap, gear shaft two ends are provided with circlip for shaft; Described driven sprocket and longitudinal gear are arranged on gear shaft; Described carrying roller assembly mount pad is positioned at gear shaft both sides and has two pairs of roller carrier shaft mounting grooves, a roller carrier shaft is provided with in often pair of roller carrier shaft mounting groove, roller carrier shaft pressing plate to be fixed on above roller carrier shaft mounting groove and to push down roller carrier shaft, the two ends of every root roller carrier shaft are all overlapped a carrying roller, on roller carrier shaft in each carrying roller, cover has two deep groove ball bearings, is separated between two deep groove ball bearings by spacer; Be provided with circlip between described carrying roller assembly mount pad and deep groove ball bearing, described carrying roller gland is fixed on roller carrier shaft end face and pushes down described deep groove ball bearing.
Preferably, described rotary support assembly comprises pull bar, rotating shaft, rotary sleeve, rotating shaft holder, support roll shaft mount pad, support roll shaft and backing roll; Described rotary sleeve is vertically fixed on one end of pull bar, and rotating shaft is rotating to be arranged in rotary sleeve; Described rotating shaft holder is fixing on the rotary shaft, and described support roll shaft mount pad is fixed in rotating shaft holder; Described support roll shaft is fixed on and supports on roll shaft mount pad, and described backing roll is arranged on and supports roll shaft two ends.
Preferably, described rotary disc assembly comprises the bracing ring be fixed by screws in for a pair together, and bracing ring comprises outer ring and inner ring, and inner ring is distributed with the gear teeth; Described bracing ring is stuck between described carrying roller and backing roll, and the inner ring of bracing ring and described longitudinal gears meshing.
Preferably, described Work-sheet pressing assembly and workpiece fixation kit respectively have a pair, Work-sheet pressing assembly and workpiece fixation kit are distributed on bracing ring, and Work-sheet pressing assembly and workpiece fixation kit are arranged towards direction, the bracing ring center of circle, described Work-sheet pressing assembly and workpiece fixation kit are symmetrical arranged about the bracing ring center of circle; Described Work-sheet pressing assembly comprises shearing base, the shearing seat of honour, support limit stop, shearing slide block, shearing arm, shear pin, adjustment screw mandrel, screw mandrel supporting seat, shearing adjusting nut and movable compact heap; Described shearing arm is fastened between described shearing slide block and the shearing seat of honour by shear pin; Be arranged on bottom described movable compact heap on the described shearing seat of honour, movable compact heap top is provided with arc groove; Described shearing base is vertically set on described bracing ring; Described support limit stop is fixed on below shearing base, and support limit stop is fixed by screws in bracing ring outer face; Described screw mandrel supporting seat is fixed on shearing base two ends; Described shearing slide block comprises fixing shearing slide block and mobile shearing slide block, and described fixing shearing slide block has through hole, and described mobile shearing slide block has and the screwed hole regulating screw mandrel to coordinate; Described adjustment screw mandrel is arranged on screw mandrel supporting seat, and regulates screw mandrel through the fixing through hole of shearing slide block and the screwed hole of mobile shearing slide block; Described adjusting nut has two, is separately positioned on and regulates screw mandrel two ends; The described shearing seat of honour has chute and fixing hole; Shear pin is equipped with in the chute at described fixing shearing slide block, mobile shearing slide block, the shearing seat of honour and fixing hole; It is two right that described shearing arm has, and often pair of shearing arm comprises outer arm arranged in a crossed manner and inner arm, and outer arm and the inner arm infall of two pairs of shearing arms are connected and fixed by shear pin; Described inner arm one end is connected on the shear pin of fixing shearing slide block, and the other end is connected on the shear pin in chute; Described outer arm one end is connected on the shear pin of mobile shearing slide block, and the other end is connected on the shear pin in the fixing hole of the shearing seat of honour; Described workpiece fixation kit comprises holder and is arranged on the block that is fixed and clamped on holder, and described holder to be fixed on inside bracing ring and perpendicular to described bracing ring end face.
