CN105117830A - Wind farm production operation and maintenance information collection application system and method - Google Patents
Wind farm production operation and maintenance information collection application system and method Download PDFInfo
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- CN105117830A CN105117830A CN201510489300.5A CN201510489300A CN105117830A CN 105117830 A CN105117830 A CN 105117830A CN 201510489300 A CN201510489300 A CN 201510489300A CN 105117830 A CN105117830 A CN 105117830A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S10/00—Systems supporting electrical power generation, transmission or distribution
- Y04S10/50—Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications
Abstract
The present invention relates to a wind farm production operation and maintenance information collection application system and a method. The system is characterized in that the system comprises a plurality of fan OPC/Modbus servers, a substation telecontrol device, a collection server, a network gap, an application server, an operation terminal, a data server and a superior company remote monitoring server. Each of the fan OPC/Modbus servers sends collected fan data of a corresponding wind farm to the collection server. The substation telecontrol device sends the collected equipment data of each substation to the collection server. The collection server converts all data into data with a unified standard format and sends the data to the application server through the network security isolation gateway. The application server sends the received original data to the operation terminal, and the operation terminal processes the original data and returns the processed original data to the application server. The application server sends the processed data to the data server for storage and sends corresponding data to the superior company remote monitoring server at the same time. The wind farm production operation and maintenance information collection application system and the method can be widely applied to the field of wind farm production operation and maintenance information collection application.
Description
Technical field
The present invention relates to wind energy turbine set production and operation area of maintenance, particularly produce O&M information acquisition application system and method about a kind of wind energy turbine set.
Background technology
Along with the continuous expansion of wind-powered electricity generation production scale of enterprise, the aspect such as O&M restricted mechanism, safety in production, spare parts support, fault pre-alarming of Wind turbines is all faced with higher, stricter requirement, the operation management ability of wind energy turbine set operator determines economic benefit, only has the availability by constantly improving and guarantee equipment, in the life cycle of whole wind energy turbine set, make equipment remain the operating condition of safety and stability, improve the generated energy of wind energy turbine set and the object of generating efficiency to reach.Traditional complicate statistics and the mode of intelligence transmission have been difficult to meet scope of the enterprise development need in actual effect, accuracy and monitoring range, must by information-based means, Criterion management mode, improve the efficiency of management and production efficiency, thus realize conduct monitoring at all levels and statistical study wind energy turbine set production operation situation, improve wind field operation economic benefit, cut operating costs, minimizing accident occurrence probability and breakdown loss.Thus, wind energy turbine set operation management mainly comprises the following aspects: the operation management of (1) wind farm device: as formulated the precaution and treatment etc. of O&M plan, regularly O&M, the catastrophic discontinuityfailure of Wind turbines.(2) management of standby redundancy and expendable material: the rational inventory, store management, supplier management etc. of key and consumable part.(3) construction of informatization platform: the statistics and analysis, equipment fault analysis system etc. of data.(4) management of human resources: skills training, personal management etc.
But, because Wind Power In China industry is started late, the operation management to wind energy turbine set of most operator and service provider is still in the stage of fumbling, therefore also there is a lot of problem in the operation management of wind energy turbine set: (1) data statistics: original data statistics work, be all by being manually responsible for gathering, often there is statistical summaries form condition that is inconsistent, screening inconsistent, the data error gathered is larger, and waste a large amount of manpower and materials, DeGrain.(2) Skill Development: by personnel's experience accumulation in recent years, the disposal route of maintainer to conventional fault has respective summary and induction, by virtue of experience carry out the work separately by means of maintainer, cause technician's level of skill different, overhaul efficiency is not high.Lack the unification to fault handling method, O&M normative reference.(3) spare parts management: service condition and the storehouse reserve status that cannot count spare part in the short time.(4) personnel checking-up: in personnel checking-up process, needs the problem by necessary being in a large amount of data reaction work, causes the problem easily occurring examining mistake in personnel checking-up, wastes time and energy.
Summary of the invention
For the problems referred to above, the object of this invention is to provide a kind of effective raising efficiency of management, reduce handling cost, realize the wind energy turbine set of maximization of economic benefit production O&M information acquisition application system and method.
For achieving the above object, the present invention takes following technical scheme: a kind of wind energy turbine set produces O&M information acquisition application system, it is characterized in that: it comprises some blower fan OPC/Modbus servers, transformer station's telemechanical apparatus, an acquisition server, a network security isolation gap, an application server and an operating terminal, a data server and a higher level company remote monitoring server; Described in each, the blower fan data of blower fan OPC/Modbus server to corresponding wind energy turbine set carry out Real-time Collection, and gathered blower fan data are sent to described acquisition server; Described transformer station telemechanical apparatus carries out Real-time Collection to each substation equipment data, and gathered booster stations and anemometer tower data are sent to described acquisition server; Described acquisition server gathers the Various types of data received, and after being converted into unified standard data format, is sent to described application server by described network security isolation gap; The raw data received is sent to described operating terminal by described application server, and described operating terminal feeds back to described application server after processing the raw data received according to user's request; Data after process are sent to described data server and store by described application server, as required corresponding data are sent to described higher level company remote monitoring server simultaneously.