Preferably, horizontally rotate driven unit described in and comprise horizontal servo motor, horizontal reductor, motor installation upper plate, motor installation lower plate, extension bar, adjustment seat, small synchronous pulley and Timing Belt; Described motor is installed upper plate and is fixed on described mounting panel, and motor installation lower plate is installed upper plate by extension bar and motor and is connected and fixed; Described adjustment seat one end is fixing on a mounting board, and the other end is fixed on described motor and installs on upper plate; Described horizontal reductor is fixed on motor and installs in lower plate, and horizontal servo motor is connected to the power shaft of horizontal reductor, and little Timing Belt is fastened on the output shaft of horizontal reductor, passes through toothed belt transmission between described small synchronous pulley and described large synchronous pulley; Described vertical rotary drive assembly comprises vertical servomotor, vertically reductor, drive sprocket, chain and electric rotating support; Described electric rotating support is fixed on described large synchronous pulley lower end; Described vertical reductor is fixed on electric rotating support, and the vertical output shaft of reductor and the axis being parallel of described gear shaft; The power shaft of described vertical servomotor and vertical reductor is connected and fixed; Described drive sprocket is fixed on the output shaft of vertical reductor, passes through chain drive between described drive sprocket and described driven sprocket.
Preferably, described guard shield is a pair semi-circular shape backplate, and semi-circular shape backplate one end is fixed on described carrying roller assembly mount pad, and the other end is fixed on described support roll shaft mount pad, and bracing ring is stated in semicircle protection plate cover residence.
Preferably, described in switch mounting bracket of being on close level be fixed on the position of mounting panel lower surface near described large synchronous pulley, described sensor block is fixed on large synchronous pulley lower surface, described in switch of being on close level be fixed on switch mounting bracket lower end of being on close level; Described vertical mounting bracket of approach switch is fixed on the position near described bracing ring in described rotating shaft, and described vertical proximity switch is fixed on vertical mounting bracket of approach switch upper end.
Preferably, described cylinder positioning component comprises rotating disk positioning seat, cylinder mount pad, cylinder and alignment pin; Described rotating disk positioning seat is fixed on the side of described carrying roller assembly mount pad, and rotating disk positioning seat has fixing hole; Described cylinder is fixed on cylinder mount pad, and described cylinder mount pad is provided with guide, is provided with copper sheathing in guide, and described alignment pin is located in copper sheathing, and the piston rod of described cylinder is connected to alignment pin afterbody.
The invention has the beneficial effects as follows: stator can accurately be located by the present invention fast, and drive the rotation of stator level and vertical direction, working (machining) efficiency is high, and rotation angle accuracy is high, and structure is simple, easy to adjust.
Accompanying drawing explanation
Fig. 1 is the perspective view of a kind of coil inserting apparatus rotation of the present invention and stator support mechanism one preferred embodiment;
Fig. 2 is the perspective view at another visual angle of shown a kind of coil inserting apparatus rotation and stator support mechanism;
Fig. 3 is the main TV structure schematic diagram of shown a kind of coil inserting apparatus rotation and stator support mechanism;
Fig. 4 is the side-looking structural representation of shown a kind of coil inserting apparatus rotation and stator support mechanism;
Fig. 5 is the main TV structure schematic diagram of the carrying roller assembly of shown a kind of coil inserting apparatus rotation and stator support mechanism;
Fig. 6 is the plan structure schematic diagram of the carrying roller assembly of shown a kind of coil inserting apparatus rotation and stator support mechanism;
Fig. 7 is the perspective view of the cylinder positioning component of shown a kind of coil inserting apparatus rotation and stator support mechanism