Be provided with wind energy turbine set in described operating terminal and produce O&M information process-system, it comprises asset of equipments module, standby redundancy module, defect management module, work ticket module, fault knowledge library module, security module, Reports module and data analysis module; Described asset of equipments module is classified with the installation site information of tree structure to each equipment, and according to classification results to standby redundancy in each equipment use and replacing information carries out record; Described standby redundancy module carries out record according to the installation site information classification result of equipment to the relevant information of standby redundancy; Described defect management module carries out defect processing according to the disposal route of the system defect information gathered and the similar defect obtained from described fault knowledge storehouse; If certainty annuity defect information is fan trouble in defect processing process, then the defect processing relevant information comprising defect handling method and standby redundancy service condition is sent to described asset of equipments module, standby redundancy module, fault knowledge library module, Reports module and data analysis module after completing by defect processing; If certainty annuity defect information is substation equipment fault, then substation equipment defect information is sent to described work ticket module; Substation equipment defect information that is that described work ticket module sends according to described defect management module or manual entry and the disposal route of similar defect obtained from described fault knowledge library module generate work ticket and carry out defect processing, after defect processing completes, the defect processing relevant information comprising defect handling method and standby redundancy service condition are sent to described asset of equipments module, standby redundancy module, fault knowledge library module and Reports module; The violation information occurred in defect processing or underproof work ticket information are sent to described security module to audit simultaneously; Described asset of equipments module and standby redundancy module use information to upgrade recording content separately according to the standby redundancy received; Described fault knowledge library module to receive or the defect handling method that inputted by human-computer interaction interface and standby redundancy use information to carry out record, and provide reference information for described defect management module and work ticket module; Described security module is rectified and improved according to the violation information received and underproof work ticket information, and carries out record to defect information violating the regulations and rectification information; Described Reports module is according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information automatic report generation information that sent by described defect management module and work ticket module and be sent to described higher level company remote monitoring server by described application server; Described data analysis module is according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information by described defect management module transmission, various failure message, fan condition information and anemometer tower data message are analyzed, for produced on-site provides guidance.
Described asset of equipments module comprises device location construction module and equipment files module; Described device location construction module is classified with the installation site information of tree structure to each equipment, obtain all standby redundancy information that the concrete device location of every platform equipment and every platform equipment comprise, and send it to described equipment files module and standby redundancy module; Described equipment files module to standby redundancy each in each equipment use and replacing information carries out record, and to upgrade according to the standby redundancy service condition that described defect management module and work ticket module send.
Described standby redundancy module comprises sorting code number module, standby redundancy logging modle, stock's warning module, in-stockroom operation module and outbound operational module; Described sorting code number module adopts the kind of mode to each standby redundancy of hierarchical coding to encode according to the installation site information of equipment, and is sent to described standby redundancy logging modle; Described standby redundancy logging modle carries out record according to the relevant information of the sorting code number information of standby redundancy to standby redundancy each in stock; Described stock's warning module is used for the stockpile number of each standby redundancy and stock's threshold value to compare, and sends early warning information point out when the stockpile number of standby redundancy is less than stock's threshold value; Described in-stockroom operation module is used for dynamically adding the kind of each standby redundancy according to actual needs; The standby redundancy that described outbound operational module sends according to described defect management module and work ticket module uses information, upgrades described standby redundancy logging modle.
Described defect management module comprises defect monitoring module, defect Registration Module, classification of defects module, defect notification module, defect processing module and defect and checks and accepts module; Described defect monitoring module generates maintenance instruction according to the system defect information gathered, and is sent to described defect Registration Module; Described defect Registration Module produces defect record according to the maintenance instruction received, and is sent to described classification of defects module; Described classification of defects module is classified to defect type according to defect record, and is sent to described defect notification module; Described defect notification module generates service work list according to defect information and the disposal route of similar defect that obtains from described fault knowledge library module, and by ejecting prompting frame or sending notifying messages prompting related personnel; Described defect processing module is audited defect processing process, if certainty annuity defect information is fan trouble in defect processing process, then defect handling method and standby redundancy service condition are sent to described asset of equipments module, fault knowledge storehouse, standby redundancy module, Reports module and data analysis module, if certainty annuity defect is substation equipment fault in defect processing process, then substation equipment defect information is sent to described work ticket module; Described defect is checked and accepted module and is recovered normal time according to the equipment collected, computing equipment actual stop time, this defect that terminates formation closed loop.
Described work ticket module comprises work ticket customized module, work ticket generation module, work ticket sign and issue module, work ticket permissions module, work ticket execution module, work ticket checking module and work ticket memory module; Described work ticket customized module is used for formulating various standard information according to different classes of work ticket, forms standard operation ticket and is sent to described work ticket generation module; That described work ticket generation module sends according to described defect management module or manual entry substation equipment defect information generates specific works ticket, and is sent to described work ticket and signs and issues module; Described work ticket is signed and issued module and is audited rear generation to specific works ticket and sign and issue work ticket, and is sent to described work ticket permissions module; Described work ticket permissions module is audited rear generation permit work ticket to being signed and issued work ticket, and is sent to described work ticket execution module; Described work ticket execution module is audited defect processing process, if defect processing normally completes or changes extension and completes, then generate executed work ticket and be sent to described work ticket checking module, defect handling method and standby redundancy service condition are sent to described asset of equipments module, standby redundancy module, fault knowledge library module and Reports module simultaneously, if occur violating the regulations in defect processing process, then generate record violating the regulations and be sent to described security module; Described work ticket checking module is used for checking executed work ticket, if it is qualified to perform work ticket, sends and performs work ticket to described work ticket memory module; If it is defective to perform work ticket, then sends and perform work ticket to described security module; Described work ticket memory module is used for storing all execution work tickets according to quantity, qualification rate and completion rate.
Described fault knowledge library module comprises failure message logging modle, failure message typing module and failure message retrieval analysis module; The fault relevant information that described failure message logging modle is used for described defect management module and work ticket module send stores; Described failure message typing module is used for the solution of dependent failure in manual typing actual conditions; Described failure message retrieval analysis module is used for the trouble-locating information according to input, retrieve in the failure message of described failure message logging modle and failure message typing module stores, and export failure cause and the solution of history same fault by human-computer interaction interface.
Described security module comprises safety check module, security audit module and safety and checks module; Described safety check module generates defect notification list violating the regulations according to the recorded information violating the regulations received or underproof work ticket information, is sent to described security audit module; Described security audit module is used for generating rectification information according to defect notification list violating the regulations, and rectifies and improves by ejecting prompting frame or sending SMS notification related personnel; Described safety checks module for closing the defect information violating the regulations in described safety check module after waiting to rectify and improve, and stores defect information violating the regulations and rectification information.
Described Reports module comprises report generation module, checking report forms module and accounting logging module; Described report generation module according to the blower fan data gathered, booster stations data, anemometer tower data and by described defect management module automatic generation daily sheet relevant with the defect processing that work ticket module sends and the moon form, and be sent to described checking report forms module; Report messages, to after the daily sheet received and moon checking report forms, is sent to described higher level company remote server by described application server by described checking report forms module automatically; Described accounting logging module is used for generation and the report messages after auditing record and preserve automatically.
A kind of wind energy turbine set produces O&M information acquisition application process, comprise the following steps: the blower fan data 1) in the corresponding wind energy turbine set of each blower fan OPC/Modbus server Real-time Collection, the related data of transformer station's telemechanical apparatus 2 Real-time Collection booster stations and anemometer tower, and be sent to acquisition server; 2) Various types of data received gathers by acquisition server, and after being converted into unified standard data format, is sent to application server by network security isolation gap; 3) first the raw data received is sent to operating terminal by application server, feeds back to application server after being processed by operating terminal to raw data; 4) data after process are sent to data server and store by application server, corresponding data are sent to higher level company remote monitoring server as required simultaneously, realize the remote monitoring function of higher level company to wind energy turbine set.
The present invention is owing to taking above technical scheme, it has the following advantages: 1, the present invention is due to according to different operation class (of an amplifying stage)s, formulate various standard information in systems in which, comprise work ticket content, workflow etc., by the realization of electronic office, each working link is stapled together, increases work efficiency, reduce handling cost.2, the present invention is due to by each comparatively scattered data centralization acquisition process, be integrated into all kinds of statistical report form, all kinds of personnel select to check data according to different demand, what loaded down with trivial details data statistics work was become is clear, quick, efficient, personnel are freed from loaded down with trivial details data statistics work, better completes other work.3, the present invention is owing to being provided with fault knowledge storehouse, shares the record of the disposal route process of all defect, and as the technological guidance of later stage maintainer, the level of skill of comprehensive raising personnel is wind energy turbine set sedimentation resource.4, the present invention is owing to being provided with standby redundancy module, can carry out effective record, make clearly to understand the service condition of standby redundancy to the kind of standby redundancy, quantity, go out to put in storage etc.The present invention greatly reduces operation cost, improves work efficiency, really achieves abridged edition consumption reduction, can be widely used in wind energy turbine set and produce O&M field of information acquisition.
Accompanying drawing explanation
Fig. 1 is that wind energy turbine set of the present invention produces O&M information acquisition application system structural representation
Fig. 2 is that wind energy turbine set of the present invention produces O&M information handling system structural representation
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in detail.
As shown in Figure 1, wind energy turbine set production O&M information acquisition application system of the present invention comprises some blower fan OPC/Modbus server 1, transformer station's telemechanical apparatus 2, acquisition server 3, network security isolation gap 4, application servers 5 and operating terminal 6, data server 7 and a higher level company remote monitoring server 8.Each blower fan OPC/Modbus server 1 carries out Real-time Collection to the blower fan data of corresponding wind energy turbine set, and gathered blower fan data are sent to acquisition server 3.Transformer station's telemechanical apparatus 2 carries out Real-time Collection to each substation equipment data, and gathered booster stations and anemometer tower data are sent to acquisition server 3.Acquisition server 3 gathers the Various types of data received, and after being converted into unified standard data format, is sent to application server 5 by network security isolation gap 4.The raw data received is sent to operating terminal 6 by application server 5, and operating terminal 6 feeds back to application server 5 after processing the raw data received according to user's request.Data after process are sent to data server 7 and store by application server 5, corresponding data are sent to higher level company remote monitoring server 8 as required simultaneously, realize the remote monitoring function of higher level company to wind energy turbine set.
As shown in Figure 2, be provided with wind energy turbine set in operating terminal 6 and produce O&M information process-system, it comprises asset of equipments module 61, standby redundancy module 62, defect management module 63, work ticket module 64, fault knowledge library module 65, security module 66, Reports module 67 and data analysis module 68.