In accompanying drawing, the mark of each parts is as follows: 1, rotary disc assembly; 2, carrying roller assembly; 3, rotary support assembly; 4, driven unit is horizontally rotated; 5, vertical rotary drive assembly; 6, guard shield; 7, Work-sheet pressing assembly; 8, workpiece fixation kit; 9, to be on close level switch mounting bracket; 10, to be on close level switch; 11, sensor block; 12, vertical mounting bracket of approach switch; 13, vertical proximity switch; 14, cylinder positioning component; 21, rotating shaft; 22, rotating shaft end cap; 23, bearing pedestal; 24, bearing cover; 25, dust cap; 26, large synchronous pulley; 27, carrying roller mount pad; 28, gear shaft; 29, roller carrier shaft; 210, roller carrier shaft pressing plate; 211, carrying roller; 212, driven sprocket; 213, longitudinal gear; 141, rotating disk positioning seat; 142, cylinder mount pad; 143, cylinder; 144, alignment pin; 145, guide.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1 to Fig. 7, the embodiment of the present invention comprises:
A kind of coil inserting apparatus rotates and stator support mechanism, comprising: mounting panel, rotary disc assembly 1, carrying roller assembly 2, rotary support assembly 3, horizontally rotate driven unit 4, vertically rotary drive assembly 5, guard shield 6, Work-sheet pressing assembly 7, workpiece fixation kit 8, switch mounting bracket 9 of being on close level, switch 10 of being on close level, sensor block 11, vertically mounting bracket of approach switch 12, vertically proximity switch 13 and cylinder positioning component 14; Described carrying roller assembly 2 is fixing on a mounting board, and described rotary disc assembly 1 is arranged between carrying roller assembly 2 and rotary support assembly 3, and carrying roller assembly 2 drives rotary disc assembly 1; Described to horizontally rotate driven unit 4 fixing on a mounting board and drive carrying roller assembly 2, and described vertical rotary drive assembly 5 to be fixed on below carrying roller assembly 2 and to drive carrying roller assembly 2; Described guard shield 6 to be fixed between carrying roller assembly 2 and rotary support assembly 3 and to cover described rotary disc assembly 1; Described Work-sheet pressing assembly 7, workpiece fixation kit 8 are fixed on rotary disc assembly 1; Described cylinder positioning component 14 is fixed on the mounting panel of described carrying roller assembly 2 position.
Described carrying roller assembly 2 comprises rotating shaft 21, rotating shaft end cap 22, bearing pedestal 23, bearing cover 24, dust cap 25, large synchronous pulley 26, carrying roller assembly mount pad, roller carrier shaft 29, carrying roller 211, carrying roller gland, spacer, roller carrier shaft pressing plate 210, gear shaft 28, longitudinal gear 213 and driven sprocket 212; Described bearing pedestal 23 upper end is fixing on a mounting board, and bearing pedestal 23 is through mounting panel, and described bearing cover 22 is fixed on bearing pedestal 23 lower end; Described rotating shaft end cap 22 is fixed on rotating shaft 21 lower surface, and described large synchronous pulley 26 is fixed on rotating shaft end cap 22 lower surface, and described rotating shaft end cap 22 excircle has cannelure; Described bearing pedestal 23 is enclosed within outside rotating shaft 21, and be stuck in inside described bearing cover 24 in the cannelure of rotating shaft end 22 lid, described dust cap 25 is fixed on bearing pedestal 23 upper surface and covers the space between bearing pedestal 23 and rotating shaft 21; Gap is left between described bearing cover 24 and large synchronous pulley 26; Described rotating shaft 21 is hollow housing, and rotating shaft 21 lower surface is that opening is arranged, and rotating shaft 21 upper surface has chain and dodges hole; Described carrying roller assembly mount pad is fixed on plane in rotating shaft 21; Described gear shaft 28 is arranged on carrying roller assembly mount pad by bearing, and carrying roller assembly mount pad is positioned at gear shaft 28 two ends and is fixed with gear shaft end cap, gear shaft 28 two ends are provided with circlip for shaft; Described driven sprocket 212 and longitudinal gear 213 are arranged on gear shaft 28; Described carrying roller assembly mount pad is positioned at gear shaft 28 both sides and has two pairs of roller carrier shaft mounting grooves, a roller carrier shaft 29 is provided with in often pair of roller carrier shaft mounting groove, roller carrier shaft pressing plate 210 to be fixed on above roller carrier shaft mounting groove and to push down roller carrier shaft 29, the two ends of every root roller carrier shaft 29 are all overlapped a carrying roller 211, on roller carrier shaft 29 in each carrying roller 211, cover has two deep groove ball bearings, is separated between two deep groove ball bearings by spacer; Be provided with circlip between described carrying roller assembly mount pad and deep groove ball bearing, described carrying roller gland is fixed on roller carrier shaft 29 end face and pushes down described deep groove ball bearing.