Asset of equipments module 61 is classified with the installation site information of tree structure to each equipment, and according to classification results to standby redundancy in each equipment use and replacing information carries out record.Standby redundancy module 62 carries out record according to the installation site information classification result of equipment each in asset of equipments module 61 to the relevant information of standby redundancy.Defect management module 63 carries out defect processing according to the disposal route of the system defect information gathered and the similar defect obtained from fault knowledge library module 65, if certainty annuity defect information is fan trouble in defect processing process, then the defect processing relevant information comprising defect handling method and standby redundancy service condition is sent to asset of equipments module 61, standby redundancy module 62, fault knowledge library module 65, Reports module 67 and data analysis module 68 after completing by defect processing; If certainty annuity defect information is substation equipment fault, then substation equipment defect information is sent to work ticket module 64.Substation equipment defect information that is that work ticket module 64 sends according to defect management module 63 or manual entry and the disposal route of similar defect obtained from fault knowledge library module 65 generate work ticket and process substation equipment defect, after defect processing completes, the defect processing relevant information comprising defect handling method and standby redundancy service condition are sent to asset of equipments module 61, standby redundancy module 62, fault knowledge library module 65 and Reports module 67; The violation information occurred in defect processing process or underproof work ticket information are sent to security module 66 to audit simultaneously.Asset of equipments module 61 and standby redundancy module 62 use information to upgrade recording content separately according to the standby redundancy received.Fault knowledge library module 65 to receive from defect management module 63 and work ticket module 65 or the defect handling method that inputted by human-computer interaction interface and standby redundancy use information to carry out record, and provide reference information for defect management module 63 and work ticket module 65.Security module 66 is rectified and improved according to the violation information received and underproof work ticket information, and carries out record to defect information violating the regulations and rectification information.Reports module 67 is for being sent to higher level company remote monitoring server 8 by application server 5 according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information automatic report generation information that sent by defect management module 63 and work ticket module 64.Data analysis module 68 is according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information that sent by defect management module 63, various failure message, fan condition information and anemometer tower data message are analyzed, for produced on-site provides guidance.
Wherein, asset of equipments module 61 comprises device location construction module 611 and equipment files module 612.Device location construction module 611 is classified with the installation site information of tree structure to each equipment, obtain all standby redundancy information that the concrete device location of every platform equipment and every platform equipment comprise, and send it to equipment files module 612 and standby redundancy module 62.Equipment files module 612 to standby redundancy in each equipment use and replacing information carries out record, and the standby redundancy service condition in the defect processing process sent according to defect management module 63 and work ticket module 65 upgrades.
Standby redundancy module 62 comprises sorting code number module 621, standby redundancy logging modle 622, stock's warning module 623, in-stockroom operation module 624 and outbound operational module 625.Sorting code number module 621 adopts the kind of mode to each standby redundancy of hierarchical coding to encode according to the installation site information of equipment, and is sent to standby redundancy logging modle 622.Standby redundancy logging modle 622 carries out record according to the relevant information of the sorting code number information of standby redundancy to standby redundancy each in stock, comprises the quantity of each standby redundancy, quality guarantee attribute (namely in quality guarantee period or outside quality guarantee period), stock's threshold value and goes out to put recorded information in storage.Stock's warning module 623, for the stockpile number of each standby redundancy and stock's threshold value being compared, sends early warning information when the stockpile number of standby redundancy is less than stock's threshold value and points out.In-stockroom operation module 624 is for dynamically adding the kind of each standby redundancy according to actual needs.The standby redundancy service condition that outbound operational module 625 sends according to defect management module 63 and work ticket module 65, upgrades standby redundancy logging modle 622.
Defect management module 63 comprises defect monitoring module 631, defect Registration Module 632, classification of defects module 633, defect notification module 634, defect processing module 635 and defect and checks and accepts module 636.Defect monitoring module 631 generates maintenance instruction according to the system defect information gathered, and is sent to defect Registration Module 632.Defect Registration Module 632 produces defect record according to the maintenance instruction received, and is sent to classification of defects module 633.Classification of defects module 633 is classified to defect type according to defect record, and is sent to defect notification module 634.Defect notification module 634 generates defect service work list according to defect record and the disposal route of similar defect that obtains from fault knowledge library module 64, and by ejecting prompting frame or sending notifying messages prompting related personnel.Defect processing module 635 pairs of defect processing processes are audited, if certainty annuity defect information is fan trouble in defect processing process, then defect handling method and standby redundancy service condition are sent to asset of equipments module 61, standby redundancy module 62, fault knowledge library module 65, Reports module 67 and data analysis module 68; If certainty annuity defect is substation equipment fault in defect processing process, then substation equipment defect information is sent to work ticket module 65, terminate this defect simultaneously.Defect is checked and accepted module 636 and is recovered normal time according to the equipment that collects, computing equipment actual stop time, this defect that terminates formation closed loop.
Work ticket module 64 comprises work ticket customized module 641, work ticket generation module 642, work ticket sign and issue module 643, work ticket permissions module 644, work ticket execution module 645, work ticket checking module 646 and work ticket memory module 647.Work ticket customized module 641, for formulating various standard information according to different classes of work ticket, forms standard operation ticket and is sent to work ticket generation module 642.That work ticket generation module 642 sends according to defect management module 63 or manual entry substation equipment defect information generates specific works ticket, and is sent to work ticket and signs and issues module 643.Work ticket is signed and issued module 643 pairs of specific works tickets and is audited rear generation and sign and issue work ticket, and is sent to work ticket permissions module 644.Work ticket permissions module 644 is audited rear generation permit work ticket to being signed and issued work ticket, and is sent to work ticket execution module 645.Work ticket execution module 645 is audited according to defect processing process, if defect processing normally completes or changes extension and completes, then generate executed work ticket and be sent to work ticket checking module 646, defect handling method and standby redundancy service condition are sent to asset of equipments module 61, standby redundancy module 62, fault knowledge library module 65 and Reports module 67 simultaneously; If occur violating the regulations in defect processing process, then generate record violating the regulations and be sent to security module 66.Work ticket checking module 646, for checking executed work ticket, guarantees that the form of executed work ticket is correct, content intact, confirmation item are complete, if it is qualified to perform work ticket, sends and performs work ticket to work ticket memory module 647; If it is defective to perform work ticket, then sends and perform work ticket to security module 66.Work ticket memory module 647 is for storing all execution work tickets according to quantity, qualification rate and completion rate.
Wherein, the standard information of the various work tickets of specifying in work ticket customized module 651 comprises following content:
1. number: number and automatically produce according to the coding rule preset when work ticket generates, ensure work ticket consecutive numbers not lacking number;
2. work ticket classification: include but not limited to electric a kind of work ticket, electric two kinds of work tickets;
3. state phase: include but not limited to: rough draft, make out an invoice, keep in, sign and issue; Perform; Change; Interrupt; Delay; Cancel;
4. work ticket signed by, work responsible official (work guardian), work permit people, responsible official on duty (work ticket recipient);
5. work ticket rise time, the time of signing and issuing, time of reception; Shift member; Work place;
6. action, if standard operation content is then selected to generate, non-standard action typing generates;
7. projected operating times; Actual execution time;
8. safety practice and execute flag: if standard operation content choice generates, non-standard action typing generates;
9. operator on duty supplements safety practice, if standard operation content choice generates, non-standard action typing generates;
10. the work ticket extension initial sum termination time; Work ticket interrupts the initial sum termination time; Allow the time of resuming work; The operation termination time.
Fault knowledge library module 65 comprises failure message logging modle 651, failure message typing module 652 and failure message retrieval analysis module 653.Failure message logging modle 651 stores for the fault relevant information sent defect management module 63 and work ticket module 64, comprises failure-description corresponding to phenomenon of the failure, the failure cause of collection and fault solution.Failure message typing module 652 is for the solution of dependent failure in manual typing actual conditions.Failure message retrieval analysis module 653 is for the trouble-locating information according to input, retrieve in the failure message that failure message logging modle 651 and failure message typing module 652 store, and export failure cause and the solution of history same fault by human-computer interaction interface.
Security module 66 comprises safety check module 661, security audit module 662 and safety and checks module 663.Safety check module 661 generates defect notification list violating the regulations according to the recorded information violating the regulations received or underproof work ticket information, is sent to security audit module 662.Security audit module 662 for generating rectification information according to defect notification list violating the regulations, and is rectified and improved by ejecting prompting frame or sending SMS notification related personnel.Safety checks module 663 for the defect information violating the regulations in closed safe checking module 661 after waiting to rectify and improve, and carries out record to defect information violating the regulations and rectification information.
Reports module 67 comprises report generation module 671, checking report forms module 672 and accounting logging module 673.Report generation module 671 according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information that sent by defect management module 63 and work ticket module 64 automatically generate daily sheet and the moon form, and be sent to checking report forms module 672.Report messages, to after the daily sheet received and moon checking report forms, is sent to higher level company remote monitoring server 8 by application server 5 by checking report forms module 672 automatically.Accounting logging module 673, for recording the report messages after automatic generation and examination & verification and preserve, comprises the rise time of form, transmitting time, report name, sending object, whether has the information such as feedback and operator.Wherein, the data in daily sheet comprise wind energy turbine set, mean wind speed, generated energy, station service, electricity volume, purchase net electricity, availability, loss electricity, the number of stoppages, stop time, monthly test number of units, surely tie up half a year, surely tie up 1 year.Data in month form comprise wind energy turbine set, first grid-connected time, mean wind speed, generated energy, station service, electricity volume, purchase net electricity, availability, loss electricity, line loss per unit, the number of stoppages, stop time, monthly test number of units, monthly test initial time, equivalent availability hourage, equivalent available factor.
Data analysis module 68 comprises failure analysis module 681, set state detection module 682, anemometer tower Data Comparison module 683, wind power relationship analysis module 684 and production data contrast module 685.Failure analysis module 681 is for carrying out analytical calculation according to the defect relevant information sent by defect management module 63 to various types of failure message.Set state monitoring modular 682 is for analyzing according to the running status of blower fan data to blower fan gathered.Anemometer tower Data Comparison module 683, for according to the blower fan, the anemometer tower wind speed information that collect, carries out analysis contrast to the wind speed between different wind energy turbine set, type, maintenance teams and groups or transmission line of electricity.Wind power relationship analysis module 684 is for generating actual powertrace according to the blower fan gathered, anemometer tower wind speed information, and contrast with specified powertrace, for produced on-site provides guidance.Production data contrast module 685, for by different wind field, different unit, according to different querying condition, is comprehensively analyzed information such as electricity, unit utilization factor, maintenance, faults.
Wherein, the working method of failure analysis module 681 is as follows:
1. carry out fault percentage calculation according to fan part: the number percent and the ratio that calculate each component malfunction in blower fan, and then reflect the higher position of failure rate generation.Ways of presentation is list and pie chart mode, clicks a certain fault in pie chart, then can show more detailed failure logging.
2. according to blower fan model unit parts percentage calculation: contrast the failure rate of same parts in different blower fan model, and then can support in parts buying, on site spare performance is improved.Ways of presentation is list and pie chart mode, clicks a certain fault in pie chart, then can show more detailed failure logging.
3. classified calculating is carried out according to fault type: calculate the frequency of a certain class fan trouble in section sometime, shut down duration and proportion.Ways of presentation is list and pie chart mode, clicks a certain fault in pie chart, then can show more detailed failure logging.