Described rotary support assembly 3 comprises pull bar, rotating shaft, rotary sleeve, rotating shaft holder, support roll shaft mount pad, support roll shaft and backing roll; Described rotary sleeve is vertically fixed on one end of pull bar, and rotating shaft is rotating to be arranged in rotary sleeve; Described rotating shaft holder is fixing on the rotary shaft, and described support roll shaft mount pad is fixed in rotating shaft holder; Described support roll shaft is fixed on and supports on roll shaft mount pad, and described backing roll is arranged on and supports roll shaft two ends.
Described rotary disc assembly 1 comprises the bracing ring be fixed by screws in for a pair together, and bracing ring comprises outer ring and inner ring, and inner ring is distributed with the gear teeth; Described bracing ring is stuck between described carrying roller and backing roll, and the inner ring of bracing ring engages with described longitudinal gear 213; Described guard shield 6 is a pair semi-circular shape backplate, and semi-circular shape backplate one end is fixed on described carrying roller assembly mount pad, and the other end is fixed on described support roll shaft mount pad, and bracing ring is stated in semicircle protection plate cover residence.
Described Work-sheet pressing assembly 7 and workpiece fixation kit 8 respectively have a pair, Work-sheet pressing assembly 7 and workpiece fixation kit 8 are distributed on bracing ring, and Work-sheet pressing assembly 7 and workpiece fixation kit 8 are arranged towards direction, the bracing ring center of circle, described Work-sheet pressing assembly 7 is symmetrical arranged about the bracing ring center of circle with workpiece fixation kit 8; Described Work-sheet pressing assembly 7 comprises shearing base, the shearing seat of honour, support limit stop, shearing slide block, shearing arm, shear pin, adjustment screw mandrel, screw mandrel supporting seat, shearing adjusting nut and movable compact heap; Described shearing arm is fastened between described shearing slide block and the shearing seat of honour by shear pin; Be arranged on bottom described movable compact heap on the described shearing seat of honour, movable compact heap top is provided with arc groove; Described shearing base is vertically set on described bracing ring; Described support limit stop is fixed on below shearing base, and support limit stop is fixed by screws in bracing ring outer face; Described screw mandrel supporting seat is fixed on shearing base two ends; Described shearing slide block comprises fixing shearing slide block and mobile shearing slide block, and described fixing shearing slide block has through hole, and described mobile shearing slide block has and the screwed hole regulating screw mandrel to coordinate; Described adjustment screw mandrel is arranged on screw mandrel supporting seat, and regulates screw mandrel through the fixing through hole of shearing slide block and the screwed hole of mobile shearing slide block; Described adjusting nut has two, is separately positioned on and regulates screw mandrel two ends; The described shearing seat of honour has chute and fixing hole; Shear pin is equipped with in the chute at described fixing shearing slide block, mobile shearing slide block, the shearing seat of honour and fixing hole; It is two right that described shearing arm has, and often pair of shearing arm comprises outer arm arranged in a crossed manner and inner arm, and outer arm and the inner arm infall of two pairs of shearing arms are connected and fixed by shear pin; Described inner arm one end is connected on the shear pin of fixing shearing slide block, and the other end is connected on the shear pin in chute; Described outer arm one end is connected on the shear pin of mobile shearing slide block, and the other end is connected on the shear pin in the fixing hole of the shearing seat of honour; Described workpiece fixation kit comprises holder and is arranged on the block that is fixed and clamped on holder, and described holder to be fixed on inside bracing ring and perpendicular to described bracing ring end face.