4. according to calculating cycle length: calculate the frequency of all types fan trouble in section sometime, start-stop time, analyze the distribution situation of the time of origin of all kinds of fault within a period of time.Ways of presentation is list and histogram mode, in histogram figure, click a certain fault, then can show more detailed failure logging.
5. carry out gathering calculating according to disorderly closedown day: the operation conditions calculating odd-numbered day blower fan according to information such as blower fan, teams and groups, circuits.
6. the history contrast same period represents: same ratio and the ring ratio calculation of the value of the identical measuring point of the different Wind turbines of different wind energy turbine set being carried out to year, month, day, and the type of this measuring point must be the value of measurement type, as generated energy, electricity volume, availability, fault hourage etc.
7. the comparative analysis of historical data is shown: calculate the single measuring point of the different Wind turbines of different wind energy turbine set or multiple different measuring point, the data type represented must be the value of measurement type, as generated energy, availability etc.
Set state detection module 682 carries out computational analysis for the impeller information according to blower fan or substation equipment, powertrain information, generator information, active reactive information etc. to the communicating interrupt of Wind turbines, generating, fault, maintenance, excision equal time information, obtains the time that Wind turbines is at the appointed time in different running status in section.
Blower fan, anemometer tower wind speed information that anemometer tower Data Comparison module 683 collects for basis, within the different beginning and ending time, according to 10 minutes/day/months, wind speed between each wind energy turbine set, each type, maintenance teams and groups, transmission line of electricity is contrasted, achieves independent property, zonal data analysis.
Wind power relationship analysis module 684 is for the blower fan according to Real-time Collection, anemometer tower wind speed information, generate the real power curve that power of fan curve, full blast field are average, and to dispatch from the factory the curved paired ratio of rated power with blower fan, the generating capacity of abundant analysis diverse location, different cycles blower fan, for produced on-site provides reliable Data support.
Production data contrast module 685 is for by different wind field, different unit, according to according to different querying condition, by the comprehensive analysis of the information such as electricity, unit utilization factor, maintenance, fault, fully transformer station and wind energy turbine set are combined and carry out analysis, analyze equipment runnability clearly.
Produce O&M information acquisition application system based on above-mentioned wind energy turbine set, the present invention also provides a kind of wind energy turbine set to produce O&M acquisition applications method, comprises the following steps:
1) the blower fan data in the corresponding wind energy turbine set of each blower fan OPC/Modbus server 1 Real-time Collection, the related data of transformer station's telemechanical apparatus 2 Real-time Collection booster stations and anemometer tower, and be sent to acquisition server 3.
Wherein, the blower fan data that each blower fan OPC/Modbus server 1 gathers comprise following content:
1. fan operation status information;
2. fan operation data: comprise real-time wind speed, wind direction, active power, reactive power, power factor, mains frequency, L1 voltage, L2 voltage, L3 voltage, L1 electric current, L2 electric current, L3 electric current, generator speed, wind speed round, wind direction cabin angle, yaw angle, propeller pitch angle, switch board temperature, engine room control cabinet temperature and main bearing temperature etc. at the bottom of environment temperature, column bottom temperature, cabin temperature, tower;
3. fan part data: comprise master control cabinet (radiator fan duty, well heater duty), frequency convertor system (temperature, radiating motor duty, voltage, electric current), pitch-controlled system (set angle, actual angle, moment of torsion, Electric Appliance Cabinet temperature, pitch motor temperature, well heater duty), generator system (radiating motor duty, voltage, electric current, generator front bearing temperature, generator rear bearing temperature, U rotor winding temperature, V rotor winding temperature, W rotor winding temperature), gear case (oil temperature, gear case front bearing temperature, gear case rear bearing temperature, gear case oil sump temperature, bearing temperature, gear case oil pressure, Oil pump electrical machinery duty), hydraulic system (Hydraulic Station pressure, brake mode),
4. all failure messages of blower fan: comprise time of failure, code, classification; Comprise initial time and end time fault-time; Failure modes is as follows, if blower fan does not comprise certain base part, without the need to providing corresponding alarm set point, if comprise other vitals, corresponding alarm set point should be increased: frequency converter failure, driftage fault, pitch-controlled system fault, gearbox fault, generator failure, oil pump fault, Hydraulic Station fault, control system fault, brake system fault, wheel hub fault, cooling system failure;
5. event code and Time To Event.
The related data of the booster stations that transformer station's telemechanical apparatus gathers comprises following content:
1. remote signalling data: namely by amount that actual DI gathers.Comprise switch, disconnecting link position, a distant place/wait signal on the spot.On the displacement sent should be with markers, be accurate to millisecond.
2. distant arteries and veins data: the data such as various meritorious, idle of booster stations.
3. remote-control data: above send the signals such as protection act, this kind of signal is the signal of burst types, band millisecond markers.
4. telesignalisation: important remote measurement amount will establish upper lower limit value, exceedes limit value and also needs alarm, the similar protection event of alerting signal process, the markers in its change moment is accurate to level second.
5. electric quantity metering data acquisition: the electric energy meter data that wind energy turbine set is all, comprises fan outlet electric quantity data, circuit electric energy meter data, the watt-hour meter data gathered by booster stations SCADA and Source of Gateway Meter data.
The related data of the anemometer tower that transformer station's telemechanical apparatus 2 gathers comprises following content: anemometer tower data acquisition needs are implemented according to on-site actual situations, as possessed real-time Transmission condition, then carry out real-time data acquisition; As anemometer tower does not possess data transmission conditions, need field staff's periodic manual by data importing in system.Data content mainly contains: the wind speed of 10 meters of height, wind direction, air pressure, temperature, humidity.The wind speed of 30 meters, 50 meters, 70 meters height, wind direction.The data sampling frequency of every class is 10 minutes, and the data of sampled point comprise standard deviation, mean value, maximal value and minimum value in the sampling period, are as the criterion during display with mean value.
2) Various types of data received gathers by acquisition server 3, and after being converted into unified standard data format, is sent to application server 5 by network security isolation gap 4.
First acquisition server 3 converts the Wind turbines data of different manufacturers, different type of machines, different-format in each wind energy turbine set to standard unified data layout, simultaneously by the data of the booster stations of different manufacturers, anemometer tower and other equipment, unified storage, unification is uploaded, the wind farm data forming a standard criterion gathers center, is sent to application server 5 by network security isolation gap 4.
3) first the raw data received is sent to operating terminal 6 by application server 5, feeds back to application server 5 after being processed by operating terminal 6 pairs of raw data.
4) data after process are sent to data server 7 and store by application server 5, corresponding data are sent to higher level company remote monitoring server 8 as required simultaneously, realize the remote monitoring function of higher level company to wind energy turbine set.
The various embodiments described above are only for illustration of the present invention; wherein the structure of each parts, connected mode and manufacture craft etc. all can change to some extent; every equivalents of carrying out on the basis of technical solution of the present invention and improvement, all should not get rid of outside protection scope of the present invention.
Claims (10)
1. wind energy turbine set produces an O&M information acquisition application system, it is characterized in that: it comprises some blower fan OPC/Modbus servers, transformer station's telemechanical apparatus, an acquisition server, a network security isolation gap, an application server and an operating terminal, a data server and a higher level company remote monitoring server;
Described in each, the blower fan data of blower fan OPC/Modbus server to corresponding wind energy turbine set carry out Real-time Collection, and gathered blower fan data are sent to described acquisition server; Described transformer station telemechanical apparatus carries out Real-time Collection to each substation equipment data, and gathered booster stations and anemometer tower data are sent to described acquisition server; Described acquisition server gathers the Various types of data received, and after being converted into unified standard data format, is sent to described application server by described network security isolation gap; The raw data received is sent to described operating terminal by described application server, and described operating terminal feeds back to described application server after processing the raw data received according to user's request; Data after process are sent to described data server and store by described application server, as required corresponding data are sent to described higher level company remote monitoring server simultaneously.
2. a kind of wind energy turbine set as claimed in claim 1 produces O&M information acquisition application system, it is characterized in that: be provided with wind energy turbine set in described operating terminal and produce O&M information process-system, it comprises asset of equipments module, standby redundancy module, defect management module, work ticket module, fault knowledge library module, security module, Reports module and data analysis module;
Described asset of equipments module is classified with the installation site information of tree structure to each equipment, and according to classification results to standby redundancy in each equipment use and replacing information carries out record; Described standby redundancy module carries out record according to the installation site information classification result of equipment to the relevant information of standby redundancy; Described defect management module carries out defect processing according to the disposal route of the system defect information gathered and the similar defect obtained from described fault knowledge storehouse; If certainty annuity defect information is fan trouble in defect processing process, then the defect processing relevant information comprising defect handling method and standby redundancy service condition is sent to described asset of equipments module, standby redundancy module, fault knowledge library module, Reports module and data analysis module after completing by defect processing; If certainty annuity defect information is substation equipment fault, then substation equipment defect information is sent to described work ticket module; Substation equipment defect information that is that described work ticket module sends according to described defect management module or manual entry and the disposal route of similar defect obtained from described fault knowledge library module generate work ticket and carry out defect processing, after defect processing completes, the defect processing relevant information comprising defect handling method and standby redundancy service condition are sent to described asset of equipments module, standby redundancy module, fault knowledge library module and Reports module; The violation information occurred in defect processing or underproof work ticket information are sent to described security module to audit simultaneously; Described asset of equipments module and standby redundancy module use information to upgrade recording content separately according to the standby redundancy received; Described fault knowledge library module to receive or the defect handling method that inputted by human-computer interaction interface and standby redundancy use information to carry out record, and provide reference information for described defect management module and work ticket module; Described security module is rectified and improved according to the violation information received and underproof work ticket information, and carries out record to defect information violating the regulations and rectification information; Described Reports module is according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information automatic report generation information that sent by described defect management module and work ticket module and be sent to described higher level company remote monitoring server by described application server; Described data analysis module is according to the blower fan data gathered, booster stations data, anemometer tower data and the defect processing relevant information by described defect management module transmission, various failure message, fan condition information and anemometer tower data message are analyzed, for produced on-site provides guidance.
3. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described asset of equipments module comprises device location construction module and equipment files module; Described device location construction module is classified with the installation site information of tree structure to each equipment, obtain all standby redundancy information that the concrete device location of every platform equipment and every platform equipment comprise, and send it to described equipment files module and standby redundancy module; Described equipment files module to standby redundancy each in each equipment use and replacing information carries out record, and to upgrade according to the standby redundancy service condition that described defect management module and work ticket module send.
4. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described standby redundancy module comprises sorting code number module, standby redundancy logging modle, stock's warning module, in-stockroom operation module and outbound operational module; Described sorting code number module adopts the kind of mode to each standby redundancy of hierarchical coding to encode according to the installation site information of equipment, and is sent to described standby redundancy logging modle; Described standby redundancy logging modle carries out record according to the relevant information of the sorting code number information of standby redundancy to standby redundancy each in stock; Described stock's warning module is used for the stockpile number of each standby redundancy and stock's threshold value to compare, and sends early warning information point out when the stockpile number of standby redundancy is less than stock's threshold value; Described in-stockroom operation module is used for dynamically adding the kind of each standby redundancy according to actual needs; The standby redundancy that described outbound operational module sends according to described defect management module and work ticket module uses information, upgrades described standby redundancy logging modle.
5. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described defect management module comprises defect monitoring module, defect Registration Module, classification of defects module, defect notification module, defect processing module and defect and checks and accepts module; Described defect monitoring module generates maintenance instruction according to the system defect information gathered, and is sent to described defect Registration Module; Described defect Registration Module produces defect record according to the maintenance instruction received, and is sent to described classification of defects module; Described classification of defects module is classified to defect type according to defect record, and is sent to described defect notification module; Described defect notification module generates service work list according to defect information and the disposal route of similar defect that obtains from described fault knowledge library module, and by ejecting prompting frame or sending notifying messages prompting related personnel; Described defect processing module is audited defect processing process, if certainty annuity defect information is fan trouble in defect processing process, then defect handling method and standby redundancy service condition are sent to described asset of equipments module, fault knowledge storehouse, standby redundancy module, Reports module and data analysis module, if certainty annuity defect is substation equipment fault in defect processing process, then substation equipment defect information is sent to described work ticket module; Described defect is checked and accepted module and is recovered normal time according to the equipment collected, computing equipment actual stop time, this defect that terminates formation closed loop.
6. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described work ticket module comprises work ticket customized module, work ticket generation module, work ticket sign and issue module, work ticket permissions module, work ticket execution module, work ticket checking module and work ticket memory module; Described work ticket customized module is used for formulating various standard information according to different classes of work ticket, forms standard operation ticket and is sent to described work ticket generation module; That described work ticket generation module sends according to described defect management module or manual entry substation equipment defect information generates specific works ticket, and is sent to described work ticket and signs and issues module; Described work ticket is signed and issued module and is audited rear generation to specific works ticket and sign and issue work ticket, and is sent to described work ticket permissions module; Described work ticket permissions module is audited rear generation permit work ticket to being signed and issued work ticket, and is sent to described work ticket execution module; Described work ticket execution module is audited defect processing process, if defect processing normally completes or changes extension and completes, then generate executed work ticket and be sent to described work ticket checking module, defect handling method and standby redundancy service condition are sent to described asset of equipments module, standby redundancy module, fault knowledge library module and Reports module simultaneously, if occur violating the regulations in defect processing process, then generate record violating the regulations and be sent to described security module; Described work ticket checking module is used for checking executed work ticket, if it is qualified to perform work ticket, sends and performs work ticket to described work ticket memory module; If it is defective to perform work ticket, then sends and perform work ticket to described security module; Described work ticket memory module is used for storing all execution work tickets according to quantity, qualification rate and completion rate.
7. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described fault knowledge library module comprises failure message logging modle, failure message typing module and failure message retrieval analysis module; The fault relevant information that described failure message logging modle is used for described defect management module and work ticket module send stores; Described failure message typing module is used for the solution of dependent failure in manual typing actual conditions; Described failure message retrieval analysis module is used for the trouble-locating information according to input, retrieve in the failure message of described failure message logging modle and failure message typing module stores, and export failure cause and the solution of history same fault by human-computer interaction interface.
8. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described security module comprises safety check module, security audit module and safety and checks module; Described safety check module generates defect notification list violating the regulations according to the recorded information violating the regulations received or underproof work ticket information, is sent to described security audit module; Described security audit module is used for generating rectification information according to defect notification list violating the regulations, and rectifies and improves by ejecting prompting frame or sending SMS notification related personnel; Described safety checks module for closing the defect information violating the regulations in described safety check module after waiting to rectify and improve, and stores defect information violating the regulations and rectification information.
9. a kind of wind energy turbine set as claimed in claim 2 produces O&M information acquisition application system, it is characterized in that: described Reports module comprises report generation module, checking report forms module and accounting logging module; Described report generation module according to the blower fan data gathered, booster stations data, anemometer tower data and by described defect management module automatic generation daily sheet relevant with the defect processing that work ticket module sends and the moon form, and be sent to described checking report forms module; Report messages, to after the daily sheet received and moon checking report forms, is sent to described higher level company remote server by described application server by described checking report forms module automatically; Described accounting logging module is used for generation and the report messages after auditing record and preserve automatically.
10. adopt wind energy turbine set as described in any one of claim 1 ~ 9 to produce an application process for O&M information acquisition application system, comprise the following steps:
1) the blower fan data in the corresponding wind energy turbine set of each blower fan OPC/Modbus server Real-time Collection, the related data of transformer station's telemechanical apparatus 2 Real-time Collection booster stations and anemometer tower, and be sent to acquisition server;
2) Various types of data received gathers by acquisition server, and after being converted into unified standard data format, is sent to application server by network security isolation gap;
3) first the raw data received is sent to operating terminal by application server, feeds back to application server after being processed by operating terminal to raw data;
4) data after process are sent to data server and store by application server, corresponding data are sent to higher level company remote monitoring server as required simultaneously, realize the remote monitoring function of higher level company to wind energy turbine set.
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