The described driven unit 4 that horizontally rotates comprises horizontal servo motor, horizontal reductor, motor installation upper plate, motor installation lower plate, extension bar, adjustment seat, small synchronous pulley and Timing Belt; Described motor is installed upper plate and is fixed on described mounting panel, and motor installation lower plate is installed upper plate by extension bar and motor and is connected and fixed; Described adjustment seat one end is fixing on a mounting board, and the other end is fixed on described motor and installs on upper plate; Described horizontal reductor is fixed on motor and installs in lower plate, and horizontal servo motor is connected to the power shaft of horizontal reductor, and little Timing Belt is fastened on the output shaft of horizontal reductor, passes through toothed belt transmission between described small synchronous pulley and described large synchronous pulley; Described vertical rotary drive assembly comprises vertical servomotor, vertically reductor, drive sprocket, chain and electric rotating support; Described electric rotating support is fixed on described large synchronous pulley lower end; Described vertical reductor is fixed on electric rotating support, and the vertical output shaft of reductor and the axis being parallel of described gear shaft; The power shaft of described vertical servomotor and vertical reductor is connected and fixed; Described drive sprocket is fixed on the output shaft of vertical reductor, passes through chain drive between described drive sprocket and described driven sprocket.
Described switch mounting bracket 9 of being on close level is fixed on the position of mounting panel lower surface near described large synchronous pulley 26, and described sensor block 11 is fixed on large synchronous pulley 26 lower surface, described in switch 10 of being on close level be fixed on switch mounting bracket 9 lower end of being on close level; Described vertical mounting bracket of approach switch 12 is fixed on the position near described bracing ring in described rotating shaft 21, and described vertical proximity switch 13 is fixed on vertical mounting bracket of approach switch 12 upper end.Described cylinder positioning component 14 comprises rotating disk positioning seat 141, cylinder mount pad 142, cylinder 143 and alignment pin 144; Described rotating disk positioning seat 141 is fixed on the side of described carrying roller assembly mount pad, and rotating disk positioning seat 141 has fixing hole; Described cylinder 143 is fixed on cylinder mount pad 142, and described cylinder mount pad 142 is provided with guide 145, is provided with copper sheathing in guide 145, and described alignment pin 144 is located in copper sheathing, and the piston rod of described cylinder 143 is connected to alignment pin 144 afterbody.
When the present invention works, Work-sheet pressing assembly 7 and workpiece fixation kit 8 cooperatively interact, and carry out rotary shear adjusting nut thus the position of adjustment activity compact heap, motor stator be accurately fixed on movable compact heap and be fixed and clamped between block according to the size of motor stator; Horizontally rotating driven unit 4 drives carrying roller assembly 2 to rotate around rotating shaft 21 axis by the transmission between small synchronous pulley and large synchronous pulley 26, thus drives rotary disc assembly 1 to overturn, and finally realizes the upset of stator to be processed; When stator is turned to assigned address, the alignment pin 144 of cylinder positioning component 14 is inserted in rotating disk positioning seat, by locked for rotating shaft 21; The carrying roller 211 of carrying roller assembly 2 rotates around the axis of rotating shaft 21, and the backing roll of rotary support assembly 3 rotates around rotating shaft, and carrying roller 211 and backing roll are played a supporting role to rotary disc assembly 1; Vertical rotary drive assembly 5 drives longitudinal gear 213 to rotate by transmission between drive sprocket and driven sprocket, because the inner ring of bracing ring engages with longitudinal gear 213, so bracing ring rotates around the axis of bracing ring under the drive of longitudinal gear 213, finally realize stator to be processed and rotate around axis stator; The carrying roller 211 of carrying roller assembly 2 rotates around roller carrier shaft 29, and the backing roll of rotary support assembly 3 rotates around support roll shaft, and carrying roller 211 and backing roll are played a supporting role to rotary disc assembly 1; The anglec of rotation of switch 10 to large synchronous pulley 26 of being on close level is monitored, and the anglec of rotation of vertical proximity switch to bracing ring is monitored.Stator can accurately be located by the present invention fast, and drives the rotation of stator level and vertical direction, and stator can be driven to rotate about the axis, can also realize stator upset, need not reorientate after upset, working (machining) efficiency is high, rotation angle accuracy is high, and structure is simple, easy to adjust.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize specification of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.